Industrial Packaging 4.0

Transcript

INDUSTRIAL PACKAGING 4.0 Packaging and LAbelling systems for the industrial, life science and cleanroom sector CONTENTS 04 ABOUT US 12 Technologies 14 IMPULSE VACUUM SEALING SYSTEMS 24 IMPULSE BAR SEALING SYSTEMS 32 BAND SEALING SYSTEMS 38 SEALING TONGS 42 L-sealer and large-scale sealer 46 TESTING SYSTEMS 50 LABELLING SYSTEMS 51 SERVICEs 52 TECHNICAL DATA 03 Since the company was founded by Hans Wolf in 1975, hawo has been manufacturing impulse and heat sealers for a wide variety of different uses. Later came vacuum sealers, along with test and labelling systems that satisfy the strictest clean-room standards. The emphasis lay on supplying high-quality products and covering every stage of the packaging process with a variety of accessories and services. Inspired by our company values, we have been synonymous with safety, sustainability and responsibility for over 40 years. All of our innovations are therefore geared towards the needs of our customers. Through constant dialogue with our partners and feedback from our customers, we have succeeded in bringing the very highest-quality products onto the market. hawo products offer the ultimate in convenient use and efficiency. Our products also speak an aesthetic language of design intended to make using them a pleasure. We also started taking social responsibility early on, and for years have focused on resource-sparing designs and sustainable construction 40Years for our products that use a fraction of the energy of similar devices. And we do all this without any compromises in terms of sealing quality. Taking responsibility and protecting resources, as well as providing our customers and the people around us with expert, helpful and comprehensive advice has been our pledge since the company was first founded in 1975. We want to continue this success, even after more than 40 years, and remain a reliable and professional partner for sealing and vacuum technology. That is our mission. 04 Medical Packaging Systems since 1975. 1975 Founding of the company by and Hans and Helga Wolf. hawo is now a protected brand name in several countries. 1976 Construction of the first production and administration facilities in Obrigheim / Baden. Development and market launch of the first hawo sealing tong (hpl ISZ) 1977 Development of the first heat sealing tong (WSZ 200) 1978 Expansion of the production facilities in Obrigheim. 1979 First patent registered. In 2015, hawo has got many patents and registered designs. 1982 First delegation visit of Hans Wolf to Asia with the former Baden-Württemberg Minister for Business, SME and Transport. Today, hawo maintains a sales and service network in many countries across the globe. 1992 hawo sets up quality management standards according to ISO 9001 and is certified in 1994. 1993 Opening of a further production facility in Mosbach (plant 2). 1995 Expansion of the production facilities in Mosbach (plant 2). 2000 Following successful studies in “engineering” and “business administration”, as well as practical experience in the USA, Chile and Singapore, son Christian Wolf joins the company. 2001 Development of the first band sealer (hpl 500 D). 2005 Christian Wolf becomes Managing Director of hawo GmbH. 2007 Construction of a new production facility at the production site in Mosbach (plant 2). 05 2008 Construction of a new warehouse and logistics facility at the production site in Mosbach (plant 2). 2010 Inclusion in the lexicon of German world market leaders. 2011 hawo is ranked for the first time among the top 100 most innovative SME-sector companies in Germany. By 2016, hawo is ranked among the top 100 six times in a row. 2012 hawo is included in the lexicon of Germany family-owned companies. 2015 40-year anniversary. Inauguration of the Competence Centre (CC) in Obrigheim. The hawo Competence Centre is also the company’s new administrative and sales headquarters. 2016 Hans Wolf withdraws from the operating business and takes over the Chairmanship. 06 A Family Company. Since it was first founded, the company has focused on developing packaging, testing and labelling solutions for various areas of application. The second generation of the company‘s owners is now in charge, and with every change of generation we take care to ensure equal parts of continuity and change. We believe our role to be one of a mastermind who recognises future developments and translates them into innovative products. This means we are able to offer our customers specific assistance in their work and also resolve individual packaging problems. Hans Wolf Company Founder Christian Wolf CEO 07 08 09 hawo Competence Center (CC) at production site in Obrigheim (Opening 09/2015) WORLD MARKET LEADER. As a globally active company, we felt it important right from the start to stay on the ball with our products. This included early thoughts of exports, permanent market monitoring, continuous improvement processes and future-focused innovations. All of our innovations are geared towards our customers‘ requirements. We insist on precise functionality and maximum ergonomics - and of course the highest possible safety and quality standards. This is also reflected in our award as one of the 100 most innovative SMEs in Germany, as well as being once again crowned the “German world market leader”. SOCIAL RESPONSIBILITY. As a global company, we have valued and acted on our social responsibility for many years. In our local area, the NeckarOdenwald, we are a long-term supporter of targeted promotion of young talents. In addition, we are committed to the worldwide improvement of hygienic standards – for example in Cambodia. For our social commitment, especially providing and training the use of sterile barrier systems and for our activities in our home country, we have been repeatedly honoured with the German award for “social commitment”. 