Hsm - Instruction Manual

Transcript

USER’S MANUAL HSM 340 / HSM 630 USER’S MANUAL HOT LAMINATOR HSM 340 / HSM 630 INTRODUCTION Please read this manual thoroughly in order to maximise the capacity of the laminator and avoid damage. TECHNICAL SPECIFICATIONS HSM 340 Operating mode: Electric Maximum laminating width: 340 mm (12") Laminating speed: 1.6 m / min. Diameter of heating roller: 45 mm Roller lift height: 5 mm (Max. laminating thickness) Roller lift mode: Manual, 1-side, 4 rollers lift up / down Heating temperature: 100 – 140°C Max. working temperature: 140°C Cold laminating temperature: 40 – 50°C Heating method: Infrared heating by hot air Heating power: 1200 W Motor power: DC 12 V, 30 W Power supply: AC 100, 110, 220 240 V / 50 or 60 Hz Dimensions (L × W × H): 640 × 440 × 285 mm Weight: 26 kg Weight undertable: 14 kg 1 TECHNICAL SPECIFICATIONS HSM 630 Operating mode: Electric Maximum laminating width: 620 mm (24") Laminating speed: 1.6 m / min. Diameter of heating roller: 60 mm Roller lift height: 5 mm (Max. laminating thickness) Roller lift mode: Manual, 1-side, 4 rollers lift up / down Heating temperature: 100 – 140°C Max. working temperature: 140°C Cold laminating temperature: 40 – 50°C Heating method: Infrared heating by hot air Heating power: 1800 W Motor power: DC 12 V, 90 W Power supply: AC 100, 110, 220 240 V / 50 or 60 Hz Dimensions (L × W × H): 910 × 520 × 310 mm Weight: 38 kg No undertable included CONTINUATION USER’S MANUAL HSM 340 / HSM 630 SAFETY PRECAUTIONS WARNING Please do not use broken, ageing or self-made electrical wire and damaged supply cord. Please do not immoderately draw, twist or enlace the electrical wire, to avoid the fire or electric shock. Please do not use the power supply that is not in accordance with the rated voltage, to avoid the fire or electric shock. 2 DISMANTLING Do not dismantle, modify and repair the machine yourself. If in case of products to be laminated become entangled, press the REV button right away; if this does not work, cut off the power supply immediately, and contact your dealer for service support. ENTANGLEMENT WARNING Avoid getting a tie or necklace entangled. In case some articles become entangled, press the REV button right away. ELECTRIC SHOCK WARNING Do not let the electrical wire or plug or the machine come in contact with water or any other liquid. Do not operate the machine with wet hands. Keep the machine away from electrical wires. Cut off the power supply when moving the machine. Do not operate the machine with the open cover. Do not touch the roller end's conductive copper bushing. HIGH TEMPERATURE WARNING Do not put articles on the laminator while it is in operation as to avoid the dispersion of heat. Do not put the material, which easily burns and softens, into the machine as to stop it from melting or from smoke from forming. Do not touch the cover, rubber roller or heating parts while the machine is in operation to avoid from being injured. CONTINUATION USER’S MANUAL HSM 340 / HSM 630 SAFETY PRECAUTIONS WARNING OBJECT The laminating machine uses the hot press technology; do not use the following articles to make sure lamination is a success and nothing becomes entangled: 1. Any materials which easily burn or soften. 2. Any materials where the width of the document is larger than the laminating film. WORKING PLACE Place this machine in a clean and dry place; do not put it in a damp place or anywhere near the back of a cooling appliance. 3. Any documents printed on heat-sensitive paper or any articles which fade after heating. 4. Any other hard articles like staples or paper clips. This machine should be placed on a flat and firm surface. MACHINE OPERATION LAMINATING FILM Please do not use the machine outdoors. The length and width of the laminating film should be 3–5 mm larger than the document to be laminated. Please switch off the machine after completion of work. ADVICE 3 CERTIFICATE While operating the machine, do not let children near the machine. Certificate of Conformity Low Voltage Directive 2006/95/EC Attention! The electrical wire might cause that people stumble. Registration No.: AN50314374 0001 Report No.: 16804247 002 Using any accessory that is not recommended and/or sold by the manufacturer might cause damage to the machine. Date: 26.06.2015 TÜV Rheinland LGA Products GmbH Tillystrasse 2 · 90431 Nürnberg CONTINUATION USER’S MANUAL HSM 340 / HSM 630 STRUCTURE Top supply roll tension knob Top roll Top stabiliser Top roller pressure knob Control panel Safety shield Infeed table Active bolt Bottom roll Heating roll CONTROL PANEL Digital display Speed control Temperature control Forward, reverse and stop controls 4 Function selection CONTINUATION USER’S MANUAL HSM 340 / HSM 630 DIGITAL DISPLAY AND CONTROL PANEL FUNCTIONS 1. Digital display and functions 2. Functions of control panel buttons 1.1) Temperature sensor's open and close circuit – protection function 2.1) Temperature control When the sensor is using the open circuit, 'OPN' will be displayed on the screen. TEMP. SET 'CLS' is displayed when the closed circuit is being used. UP DOWN READY Temperature control button Note: No matter what problems occur, the machine will automatically cut off the heating power supply and the motor will stop running. If you require the motor to be running, then press FWD or REV button continuously. A) This button can be used to manually increase or decrease the