Preview only show first 10 pages with watermark. For full document please download

Diesel Powered Maintenance And Repair Parts Manual

Rating
Date

November 2018
Size

12.7MB
Views

6,948
Categories

Vehicles & accessories Motor vehicle accessories & components Engine

Transcript

Maintenance and Repair Parts Manual Diesel Powered P/N 11890B September 2005 V2 LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer. REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed. THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995 © Snorkel – all rights reserved Printed in New Zealand Table Contents Table ofofContents General Specifications Section 1. - Repair Parts General Specifications—SP20 . . . . . . . . . . . . . . . . . . 3 General Specifications—SP22 . . . . . . . . . . . . . . . . . . 4 Working Envelope - SP20. . . . . . . . . . . . . . . . . . . . . . 5 Working Envelope - SP22. . . . . . . . . . . . . . . . . . . . . . 6 Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 7 Engine Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Base Assembly - Illustration . . . . . . . . . . . . . . . . . . 1-3 Steer Axle Assembly - Illustration . . . . . . . . . . . . . . 1-4 Steer Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Swing Drive - Illustration . . . . . . . . . . . . . . . . . . . . . 1-7 Swing Drive, Perfection . . . . . . . . . . . . . . . . . . . . . . 1-8 Swing Drive, Perfection - Illustration . . . . . . . . . . . . 1-9 Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Column Assembly - Illustration . . . . . . . . . . . . . . . 1-11 Column Cover Assembly - Illustration . . . . . . . . . . 1-12 Column Cover Assembly . . . . . . . . . . . . . . . . . . . . 1-13 Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Booms - Illustration . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Hose Carrier - Illustration . . . . . . . . . . . . . . . . . . . 1-18 Hose Carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 Extension Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Extension Cylinder - Illustration. . . . . . . . . . . . . . . 1-21 Jib Boom SP22 - Illustration . . . . . . . . . . . . . . . . . 1-22 Jib Boom SP22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Jib Boom Exploded SP22 . . . . . . . . . . . . . . . . . . . 1-24 Jib Boom Exploded SP22 - Illustration . . . . . . . . . 1-25 Platform Assembly SP20 . . . . . . . . . . . . . . . . . . . . 1-26 Platform Assembly SP20 - Illustration. . . . . . . . . . 1-27 Platform Mounting SP20 . . . . . . . . . . . . . . . . . . . . 1-28 Platform Mounting SP20 - Illustration . . . . . . . . . . 1-29 Platform Rotator SP20. . . . . . . . . . . . . . . . . . . . . . 1-30 Platform Rotator SP20 - Illustration. . . . . . . . . . . . 1-31 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . 1-32 Fuel Tank Assembly - Illustration . . . . . . . . . . . . . 1-33 Slew Sensor Assembly . . . . . . . . . . . . . . . . . . . . . 1-34 Deutz Engine Assembly . . . . . . . . . . . . . . . . . . . . 1-36 Deutz F4L1011 Engine Assembly - Illustration . . . 1-37 Placards and Decals - Illustration . . . . . . . . . . . . . 1-38 Placards and Decals . . . . . . . . . . . . . . . . . . . . . . . 1-39 Maintenance Information About this Manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Manual Organization. . . . . . . . . . . . . . . . . . . . . . . . . . 9 General specifications . . . . . . . . . . . . . . . . . . . . . . . 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Repair parts and illustrations. . . . . . . . . . . . . . . . . . 9 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Parts index - Page locator . . . . . . . . . . . . . . . . . . . . 9 Maintenance and Schematics. . . . . . . . . . . . . . . . . . . 9 Maintenance information . . . . . . . . . . . . . . . . . . . . . 9 Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . 10 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Pre-operational Inspection . . . . . . . . . . . . . . . . . . 11 Hydraulic Hose Age . . . . . . . . . . . . . . . . . . . . . . . . . 11 90 day or 150 hour maintenance. . . . . . . . . . . . . . 12 Yearly or 500 hour maintenance . . . . . . . . . . . . . . 12 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pressure gun application . . . . . . . . . . . . . . . . . . . . 13 Rotation bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Rotation gear teeth and pinion . . . . . . . . . . . . . . . 13 Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gear hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 13 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Door hinges and latches . . . . . . . . . . . . . . . . . . . . 14 Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hydraulic oil return filter. . . . . . . . . . . . . . . . . . . . . 14 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 90 day or 150 hour checklist. . . . . . . . . . . . . . . . . . . 15 Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 To order service or repair parts . . . . . . . . . . . . . . . . 18 ANSI and OSHA compliance. . . . . . . . . . . . . . . . . 18 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SP20/SP22 – 11890B page 1 Table of Contents Section 2. - Hydraulics Section 3. - Electrical Hydraulic Schematic SP20 - Illustration . . . . . . . . . 2-3 Hydraulic Schematic SP22 - Illustration . . . . . . . . . 2-4 Hydraulic Schematic, SP20 [Electric Controls] - Illustration . . . . . . . . . . . . . . . 2-5 Hydraulic Schematic SP22 [Electric Controls] - Illustration . . . . . . . . . . . . . . . 2-6 Range manifold - [Pilot Hydraulic Option] . . . . . . . . 2-7 Main Manifold Block. . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Main Manifold Block - Illustration. . . . . . . . . . . . . . . 2-9 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Drive Motor - Illustration . . . . . . . . . . . . . . . . . . . . 2-11 Oil Tank Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Platform Rotator, Parker SP20 . . . . . . . . . . . . . . . 2-13 Centrepost and Fittings . . . . . . . . . . . . . . . . . . . . . 2-14 Extend Cylinder and Support Bracket . . . . . . . . . . 2-15 Cylinder, Master Level - Rosenboom . . . . . . . . . . 2-16 Cylinder, Slave Level - Rosenboom . . . . . . . . . . . 2-17 Cylinder, Slave Level - GBI . . . . . . . . . . . . . . . . . . 2-18 Cylinder, Slave Level - Seabee . . . . . . . . . . . . . . . 2-19 Cylinder, Slave Level - Prince . . . . . . . . . . . . . . . . 2-20 Cylinder, Lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Cylinder, Extension - Rosenboom. . . . . . . . . . . . . 2-22 Dual Holding Valve, Platform Rotation SP20 . . . . 2-23 Jib Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Victor Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . 2-25 Electrical Schematic - All Snorkel SP Models With Hydraulic Controls . . . . . . . . . . . . . . . . . . . . 3-3 Electrical Schematic - Snorkel Models SP17 / SP20 With Electric Controls . . . . . . . . . . . . . . . . . . . . . . 3-4 Electrical Schematic - Snorkel Models SP18 / SP22 With Electric Controls . . . . . . . . . . . . . . . . . . . . . . 3-5 Wiring Schematic, Lower Control Box All Snorkel SP Models . . . . . . . . . . . . . . . . . . . . . 3-6 Wiring, Platform Control Box with Hydraulic Controls Snorkel Models SP20 / SP22 . . . . . . . . 3-7 Upper Control Box, Hydraulic Controls Snorkel Models SP20 / SP22 . . . . . . . . . . . . . . . . 3-8 Upper Control Box - Hydraulic Controls . . . . . . . . . 3-9 Upper Control Box - [Pilot Hydraulic Option]. . . . . 3-10 Upper Control Box, All Snorkel SP Models with Electric Controls . . . . . . . . . . . . . . . . . . . . . 3-11 Upper Controls Assembly . . . . . . . . . . . . . . . . . . . 3-13 Platform Foot Switch . . . . . . . . . . . . . . . . . . . . . . . 3-14 Boom Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Controller, Drive / Steer . . . . . . . . . . . . . . . . . . . . . 3-16 Controller, Lift / Swing . . . . . . . . . . . . . . . . . . . . . . 3-18 Section 4. - Options Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Tow Option Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tow Option Assembly - Illustration . . . . . . . . . . . . . 4-5 page 2 SP20/SP22 – 11890B General Specifications ■ General Specifications—SP20 Ground clearance . . . . . . . . . . . . . . 370mm (14.5”) Working height . . . . . . . . . . . . . . . . . . . 20.3m (66’) Axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . 7.8 Maximum platform height . . . . . . . . . . . 18.3m (60’) Maximum single wheel load . . . . 5780kg (12716 lb) Horizontal outreach . . . . . . . . . . . . . . . 15.8m (50’) Weight . . . . . . . . . . . . . . . . . . . 10250kg (22550 lb) Turntable rotation . . . . . . . . . . . . . 360° continuous Ground bearing strength Minimum. . . . . . . . . . . . . . . . . . . 441kPa (64 psi) Main boom Articulation . . . . . . . . . . . . . . . . . . . . -16° to +72° Platform Dimensions Standard . . . . . . . . . 760 x 1830mm (30” x 72”) Optional . . . . . . . . . 30² x 96² (76 cm x 244 cm) Guardrail height . . . . . . . . . . . . . 1100mm (43.3”) Rated work load. . . . . . . . . . . . . . 227 kg (500 lb) Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 180° Maximum number of occupants . . . . . . . 2 people Cycle times Turntable rotation . . . . . . . . . . . . . . . 115/120 sec Main boom Up. . . . . . . . . . . . . . . . . . . . . . . . . . . 45/50 sec Down . . . . . . . . . . . . . . . . . . . . . . . . 45/50 sec Extend . . . . . . . . . . . . . . . . . . . . . . . 65/70 sec Retract . . . . . . . . . . . . . . . . . . . . . . . 55/65 sec Platform rotation . . . . . . . . . . . . . . . . 16/20 sec Drive system Standard . . . . . . . . . . . . . . . . . . . . 4-wheel drive Steering system Standard . . . . . . . . . . . . . . . . . . . . 2-wheel steer 0 Electrical system Voltage. . . . . 12 V DC negative chassis ground Source . . . . . 1 - 12 V 15 plate 600 CCA battery Fluid recommended . . . . . . . . . . . distilled water Hydraulic system Maximum pressure . . . . . . . . . 3250 psi (224 bar) Reservoir capacity . . . . . . 100 litres (26.3 US gal) System capacity . . . . . . . 129 litres (33.9 US gal) Maximum operating temperature . . . 93°C(200°F) Hydraulic fluid recommended Shell Tellus T37 . . . . . . . . . . . . . . . . . . . . . . . . Engine. . . . . . . . . . . . . . . . . . . . . . . . . . Deutz F4L Optional . . . . . . . . . . . . . . . . . . . . . Cummins 4B Fuel tank capacity. . . . . . . . 100 litres (26.3 US gal) Ambient air temperature operating range Celsius . . . . . . . . . . . . . . . . . . . . . -18°C to 43°C Fahrenheit. . . . . . . . . . . . . . . . . . . . 0°F to 110°F Maximum wind speed 12.5m/sec . . . . . . . . . . . . . . . . 45 km/h (28 mph) Tires, 14ply Foam filled. . . . . . . . . . . . . . . . . . 15 x 19.5 HD Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . 40% Drive speed High . . . . . . . . . . . . . . . . . . . . . 3.2 km/h (2 mph) Low . . . . . . . . . . . . . . . . . . . 0.87 km/h (0.5 mph) Turning radius, inside Inside . . . . . . . . . . . . . . . . . . . . . . . 3.8m (12’ 2”) Outside. . . . . . . . . . . . . . . . . . . . . . . . 6.1m (20’) Tailswing Stowed. . . . . . . . . . . . . . . . . . . . . . 225mm (8.8”) Overside . . . . . . . . . . . . . . . . . . . 850mm (33.5”) Stowed height . . . . . . . . . . . . . . . . 2790mm (9’ 2”) Stowed width . . . . . . . . . . . . . . . . . 2380mm (7’ 9”) Stowed length . . . . . . . . . . . . . . . 8790mm (28’ 9”) Wheelbase. . . . . . . . . . . . . . . . . . . 2600mm (8’ 6”) SP20/SP22 – 11890B page 3 General Specifications ■ General Specifications—SP22 Wheelbase. . . . . . . . . . . . . . . . . . . 2600mm (8’ 6”) Working height . . . . . . . . . . . . . . . . . 21.8m (71’ 6’) Ground clearance . . . . . . . . . . . . . . 370mm (14.5”) Maximum platform height . . . . . . . . . . . 19.8m (65’) Axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . 7.80 Horizontal outreach . . . . . . . . . . . . . 