10 made in germany. For more than 40 years, we have been manufacturing our products exclusively in Germany and we are committed to preserving and expanding Germany as a place of business and production. As well as safeguarding jobs and expanding our production facilities at two manufacturing sites in southern Germany, we are a family company who want to make a contribution to safeguarding and strengthening the future of our local economy. This is why we specifically encourage newcomers and why our training places are regularly filled. Certified Quality and Safety The textile packaging systems by hawo are all “GS certified“. The globally recognized GS symbol certifies that the products conform to the quality and safety standards of the German Product Safety Act (ProdSG). hawo production in Mosbach plant 2 11 12 TECHNOLOGIES. We have developed a series of technologies that can process packaging-related information automatically, making the use and operation of sealing devices as safe and straightforward as possible for their users. The functional logos shown allow us to demonstrate quickly which sealing or vacuum sealer contains which hawo technology. DataMatic With DataMatic, all process data can be saved to a USB stick, and transferred to an independent computer for further data processing. This function is already available in many sealing devices and in the VeriDoc system. DocLink hawo sealing equipment with DocLink can be connected via the integrated communications interface to external computer systems. This supports bidirectional communication (external machine operation and process data capture). IntelligentScan With hawo IntelligentScan technology, all of the device configurations required for all kinds of packaging materials, printing and staff data, can be entered in advance via the PC software. With the barcode scanner, the hawo IntelligentScan technology automatically assigns the scanned-in barcodes to the device functions. AppCtrl Using hawo’s unique control apps, all device and programming functions can be called up directly. Thanks to AppCtrl, operation and communication become child‘s play. 13 FontMatic On sealing machines with integrated printer, packaging-related information can be printed directly on the sterile product packaging so it is clearly visible to the user. It is important in this context that the information is also displayed in full. Sealing devices with patented FontMatic technology recognise the width of the sealing material and adapt the font size automatically to the space available. Printing that goes beyond the edge is therefore a thing of the past. GreenTek Environmental protection and sustainability are not an end in themselves. During the last years, we have consistently concentrated on resources-sparing design. More and more hawo sealing devices are equipped with completely new technology that uses a fraction of the energy of similar devices. The standby function or automatic switch-off when pulse systems are not in use adds the finishing touch to hawo’s GreenTek concept. And all this without any compromises in terms of the quality of the sealing results 11 6 07-2 VALIDATION OF PACKAGING PROCESSES. ISO The ISO 11607-2 standard requires processes involved in the packaging of medical products to be validated. During sealing, the critical process parameters must be monitured routinely. The new ISO/TS 16775 provides guidelines for how to carry out process validation. When validating the sealing process, the optimum parameters are determined for the packaging material being used. The process must then ensure the best possible sealing seam under these parameter settings. Professional sealing systems are therefore regarded as essential for medically safe sealing during packaging in clean-room environments. hawo offers the entire product portfolio of vacuum, impulse and band sealers that comply with the requirements of ISO 11607-2. The models marked with a „V“ feature an integrated function designed to monitor critical process parameters. 14 PRODUCT IMPULSE VACUUM SEALINGOVERVIEW SYSTEMS 15 16 PRODUCT OVERVIEW VACUUM CHAMBER systems VACUUM CHAMBER MACHINE WITH TOUCHSCREEN FOR PACKAGING INDUSTRIAL, MEDICAL AND PHARMACEUTICAL DEVICES. 