temperature. The tempera ture can be increased /decreased by 1 when the button is pressed. By holding the button down, you will increase /decrease the temper- ature continuously until you let go of. B) The temperature range can be adjusted manually between 0 –140°C. 1.2) Auto memory function 5 The machine will automatically remember the figure (temperature and speed) of the last operation. The last setting is automatically used again. C) When the temperature reaches 140°C, the protection system to prevent the machine from overheating will automatically kick in. D) When temperature is reached, the READY lamp lights. CONTINUATION USER’S MANUAL HSM 340 / HSM 630 DIGITAL DISPLAY AND CONTROL PANEL FUNCTIONS 2.2) Speed control 2.3) Forward, reverse and stop controls FWD REV SPEED SET DOWN UP Speed control button A) These can be used for increasing or decreasing the speed manually. The speed can be increased or decreased by 1 unit when pressing the button. B) The speed can be adjusted between a range of 1– 9. STOP Press FWD or REV or STOP button to change the working condition of the machine. A) When using the button 'FWD', the laminat- ing is going forward. B) When using the button 'REV', the laminating is going reverse. C) When using the button 'STOP', the machine stops. Attention! When the machine is stopped, set the rollers up. 2.4) Function selection HOT Press the SELECT button to change the machine's function between hot and cold lamination. 6 SELECT COLD CONTINUATION USER’S MANUAL HSM 340 / HSM 630 OPERATION INSTRUCTIONS PREPARATION 1. Connecting the power source POWER SWITCH FUSE WIRE SOCKET 1) Please check the machine's voltage to ensure it matches the power source. Also check the plug to ensure it fits in the socket. WIRE PLUG 2) Insert the plug into the power socket. 3) When the power switch is on, the display lights. 2. Film threading Step 1: Raising the safety shield: remove the active bolt on the shield to raise the safety shield. Step 2: Taking out the infeed table: remove the active bolt on the infeed table to take out the infeed table. Note: The machine will power off when the safety shield and the feed table are not in their proper position. Step 3: Follow the diagram to thread the film. Film inside top stabiliser bar Film outside top stabiliser bar Top stabiliser bar Top roll film Top stabiliser bar Top heating roller Top heating roller Top pull roller Top pull roller Bottom pull roller Bottom pull roller Bottom heating roller Bottom heating roller Bottom stabiliser bar Bottom stabiliser bar Bottom roll film Top roll film Bottom roll film Film threading diagram 7 CONTINUATION USER’S MANUAL HSM 340 / HSM 630 OPERATION INSTRUCTIONS Note: Usually the matt side is the paper side of filmoplast® R, it contacts the roller (wounded outside). The shiny side is coated with adhesive. The adhesive side must face away from the roller. Push the fixing device for the roll to the right side, lift and then take out the fixing device. Slide the roll of film onto the fixing device (follow the instructions shown above, do not load the film in the wrong side). Put the roll of film in the way to the fixing device, that the core is firmly seated on the core, to prevent it from rotating. Screw the bolt of the cone and tighten it. Put both hexagonal fittings into their respective brackets. Make sure they are both fully snapped. WARNING: For hot laminating, the top and bottom roll of film must have the same width. In addition, the top film and bottom film must be aligned. (If the film is not in alignment, loosen the bolt of the stop collar and align it). Step 4: With both rolls threaded and installed in their respective brackets, unwind the top and bottom supply rolls about half a turn each. Step 5: Slide the feed tray into position and lock the active bolt. Step 6: Close the safety shield and lock the active bolt. Note: The machine will not power on without the feed table and the safety shield in the proper position. Step 7: Close the laminating rollers with the knob on the right side of the machine. With the film draped over the two hot rollers, and melted together, push one edge of a test document between the hot rollers so that the film is firmly positioned. Make sure the rollers are in closed position. Step 8: Push the FWD button. If the film and the test document are in the nip (the point where the laminating rollers meet), the film and the docu- ment will start into the laminator and will pass through both sets of rollers. Press the 'STOP' button after finishing. WARNING: For operator safety, the safety shield must be in position over the upper hot roller when the machine is ON, or the FWD button is pressed. OPERATION INSTRUCTIONS FOR HOT LAMINATING Turn on the machine, press the SELECT button until the HOT lamp is on, then the machine will start heating. Set the temperature for your application. The laminator will be ready to use in about six minutes. Trial lamination If the roll of film is to be used for the first time, it's best to conduct a trial first to make sure you achieve perfect lamination results. After the READY lamp is on, close the laminating rollers with the knob on the right side of the unit, press the FWD button, and let at least 250 mm of the film pass through the rollers before inserting the items to be laminated. Examine the film which exits the machine at the back of the machine. Adjust the machine according to the