17.6m (55’ 9”) Maximum single wheel load . . . . 5960kg (13112 lb) Turntable rotation . . . . . . . . . . . . . 360° continuous Weight . . . . . . . . . . . . . . . . . . . 10894kg (23966 lb) Main boom Articulation . . . . . . . . . . . . . . . . . . . . -16° to +72° Jib boom articulation . . . . . . . -72 to + 72 degrees Ground bearing strength Minimum. . . . . . . . . . . . . . . . . . . 537kPa (78 psi) Platform Dimensions Standard . . . . . . . . . 760 x 1830mm (30” x 72”) Optional . . . . . . . . . 30² x 96² (76 cm x 244 cm) Guardrail height . . . . . . . . . . . . . 1100mm (43.3”) Rated work load. . . . . . . . . . . . . . 227 kg (500 lb) Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 180° Maximum number of occupants . . . . . . . 2 people Cycle times Turntable rotation . . . . . . . . . . . . . . . 115/120 sec Main boom Up. . . . . . . . . . . . . . . . . . . . . . . . . . . 45/50 sec Down . . . . . . . . . . . . . . . . . . . . . . . . 45/50 sec Extend . . . . . . . . . . . . . . . . . . . . . . . 65/70 sec Retract . . . . . . . . . . . . . . . . . . . . . . . 55/65 sec Platform rotation. . . . . . . . . . . . . . . . . . 20/25 sec Drive system Standard . . . . . . . . . . . . . . . . . . . . 4-wheel drive Steering system Standard . . . . . . . . . . . . . . . . . . . . 2-wheel steer Electrical system Voltage. . . . . 12 V DC negative chassis ground Source . . . . . 1 - 12 V 15 plate 600 CCA battery Fluid recommended . . . . . . . . . . . distilled water Hydraulic system Maximum pressure . . . . . . . . . 3250 psi (224 bar) Reservoir capacity . . . . . . 100 litres (26.3 US gal) System capacity . . . . . . . 129 litres (33.9 US gal) Maximum operating temperature . . . 93°C(200°F) Hydraulic fluid recommended Shell Tellus T37 . . . . . . . . . . . . . . . . . . . . . . . . Engine. . . . . . . . . . . . . . . . . . . . . . . . . . Deutz F4L Optional . . . . . . . . . . . . . . . . . . . . . Cummins 4B Fuel tank capacity. . . . . . . . 100 litres (26.3 US gal) Ambient air temperature operating range Celsius . . . . . . . . . . . . . . . . . . . . . -18°C to 43°C Fahrenheit. . . . . . . . . . . . . . . . . . . . 0°F to 110°F Maximum wind speed 12.5m/sec . . . . . . . . . . . . . . . . .45 km/h (28 mph) Tires, 14ply Foam filled. . . . . . . . . . . . . . . . . . 15 x 19.5 HD Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . 40% Drive speed High . . . . . . . . . . . . . . . . . . . . . 3.2 km/h (2 mph) Low . . . . . . . . . . . . . . . . . . . 0.87 km/h (0.5 mph) Turning radius, inside Inside . . . . . . . . . . . . . . . . . . . . . . . . 3.8m (12’2”) Outside . . . . . . . . . . . . . . . . . . . . . . . . 6.1m (20’) Tailswing Stowed. . . . . . . . . . . . . . . . . . . . . . 225mm (8.8”) Overside . . . . . . . . . . . . . . . . . . . 850mm (33.5”) Stowed height . . . . . . . . . . . . . . . . 2790mm (9’ 2”) Stowed width . . . . . . . . . . . . . . . . . 2380mm (7’ 9”) Stowed length . . . . . . . . . . . . . . 8207mm (26’ 11”) page 4 SP20/SP22 – 11890B General Specifications ■ Working Envelope - SP20 68.8 21 65 20 19 60 18 17 55 16 50 15 14 45 13 40 12 11 35 10 30 9 FEET 20 METRES 8 25 7 6 5 15 4 10 3 2 5 1 0 0 -1 -5 -2 -10 -3 16 15 50 14 45 13 12 40 11 35 10 9 30 8 7 6 METRES 25 20 5 4 15 3 10 2 1 5 0 0 -1 -2 -5 -3 -10 FEET SP20/SP22 – 11890B page 5 General Specifications ■ Working Envelope - SP22 72 22 70 21 20 65 19 60 18 17 55 16 50 15 14 45 13 40 12 11 35 FEET 30 METRES 10 9 8 25 7 20 6 5 15 4 10 3 2 5 1 0 0 -1 -5 -2 -10 -3 -13 -4 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 METRES 60 page 6 55 50 45 40 35 30 25 FEET 20 15 10 5 0 -5 -10 SP20/SP22 – 11890B General Specifications ■ Engine Specifications Engine Make Cummins Deutz Model B3.3 F4L-1011 Horsepower 60 hp @ 2,500 rpm 53.5 hp @3000 rpm Coolant Liquid (50% water 50% ethylene glycol) Air Fuel Type Diesel Diesel ASTM No. 2 D DIN 51 601 Cetane # > 40 BS 2869: A1 and A2 Grade For operating temperatures below 32°F (0°C) ASTM D 975-81: 1-D use winterized No 2D. and 2-D Operating temperature 141°F to 211°F (60°C to 100°C) W-F-800C: DF-A, DF-1 and DF-2. 172°F to 203°F (78°C to 95°C) Oil capacity 7L (7.3 US qt) 10L (10.5 US qt) Oil grade API: CH-4 API: CF-4 CG-4 CH-4 Oil viscosity Oil filter capacity Running time See engine Oil Viscosity chart below 0.5L (0.52 US qt) 0.5L ().52 US qt) One full tank of diesel will last for eight hours under normal working condition ■ Engine Oil Viscosity Cummins Diesel Engine SP20/SP22 – 11890B Deutz Diesel Engine page 7 Maintenance Information ■ About this Manual: ❑ Electrical This Maintenance and Repair Parts manual covers current production machines only. Electrical (Section 3), contains listings and illustrations of electrical components installations including wiring schematics. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. NOTE: It is recommended that you record the serial and model number of your machine (see page 18 of this chapter). This information is found on the serial number placard. ■ Manual Organization The Repair Parts Manual consists of six sections with an individual table of contents preceding sections 1 through to 4. Subassemblies and detailed parts are identified by index numbers on the illustrations that correspond to the item numbers on the parts listing. When requesting any part, always specify complete part number, description, model and serial number of your unit. The following is a general description of each section and its contents. ❑ General specifications The section immediately preceding, contains information relating to the general specifications of the SP20/22. ❑ Maintenance The pages immediately following, contain information as to the maintenance schedules lubricants and procedures for proper lubrication of the unit. ❑ Options Options (Section 4), contains parts listings and illustrations of optional installations that may be installed on your unit. ❑ Parts index - Page locator The parts index - page locator, identifies the component by name and directs you to the section and page number where you may find information for that part such as its part order number, etc. ■ Maintenance and Schematics ❑ Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts. CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. CAUTION ❑ Repair parts and illustrations DO NOT modify this ariel platform without prior written consent of Snorkel Engineering Department. Repair Parts (Section 1), contains parts listings and illustrations for general mechanical repair parts of all major installations and subassemblies of the unit.Hydraulics Mod i fi ca tion may void the war ranty, ad versely af fect sta bil ity, or af fect the op er a tional char ac ter is tics of the ariel platform. ❑ Hydraulics (Section 2), contains parts listings and illustrations of hydraulic components installations including hydraulic schematics and individual components such as cylinders, controls valves and solenoid operated valves. SP20/SP22 – 11890B When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine. page 9 Maintenance Information ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of a mechanical device. ü Do not allow heavy objects to rest in an unstable condition. ü Always make sure work platform is in stowed position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder. ü When raising a portion of the machine, be sure that adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. “SAFETY FIRST” is a good slogan. Replace any guards and protective devices that have been removed to carry out maintenance and repair work. ■ Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes: ü Daily Maintenance (Operator’s Inspection) ü 90 Day or 150 Hour (frequent) Maintenance ü If a part resists removal, check to see if all fasteners, ü Yearly or 500 Hour (annual) Maintenance, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. These schedules should ensure the detection of any defective, damaged or improperly secured parts Parts should be thoroughly inspected before and provide information regarding lubrication and restoring to service at the time of reassembly. Burrs, other minor maintenance items. nicks or scratches may be removed from machined The Maintenance Schedule following, outlines the surfaces by honing or polishing with #600 crocus requirements of these maintenance checks for each cloth, followed by a thorough cleaning in an time interval. The Operator’s Pre-operational approved cleaning solvent, and blown dry with inspection must be performed by a trained operator. compressed air. Do not alter the contour of any part. All other maintenance and inspections must be If this operation does not restore the part to a performed by a trained service technician only. serviceable condition, replace the part. Note that the 90 Day or 150 hour (frequent) and Replace all O-rings, seals, and gaskets at yearly or 500 hour (annual) Maintenance, require reassembly. Use new roll pins or cotter pins. Dip all use of the Preventive Inspection Maintenance packing rings and seals in hydraulic oil before Checklist to pinpoint all inspection items. Retain a reassembling in cylinder and manifold installations. copy of these forms for your records. Replace any part having imperfect threads. In general, units that have been disassembled can be They also require that all placards and decals on the reassembled by reversing the order of disassembly. unit are to be inspected. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. New parts should remain in their container until they are ready to be used. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections. DANGER F a i l u r e t o p e rf o r m t h e P re v e n t i v e Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are Repair all defects before returning the unit to correctly reinstalled. service. page 10 SP20/SP22 – 11890B Maintenance Information ■ Daily Maintenance ❑ Pre-operational Inspection Components Service Required Emergency power motor/pump Check operation Air filter Check condition Engine oil Check oil level Fuel leaks Visually inspect (hoses, connections, etc.) Fuel tank cap Visually inspect (installation) Engine coolant Check fluid level Engine fuel level Check fuel gauge Bolts and fasteners Visually inspect (looseness) Platform gate Visually inspect (operation) Slide pads Visually inspect (boom wear marks) Structural damage and welds Visually inspect (weld cracks, dents) Tires and wheels Visually inspect (condition) Battery fluid level Check fluid level Battery terminals Visually inspect (corrosion) Charging system Visually inspect (belt) Control switches Visually inspect (operation) Wiring harnesses Visually inspect (installation, condition) Hydraulic leaks Visually inspect (hoses, tubes, fittings) Hydraulic oil Check fluid level Placards and decals Visually inspect (installation, condition) ■ Hydraulic Hose Age EN982 Clause 7.3.1 requires the manufacturing date of each hydraulic hose to be clearly visible on the hose. Hoses used in production of this unit are manufactured by Parker and the manufacturing date is present in a coded format. The key to decode the date is as follows: Sample Hose Code 11- 4Q 99 Manufacturing Plant Number 11 - 4Q 99 Year of Manufacture Manufacturing Period (i.e. 4th Quarter) SP20/SP22 – 11890B page 11 Maintenance Information ■ 90 day or 150 hour maintenance (Trained service technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection maintenance checklist Perform inspection, complete form Placards and decals inspection Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards Door hinges and latches Lubricate SAE 10W oil or spray lubricant Rotation bearing Lubricate Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90 Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90 Platform rotator Refill if disassembled for repairs Consult factory Platform controller Check smooth operation & speeds Batteries Check specific gravity 1.260/1.275 at 80° F. Hydraulic return filter Check condition Replace if dirty Engine RPM Check for proper engine RPM Engine oil and filter Replace per engine owners manual See engine manufactures owner's manual Engine fuel filter Check condition Replace every 6 months or if dirty Retain copy of checklist ■ Yearly or 500 hour maintenance (Trained service technician) Components Service Required Recommended Lubricant or Further Instructions 90 day or 150 hour maintenance Perform maintenance per schedule Hydraulic oil reservoir Clean and replace fluid Shell T37 Hydraulic return filter Replace After 1st. 50 hours, thereafter at recommended interval Hydraulic reservoir suction filter Clean and reinstall Hydraulic pressures Check pressures Gear hubs Replace fluid Mobil Mobilube HD 80W-90 Swing drive Replace fluid Mobil Mobilube HD 80W-90 Engine coolant Check Condition See engine manufacturer's owner's manual page 12 SP20/SP22 – 11890B Maintenance Information 7 8 6, 10, 11 9 5 1, 2, 3 The illustration locates the lubrication points of the SP20/SP22 ■ Lubricants ❑ Swing drive Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation. To check oil level, remove check plug located on the side of the gear box. Unit is full if oil is level with bottom of fill hole or just starts to run out. Refer to the above lubrication illustration for location of item numbers. ❑ Pressure gun application Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations. ❑ Rotation bearing Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the front plate of the turntable. ❑ Rotation gear teeth and pinion Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant. SP20/SP22 – 11890B ❑ Gear hubs Gear hubs (item 5.): To check and fill Gear hubs: 1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole. Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs. ❑ Hydraulic oil reservoir Hydraulic oil reservoir (item 6.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed. page 13 Maintenance Information The reservoir filler/breather cap should be removed The filter condition indicator is accurate only when and the cap strainer cleaned with Kerosene, Fuel the engine is running at maximum RPM and pump is Oil, or other solvent at this time. discharging maximum flow, which occurs only during full speed driving. This requires that the It is absolutely necessary that only new, clean indicator be observed while the unit is in motion, hydraulic oil is added. booms fully retracted and in stowed position, drive range switch in “LO” position, and drive controller Note: fully forward. Oil temperature should be at least 90 If it becomes necessary to add or use an oil other degrees. than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Note: Local oil suppliers can generally furnish this Use extreme caution while observing the condition information. indicator because of the motion of the drive If questions still remain, contact Snorkel Customer wheels. The condition indicator is best observed Service Department, PO Box 1041, Levin 5500, from outside of the tract of the vehicle wheels to New Zealand for further information. avoid possible personal injury or machine damage. ❑ Engines When changing the filter element, the oil inside of Engine (item 7.): Refer to the engine manufacturer’s the filter element, should be examined for deposits instruction manual or consult your local engine of metal cuttings, which if present, could indicate service representative if engine adjustments or excessive wear in some of the system components. repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and ❑ Batteries serviced at recommended intervals. Batteries (not shown): Batteries will have longer life if the water level is maintained and they are kept ❑ Door hinges and latches charged. The unit will have better starting Door hinges and latches (item 8.): After lubricating, characteristics with a fully charged battery. remove any excess oil or over spray so it will not In cold weather the battery should be maintained at collect dirt or debris. full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make ❑ Platform rotator sure connections are clean and tight. Platform rotator (item 9.): Platform rotators will Make sure charging equipment is operating require lubrication only if disassembled for repairs. properly. Consult factory for proper lubricant if replacement of platform rotator is required. ❑ Hydraulic oil return filter Return filter (item 10.): On SP20/SP22 models, the hydraulic oil return filter is mounted on top of the hydraulic oil reservoir. The filter element is a throw-away type filter and should be changed after the initial break-in period (approximately 50 hours operation time). The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 25 PSI. If pressure readings are above 25 PSI, the filter should be changed. DANGER Lead-acid batteries produce flammable and explosive gases. Never allow smoking, flames or sparks around batteries. Lead-acid batteries contain sulfuric acid which will damage eyes or skin on contact. When working around batteries, always wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water. The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions. page 14 SP20/SP22 – 11890B Maintenance Information ■ 90 day or 150 hour checklist OK OK - No service required ✔ Corrective action required X Corrected, (record description of corrective action). Serial Number _____________________________ INSPECTION PROCEDURES CODES (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart A 1 2 3 4 5 6 7 8 9 10 11 12 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Check CHASSIS Structural (1) Steering cylinder pins (2,6) Steering linkage (2,4,5) Tires (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Drive motor brake (4) Torque drive wheel lugs per placard on wheel (6) Torque steer wheel lugs per placard on wheel (6) Right drive motor (Front and Rear) (2,3,5) Left drive motor (Front and Rear) (2,3,5) Lubrication points (2) TURNTABLE Structural (1) Torque turntable top bolts @ 180 ft. lbs. (6) Torque turntable bottom bolts @ 180 ft. lbs. (6) Hydraulic hoses and tubes (3,5) Centerpost (3) Centerpost securing bolts (6) Lift cylinder pin caps and tie wire (2,6) Cowling (4,5) Wire harness (2,5) Lift cylinder and holding valves (3,4) Decals and placards (2,8) Master level cylinder pin caps and tie wire (2,6) Master level cylinder and holding valves (3,4) Rotation brake (4) Rotation backlash (5) Correct operators manual in document holder (2) System pressure (2,5) Lubrication points (2) C GROUND CONTROL STATION 1 Station selector switch ñ ground controls platform controls DO NOT work (4) 2 Emergency lower (bleed down) (4) Extension cylinder bleed down (4) 3 Ground controls switches (4) Check Boom extension IN-OUT (4) Platform levelling (4) Emergency power, all functions (4) Platform rotation (4) 10 Jib boom, UP-DOWN (SP22 only) (4) OK ✔ X 6 7 8 9 OK ✔ X D 1 2 3 4 5 6 7 8 9 BOOMS Structural (1) Lift cylinder pin caps and tie wire (2,6) Hydraulic hoses and tubes (3,5) Extension cylinder and holding valve (3,4) Hose carrier tube (5,7) Hose carrier support (5,7) Plastic hose track (5) Electrical wires (5) Extend/retract wire ropes and sheaves (2,5,6) E 1 2 3 4 5 6 PLATFORM Structural (1) Decals and placards (2,8) Gravity gate (4,5) Hydraulic tubes and hoses (3,5) Slave level cylinder pin caps and tie wire (2,6) Slave level cylinder and holding valve (3,4) F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PLATFORM CONTROL STATION Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Engine START-STOP (4) Hi rpm (4) Turntable rotation (4) Boom UP-DOWN (4) Boom extension IN-OUT (4) Jib boom, UP-DOWN (SP22 only) (4) Platform levelling (4) Platform rotation (4) Drive speed, HIGH-LOW (4) Motion alarm (4) Emergency power, all functions (4) Emergency shutdown control (4) Gradual start to stop lift/swing/drive controls (4) Speed limit switch (4) 5o tilt alarm/indicator (4) AC power to platform (2,4) Axle lockout indicator (4) Horn (4) 4 Turntable rotation (4) 5 Boom UP-DOWN (4) SP20/SP22 – 11890B page 15 Maintenance Information Check G HYDRAULIC RESERVOIR 1 Filler/breather cap and tank (3,6) 2 Hydraulic fluid level (5) H 1 2 3 4 5 6 7 8 9 ENGINE Charging system (4) Air filter (5,6) Hour meter (4) Belts and hoses (5,6) Hydraulic pump (4) Battery terminals (6) I PLATFORM ROTATOR Structural (1) Hydraulic rotator actuator (3) Platform rotation holding valve (4) Mounting bolts and pin caps (2,6) 1 2 3 4 Engine START-STOP (4) Hydraulic throttle (4) Engine governor setting (4) OK ✔ X J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Check OPTIONAL EQUIPMENT Cold weather start kit ñ diesel only (2,4) Hydraulic system, cold weather warm up kit (2,4) Driving lights (2,4) Platform work lights (2,4) Sandblast protection kit (2,4) Airline to platform (2,4) Optional platform (2,4,6) Hydraulic generator (2,3,4) OK ✔ X CORRECTIVE ACTION REQUIRED ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ NOTE: Attach additional sheets if required: All items have been properly checked and tested and found to be operating satisfactorily or necessary corrective action has been completed. INSPECTED BY: __________________________________________________ page 16 DATE: ____________________________________ SP20/SP22 – 11890B Maintenance Information ■ Torque Chart NOM SIZE X PITCH TENSILE STRESS AREA As (mm2) PROPERTY CLASS 8.8 CLAMP LOAD W (N) PROPERTY CLASS 10.9 TORQUE (N.m) DRY k=0.20 LUBED k=0.15 CLAMP LOAD W (N) TORQUE (N.m) DRY k=0.20 LUBED k=0.15 M3 x 0.5 M3.5 x 0.6 M4 x 0.7 M5 x 0.8 M6 x 1 5.03 6.78 8.78 14.2 20.1 2 200 2 960 3 830 6 200 8 770 1.32 2.07 3.07 6.20 10.5 M8 M8 M10 M10 x 1.25 x1 x 1.5 x 1.25 36.6 39.2 58.0 61.2 15 975 17 100 25 325 26 725 25.6 27.4 51 53 M12 M12 M14 M14 x 1.75 x 1.25 x2 x 1.5 84.3 92.1 115 125 36 800 40 200 50 200 54 550 88 96 140 155 66 72 105 115 50 075 54 700 68 300 74 250 120 130 190 210 90 98 145 155 M16 M16 M20 M20 x2 x 1.5 x 2.5 x 1.5 157 167 245 272 68 525 72 900 106 950 118 750 220 235 430 475 165 175 320 355 93 250 99 200 145 550 161 550 300 320 580 650 225 240 435 485 M24 M24 M27 M27 x3 x2 x3 x2 353 384 459 496 154 100 167 600 200 350 216 500 740 805 1 080 1 170 555 605 810 875 209 700 228 100 272 650 294 600 1 010 1 100 1 470 1 590 755 820 1 100 1 150 M30 M30 M30 M33 M33 x 3.5 x3 x2 x 3.5 x2 561 580 621 694 761 244 900 253 150 271 050 302 950 332 200 1 470 1 520 1 630 2 000 2 200 1 100 1 140 1 220 1 500 1 640 333 250 344 500 368 850 412 250 452 050 2 000 2 070 2 210 2 720 2 980 1 500 1 550 1 660 2 040 2 240 M36 M36 M39 M39 x4 x3 x4 x3 817 865 976 1 028 356 600 377 600 426 000 448 700 2 570 2 720 3 320 3 500 1 930 2 040 2 490 2 630 485 300 513 800 579 750 610 650 3 490 3 700 4 520 4 760 2 620 2 780 3 390 3 570 M42 M42 M45 M45 M48 M48 x 4.5 x3 x 4.5 x3 x5 x3 1 121 1 206 1 306 1 398 1 473 1 604 489 300 526 400 570 050 610 250 642 950 700 150 4 110 4 420 5 130 5 490 6 170 6 720 3 080 3 320 3 850 4 120 4 630 5 040 665 850 716 350 775 750 830 400 874 950 952 800 5 590 6 020 6 980 7 470 8 400 9 150 4 200 4 510 5 240 5 610 6 300 6 860 Grade marking SP20/SP22 – 11890B M8.8 M10.9 0.99 1.55 2.30 4.65 7.90 19.2 20.5 38.0 40.1 2 990 4 030 5 220 8 430 11 950 1.79 2.82 4.17 8.43 14.3 1.34 2.11 3.13 6.33 10.8 21 750 23 275 34 450 36 350 34.8 37.3 69 73 26.1 27.9 52 55 M12.9 page 17 Maintenance Information ■ To order service or repair parts ❑ Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine. The specific manuals for SP20/SP22 are as follows: ü Machine model number ü Operator’s Manual Snorkel part number - 11890A ü Machine serial number ü Snorkel part number ü Description of part ü Repair Parts Manual Snorkel part number - 11890B ü Quantity of parts required ü Your purchase order number ü Address for order to “Ship To” ü Your desired shipment method All correspondence relative to this unit, such as field reports, discrepancy reports, requests for service information, etc., should be directed to: Snorkel 36 Bruce Road P.O. Box 1041 Levin 5500 New Zealand Phone: +64 06 368-9168 Fax: +64 06 368-9164 Attention: Parts Department Record machine information here: Model number* ❑ ANSI and OSHA compliance All owners and users of the aerial platform must Serial number* read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their Date of purchase employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Purchased from “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or Snorkel dealer or distributor from the factory upon request. Copies are also available from: Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA page 18 * This information is found on the serial number placard attached to your machine. SP20/SP22 – 11890B Section 1. - Repair Parts Section 1 Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Base Assembly - Illustration . . . . . . . . . . . . . . . . . . 