11 6 07-2 hv 321 K-V / KE-V MediVac® ISO 17 VALIDATABLE VACUUM PACKAGING FOR THE MOST EXACTING DEMANDS. Vacuum chamber machines in stainless steel for the evacuation and / or gas flushing of flexible plastic packaging. The hv 300 K-V MediVac vacuum chamber machine has been developed to address the specialist needs of the medical and pharmaceutical supplies (life sciences) as well as industrial and consumer goods. It guarantees GMP-compliant packaging in relation to packaging quality and process reliability. The vacuum and gas flushing time can be adjusted independently of each other. The sealing and cooling temperature can be set individually for the selected packaging material. Precise temperature control ensures consistent quality of the sealing seam. The machines are suitable for high volume use in multi-shift operation. The sealing process can be validated in accordance with the requirements set out in EN ISO 11607-2. Examples of use: > Packaging of industrial, consumer goods and medical devices, implants, pharmaceutical products of all kinds and industrial goods in clean rooms (e.g. semiconductors). 01 02 03 PROCESS. The filled pouches are placed in the open chamber and positioned with the unsealed side on the sealing bar. Once the chamber cover is closed, the packaging process begins automatically. After evacuation, any gas flushing required and sealing of the packaging have taken place, the chamber opens automatically. The finished packaging can be removed. The machine is ready for the next packaging process. 18 PRODUCT OVERVIEW VACUUM CHAMBER systems AppCtrl – TOUCHSCREEN. The communications module with a 4.3“ TFT colour touchscreen has input applications developed especially by hawo that make operating the machine simplicity itself (AppCtrl). The following functions are also intuitive and easily grasped: Display of process parameters and the operating mode selected Creation of a function list > Display of process parameters > DataMatic: Recording of process parameters in the memory and on USB stick for transfer to an external PC > Creation and backup of 50 function lists with process parameters and operating modes > User statistics > Password-protected inputs DataMatic – USB. With DataMatic, all process data can be saved to a USB stick, and transferred to an independent computer for further data processing. DocLink – COMMUNICATION. Data input menu The monitored critical process parameters are clearly displayed on the touchscreen, recorded by the machine, documented and can be processed further via the supported interfaces. IntelligentScan Operation is made even easier thanks to the hawo Intelligent-Scan function: individual specifications for the sealing and vacuum parameters can be programmed quickly and easily via the barcode scanner and barcode lists for the various materials. The barcode lists themselves can be generated individually using the software supplied (e.g. different temperatures). 19 FLEXIBILITY AND PERFORMANCE. The hawo hv 321 K-V MediVac vacuum chamber machines feature a raft of properties that make evacuation, gas flushing and sealing user-friendly, safe and easy. The 8 mm (0.3 inch) wide sealing seam as well as the individual setting options for the critical process parameters therefore offer maximum flexibility when it comes to choosing the packaging materials, such as: > Polymer vacuum films > Aluminium laminate vacuum films Polymer vacuum films The housing is made from stainless steel and is suitable for use in cleanroom environments. The device has a seal seam width of 400 mm (15.8 inch). hv 321 KE-V Aluminium laminate vacuum films The version hv 321 KE-V is equipped with an external vacuum unit for cleanroom conditions. 20 PRODUCT IMPULSE VACUUM SEALINGOVERVIEW SYSTEMS NOZZLE STYLE IMPULSE VACUUM SEALERS. hv hv hv hv 450/630 AP2 460/660 AP2-V 800 AP2-V 800 AP4-V hv 460 AP2-V with SealCom PRO 11 6 07-2 hv 660 AP2-V ISO 21 VACUUM FOR Highest DEMANDS. DocLink – COMMUNICATION. Nozzle style vacuum sealers in stainless steel may be used for vacuum and/or gas purge applications. The vacuum and gas purge time can be adjusted independently of each other. The sealing and cooling time are controlled according to the quality of the packaging material used. Disabling the vacuum and gas purge step causes nozzle to become inactive. As a result, the machines can also be used as general impulse sealers. The optionally available ‘bag support device’ allows machines also to be set up at an angle or vertically. The machines are designed for high volumes in multi-shift operation. The vacuum impulse sealers can be customized with a vacuum level sensor. The vacuum impulse sealers feature RS 232 interfaces as standard for bidirectional communication. hv 450/630 AP2 SealCom PRO – OPTIONAL COMMUNICATION MODULE. Nozzle style vacuum sealers with and without gas purge of vacuumable film and aluminium materials of all kinds. Examples of use: > Packaging of spare parts in all industries, industrial products, office requirements, foods, transport packaging for medical products, commercial products in the wholesale or retail sector, supermarkets and animal nutrition. hv 460/660/800 AP2/4-V Nozzle style vacuum sealers with and without gas purge of vacuumable film and aluminium materials of all kinds with validatable sealing process compliant with ISO 11607-2. Examples of use: > Packaging medical products, implants, medicines, pharmaceutical products of all kinds and