instructions described above until you achieve the perfect lamination results. Remember: This machine has an auto memory function，that means if you work on the same roll, after the machine is switched on, the temperature and speed will be set to the same parameters of the last operation before it was switched off. You can start lamination work directly. Attention! Leave enough space behind the machine, so that the laminated documents can come out easily and will not wind onto the roller. If the machine is stopped for a long period, decrease the temperature by 5 –10 degrees as this will prolong the life of the machine. If the machine is stopped, set up the roller, otherwise there will be an imprint on the document. Temperature setting Normally, your film supplier should provide the information about the film application temperatures and operating characteristics. If you do not know the source of your film, or if the supplier cannot provide the information, please try the temperature and speed until you achieve the best results. COLD LAMINATING Press the SELECT button until the COLD light is on, set the speed at level 4 or 5. Load the cold film using the same procedures for hot film; or insert the cold film and the item to be laminated into the roller simultaneously. WARNING: The adhesive side must face away from the roller. 8 CONTINUATION USER’S MANUAL HSM 340 / HSM 630 MAINTENANCE AND SERVICE CLEANING THE RUBBER ROLLERS GENERAL MAINTENANCE To clean the rubber rollers, lift the rubber roller, remove the film from the machine first, heat up the machine to 30 – 40 degrees Celsius. The warm roller makes it easier to remove the adhesive built up on the rollers. Lift the safety shield and take out the infeed table Using a clean, soft, ethanol dampened cloth, gently rub the adhesive off the roller. Do not laminate metal or other hard items. When you stop laminating, make sure to lift the top rubber roller using the knob on the right-hand side of the machine. Do not press the rubber roller. If you do so, it will shorten the life of the rubber roller and cause the rubber to become stiff. Cleaning the machine regularly will help prevent the build-up of dirt and adhesive on the rubber rollers and will improve the performance of the machine. WARNING: Never use any abrasive or sharp metal material or rub too hard on the roller, because you may damage the rubber surface. Press FWD or REV button to start the roller and have it cleaned. After cleaning, position the infeed table and close the safety shield. WARNING: if the film gets wrapped around the roller, press the STOP button (stop heating) immediately. Do not use any cleaning solution to clean the roller, because some solutions may burn the hot roller. After the roller cools down, cut the film on the top and bottom, just in front of the idler bars. Reverse the roller at a very low speed and allow the machine to eject the film that is wrapped around the rolls and then pull the film off the roller. Clean the adhesive off the roller. 9 CONTINUATION USER’S MANUAL HSM 340 / HSM 630 PROBLEM SOLUTION Please read this section if you are experiencing problems. PROBLEM: No power is being supplied to the machine. SOLUTION: Make sure there is power being supplied to the electrical outlet and that both ends of the power cord are firmly engaged. There are fuses inside the laminator, but the most common cause for this type of problem is usually dead power outlets or loose power cords. PROBLEM: Film gets wrapped around the laminating rollers while hot laminating. SOLUTION: The film is threaded improperly. If the adhesive side is facing the roller, the film will be wrapped around the rollers. Thread the film in the proper position. PROBLEM: If the laminating temperature is too high, the film will be melted and wrapped around the roller. Decrease the laminating temperature. SOLUTION: Press the STOP button immediately. After the roller cools down, cut the film on the top and bottom, just in front of the idler bars, reverse the roller at a very low speed and allow the machine to eject the film that is wrapped around the rolls, and then pull the film off the roller. PROBLEM: The laminated material seems to have a irregular surface that does not match the texture of the paper being coated. SOLUTION: This is usually caused by adhesive or dirt building up on the rubber rollers. Inspect the rubber rollers and clean them. Damage to the rubber can also cause irregularities on the surface of the film. PROBLEM: General haziness or cloudiness in the film after lamination. SOLUTION: Increase the temperature or decrease the speed. That cloudiness is a result of incomplete adhesion. On a variable speed machine loaded with thicker film, it may be that the film is running through to fast. For problems not listed here, contact your local dealer. Service If servicing is required, please provide the following information: a detailed description of the problem, installation date and serial number. PROBLEM: Wrinkling on a laminated material. SOLUTION: Check the tension of the film, make sure the film is threaded properly (see film threading). PROBLEM: Film is not properly adhering. SOLUTION: The laminating temperature is too low and there is not enough heat for melting the adhesive. Increase the laminating temperature. Neschen AG Hans-Neschen-Straße 1 31675 Bückeburg T +49 5722 207-0 F +49 5722 207-197 E [email protected] WWW.NESCHEN.DE 10