1-3 Steer Axle Assembly - Illustration . . . . . . . . . . . . . . 1-4 Steer Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Swing Drive - Illustration . . . . . . . . . . . . . . . . . . . . . 1-7 Swing Drive, Perfection . . . . . . . . . . . . . . . . . . . . . . 1-8 Swing Drive, Perfection - Illustration . . . . . . . . . . . . 1-9 Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Column Assembly - Illustration . . . . . . . . . . . . . . . 1-11 Column Cover Assembly - Illustration . . . . . . . . . . 1-12 Column Cover Assembly . . . . . . . . . . . . . . . . . . . . 1-13 Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Booms - Illustration . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Hose Carrier - Illustration . . . . . . . . . . . . . . . . . . . 1-18 Hose Carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 Extension Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Extension Cylinder - Illustration. . . . . . . . . . . . . . . 1-21 Jib Boom SP22 - Illustration . . . . . . . . . . . . . . . . . 1-22 Jib Boom SP22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Jib Boom Exploded SP22 . . . . . . . . . . . . . . . . . . . 1-24 Jib Boom Exploded SP22 - Illustration . . . . . . . . . 1-25 Platform Assembly SP20 . . . . . . . . . . . . . . . . . . . . 1-26 Platform Assembly SP20 - Illustration. . . . . . . . . . 1-27 Platform Mounting SP20 . . . . . . . . . . . . . . . . . . . . 1-28 Platform Mounting SP20 - Illustration . . . . . . . . . . 1-29 Platform Rotator SP20. . . . . . . . . . . . . . . . . . . . . . 1-30 Platform Rotator SP20 - Illustration. . . . . . . . . . . . 1-31 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . 1-32 Fuel Tank Assembly - Illustration . . . . . . . . . . . . . 1-33 Slew Sensor Assembly . . . . . . . . . . . . . . . . . . . . . 1-34 Deutz Engine Assembly . . . . . . . . . . . . . . . . . . . . 1-36 Deutz F4L1011 Engine Assembly - Illustration . . . 1-37 Placards and Decals - Illustration . . . . . . . . . . . . . 1-38 Placards and Decals . . . . . . . . . . . . . . . . . . . . . . . 1-39 SP20/SP22 – 11890B page 1 - 1 Base Assembly Base Assembly Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 11808 11809A 7220020 6030018 007-0021 1 1 2 2 1 2 1 1 2 2 1 1 2 2 1 1 1 2 8 8 8 8 10 1 8 8 1 page 1 - 2 0110465 11835A 11845-1 11845-2 11813 11814 8626 11833 11834 11808-18 11808-18 3603-08 3605-08 3603-16 3611-16 7280010 3610-08 3610-16 562386 Description Chassis weldment Steer axle assembly 4WD hub Wheel motor Slew ring Steel container wheel SP20 Centre post assembly Slew sensor assembly Wheel and tyre, foam filled, left hand Wheel and tyre, foam filled, right hand Grease tube assembly Pin oscillating axle centre Pin oscillating axle cylinder Pin keeper Centrepost mount plate Centrepost stop plate Cover, chassis front Cover, chassis rear Flat washer HD spring washer Flat washer Nylock nut Wheel nut Main manifold block size Bolt, class 8-8 Bolt, class 8-8 Literature compartment SP20/SP22 – 11890B Base Assembly - Illustration 9 9 23 25 13 7 5 11 2 24 18 4 1 12 5 17 15 13 27 25 3 10 10 TITLE DWG. 11808A Base Assembly Snorkel model SP20/SP22 Page 1 - 3 Steer Axle Assembly - Illustration 18 1 9 14 3 6 13 15 2 11 19 7 16 12 4 5 TITLE Page 1 - 4 Steer Axle Assembly Snorkel model SP20/SP22 DWG. 11809A Steer Axle Assembly Steer Axle Assembly Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 11. 12. 13. 14. 15. 16. 17. 18. 19. Part No 11810 11810 11809 11832 7220020 11811 6030018 11865 11812-1R 11814 3626-4 3624-28 11815 60030-093 3619-1 3624-3 11815-1 11812-1L SP20/SP22 – 11890B Qty 1 1 1 2 2 1 1 1 1 2 4 2 2 8 8 4 2 1 Description Cylinder Cylinder Steer axle weldment Steering yoke weldment 4WD hub Steer cylinder Wheel motor Swivel fitting S2307 Tie rod, right hand Pin, oscillating axle cylinder Flanged permaglide bush Permaglide bush Pin, steering inner Washer Circlip Permaglide bush Pin, steering outer Tie rod, left hand page 1 - 5 Swing Drive Swing Drive Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 12. 13. 14. 15. page 1 - 6 Part No 0073026 0070047-99 6030020 8200004 0090352 0073359 6010250 5560641 986269 987109 5560087 5035303 5065703 5062726 7190005 0020283 5036905 7110112 Qty 1 1 1 1 1 1 1 4 4 4 2 1 1 1 1 1 2 2 Description Swing drive, complete Swing drive Motor, swing drive Seal repair kit - Ross/TRW motor Seal repair kit - Charlynn/Eaton motor Seal repair kit - White/Roller Stator motor Motion control valve, turntable swing Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Capscrew special self locking Straight thread 90 degree elbow Straight thread adaptor Straight thread adaptor Gasket, swing drive ¼ inch hydraulic hose Swivel nut 45 degree elbow O-ring SP20/SP22 – 11890B Swing Drive - Illustration Swing Drive - Illustration 2 7 BR 1 9 V2 12 6 13 5 V1 15 3 4 2 10 14 V1 BR V2 3 11 8 1 SP20/SP22 – 11890B page 1 - 7 Swing Drive, Perfection Swing Drive, Perfection Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. page 1 - 8 Part No 0070047-99 0074837 0074838 0074839 0074800 0074801 0074802 0074803 0074804 0074805 0074806 0074807 0074808 0074809 Kit item 0172054 0074836 0074811 0074812 0074813 0074814 Kit item 0074816 0172053 0071817 0074818 0074819 0074820 Kit item 0074822 0074823 0074824 0074825 0074826 0074827 Kit item Kit item 0074830 0074831 Kit item Kit item Kit item Kit item Kit item Kit item 0172050 Qty 1 1 1 1 1 1 1 1 1 1 3 1 3 3 1 1 2 1 1 2 2 1 1 1 8 6 3 1 1 3 1 2 6 2 1 7 7 1 1 1 1 1 1 24 1 5 Description Swing drive, perfection Seal and shim repair kit #1 - (includes items 11, 18, 25 and 41) Brake repair kit - (includes items 32, 33 and 40) Seal and shim repair kit #2 - (includes items 11, 36, 37, 38 & 39) Housing Mounting flange Motor adaptor Planetary carrier Input pinion Lock nut Spur gear Washer Washer idler Idler pin Hydraulic motor gasket - (not sold separately) Reducer bushing Brake gasket Hydraulic motor cover Lock washer Bearing cup Bearing cone O-ring - (not sold separately) Output shaft Pressure vent plug Bolt 3/8-16 x 1-1/4 Bolt 3/8-16 x 5-1/4 Dowel pin Eyebolt Oil seal - (not sold separately) Screw Bushing Nut, hex 1/2-13 Lock washer Bolt Housing brake Pressure disc (thin) - (not sold separately) Friction disc Pressure disc (thick) Piston O-ring - (not sold separately) O-ring plate - (not sold separately) O-ring - (not sold separately) O-ring plate - (not sold separately) Spring - (not sold separately) Oil seal - (not sold separately) Pipe plug SP20/SP22 – 11890B Swing Drive, Perfection - Illustration Swing Drive, Perfection - Illustration 24 41 30 14 5 11 3 22 29 13 40 38 39 31 35 36 37 42 20 34 33 32 10 13 1 7 6 15 9 26 8 4 18 2 23 17 21 16 25 19 SP20/SP22 – 11890B page 1 - 9 Column Assembly Column Assembly Item 1. 4. 5. 6. 8. 10. 11. 12. 13. 17. 20. 23. 25. 30. 31. 34. 35. 36. page 1 - 10 Part No 11818 11827 11826 11828 11694A 11862A 11818-100 3027 11931A 10268-4 11864 6020058 11821-6 007-0047 3052 11830 11818-30 11836 11819 11819C Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Column weldment Oil tank assembly Fuel tank assembly Fuel oil tray assembly Engine assembly - Cummins Engine assembly - Deutz Profiled counter weight Emergency lower valve Lower control valve assembly Battery clamp Lower controls box assembly Electric hydraulic pump Engine tray retaining pin Perfection swing drive assembly Battery, chloride type 148 12V Battery tray Pin, interactive link Drive pressure block Range manifold block - hydraulic control option Range manifold block - electric control option SP20/SP22 – 11890B Column Assembly - Illustration 1 34 10 36 8 25 12 20 13 30 35 31 17 11 4 5 6 TITLE Rev. B. July 5 2005 DWG. GSNZ00 Column Assembly Snorkel model SP20 / SP22 Page 1 - 11 Column Cover Assembly - Illustration 4 4 9 10 8 4 6 1 7 11 2 5 3 4 TITLE Page 1 - 12 Column Cover Assembly Snorkel model SP20/SP22 DWG. 11818B Column Cover Assembly Column Cover Assembly Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11920 11920-3 11927 11781 11846 11906 8342416 11775 11777 11779 11779-1 4 4 4 4 2 2 1 1 1 1 1 SP20/SP22 – 11890B Description Mount plate hinge Spacer, hinge Hinge, side cover Latch, side cover Hinge, control panel Gas strut, side cover Door latch Cover, engine side Cover, rear Cover, control side Door, control panel page 1 - 13 Booms Booms Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. Part No 0080969 0080953-99 0080955-99 0080967-99 0080978 0081215 0070443 0074713-99 970449 987199 986299 0080293 0070485-99 0070030 0072567 0090141 0072681-99 0072682 972559 5560033 970469 970439 0070033-99 0070473 987109 9980012 0080951-99 0080147 5560644 970369 986269 5560031 986359 5560033 0080045-99 972539 5560005 970429 0072683 970269 0080952-99 0081048 0072680 0070639 0070390 0072751-99 988179 0070448-99 0080294 0081675-99 2500035 0070439 0070031 972509 0081450-99 0081975 5560649 SP20/SP22 – 11890B Qty 1 1 1 1 1 2 1 1 16 36 40 6 6 14 16 14 2 2 8 56 12 24 2 4 8 1 1 1 17 4 8 8 4 4 2 4 4 8 1 4 1 1 2 2 2 2 1 1 2 2 2 1 8 6 1 1 3 Description Booms Tip boom Intermediate boom Boom base Extension cylinder - (see hydraulics section for parts breakdown) Wire rope, retract Pin, slave level cylinder to tip boom Cylinder, slave level - (see hydraulics section for parts breakdown) Capscrew 3/8-16 x ¾ inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Slide pad Slide pad spacer Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Slide pad mount Slide pad Capscrew 3/8-16 x 1 inch long socket flat head Nut 3/8-16 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long socket flat head Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire Pad plate Slide pad Capscrew 3/8-16 x 1-1/4 inch long socket flat head Capscrew 5/16-18 x 1 inch long hex grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Washer ½ medium flat Nut 1/2-13 hex jam, drilled Wire rope anchor Capscrew 3/8-16 x 2-3/4 inch long socket flat head Anchor bolt Capscrew 3/8-16 x ½ inch long hex head grade 5 Slide pad spacer, ¼ inch thick Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Pad plate Slide pad Slide pad shim Slide pad Cylinder anchor pin Cylinder anchor Cotter pin 1/8 inch diameter x 1 inch long Pin, cable retainer Slide pad Cable sheave Bearing Pin, retract sheave Slide pad Capscrew 3/8-16 x 2 inch long socket flat head Cable retainer Boom switch (see electrical section for parts breakdown) Machine screw #10-24 x 1 inch long truss head page 1 - 15 Booms Item 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. Part No 986009 984049 0071216-99 5560170 984469 0071922-99 0071922-99 2502028 0073111 0073535-99 0073340-99 0070043 5034501 0100422 0070768 978409 2503644 5074401 0073342 0073343 5560015 page 1 - 16 Qty 6 3 1 8 8 4 4 2 1 2 2 2 2 2 2 22 2 2 2 2 18 Description Washer #10 medium flat Nut #10-24 hex Guard, boom switch Washer ¾ hard flat ASTM-F436 Nut 3/4-10 hex jam Spacer, 1-1/8 inch thick Spacer, 5/8 inch thick Bearing Slide pad spacer, 1/8 inch thick Sheave cage Slide pad spacer, ¼ inch thick Slide pad shim, .030 inch thick Bulkhead straight thread 90 degree elbow 3/8 inch hydraulic hose ¼ inch hydraulic hose Capscrew 3/8-16 x 1-1/2 inch long socket flat head Bearing Bulkhead run tee Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Thread