industrial products in clean rooms (e.g. semiconductors). Tyvek® is a registered trademark of E.I. du Pont de Nemours For the validation-compatible models that have “V” in their product name, the communication module SealCom PRO with 10.4 inch colour touchscreen is available, resolution 1024 x 768 xGA. The system allows create and backup of 50 function lists with process parameters and operating modes. The process parameters are recorded to a USB stick by DataMatic automatically and transferred to an external computer for furhter data savings. > VESA glas, Front: glas, frame black > IP class: front IP 65/IP, backside IP 20 > Size: 10.4 inch > Resolution: 1024 x 768 XGA > CPU: AMD G-Series Board, AMD ® GX-415GA™ Quad Core 1.5 GHz, 64-bit > GPU: HD 8330E 500 MHz > R AM: 4 GB DDR3 > license for windows embedded standard 7 included > HS 46 PC preinstalled > power supply included > interfaces: 2 x USB 3.0 (Type A), 2x 1 Gbit ethernet (RJ-45), 1 x DVI-I, 1 x EIA-232 (D-Sub9) 22 PRODUCT IMPULSE VACUUM SEALINGOVERVIEW SYSTEMS FLEXIBILITY AND PERFORMANCE. EASY HANDLING. hawo impulse vacuum sealers have a number of features ensuring that evacuation, gas purge and sealing are user-friendly, safe and easy. The 8 mm (0.3 inch) wide seal seam and the customisable settings options for the process parameters therefore offer maximum flexibility when it comes to choosing packaging materials, such as: The clear control panel with illuminated LCD display makes navigating the menu and entering data especially easy. Operation is made even easier thanks to the new hawo IntelligentScan function: individual specifications for the sealing and vacuum parameters can be programmed quickly and easily via the barcode scanner for the various materials. The barcode lists themselves can be generated individually using the software supplied (e.g. different temperatures). > Polymer vacuum films > Aluminium laminate vacuum films The housing is made from stainless steel and is suitable for use in clean-room environments. The hv 460 AP2-V impulse vacuum sealer in particular has been certified in accordance with the Fraunhofer IPA qualification mark for clean rooms of air purity class 6, compliant with ISO 14644-1. The impulse vacuum sealers are available in bar widths of 45 and 63 cm (18 and 25 inches). The validatable versions (hv 800 AP2-V and AP4-V ) are also available in 77 cm (30 inch). All impulse vacuum sealers are equipped as standard with two nozzles (AP2/AP2-V models) for even and rapid vacuum or gas purge. The validatable hv 800 AP4-V version has four nozzles, making it one of the most powerful impulse vacuum sealer on the market. 23 PROCESS. Once the machine is connected to an external compressed air supply (minimum 6 bar required), the packaging process on impulse vacuum sealers takes place, as shown in the illustrations, in four stages. 01 02 03 04 The pouch is slipped over the nozzles and positioned between the two sealing bars. The rubber on the sealing bars ensures that the pouch is air-tight.  ctuating the footswitch closA es the sealing bars and starts the vacuum-sealing process: The vacuum pump switches on and evacuates the air from around the product. As soon as the vacuum time is up, the nozzles are automatically retracted.  he sealing bars then fully T close and seal the packaging material. After the sealing process, the sealing bars open automatically and the sealer is immediately ready for the next pass. 24 PRODUCT OVERVIEW IMPULSE BAR SEALING SYSTEMS 25 26 PRODUCT OVERVIEW IMPULSE BAR SEALING SYSTEMS SEMI-AUTOMATED HIGH-TECH Impulse BAR SEALERS FOR INDUSTRIAL AND MEDICAL PACKAGING. hpl 460 AP-V hpl 660 AP-V hpl 800 AP-V hpl 460 AP-V 11 6 07-2 hpl 660 AP-V with SealCom PRO ISO 27 hpl 460/660/800 AP-V DocLink – COMMUNICATION. The impulse bar sealers are ideal for sealing thermoplastic polymer films and aluminium laminate films, as well as for sealing medical packaging in accordance with ISO 11607-1 (EN 868-4/5/9/10). The process is validation-compatible in accordance with the requirements of ISO 11607-2. The machines are designed for high volumes in multi-shift operation. The optionally available ‘bag support device’ allows machines also to be set up at an angle or vertically. The pulse sealing and sealing machines feature RS 232 interfaces as standard for bidirectional communication. Examples of use: > Packaging of medical products, implants, medicines, pharmaceutical products of all kinds (e.g. header bags), packaging of spare parts in all industries, industrial products, office requirements, foods, laboratory products, commercial products in wholesale and retail and animal nutrition. FLEXIBILITY AND PERFORMANCE. hawo impulse bar sealers have a number of features ensuring that sealing is user-friendly, safe and easy. The 8 mm (0.3 inch) wide seal and sealing seam and the customisable settings options for the process parameters therefore offer maximum flexibility when it comes to choosing packaging materials, such as: > Polymer materials (e.g. polyethylene, polypropylene, polyolefins, PVC) > Sealable paper pouches (EN 868-4) > Sealable paper/plastic pouches and reels (EN 868-5) > Uncoated nonwoven materials of polyolefines (EN 868-9) > Adhesive coated nonwoven materials of polyolefines (EN 868-10) > All types of laminate, including aluminium laminate The housing is made from stainless steel and is suitable for use in clean-room environments. The sealers are available in bar widths of 45, 63 and 77 cm (18, 25 and 30 inches). SealCom PRO – OPTIONAL COMMUNICATION MODULE. For the validation-compatible models that have “V” in their product name, the communication module SealCom PRO with 10.4 inch colour touchscreen is available, resolution 1024 x 768 xGA. The system allows create and backup of 50 function lists with process parameters and operating modes. The process parameters are recorded to a USB stick by DataMatic automatically and transferred to an external computer for furhter data savings. > VESA glas, Front: glas, frame black > IP class: front IP 65/IP, backside IP 20 > Size: 10.4 inch > Resolution: 1024 x 768 XGA > CPU: AMD G-Series Board, AMD ® GX-415GA™ Quad Core 1.5 GHz, 64-bit > GPU: HD 8330E 500 MHz > R AM: 4 GB DDR3 > license for windows embedded standard 7 included > HS 46 PC preinstalled > power supply included > interfaces: 2 x USB 3.0 (Type A), 2x 1 Gbit ethernet (RJ-45), 1 x DVI-I, 1 x EIA-232 (D-Sub9) 28 PRODUCT OVERVIEW IMPULSE BAR SEALING SYSTEMS SEMI-AUTOMATIC IMPULSE BAR SEALERS. hpl 450 / 630 / 1000 AS The impulse bar sealers seal any type of thermoplastic plastic film and aluminium laminate film. The sealing and cooling time can be set separately and, with the integrated cutting device on the AS models, the film length can easily be adapted to the item being packaged. A reel dispenser is optionally available for various film widths. Thanks to the impulse process, the device is very cost-effective since it only draws power when it is being used (hawo GreenTek). A standard 3 mm (0.12 inch) wide sealing seam, consistent contact pressure thanks to an integrated interlock magnet and constant temperature distribution over both sealing bars ensure a fast and reliable sealing process (also available with a 6 mm (0.24 inch) seal seam or separation-seam on request). The simple operation is effected via a footswitch. The sealers are available in widths of 45, 63 and 100 cm (18, 25 and 40 inches). The optionally available ‘bag support device’ allows machines also to be set up at an angle or vertically. Examples of use: > Packaging of spare parts in all industries, industrial products, office requirements, foods, pharmaceuticals, photostatic agents, transport packaging for medical products, laboratory products, commercial products in the wholesale or retail sector, supermarkets, animal nutrition, textiles. 29 IMPULSE SEALERS WITH MAGNETIC INTERLOCK. hpl 300 BMS / 500 BMS The impulse sealers seal any type of thermoplastic plastic film and aluminium laminate film. The sealing and cooling time can be set separately. With the integrated cutting device, the film length can easily be adapted to the item being packaged. A reel dispenser is optionally available for various film widths. Thanks to the impulse process, the device is very cost-effective since it only draws power when it is being used (hawo GreenTek). A 3 mm (0.12 inch) wide sealing seam, consistent contact pressure thanks to an integrated interlock magnet and even temperature distribution across the lower sealing bars ensure a fast and reliable sealing process. Operation is simple and effected manually by closing the sealing bar. Once the sealing process begins, the bar is held closed by a magnet. Once the sealing process is completed, the bar opens automatically. The sealers are available with bar widths of 30 and 50 cm (12 and 20 inches). Examples of use: >P  ackaging of spare parts in all industries, industrial products, office requirements, foods, pharmaceuticals, photostatic agents, transport packaging for medical products, laboratory products, commercial products in the wholesale or retail sector, supermarkets (e.g. fish counter), animal nutrition, textiles. 30 PRODUCT OVERVIEW IMPULSE BAR SEALING SYSTEMS IMPULSE TUBE SEALER. hpl 450 TSM The impulse tube sealer is ideal for professional, universal sealing of tubes with a thickness of up to 0.4 mm (0.16 inch). The sealing and cooling time can be set separately. Thanks to the impulse process, the device is very cost-effective since it only draws power when it is being used (hawo GreenTek). A 4 mm (0.16 inch) -wide sealing seam, constant contact pressure thanks to an integrated interlock magnet and even temperature distribution across the two sealing bars ensure a fast and reliable sealing process. Simple operation is effected via a footswitch. The height-adjustable hpl 450 ST stand allows the sealing device to adapt to different tube heights. The machines come with a sealing width of 45 cm (18 inch) as standard. Examples of use: > Pharmaceutical industry, assisted reproduction in the veterinary sector 31 32 PRODUCT BAND SEALING SYSTEMS OVERVIEW 33 34 PRODUCT BAND SEALING SYSTEMS OVERVIEW HIGH-TECH BAND SEALER. hpl 3000 DC-V The band sealer is ideal for sealing thermoplastic polymer films and aluminium laminate films as well as sealing medical packaging in accordance with ISO 11607-1 (EN 868-4/5/9/10). The integrated transport system carries heavy packaging goods accurately through the machine. The process is validatable in accordance with the requirements of ISO 11607-2. The contact pressure is variable and can be switched off if required. The temperature and throughput speed can be adjusted. This allows precise adaptation to the material during the acceptance assessment (operational qualification, OQ) in the context of process validation. The machine is designed for high volumes in multi-shift operation. 