insert 3/8-16 SP20/SP22 – 11890B 55 Booms - Illustration 58 57 56 59 19 35 10 53 19 78 A 74 69 C B 2 66 D 3 1 60 62 63 61 4 54 19 35 View E-E 7 71 71 A 70 C 5 61 60 62 63 B 76 75 68 16 17 73 18 19 38 65 43 16 17 8 9 80 48 67 D 18 19 8 9 72 19 42 13 14 15 11 8 9 10 52 2 1 28 19 6 44 37 9 10 14 19 72 25 45 13 14 15 23 1 22 2 12 80 19 72 52 21 10 19 28 3 24 29 30 31 4 79 34 21 5 2 3 36 32 33 50 66 10 19 53 47 64 2 46 51 12 25 E 25 49 E 23 15 14 13 27 11 77 9 10 20 View A-A 19 22 26 5 13 14 15 11 28 View B-B 35 19 15 24 39 30 31 77 9 10 20 40 41 11 54 19 53 13 14 15 View D-D View C-C TITLE DWG. A16111 Booms Snorkel model SP20/SP22 Page 1 - 17 Hose Carrier - Illustration 8 21 14 18 19 23 17 18 19 1 12 9 11 2 4 1 4 2 3 3 5 6 21 22 15 7 13 16 10 18 24 25 26 AW0072727 TITLE Page 1 - 18 18 19 20 Hose Carrier Snorkel model SP20/SP22 DWG. 000000 Hose Carrier Hose Carrier Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No 0072727 0072743-99 0072737-99 1076-027 1076-028 1076-029 9427-25 9920017 10532 0072910 978409 10530 10529 10533 0080284-99 0110610-99 10528 5560644 5560033 986299 972489 972449 1812 5560605 5560606 986359 5560039 SP20/SP22 – 11890B Qty 1 1 1 14 1 1 1 85 1 2 2 4 1 1 6 1 2 8 20 28 4 7 1 6 1 2 1 Description Hose carrier Hose carrier Carrier tube 3/16 inch hydraulic hose ) ¼ inch hydraulic hose ) Pilot hydraulic option only 3/8 inch hydraulic hose return line ) Control wire #1 gauge/12 conductor x (23m - SP20), (25m - SP22) Plastic track link Slide pad Capscrew, special Capscrew 3/8-16 x 1-1/2 inch long socket flat head Slide pad Slide pad Slide pad Spacer Anchor plate Slide pad Capscrew 3/8-16 x 1-1/4 inch long socket flat head Nut 3/8-16 self locking Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x ¾ inch long socket flat head Power outlet wire 3C 1.5mm2 TPE x 23m Capscrew 3/8-16 x 7 inch long hex grade 5 Capscrew 1/2-13 x 7 inch long hex grade 5 Washer ½ medium flat Nut 1/2-13 self locking page 1 - 19 Extension Cylinder Extension Cylinder Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No 0080978 0080979 08001214 0070440 0150121 0081675-99 5560254 0070438 0191071 0191070-99 0070033-99 9980012 0070473 2502028 0070141 0071341 972449 0080019-99 2502432 0070029 0070838 0071272 5560644 5560033 0073650 5560005 5035306 page 1 - 20 Qty 1 1 2 1 1 2 7 1 1 2 2 1 4 2 5 5 10 1 2 1 2 2 10 10 2 2 2 Description Extension cylinder Extend cylinder and support bracket Wire rope, extend Link pin Slide pad Cable sheave Thrust washer Pin, extend sheave Slide pad Slide pad plate Pin lock .040 inch diameter stainless steel safety lockwire Capscrew 5/16-18 drilled head Bearing Slide pad Slide pad shim, .063 inch thick Capscrew 3/8-16 x ¾ inch long socket flat head Link Bearing Slide pad Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Capscrew 3/8-16 x 1-1/4 inch long flat head Nut 3/8-16 self locking Slide pad shim, ¼ inch thick Shoulder bolt Straight thread 90 degree elbow SP20/SP22 – 11890B Extension Cylinder - Illustration 7 6 26 13 5 6 10 12 11 16 14 15 24 23 22 19 20 21 2 14 15 16 14 15 16 1 3 10 3 17 C L 16 25 22 23 18 12 11 14 15 24 8 9 23 22 4 TITLE DWG. 000000 Extension Cylinder Snorkel model SP20/SP22 Page 1 - 21 Jib Boom SP22 - Illustration 12 5 13 4 1 9 8 2 10 9 3 7 6 TITLE Page 1 - 22 Jib Boom Sp22 Snorkel model SP20/SP22 9 10 DWG. 11809A Jib Boom SP22 Jib Boom SP22 Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 0071486 11879 11870 11881 11882 11883 11884A 11885 11886 11887 11894 6029635 11904 1 1 1 1 1 2 1 1 3 2 1 1 1 SP20/SP22 – 11890B Description Slave level cylinder Platform Helac platform rotator Jib inner quadrant Upper jib arm Lower jib strut Jib lift cylinder Platform mounting frame Pin Pin Bracket, hydraulic power unit Hydraulic power unit Jib boom hose cover page 1 - 23 Jib Boom Exploded SP22 Jib Boom Exploded SP22 Item 1. 2. 3. 4. 5. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Part No 11877 0071486 11492-1 11492-3 11850 11879 11881 11882 11883 11884A 11885 11886 11887 11888 11891 11894 3602-24 3605-10 3605-24 3610-06050 3610-06016 3610-10020 3610-24250 3611-06 3624-11 3624-12 3626-5 11904 6029635 8626 8628 9990 page 1 - 24 Qty 1 1 5 1 1 1 1 1 2 1 1 3 2 2 1 1 1 8 1 2 5 9 1 2 2 2 4 1 1 1 5 8 Description Upper control box Slave level cylinder Tab washer Tab washer Upper control box support Helac platform rotator Jib inner quadrant Upper jib arm Lower jib strut Jib lift cylinder Platform mounting frame Pin Pin Pin retaining boss Pin slave cylinder Bracket, hydraulic power unit Nut HD spring washer HD spring washer Bolt class 8-8 Bolt class 8-8 Bolt class 8-8 M24 through bolt Nylock nut M6 Permaglide bush Permaglide bush Flanged permaglide bush 25 x 28 11-5 Jib boom hose cover Hydraulic power unit Pin keeper Pin keeper Thrust washer, white SP20/SP22 – 11890B 1 Jib Boom Exploded SP22 - Illustration 27 13 33 3 22 17 11 30 26 5 5 24 9 23 19 30 15 12 29 10 27 20 33 8 18 13 15 22 4 26 3 14 28 2 10 22 3 16 3 TITLE 14 DWG. 000000 Jib Boom Exploded Snorkel model SP22 Page 1 - 25 Platform Assembly SP20 Platform Assembly SP20 Item Part No Qty 1. 2. 3. 007-2553 0072556 11853 11993 11850 11870 0070570 6010628 1 1 1 1 1 1 1 1 5. 6. 7. 10. page 1 - 26 Description Pylon weldment, platform rotator Mounting frame, platform rotator Upper control box - hydraulic control option Upper control box - electric control option Upper control box, support box Platform Rotary actuator assembly Dual holding valve SP20/SP22 – 11890B Platform Assembly SP20 - Illustration Platform Assembly SP20 - Illustration 3 6 5 7 1 10 2 SP20/SP22 – 11890B page 1 - 27 Platform Mounting SP20 Platform Mounting SP20 Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 11870 0072552 1 1 1 1 1 1 1 4 4 1 4 8 2 2 1 1 2 0070441 0070446 0070033-99 0070132 987109 0070473 9980012 5560039 986359 971009 970909 0070874-99 0070351 2502832 page 1 - 28 Description Platform - steel (30” x 60”), (762 x 1524mm) Platform rotator Platform gate - option - consult factory Pin, slave level cylinder to platform Pin, platform to tip boom Pin lock Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire Nut 1/2-13 self locking Washer ½ medium flat Capscrew 1/2-13 x 4 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Cover, platform rotator Bearing spacer Bearing SP20/SP22 – 11890B Platform Mounting SP20 - Illustration Platform Mounting SP20 - Illustration 1 3 15 12 14 12 11 12 2 13 5 12 4 11 6 8 7 SP20/SP22 – 11890B 99 10 16 17 page 1 - 29 Platform Rotator SP20 Platform Rotator SP20 Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Part No 0072552 0072553-99 0070916 0072555-99 0072561 2505846 0072562 0072556-99 970919 970849 987139 0072818-99 0073783-99 6010628 986269 987109 970349 7110348 0070570-99 0070132 0070473 9980012 0072508 7110348 984409 page 1 - 30 Qty 1 1 1 1 1 2 1 1 2 6 6 1 1 1 2 4 2 1 1 1 2 1 1 1 2 Description Platform rotator Pylon, platform rotator Key Collar Thrust bearing Bearing Bearing spacer Mounting frame, platform rotator Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Capscrew 1/2-13 x 1/4 inch long hex head grade 5 Washer ½ medium lock Torque plate, platform rotator Valve spacer Dual holding valve, platform rotation Washer 5/16 medium flat Washer 5/16-18 x 2-3/4 inch long hex head grade 5 Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5 O-ring Platform rotator, Parker Pin lock Capscrew 7/16-18 drilled head .040 inch diameter stainless steel safety lockwire Cover plate, platform rotator O-ring Nut 1/2-13 hex jam SP20/SP22 – 11890B Platform Rotator SP20 - Illustration Platform Rotator SP20 - Illustration 9 10 22 20 21 15 19 17 16 18 15 14 14 13 23 5 12 11 10 6 5 9 8 4 3 7 2 24 1 SP20/SP22 – 11890B page 1 - 31 Fuel Tank Assembly Fuel Tank Assembly Item Part No Qty 1. 2. 3. 11828-1 11828-3 11826-1 11826-2 11826-3 11825 605256 11828-2 605-246 3611-06 1 1 2 1 1 1 1 1 1 14 4. 5. 6. 7. 8. page 1 - 32 Description Fuel oil lower bolt plate Plate, fuel tank top, welded Fuel pick-up pipe and return assembly - Cummins engine Fuel pick-up pipe - Deutz engine Fuel return pipe - Deutz engine Oil fuel tank Fuel cap, vented Gasket Fuel oil filter Nylock nut M6 SP20/SP22 – 11890B Fuel Tank Assembly - Illustration Fuel Tank Assembly - Illustration 8 3 3 2 6 5 1 7 4 SP20/SP22 – 11890B page 1 - 33 Slew Sensor Assembly Slew Sensor Assembly Item Part No Qty 1. 2. 3. 4. 5. 6. 560278A 11835 3605-06 3603-06 3611-06 3610-06 1 1 2 4 2 4 Description Magnetic proximity switch Slew sensor bracket HD spring washer Flat washer Nylock nut M6 Bolt class 8-8 6 4 2 5 1 4 6 page 1 - 34 SP20/SP22 – 11890B Deutz Engine Assembly Deutz Engine Assembly Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. Part No 11831 11840 11851 11863-1 11863-10 11863-11 11863-13 11863-14 11863-4 11905-3 11905 11913 11917 2650001 2690004 304-0174 3603-06 3603-08 3603-12 3605-06 3605-08 3605-10 3605-12 3605-16 3610-06016 3610-06035 3610-08020 3610-08025 3610-10025 3610-12030 3610-12095 3610-16035 3611-08 3611-12 3613-08035 3618-42 3624-12 3626-1 3628-06 60021-008 page 1 - 36 11862 11838 7630006 3618-42 11863-9 11863-2 3618-42 11863-8 11936-5 11936 11936-4 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 6 5 6 12 2 3 6 1 2 2 14 2 4 3 2 4 3 2 1 1 4 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 Description A1 adjustable draw latch Coupling Suction hose assembly, engine end Drive plate, Deutz Engine control solenoid mount Spacer Air filter bracket, Deutz Straight rubber joiner Deutz exhaust pipe Round cap Engine tray lock handle Deutz engine tray weldment Adaptor plate, Deutz Swivel, in line Rod end Solenoid Flat washer Flat washer Flat washer HD spring washer HD spring washer HD spring washer HD spring washer HD spring washer Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Bolt, class 8_8 Nylock nut Nylock nut Capscrew grade 12.9 Hose clip Permaglide bush Flanged permaglide bush Nutsert M6 Nut 1_4UNF Deutz air filter Deutz F4L1011 engine PAVC38 hydraulic pump Service air filter gauge Gasket Intake manifold flange Hose clip Rubber elbow, air intake Filtered air pipe Hose clip Hump joiner, 3 inch Air inlet stack cap Fleetguard air filter for Deutz F4L1011 Mounting band SP20/SP22 – 11890B Deutz F4L1011 Engine Assembly - Illustration 3 23 30 19 43 29 22 32 13 9 2 42 24 35 45 46 45 7 36 8 36 FLEETGUARD AIR CLEANER OPTION 4 48 41 37 27 47 31 47 21 19 12 10 49 21 11 18 12 44 50 38 51 39 44 5 50 16 20 33 34 25 6 15 14 28 20 40 26 52 1 53 17 54 TITLE DWG. GSNZ00 Deutz F4L1011 Engine Assembly Snorkel model SP20 / SP22 Page 1 - 37 4 4 1 1 2 1 2 2 15 19 26 21 d talle g ins om only u l P 013 te bo 9980 ermedia t in in boom iate d e m Inter 20 17 Placards and Decals - Illustration 18 7 9 8 24 14 23 12 7 11 13 25 34 6 29 6 11 10 34 32 33 10 31 9 3 3 4 TITLE Page 1 - 38 27 5 Placards and Decals Snorkel model SP20/SP22 30 4 15 28 DWG. A16111 Rev. E. August 29 2003 16 Placards and Decals Placards and Decals Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. Part No Qty Description 0070541 0070540 0072277 0323896 0073298 0112471 0073667 0190989E 451986 0323897 9212 451776 302950 9207 0073429 11854 11875 11857 9751 11868 0102006 0070901E 3 3 4 5 2 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 Decal, blue arrow Decal, yellow arrow Decal, lug nut torque Decal, electrocution Decal, foam filled tires Decal, Snorkel Decal, inspect wire ropes Decal, do not reach Decal, limit switch Decal, must not operate Decal, diesel Decal, hydraulic fluid level Decal, hydraulic oil min/max Decal, hydraulic oil Decal, greasing instruction Decal, lower control valve SP20 Decal, lower control valve SP22 Decal, Lower control box Decal, New Zealand made Decal, engine tray latch Decal, battery disconnect Decal, serial number 0072531 11855 11674 11856 11873 562426 0150448 2025-227 1843 9428 99228 0073668 300699 0323899 11823-1 11873-1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 Decal, electrocution hazard Decal, upper controls SP20 Decal, upper controls SP22 Decal, upper controls switch panel SP20 Decal, upper controls switch panel SP22 Decal, literature compartment Decal, harness points Decal, platform capacity Decal, warning, New Zealand only Decal, electrical hazard, Australia only Decal, safety harness Decal, do not use boom Decal, operation check list Decal, electrocution hazard Decal, SP20 Decal, SP22 SP20/SP22 – 11890B page 1 - 39 Section 2. - Hydraulics Section 2 Hydraulic Schematic SP20 - Illustration . . . . . . . . . 