11 6 07-2 The 9 mm (0.35 inch) sealing seam as well as the individual setting options for the process parameters therefore offer maximum flexibility when it comes to choosing the packaging materials, such as: ISO > Polymer materials (e.g. polyethylene, polypropylene, polyolefins, PVC) > Sealable paper pouches (EN 868-4) > Sealable paper/plastic pouches and reels (EN 868-5) > Uncoated nonwoven materials of polyolefines (EN 868-9) > Adhesive coated nonwoven materials of polyolefines (EN 868-10) > All types of laminate, including aluminium laminate Examples of use: > Packaging of medical products, implants, medicines, pharmaceutical products of all kinds (e.g. header bags), packaging of spare parts in all industries, industrial products, office requirements, foods, laboratory products, commercial products in wholesale and retail and animal nutrition. 35 EASY HANDLING. INTEGRATED PRINTER. The large 5.6” touchscreen on the hpl 3000 DC-V makes menu navigation and data input especially easy. Important information can be viewed quickly and directly via the colour display: The integrated printer enables process-related information to be printed directly on the packaging (assuming the materials are printable). Intelligent technologies such as FontMatic, developed by hawo, for the automatic adjustment of the film width, assist the user and ensure a problem-free packaging process. > The data for 1,000 different operators can be defined and password-protected. > Up to 2,500 catalogue entries can easily be programmed in via the touchscreen or read in via a barcode scanner. Continuous process monitoring and data archiving Clear touchscreen with direct input function for print data Integrated keyboard for easy data input RELIABILITY. The hpl 3000 DC-V satisfies all process validation requirements as defined in ISO 11607-2. The critical process parameters of temperature, throughput speed (dwell) and contact pressure are continuously monitored and displayed graphically on the LCD touchscreen. The machine alerts the user to deviations from the specified parameter with a visual and audible prompt. A selective operating lock offers additional security: Individual configuration functions, for example after process qualification (PQ), can be deactivated so that only the current process parameters can be viewed by the operator. DocLink – COMMUNICATION. Operation is made even easier thanks to the new hawo IntelligentScan function: Individual specifications for sealing and sealing parameters can be quickly and easily programmed in for various materials. The barcode lists can themselves be created individually using the supplied software (e.g. various temperatures, printing sequences, etc.). The band sealers feature an interface as standard for bidirectional communication and therefore integration into existing process and batch documentation infrastructures (DocLink). 36 PRODUCT BAND SEALING SYSTEMS OVERVIEW BAND SEALER For Carton header cards. hpl 520 STT/STS The band sealing machine is perfectly suited for sealing coated carton tabs (headers) to all kind of plastic bags, for closing coated paper- and aluminium bags and all kind of sealable packaging material. Examples of use: > Bakeries, food products, tea- and coffee packaging, animal food, industrial products, trade products in retail and wholesale. The high sealing speed of 7.5 m/min (295 inch/min), the exactly adjustable sealing temperature and a sealing seam width of 12 mm (0.47 inch) ensure a constantly high quality of the sealing results even for very high packaging quantities. The feed-rail with the adjustable bag support makes the insertion of the bags very easy and guarantees a secure guiding of the product. The bags and stand-up pouches are inserted in an upright position so that the contained product always stays in the requested position. Standing unit hpl 520 STS 37 BAND SEALER. hpl 500 D/D-V The band sealer (without contact pressure system) is ideal for sealing thermoplastic polymer films. Packaging with the hpl 500 D / D-V offers maximum protection for the packaged item during transport and storage and complies with the strictest safety standards. The model hpl 500 D-V (V = validation-compatible process) monitors the critical process parameters of temperature and speed (dwell). This makes the sealing process of the hpl 500 D-V validatable. It also features an RS 232 interface for connection to external documentation systems. Thanks to the 6 mm (0.24 inch) wide sealing seam, it is also ideal for packaging medical products with thermoplastic film (such as header bags; not suitable for packaging in accordance with ISO 11607-1 (EN 868-4, 5, 9, 10). Rotary mode has a constant speed of 10 m/ min (33 ft/min), achieving a high throughput rate. DocLink – COMMUNICATION. The band sealer hpl 500 D-V features an interface as standard for bidirectional communication and therefore integration into existing process and batch documentation infrastructures (DocLink). Examples of use: > Packaging of medical products, implants, medicines, pharmaceutical products of all kinds (e.g. header bags), packaging of spare parts in all industries, industrial products, office requirements, foods, transport packaging for medical products, laboratory products, commercial products in the wholesale or retail sector and animal nutrition. 