2-3 Hydraulic Schematic SP22 - Illustration . . . . . . . . . 2-4 Hydraulic Schematic, SP20 [Electric Controls] - Illustration . . . . . . . . . . . . . . . 2-5 Hydraulic Schematic SP22 [Electric Controls] - Illustration . . . . . . . . . . . . . . . 2-6 Range manifold - [Pilot Hydraulic Option] . . . . . . . . 2-7 Main Manifold Block. . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Main Manifold Block - Illustration. . . . . . . . . . . . . . . 2-9 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Drive Motor - Illustration . . . . . . . . . . . . . . . . . . . . 2-11 Oil Tank Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Platform Rotator, Parker SP20 . . . . . . . . . . . . . . . 2-13 Centrepost and Fittings . . . . . . . . . . . . . . . . . . . . . 2-14 Extend Cylinder and Support Bracket . . . . . . . . . . 2-15 Cylinder, Master Level - Rosenboom . . . . . . . . . . 2-16 Cylinder, Slave Level - Rosenboom . . . . . . . . . . . 2-17 Cylinder, Slave Level - GBI . . . . . . . . . . . . . . . . . . 2-18 Cylinder, Slave Level - Seabee . . . . . . . . . . . . . . . 2-19 Cylinder, Slave Level - Prince . . . . . . . . . . . . . . . . 2-20 Cylinder, Lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Cylinder, Extension - Rosenboom. . . . . . . . . . . . . 2-22 Dual Holding Valve, Platform Rotation SP20 . . . . 2-23 Jib Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Victor Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . 2-25 SP20/SP22 – 11890B page 2 - 1 Hydraulic Schematic SP20 - Illustration LFA TELE P A B T T B A P RFB LFB RFA 3000PSI RRB LRA STEER LIFT LRB RRA BLEED DOWN 1 3000PSI BLEED DOWN 2 SLEW AP 250PSI 3000PSI 400PSI 400PSI A2 RH AXLE LH AXLE 250PSI Brakes A1 DRIVE MANIFOLD 3000PSI 3000PSI 1800PSI Range A B Axle T 7 1 T T T 1600PSI 1600PSI CENTRE POST 4 6 5 C2 C1 3 2 ROTATE MASTER LEVEL SLAVE LEVEL THROTTLE ACTUATOR 3000PSI Pilot 2 Hi Revs Axle 3000PSI Range T T P Pilot 1 T P T RANGE MANIFOLD PP C2 C1 C2 C1 C2 C2 C1 C1 C2 C2 C1 C1 3400PSI MAIN PUMP 3000PSI AUXILIARY PUMP PG RETURN FILTER TRAVEL PRESSURE SWITCH 400PSI P T LS LEVEL 1525PSI C1 & C2 RELIEFS 2050PSI ROTATE 14 50PSI STEER 1525PSI C1 & C2 RELIEFS 2050PSI DRIVE 3050PSI TELECOPE C1 950PSI C2 1525PSI LIFT C1 2540PSI C2 650PSI TITLE MAIN CONTROL VALVE Revision B December 10 2003 SLEW 1800PSI DWG. 000000 Hydraulic schematic Hydraulic Control Snorkel model SP20 Page 2 - 3 Hydraulic Schematic SP22 - Illustration TELE ROTATE LFA P A B T T B A P RFB LFB RFA RRB LRA 3000PSI 3000PSI STEER LIFT LRB RRA BLEED DOWN 1 M 3000PSI BLEED DOWN 2 SLEW AP 3000PSI 400PSI 250PSI 400PSI Brakes RH AXLE LH AXLE A2 250PSI A1 DRIVE MANIFOLD Range A B Axle T 7 1 T T 3000PSI 3000PSI 1800PSI T 1600PSI 1600PSI CENTRE POST 4 6 SLAVE LEVEL 5 3 2 JIB MASTER LEVEL THROTTLE ACTUATOR 3000PSI 3000PSI Pilot 2 Hi Revs Axle Range T T P Pilot 1 T P T RANGE MANIFOLD PP MAIN PUMP 3000PSI C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 3400PSI AUXILIARY PUMP PG RETURN FILTER TRAVEL PRESSURE SWITCH 400PSI P T LS TITLE Page 2 - 4 Hydraulic Schematic SP22 Hydraulic Control Snorkel model SP22 LEVEL 1525PSI C1 & C2 RELIEFS 2050 PSI JIB 3000PSI STEER 1525PSI C1 & C2 RELIEFS 2050PSI DRIVE 3050PSI TELECOPE C1 950PSI C2 1525PSI MAIN CONTROL VALVE DWG. 11809A Revision B December 10 2003 LIFT C1 2540PSI C2 650PSI SLEW 1800 PSI C1 TELE HydraulicControls] [Electric Schematic, - Illustration SP20 LFA P A B T T B A P RFB LFB RFA 3000PSI RRB LRA STEER LIFT LRB RRA BLEED DOWN 1 3000PSI BLEED DOWN 2 SLEW AP 250PSI 3000PSI 400PSI 400PSI Brakes AXLE A2 250PSI A1 DRIVE MANIFOLD 1800PSI Range A B Axle T 7 1 T T T 1600PSI 1600PSI CENTRE POST 4 6 5 C2 C1 3 2 ROTATE MASTER LEVEL SLAVE LEVEL 3000PSI Axle 3000PSI Range T P RANGE MANIFOLD PP C2 C1 C2 C1 C2 C2 C1 C1 C2 C2 C1 C1 3400PSI MAIN PUMP 3000PSI AUXILIARY PUMP PG RETURN FILTER TRAVEL PRESSURE SWITCH 400PSI P T LS LEVEL 1525PSI C1 & C2 RELIEFS 2050PSI ROTATE 14 50PSI STEER 1525PSI C1 & C2 RELIEFS 2050PSI DRIVE 3050PSI TELESCOPE C1 950PSI C2 1525PSI LIFT C1 2540PSI C2 650PSI TITLE MAIN CONTROL VALVE Revision B December 10 2003 SLEW 1800PSI DWG. 000000 Hydraulic schematic Electric Controls Snorkel model SP20 Page 2 - 5 HydraulicControls] [Electric Schematic - Illustration SP22 TELE ROTATE LFA P A B T T B A P RFB LFB RFA RRB LRA 3000PSI 3000PSI STEER LIFT LRB RRA BLEED DOWN 1 M 3000PSI BLEED DOWN 2 SLEW AP 3000PSI 400PSI 250PSI 400PSI Brakes AXLE A2 250PSI A1 DRIVE MANIFOLD Range A B Axle T 7 1 T T 1800PSI T 1600PSI 1600PSI CENTRE POST 4 6 SLAVE LEVEL 3 2 JIB MASTER LEVEL 3000PSI 3000PSI Axle 5 Range T P RANGE MANIFOLD PP MAIN PUMP 3000PSI C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 3400PSI AUXILIARY PUMP PG RETURN FILTER TRAVEL PRESSURE SWITCH 400PSI P T LS TITLE Page 2 - 6 Hydraulic Schematic SP22 Electric Controls Snorkel model SP22 LEVEL 1525PSI C1 & C2 RELIEFS 2050 PSI JIB 3000PSI STEER 1525PSI C1 & C2 RELIEFS 2050PSI DRIVE 3050PSI TELESCOPE C1 950PSI C2 1525PSI MAIN CONTROL VALVE DWG. 11809A Revision B December 10 2003 LIFT C1 2540PSI C2 650PSI SLEW 1800 PSI C1 Range manifold - [Pilot Hydraulic Option] Range manifold - [Pilot Hydraulic Option] Item Part No Qty Description 1. 2. 3. 11819-2 11819-1 11819-3 4 1 1 Solenoid valve Valve body Check valve 1 2 SP20/SP22 – 11890B 3 page 2 - 7 Main Manifold Block Main Manifold Block Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11817-1 11817-2 11817-3 11817-4 11817-5 11817-6 11817-7 11817-8 11817-9 11817-10 11817-11 2 1 2 1 1 1 2 2 1 8 3 page 2 - 8 Description Drive control valve Manifold Block (Ref) Counterbalance valve Axle pilot valve Ball shuttle valve Axle pressure reducing valve Axle cylinder relief valve Axle check valve Flow control valve, brakes Flow control valve, drive Blanking plug SP20/SP22 – 11890B Main Manifold Block - Illustration Main Manifold Block - Illustration 1 10 1 10 5 3 9 4 8 7 2 6 11 SP20/SP22 – 11890B page 2 - 9 Drive Motor Drive Motor Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Part No 6030018-99 0071092 8220126 8220127 8220005 8220128 8220129 8220130 8220006 8220007 8220027 8220131 8220132 8220133 8220134 8220028 8220135 8220028 8220030 8220136 8220137 8220138 8220139 8220140 8220146 8220031 8220141 8220142 8220143 8220156 8220147 8220148 8220144 8220145 8220117 page 2 - 10 Qty 1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 9 18 1 1 1 4 2 1 1 7 1 1 1 Description Drive motor Seal repair kit - (includes items 10, 18, 19, 23 and 31) Woodruff key Drive pin Retaining pin Gear drive Spacer washer Retaining pin Thrust bearing race Thrust bearing Needle bearing Oil seal Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring Back-up ring Dowel pin Capscrew Body seal roller Shaft seal Front end cap Displacement housing Retaining ring Gear pinion (std.) S-shaft Gear cover Capscrew Retaining ring O-ring Front sealing cap SP20/SP22 – 11890B Drive Motor - Illustration Drive Motor - Illustration 10 3 7 8 11 7 6 5 4 10 3 9 28 2 1 27 26 26 15 32 1 31 21 16 17 18 19 29 20 30 23 9 24 12 22 10 18 16 13 SP20/SP22 – 11890B 14 25 19 17 page 2 - 11 Oil Tank Assembly Oil Tank Assembly Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11828-1 11829 11828-4 11839 11852 11825 605256 11487 11828-2 605-246 3611-06 1 1 1 1 1 1 1 1 1 1 14 Description Fuel oil lower bolt plate Filter, complete with gauge Plate, oil tank top, welded Suction tube assembly Auxiliary oil pump tank end assembly Oil fuel tank Fuel cap, vented Breather Gasket Fuel oil filter Nylock nut M6 8 2 11 5 3 9 7 1 10 6 4 4 4 page 2 - 12 SP20/SP22 – 11890B Platform Rotator, Parker SP20 Platform Rotator, Parker SP20 Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Part No 0070570-99 0071275 8080018 8080016 8080015 8080040 8080060 8080039 0073281-99 8080041 8080061 8080038 8080062 8080064 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Qty Description 1 1 2 2 2 2 1 1 8 8 1 2 2 1 2 2 2 2 2 2 2 2 1 Platform rotator, Parker seal repair kit - (includes items 13 through 21) Rack bolt End cap Piston Cylinder Rack Housing Tie rod Lock nut Pinion Pinion bushing Snap ring Relief valve O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) Polypak seal - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) 11 20 12 19 10 21 2 9 4 16 18 3 17 TOP 8 SP20/SP22 – 11890B 7 6 15 5 13 1 14 page 2 - 13 Centrepost and Fittings Centrepost and Fittings Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 0110465 0070991 0110466 0110466 5590003 Kit item Kit item Kit item Kit item 7714203 1 1 1 1 3 2 2 5 5 1 10. 11. 12. 13. 14. 15. 16. 17. 18. 5035308 5035316 5035318 5075205 5065707 5065714 5035305 5075705 5065728 2 1 1 3 2 2 2 1 1 Description Centrepost - (includes items 2 through 8) Seal repair kit - (includes items 5, 6, 7, and 8) Centrepost Centrepost manifold Retaining ring Parback seal - (not sold separately) O-ring - (not sold separately) Seal ring - (not sold separately) O-ring - (not sold separately) Hex head plug Centrepost and manifold port fittings - (fittings not shown, ports marked on parts) Straight thread 900 elbow - (manifold ports #2 and #3) Straight thread 900 elbow - (manifold port #1) Straight thread 900 elbow - (manifold port #4) Hex head plug - (centrepost port #7, manifold ports #8 and #9) Straight thread adaptor - (centrepost ports #5 and #6) Straight thread adaptor - (centerpost ports #2 and #3) Straight thread 900 elbow - (manifold ports #5 and #6) Straight thread adaptor - (centrepost #4) Straight thread adaptor - (centrepost port #1) 2 5 4 18 13 6 15 17 4 7 1 2 15 3 7 8 6 5 14 14 3 Top view of centerpost 9 page 2 - 14 SP20/SP22 – 11890B Extend Cylinder and Support Bracket Extend Cylinder and Support Bracket Item 1. 2. 3. 4. 5. 6. 7. Part No Qty 0080979 0080980-99 0082054-99 0083472-99 971009 5560039 5560168 5560718 1 1 1 1 3 11 6 8 Description Extend cylinder and support bracket Support bracket, extend cylinder rod end Support bracket, extend cylinder base end Cylinder, extension - (see page X-XX for parts breakdown) Capscrew 1/2-13 x 4 inch long hex head grade 5 Nut 1/2-13 self locking Washer ½ hard flat ASTM-F436 Capscrew screw 1/2-13 x 1-3/4 inch long socket flat head 7 3 4 6 1 2 6 SP20/SP22 – 11890B page 2 - 15 Cylinder, Master Level - Rosenboom Cylinder, Master Level - Rosenboom Item Part No 0070007-99 6091260 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 6091374 6091257 6091256 6091250 6091259 5569835 2502416 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 Description Cylinder, master level - Rosenboom Seal repair kit - (includes items 9 through 18) Tube - (not sold separately) Rod Head gland Piston Head gland cap Lock nut Set screw Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Capped T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 11 14 18 9 8 page 2 - 16 6 13 17 10 4 1 16 3 12 7 15 5 8 2 SP20/SP22 – 11890B Cylinder, Slave Level - Rosenboom Cylinder, Slave Level - Rosenboom Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Part No Qty 0074713 6091260 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 1 6091258 6091255 6091257 6091256 6091259 5569835 2502416 6010794 kit item kit item kit item kit item kit item kit item kit item kit item kit item kit item Description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 10 through 19) Cylinder tube - (not sold separately) Rod Head gland cap Head gland Piston Lock nut Set screw Bushing Cartridge holding valve - (factory preset, do not reset) External snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 4 10 6 18 14 14 13 12 5 19 7 3 16 8 8 1 17 15 2 11 9 SP20/SP22 – 11890B page 2 - 17 Cylinder, Slave Level - GBI Cylinder, Slave Level - GBI Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Part No Qty 0071486 8070624 1 1 1 1 1 1 1 1 1 2 4 1 1 2 1 1 1 2 1 1 1 1 8070625 8070621 8070620 8070619 8070503 8070618 8070617 8070564 8070616 8070507 8070506 kit item kit item kit item kit item kit item kit item kit item kit item kit item Description Cylinder, Slave level - GBI Seal repair kit - (kit includes items 13 through 21) Tube - (not sold separately) Rod Retainer Bearing Piston Nut Spacer Spacer Port plug Bushing Lock washer Capscrew O-ring - (not sold separately) Cotter pin - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) Nylon plug - (not sold separately) 16 9 14 6 13 15 4 17 21 5 3 20 8 7 10 10 1 2 19 11 12 18 page 2 - 18 SP20/SP22 – 11890B Cylinder, Slave Level - Seabee Cylinder, Slave Level - Seabee Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Part No Qty 0071486 0072833 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 2 1 1 8190036 8190038 8190074 8190123 8190124 8190125 2502416 8190066 8190067 kit item kit item kit item kit item kit item kit item kit item kit item kit item kit item 6010120 Description Cylinder, slave level - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Shaft Piston Head gland Piston nut Thrust plate Set screw Bearing Bearing spacer, rod end Bearing spacer, base end Wiper - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately) Cartridge holding valve - (preset by factory, do not reset) 4 19 18 17 5 3 14 13 21 6 7 2 11 8 10 20 1 15 16 SP20/SP22 – 11890B 8 12 9 21 page 2 - 19 Cylinder, Slave Level - Prince Cylinder, Slave Level - Prince Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Part No Qty 0071486 8160206 8160195 8160196 6091104 kit item 1 1 1 1 1 1 1 1 1 1 1 4 6 1 1 1 1 1 1 1 2 8160037 8160198 8160039 8160038 8160199 8160131 kit item kit item kit item kit item kit item kit item kit item 8160205 Description Cylinder, slave level - Prince Seal repair kit - (kit includes items 4 and 12 through 18) Piston rod Piston Locknut Cotter pin Butt and tube - (not sold separately) Gland Gland cap Nylon lock Set screw Bearing Plug Piston ring - (not sold separately) T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Plug 17 2 6 3 5 10 4 1 12 13 14 11 15 7 16 18 8 9 page 2 - 20 SP20/SP22 – 11890B Cylinder, Lift - GBI Cylinder, Lift - GBI Item Part No Qty 0080061-99 0080615 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8070247 8070295 8070220 8070217 2503628 8070030 8070012 8070014 8070218 8070017 8070015 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010115 0071845 10286-3 3624-15 25. 26. Description Cylinder, lift - GBI Seal repair kit - (includes items 13 through 23) Tube - (not sold separately) Rod Retainer Bearing Piston Bearing Bearing spacer Poppet Pipe plug Nut Spring Port plug Cotter pin - (not sold separately) O-ring - (not sold separately) Wiper - (not sold separately) Nylon plug - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) U-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Cast iron piston ring - (not sold separately) Quad seal - (not sold separately) Cartridge needle valve - CE units only Seal repair kit Cartridge holding valve - (preset by factory, do not reset) Bearing 25 24 8 23 5 13 2 22 11 14 18 12 17 4 16 3 15 26 6 7 1 SP20/SP22 – 11890B 10 21 19 9 20 page 2 - 21 Cylinder, Extension - Rosenboom Cylinder, Extension - Rosenboom Item Part No Qty 0083472-99 6091266 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 6091265 6091255 6091262 6091263 6091264 6091314 5569835 975729 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Cylinder, extension - Rosenboom Seal repair kit - (includes items 10 through 19) Tube - (not sold separately) Rod Head gland cap Piston Head gland Rod spacer Counterbalance holding valve - (preset by factory, do not reset) Set screw 5/16-18 x ¼ inch long Set screw 5/16-18 x ¾ inch long O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Back-up - (not sold separately) Diso-pac - (not sold separately) U-cup - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 14 12 4 10 1 page 2 - 22 Description 18 17 9 13 6 11 5 7 8 19 15 16 3 2 SP20/SP22 – 11890B Dual Holding Valve, Platform Rotation SP20 Dual Holding Valve, Platform Rotation SP20 Item Part No Qty 1. 2. 6010628 6010794 0150563 6010640 1 2 1 2 3. Description Dual holding valve, platform rotation Cartridge holding calve - (preset by factory, do not reset) Seal repair kit Flow control cartridge 2 2 V1 V2 C1 3 C2 3 1 SP20/SP22 – 11890B page 2 - 23 Jib Lift Cylinder Jib Lift Cylinder Item Part No Qty 1. 11889 11884K 11884 7019-001 11884 3624-29 506-5707 3626-1 3613-08 1 1 1 1 1 2 3 2 2 2. 3. 4. 5. 6. 7. 8. CB valve block, jib lift Seal kit Jib cylinder BSPTM x JIC, male nipple Jib cylinder oil pipe Permaglide bush JICM x UN O-ring, male nipple Flanged permaglide bush Capscrew, grade 12.9 4 7 3 page 2 - 24 Description 2 6 6 5 1 SP20/SP22 – 11890B Victor Steer Cylinder Victor Steer Cylinder Item Part No Qty 1. 11811 11811K 3613-08 3611-08 1 1 2 2 2. 3. Description Steer cylinder Seal kit Capscrew, grade 12.9 Nylock nut 2 3 2 3 SP20/SP22 – 11890B page 2 - 25 Section 3. - Electrical Section 3 Electrical Schematic - All Snorkel SP Models With Hydraulic Controls . . . . . . . . . . . . . . . . . . . . 3-3 Electrical Schematic - Snorkel Models SP17 / SP20 With Electric Controls . . . . . . . . . . . . . . . . . . . . . . 3-4 Electrical Schematic - Snorkel Models SP18 / SP22 With Electric Controls . . . . . . . . . . . . . . . . . . . . . . 3-5 Wiring Schematic, Lower Control Box All Snorkel SP Models . . . . . . . . . . . . . . . . . . . . . 3-6 Wiring, Platform Control Box with Hydraulic Controls Snorkel Models SP20 / SP22 . . . . . . . . 3-7 Upper Control Box, Hydraulic Controls Snorkel Models SP20 / SP22 . . . . . . . . . . . . . . . . 3-8 Upper Control Box - Hydraulic Controls . . . . . . . . . 3-9 Upper Control Box - [Pilot Hydraulic Option]. . . . . 3-10 Upper Control Box, All Snorkel SP Models with Electric Controls . . . . . . . . . . . . . . . . . . . . . 3-11 Upper Controls Assembly . . . . . . . . . . . . . . . . . . . 3-13 Platform Foot Switch . . . . . . . . . . . . . . . . . . . . . . . 3-14 Boom Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Controller, Drive / Steer . . . . . . . . . . . . . . . . . . . . . 3-16 Controller, Lift / Swing . . . . . . . . . . . . . . . . . . . . . . 3-18 SP20/SP22 – 11890B page 3 - 1 Electrical With Hydraulic Schematic Controls - All Snorkel SP Models PLATFORM ROTATE SP18 & SP22 ONLY GEN. SW. HIGH R.P.M. SW. AUX. SW. 1C EMERG STOP SW. HORN SW. START SW. FOOT SW. #1 RANGE UPPER CONTROL BOX M FOOT SW. #2 6 29 57 C.B.3 1 5 1C TILT ALARM AXLE LIGHT TILT LIGHT C.B.1 3 30 R5 EMERG. STOP SW. 87 KEY SW. IGN. BAT. 12 1 15 30 GROUND / PLATFORM SELECTOR 50 ST. BOOM/M SWITCH SHOWN WITH BOOM IN RAISED POSITION 6A RUN 7 10 PILOT START 30 R1 57 87 87A 87 ALT LIGHT 87 28 3 1 30 85 9 8 R9 1D 87A TILT SENSOR OIL PRES. 29A AUX. 87 MOTION ALARM RUN SOLENOID HM STARTER SOLENOID R11 87 87A PILOT VALVE SOLENOID HIGH R.P.M. HIGH RANGE PILOT ALT AXLE VALVE R8 R6 R7 30 14D 164B 3 HORN TILT ALARM 30 R8 87 5A R2 R9 R5 R10 HORN 1 TILT SENSOR GEN. SOLENOID R10 11 2 73 ENGINE ALARM NO 30 RUN 5 P 87 HIGH RANGE STROBE 16OC T BOOM SW. 1 SHOWN WITH BOOM IN RAISED POSITION R3 AUX. SWITCH BOOM SW. 2 6 169 OIL TEMP. 30 R7 R1 - PRX. SWITCH P 86 AUX. SOLENOID PRES. SWITCH 8D S G NO NC + 11 25 CB2 R6 87 5 B BATTERY SWITCH 30 R2 R3 NC MURPHY SWITCH 30 30 AXLE R11 HIGH R.P.M. SOLENOID 3 3 R1 THROUGH R11 ARE RELAYS INSIDE THE LOWER CONTROL BOX NUMBER 1 THROUGH TERMINAL 1 169 ARE WIRE NUMBERS THROUGH 12 ARE TERMINALS IN LOWER CONTROL BOX TITLE Revision H. June 20 2005 DWG. 000000 Electrical schematic All Snorkel Models with Hydraulic Controls Page 3 - 3 Electrical With Electric Schematic Controls- Snorkel Models SP17 / SP20 STEER SLEW CONTROLLER LIFT CONTROLLER A + - X B R A + - X DRIVE CONTROLLER B R A + TELE ROT - X R B LEVEL PLATFORM RHEOSTAT PWM MODULE RED YELLOW ORANGE GREY BLUE BLACK BLACK GEN. RELAY HORN SW. GEN. SW. HIGH R.P.M. SW. AUX. SW. 1C HORN SW. RANGE START/ STOP SW. UPPER CONTROL BOX EMERG STOP SW. 6 12 29 57 C.B.3 C.B.1 R5 EMERG. STOP SW. 1 5 1C TILT LIGHT FOOT SWITCH 30 87 IGN. GROUND / PLATFORM SELECTOR 1 15 30 6A 3 KEY SW. BAT. 50 BOOM/M SWITCH SHOWN WITH BOOM IN RAISED POSITION ST. RUN 7 10 START 30 87 87A 87 ALT LIGHT 1 R1 30 9 8 R9 STROBE R8 87 HORN TILT ALARM R7 STARTER SOLENOID HIGH R.P.M. SOLENOID ALT AXLE R11 3 3 DWG. GSNZ00 AXLE VALVE R8 STEER RIGHT HIGH R.P.M. HIGH RANGE R9 R5 Electrical Schematic Snorkel Models SP17 / SP20 with Electric Controls RUN SOLENOID 3 HM DRIVE REVERSE TILT SENSOR EXT GEN. SOLENOID STEER LEFT AUX. MOTOR ENGINE ALARM AUX. RET 87A P DRIVE FORWARD R11 87 SLEW LEFT 164B 1 SLEW RIGHT 30 14D 5A R2 BOOM LOWER MOTION ALARM HORN LEV LOWER RUN LEV RAISE 87 73 OIL PRES. R10 30 ROTATE LEFT AUX. SOLENOID 30 29A TILT SENSOR 5 Page 3 - 4 11 R3 ROTATE RIGHT 87A 169 AUX. SWITCH R10 6 BOOM LIFT 1D HIGH RANGE 30 BOOM SW. 1 SHOWN WITH BOOM IN RAISED POSITION 87 NO R7 85 + TITLE BOOM SW. 2 P 86 T PRX. SWITCH 8D S G NO NC OIL TEMP. PRES. SWITCH CB2 87 B - 11 25 R2 NC MURPHY SWITCH 30 30 R3 R1 BATTERY SWITCH TILT ALARM AXLE LIGHT Revision F. June 20 2005 R1 THROUGH R11 ARE RELAYS INSIDE THE LOWER CONTROL BOX NUMBER 1 THROUGH 169 ARE WIRE NUMBERS TERMINAL 1 THROUGH 12 ARE TERMINALS IN LOWER CONTROL BOX Electrical With Electric Schematic Controls- Snorkel Models SP18 / SP22 STEER SLEW CONTROLLER LIFT CONTROLLER A + - X B R A + - X DRIVE CONTROLLER B R A + TELE JIB - X R B LEVEL PLATFORM RHEOSTAT PWM MODULE RED YELLOW PURPLE GREY BLUE BLACK PLATFORM ROTATE GEN. RELAY HORN SW. GEN. SW. HIGH R.P.M. SW. AUX. SW. 1C HORN SW. RANGE START/ STOP SW. UPPER CONTROL BOX M EMERG STOP SW. 6 12 29 57 C.B.3 C.B.1 R5 EMERG. STOP SW. 1 5 1C TILT LIGHT FOOT SWITCH 30 87 IGN. 1 15 30 GROUND / PLATFORM SELECTOR 6A 3 KEY SW. BAT. 50 ST. BOOM/M SWITCH SHOWN WITH BOOM IN RAISED POSITION RUN 7 10 START 30 87 87A 87 ALT LIGHT BOOM SW. 2 P 1 R7 R1 30 9 8 R9 STROBE 30 R8 87 R11 RUN SOLENOID 3 HM HIGH R.P.M. HIGH RANGE HORN TILT ALARM AXLE VALVE R8 R9 R5 R7 3 R1 THROUGH R11 ARE RELAYS INSIDE THE LOWER CONTROL BOX NUMBER 1 THROUGH 169 ARE WIRE NUMBERS TERMINAL 1 THROUGH 12 ARE TERMINALS IN LOWER CONTROL BOX STARTER SOLENOID HIGH R.P.M. SOLENOID ALT SLEW RIGHT TILT SENSOR EXT GEN. SOLENOID SLEW LEFT AUX. MOTOR ENGINE ALARM AUX. RET 87A P BOOM LOWER 87 STEER RIGHT 164B 1 DRIVE REVERSE 30 14D 5A R2 LEV LOWER 73 MOTION ALARM HORN STEER LEFT 87 RUN 5 OIL PRES. R10 DRIVE FORWARD 29A TILT SENSOR 30 LEV RAISE AUX. SOLENOID 11 R3 JIB LOWER 87A 169 AUX. SWITCH R10 6 JIB RAISE 1D BOOM LIFT 85 + HIGH RANGE BOOM SW. 1 SHOWN WITH BOOM IN RAISED POSITION NO 87 30 86 T PRX. SWITCH 8D S G NO NC OIL TEMP. PRES. SWITCH CB2 87 B - 11 25 R2 NC MURPHY SWITCH 30 30 R3 R1 BATTERY SWITCH TILT ALARM AXLE LIGHT AXLE R11 3 TITLE Revision F. June 20 2005 DWG. GSNZ00 Electrical Schematic Snorkel Models SP18 / SP22 with Electric Controls Page 3 - 5 Wiring All Snorkel Schematic, SP Models Lower Control Box RED 150 1 RED 152 TILT WARNING LIGHT IN PLATFORM 57 CB CB PINK 11 + BLUE AXLE WARNING LIGHT IN PLATFORM TILT ALARM WHITE 150 FLASHING LIGHT WHITE 150 BROWN - CB HOUR METER 1 2 3 5 6 7 GRND/PLAT SELECT RUN START AUXILLARY PILOT HORN 85 86 30 87 87A 85 86 30 87 85 86 30 87 85 86 30 87 85 86 30 87 85 86 9 10 TILT SENSOR HIGH RANGE 8 HIGH R.P.M. 30 87 85 87 86 30 85 86 30 87A 85 86 30 11 AXLE VALVE 87 85 86 30 BOOM S.W. 2/ PROX S.W. 87 87A RED YELLOW WHITE 152 RED/BLACK YELLOW M/SW LOOM RED M/SW LOOM 2 MALE (11413-2) 34 BROWN M/SW LOOM EMERG STOP TO UPPER CONTROL BOX 12 WIRE 11 EARTH MALE 1D 1 164 B 3 RED 10 5A GREEN 4 8D BLUE 6 VIOLET 2 RED 150 GROUND PLATFORM SELECTOR 12 164 11 10 9 8 7 6 5 4 3 2 1 3A 8 57 RED 150 RED 152 WHITE 150 57 6A 1 RED BATTERY +VE 9 YELLOW 5 BLACK 1 WHITE 7 BLUE/WHITE OIL PRESSURE 3 RED 1 12 PIN PLUG 1 AUX BAT 30 KEY S.W. 50 5 START IGNITION 15 3 RED 150 2 RED B NC S MURPHY SWITCH NO G 3C 1D BROWN TILT SENSOR WHITE WHITE 73 MALE FEMALE (1853-037) (1853-036) WHITE 150 ALT WARNING LIGHT 2 126 