38 39 40 PRODUCT OVERVIEW SEALING TONGS HEAT SEALING TONGS. hpl WSZ The hpl WSZ heat sealing tongs seal heat-sealable films and materials such as coated aluminium film, coated paper or painted cellophane easily and regardless of location. With the hpl WSZ TB design, the sealing material is stopped from sticking by a PTFE coating on the sealing rails. A 12 mm (0.47 inch) ripped seal and constant temperature distribution over both sealing bars ensure a fast and reliable sealing process. An optionally available table clamp means that the tongs can also be used as a static table model. The tongs are available in bar widths of 20, 30 and 40 cm (8, 12 and 16 inches). Examples of use: > Corrosion protection packaging, coffee packaging, pouches made from coated paper, sealing of large products (machinery, components), dust cover production from aluminium composite films, as well as spare parts packaging in all industries, industrial products, office requirements, foodstuffs, transport packaging for medical products, laboratory products, commercial products in wholesale and retail and animal nutrition. 41 NEW! OPTIONAL FROM 2016 Digital 7-segment display Sealing tong with table clamp IMPULSE SEALING TONGS. hpl ISZ The hpl ISZ impulse sealing tongs seal any type of thermoplastic plastic film and aluminium laminate film. The sealing time can be easily adjusted on the “W.I.N.G” impulse power pack which can be set up separately. Thanks to the impulse process, the device is very cost-effective since it only draws power when it is being used (hawo GreenTek). A 3 mm (0.12 inch) wide sealing seam and constant temperature distribution over both sealing bars ensure a fast and reliable sealing process. The sealing impulse is generated automatically once the tongs are closed and switches off automatically once the sealing time is reached. An optionally available table clamp means that the tongs can also be used as a static table model. The tongs are available in bar widths of 20, 30, 45 and 63 cm (8, 12, 18 and 25 inches). Examples of use: >S  ealing of large products (machinery, components, etc.) as well as spare parts shipping in all industries, industrial products, office requirements, foods, photostatic agents, transport packaging for medical products, laboratory products, commercial products in the wholesale or retail sector, animal nutrition, textiles, dust cover production. 42 PRODUCT OVERVIEW L-sealer and large-scale sealer 43 44 PRODUCT OVERVIEW L-sealer and large-scale sealer OPTIONAL Digital 7-segment display Professional and efficient. hp 630 WS The hawo L-sealer designed for professional applications, is suitable for continuous use and guarantees optimum lock safety. After the frame has been closed the machine will hold the sealing pressure until the end of the packaging process. The sealing results are consistent and produce identical results every time because they cannot be influenced by the operator. At the end of the packaging process the frame will open automatically. This optimised human-machine interface allows the operator to prepare the next item to be packaged on the integrated workspace while the unit is sealing. The variable table with height and depth adjustment allows you to adapt the size of the packaging to the different product sizes without changing the film roll (from approx. 15 x 15 to 60 x 60 cm / 6 x 6 to 23 x 23 inch). Examples of use: > Packaging of all types of clothing (e.g. clothing industry, general industry, transport companies, dry cleaners, mail –order businesses, airlines, hotels, etc.). 45 OPTIONAL Digital 7-segment display IMPULSE LARGE-SCALE SEALER. hpl 1500 / 1800 MS The impulse large-scale sealers seal any type of thermoplastic film up to a thickness of 4 x 0.15 mm (4 x 0,006 inch) gusseted and are therefore ideal for large dust covers (e.g. for palleting). The sealing time can be easily adjusted on the “W.I.N.G” impulse power pack which can be set up separately. An integrated cutting device allows the film length to be easily adjusted to the product being packaged. Thanks to the impulse process, the device is very cost-effective since it only draws power when it is being used (hawo GreenTek). A 3 mm (0.12 inch) wide sealing seam, constant contact pressure using two precision cams and even temperature distribution over the entire width ensure a fast and reliable sealing process. Simple operation is effected by repositioning one of the two process levers. Once the sealing time has been reached, the sealing process stops automatically. The machines are available with bar widths of 1.5 and 1.8 m (59 and 71 inches). Examples of use: >P  roduction of pallet dust covers made from thermoplastic films for products of all kinds, packaging of largevolume products, e.g. mattresses, textiles, industrial products, forensic medicine and autopsy departments in hospitals. 