ENGINE ALARM TRAVEL ALARM GEN COIL 12 TITLE Page 3 - 6 11 10 Wiring, Lower Control Box All Snorkel SP Models 9 8 7 5 6 12 CORE UPPER CONTROL BOX DWG. GSNZ00 Rev. I. August 4 2003 4 3 2 1 BROWN 3 WHITE 4 5 BLACK BLUE/YELLOW 6 BLACK/WHITE 7 8 GREY 8 PIN PLUG Wiring, Platform Controls Snorkel Control Models Box SP20with / SP22 Hydraulic ROTATE (SP22 ONLY) HI DRIVE HI R.P.M. START AUX. GENERATOR OPTION AXLE LIGHT TILT LIGHT EMERGENCY STOP HORN 11 12 25 11 1 10 9 ROTATE PUMP/MOTOR 8 1C 5 6 1A 2A 2B CONNECTS TO 12 CORE CABLE ON BOOM 3 28 1B 6 4 169 2 29 5 12 PIN CONNECTOR 5 3 16 7 1 3 5mm2 2 CORE (Sp22 ONLY) 1 FOOT SWITCH TITLE DWG. 11877 Wiring, Platform Control Box with Hydraulic Controls Snorkel model SP20/SP22 Page 3 - 7 Upper Control Snorkel ModelsBox, SP20 Hydraulic / SP22 Controls 1 3 11 16 2 15 14 5 13 1 13 9 7 8 12 12 6 10 4 TITLE Page 3 - 4 Upper Control Box Hydraulic Controls Snorkel model SP20/SP22 DWG. 11809A Upper Control Box - Hydraulic Controls Upper Control Box - Hydraulic Controls Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Part No 10543 10544 11853-3 11853-1 11856 11873 11855 11874 9775 10116 11899-1 7434 11899 3020015 3020013 3020016 11853-8 3606-06025 SP20/SP22 – 11890B Qty 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 6 Description Proportional valve 3 bank valve assembly Upper electrics panel Fibreglass control box Decal, switch panel SP20 Decal, switch panel SP22 Decal, joystick SP20 Decal, joystick SP22 Stop switch Horn switch Lamp, green Captive nut M6 Lamp, red Switch, momentary Switch, on/off Switch, momentary - SP22 only Gasket, upper control box electrics panel Countersunk screw M6 page 3 - 9 Upper Control Box - [Pilot Hydraulic Option] Upper Control Box - [Pilot Hydraulic Option] Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 302-0018 11899 9775 9776 10116 11873 3040619 304-0438 3040493 11993-1 3040492 11899-1 3020013 3028797 3020015 12001 10112 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 page 3 - 10 Description Switch, toggle, SPST MOM-OFF Lamp, red, tilt alarm Stop head switch Collar and contact Black push button, horn Decal, upper electrics panel Pot, 5KOhm Speed control knob Electric controller, slew/lift Control box, electric controls Electric controller, drive/steer Lamp, green, axle lockout Switch, ON/OFF Switch, ON/OFF/START Switch, OFF/MOM Decal Collar and contact, horn SP20/SP22 – 11890B Upper with Electric ControlControls Box, All Snorkel SP Models 1 13 13 12 3 2 4 5 17 14 15 9 7 8 6 16 10 1 1 1 11 TITLE DWG. 000000 Upper Control Box All Snorkel SP Models with Electric Controls Page 3 - 11 Upper Controls Assembly Upper Controls Assembly Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Part No 11850 11993-2 11993-3 11993-1 1815 304-0411 3603-06 3604-06020 3605-06 3610-06016 3628-06 Qty 1 2 1 1 4 1 11 4 7 7 7 Description Upper control box support box Plastic hinge Control box sealing plate Upper control, electric version M25 nylon cable gland Alarm buzzer Flat washer Machine screw Spring washer Bolt, class 8_8 Nutsert M6 4 8 7 10 9 7 5 6 3 2 11 1 SP20/SP22 – 11890B page 3 - 13 Platform Foot Switch Platform Foot Switch Item 1. 2. 3. 4. 5. 6. Part No Qty 0071800 3020021 3020037 3020038 0070596 3040116 3040110 0070967 0060373 1 1 1 1 1 1 1 1 1 Description Platform foot switch Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, platform switch Connector Connector locknut Corrosion inhibitor Jumper strap - (used on Square D switch only) C NO NC C NO NC 10 9 8 5 2 3 4 1 Foot switch wiring shown for Linemaster switch 10 6 8 9 1B 1A 2A 2B Foot switch wiring shown for Square D switch page 3 - 14 SP20/SP22 – 11890B Boom Switch Boom Switch Item Part No Qty 1. 2. 3. 4. 0081975 3020019 0081976 3040187 3040070 1 1 1 1 1 Description Boom switch Switch Wire harness, boom switch Connector Locknut 3 70 1D 11 NO C NC 34 NO C NC 34 11 2 1D 70 4 SP20/SP22 – 11890B 1 page 3 - 15 Controller, Drive / Steer Controller, Drive / Steer Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 3040492 2660002 3040086 3040146 8150145 8150146 3040169 8150147 8150009 8150135 8150148 8150138 8150139 3020033 8150136 8150149 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 8150137 3040392 8150084 8150154 8150155 8150141 8150156 8150142 3040518 1 1 1 1 1 1 1 2 1 4 1 4 2 6 2 1 2 2 2 2 2 1 4 1 1 1 1 1 2 4 1 4 4 1 2 2 2 2 4 1 1 required) page 3 - 16 Description Controller, drive/steer Knob Shaft Boot Ring Tension clip Boot clamp ring Cam Fixed cam “E” clip Modified bracket Insulator Insulator Microswitch Cam spacer Brass washer Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Screw #4-40 x 3/4 inch long Pot with bracket and connector Fixed cam Screw metric M4 x 6mm long din 85 Washer metric M4 Washer metric M3.5 x 16mm long din 85 Washer Gate for drive/steer controller Circuit board, 33 Hertz - (trim pots not preset, controller adjustment SP20/SP22 – 11890B Controller, Drive / Steer 1 2 3 4 5 9 31 6 37 24 38 25 35 36 To P.C. } Board 8 7 32 40 24 } To P.C. Board 10 11 13 15 7 28 14 34 25 39 36 12 35 A 16 26 28 27 A + - X B R 30 17 18 21 19 20 2 SP20/SP22 – 11890B 33 29 22 23 A View A–A 24 page 3 - 17 Controller, Lift / Swing Controller, Lift / Swing Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 3040493 2660002 3040086 3040146 8150145 8150146 3040169 8150009 8150135 8150148 8150138 3020033 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 3040392 8150154 8150155 8150141 8150156 3040518 1 1 1 1 1 1 1 1 4 2 4 4 2 2 2 2 2 1 4 1 2 2 2 2 4 4 2 8 2 4 4 4 8 1 page 3 - 18 Description Controller, lift/swing Knob Shaft Boot Ring Tension clip Boot clamp ring Fixed cam “E” clip Modified bracket Insulator Microswitch Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Pot with bracket and connector Screw metric M4 x 6mm long din 85 Washer metric M4 Screw metric M3.5 x 16mm long din 85 Washer Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required) SP20/SP22 – 11890B Controller, Lift / Swing 1 2 3 4 5 8 6 27 31 20 32 A + 21 - 29 30 X B R P.C. } To Board 7 } 33 To P.C. Board 9 11 25 33 10 21 29 12 22 30 A 24 23 A + X B R 26 13 14 17 15 16 A View A–A 2 18 SP20/SP22 – 11890B 19 28 20 page 3 - 19 Section 4. - Options Section 4 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Tow Option Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tow Option Assembly - Illustration . . . . . . . . . . . . . 4-5 SP20/SP22 – 11890B page 4 - 1 Work Lights Work Lights Item Part No Qty 1. 3064413 3067620 5093019 3090019 5569003 970029 986019 987099 3040082 3011601 3040114 3044161 3040038 3040039 3040083 2 2 7 1 1 7 7 7 3 1 1 1 1 1 3 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Description Light, incandescent with clamp bracket Light, halogen with clamp bracket Hose clamp Flexgard tube, 80 inch long Grommet Capscrew 1/4-20 x ¾ inch long hex head grade 5 Washer ¼ medium flat Washer ¼ medium lock Terminal .250 tab male slip-on fully insulated 16/14 wire Wire, 16 gauge single conductor x 80 inch long Connector, in-line 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity Terminal .250 tab female slip-on fully insulated 16/14 wire 3 1 1 8 8 14 13 Light 12 14 10 8 4 Light 14 9 11 3 2 1 Upper control box terminal strip 1 2 3 2 7 SP20/SP22 – 11890B 6 5 page 4 - 3 Tow Option Assembly Tow Option Assembly Item Part No Qty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 11492-1 12103-1 12103-14 12103-17 12103-18 12103-19 12103-2 12103-20 12103-21 12103-3 1771 3 1 1 2 1 1 1 2 1 1 2 Tab washer Drawbar Pin, drawbar Pivot plate Steer lug Pin Towbar pivot fulcrum Retaining plate Retaining pin Link Lynch pin 3624-3 3626-6 8628 9985 2 4 3 2 Bush Flanged bush Pin keeper Pin page 4 - 4 Description SP20/SP22 – 11890B Tow Option Assembly - Illustration VIEWED FROM ABOVE (Chassis ommitted for clarity) 15 15 14 1 13 6 5 16 16 13 17 17 12 1 16 10 1 8 DRAWBAR MOUNTS HERE WHEN NOT IN USE (Using 12103-14 retaining pin) 7 9 11 2 3 4 TITLE DWG. 12103A Tow Option Assembly Snorkel model SP20 / SP22 Page 4 - 5 Parts index - Page locator ! 90 day or 150 hour checklist, 0-15 90 day or 150 hour maintenance, 0-12 A Axle Axle Axle Axle check valve, 2-8 cylinder relief valve, 2-8 pilot valve, 2-8 pressure reducing valve, 2-8 B Ball shuttle valve, 2-8 Batteries, 0-14 Battery clamp, 1-10 Battery tray, 1-10 Boom base, 1-15 Boom switch, 1-15, 3-15 Booms, 1-15 C Centrepost, 2-14 Chassis weldment, 1-2 Column weldment, 1-10 Counterbalance valve, 2-8 Cylinder, extension, 2-15 Cylinder, extension - Rosenboom, 2-22 Cylinder, lift - GBI, 2-21 Cylinder, master level - Rosenboom, 2-16 E Electric hydraulic pump, 1-10 Engines, 0-14 Extend cylinder and support bracket, 1-20, 2-15 Extension cylinder, 1-15, 1-20 F Fibreglass control box, 3-9 Flow control valve, brakes, 2-8 Flow control valve, drive, 2-8 Foot switch, 3-14 Fuel oil tray assembly, 1-10 Fuel tank assembly, 1-10 G Gear hubs, 0-13 Grease tube assembly, 1-2 H D Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, upper controls SP22, 1-39 Decal, upper controls switch panel SP20, 1-39 Decal, upper controls switch panel SP22, 1-39 Decal, warning, New Zealand only, 1-39 Decal, yellow arrow, 1-39 Door hinges and latches, 0-14 Drive control valve, 2-8 Drive motor, 2-10 Drive pressure block, 1-10 Dual holding valve, 1-26, 2-23 battery disconnect, 1-39 blue arrow, 1-39 diesel, 1-39 do not reach, 1-39 do not use boom, 1-39 electrical hazard, Australia only, 1-39 electrocution, 1-39 electrocution hazard, 1-39 engine tray latch, 1-39 foam filled tires, 1-39 greasing instruction, 1-39 harness points, 1-39 hydraulic fluid level, 1-39 hydraulic oil, 1-39 hydraulic oil min/max, 1-39 inspect wire ropes, 1-39 joystick SP20, 3-9 joystick SP22, 3-9 limit switch, 1-39 literature compartment, 1-39 Lower control box, 1-39 lower control valve SP20, 1-39 lower control valve SP22, 1-39 lug nut torque, 1-39 must not operate, 1-39 New Zealand made, 1-39 operation check list, 1-39 platform capacity, 1-39 safety harness, 1-39 serial number, 1-39 Snorkel, 1-39 SP20, 1-39 SP22, 1-39 switch panel SP20, 3-9 switch panel SP22, 3-9 upper controls SP20, 1-39 SP20/SP22 – 11890B Helac platform rotator, 1-23, 1-24 Horn switch, 3-9 Hose carrier, 1-19 Hydraulic oil reservoir, 0-13 Hydraulic oil return filter, 0-14 I Intermediate boom, 1-15 J Jib inner quadrant, 1-23, 1-24 Jib lift cylinder, 1-23, 1-24 L Lower controls assembly, 1-10 Lower jib strut, 1-24 Lower jib strut, 1-23 Lubricants, 0-13 M Magnetic proximity switch, 1-34 Maintenance, 0-9 Maintenance schedules, 0-10 Manifold Block, 2-8 Manual organisation See Maintenance information - page 3 Manual Organization, 0-9 Motion control valve, turntable swing, 1-6 Motor, swing drive, 1-6 Mounting frame, platform rotator, 1-26 O Oil fuel tank, 1-32, 2-12 Oil tank assembly, 1-10 P Perfection swing drive assembly, 1-10 index 1 Parts index - Page location Platform, 1-23, 1-26 Platform - steel, 1-28 Platform foot switch, 3-14 Platform gate, 1-28 Platform mounting frame, 1-23, 1-24 Platform rotator, 0-14, 1-28, 1-30 Platform rotator, Parker, 2-13 Pre-operational Inspection, 0-11 Pressure gun application, 0-13 Pylon weldment, platform rotator, 1-26 Pylon, platform rotator, 1-30 R Range manifold block, 1-10 Rotary actuator assembly, 1-26 Rotation bearing, 0-13 Rotation gear teeth and pinion, 0-13 S Slave level cylinder, 1-23, 1-24 Slew ring, 1-2 Slew sensor , 1-34 Steel container wheel SP20, 1-2 Steer axle assembly, 1-2 Steer axle weldment, 1-5 Steer cylinder SP20, 1-5 Steering yoke weldment, 1-5 Stop switch, 3-9 Swing drive, 0-13, 1-6 Swing drive, complete, 1-6 Swing drive, perfection, 1-8 T Tip boom, 1-15 Torque Chart, 0-17 U Upper Upper Upper Upper control box, 1-24, 1-26 control box, support box, 1-26 electrics panel, 3-9 jib arm, 1-23, 1-24 W Warranty - Limited See inside front cover Wheel and tyre, foam filled, 1-2 Wheel motor, 1-2, 1-5 Y Yearly or 500 hour maintenance, 0-12 index 2 SP20/SP22 – 11890B

Diesel Powered Maintenance And Repair Parts Manual

Rating

Date

Size

Views

Categories

Share

Transcript

Forgot your password?.