46 PRODUCT OVERVIEW TESTING SYSTEMS 47 48 PRODUCT OVERVIEW TESTING SYSTEMS ROUTINE CONTROL OF THE SEALING SEAMS. The hawo testing systems comply with the requirements of ISO 11607-1 and ASTM. Standard Test Method for Seal Strength of Flexible Barrier Materials. ht 150 SCD The standalone system is used for testing seal strength in accordance with ISO 11607-1, EN 868-5 and ASTM F88. Sealing samples can be created precisely in the required width of 15 mm / 0,6 inch (1 inch with adapter) using sample cutters. The samples are then clamped into the testing machine or adaptive testing device and peeled at a monitored speed of 200 mm/min (8 inch/ min). The strength curve and maximum strength are recorded. The system is supplied with an aluminium transport box and PC testing software. 49 DYE PENETRATION. EYEDROPPER METHOD. hawo InkTest The hawo InkTest is a classic test method for detecting seal leaks in porous medical packaging by dye penetration as per ISO 11607-1 and ASTM F1929. To do this, a special test fluid is pipetted into the pouch or film tube. Any irregularities (e.g. channels) therefore become immediately visible. Thanks to the practical pipette, sealing seams can be tested from both sides. The hawo InkTest comes in a 75 ml bottle with the eyedroppers and a drip container. DYE PENETRTATION TEST. INJECTION METHOD. hawo InkTest PRO hawo InkTest PRO HDPE (new) The InkTest PRO is a new generation of ink tests for the routine testing of sealing seams as per ISO 11607-1 and ASTM F1929. The new InkTest PRO HDPE (red) is suitable for Tyvek1 packaging. Any irregularities that occur (e.g. channels) become visible immediately after the single-use cartridge is printed on. No pipettes or other tools are needed to fill it. There is no danger of the test liquid dripping or transferring onto other objects on your workstation or your clothes and skin. The hawo InkTest PRO and InkTest HDPE comes in packaging designed especially for ease of use (30 x) with the aluminium packaging ensuring that the ink is protected from sunlight. > See www.hawo.TV for more information. 1 Tyvek® is a registered trademark of E.I. du Pont de Nemours 50 PRODUCT OVERVIEW LABELLING SYSTEMS PERFECT LABELLING. VeriDoc-I hawo VeriDoc-I is an identification system for packaging and products in all areas. The heart of the VeriDoc-I system is the new PrintBox from hawo. Using this compact print server, the data read by the barcode scanner (hawo IntelligentScan technology) is transmitted to the connected label printer and printed. No additional computer peripheral equipment is required to record important packaging information and print it onto a label. Even when the print server is switched off, all of the data recorded via the barcode scanner is retained and the production and expiry dates are updated automatically. VeriDoc-I is therefore the perfect addition to existing packaging solutions. INTEGRATION OF ALL PACKAGING SYSTEMS. Depending on the outcome of the visual inspection following the packaging process, a label is printed with an appropriate comment. If a fault is discovered, the packaging must not be used. Information such as the batch number, the name of the packager, the product designation or various use-by dates are transferred using the easy-to-operate barcode scanner and a custom-created barcode list to the PrintBox. This information is then, following a passed visual inspection, output together with the use-by date on a label for the packaging labelling. 01 02 03 04 51 PRODUCT OVERVIEW SerVices MAINTENANCE AND CALIBRATION. ServiSeal | CaliSeal Our pledge is to ensure that our sealing equipment continues to live up to the demands made of it even years after it was first put into service. Professional maintenance (ServiSeal) and regular calibration (CaliSeal) of the parameters vital for problem-free sealing results are essential prerequisites for this. As a result, our authorized service partners offer our customers a broad spectrum of services > Further information can be found at www.hawo.com/service 52 VACUUM CHAMBER MACHINEs hv 321 K-V MediVac® hv hv 321 KE-V MediVac® GENERAL DATA Mains connection 400 V / 3-phase + N + PE / 50 Hz or 230 V / 50 Hz 400 V / 3-phase + N + PE / 50 Hz or 230 V / 50 Hz Power consumption (during the vacuum and gas-flushing process) 1078 W 1078 W Power consumption (only during the sealing process) 2800 W 2800 W Dimensions W x D x H 495 x 650 x 370 mm (19.5 x 25.6 x 14.6 inch) 495 x 650 x 370 mm (19.5 x 25.6 x 14.6 inch) Housing Stainless steel AISI 304 Stainless steel AISI 304 Weight 74 kg (163 lb) 74 kg (163 lb) Seal seam width 8 mm (0.3 inch) 8 mm (0.3 inch) Seal seam length 400 mm (15.8 inch) 400 mm (15.8 inch) VACUUM AND GAS FLUSHING Pump output 21 m3/h (internal pump) 21 m3/h (external pump) Vacuum 10 - 99,9% 10 - 99,9% Gas/residual vacuum 10 - 99,9% 10 - 99,9% Permissible inert gases CO2, N2, CO2 + N2 + Ar CO2, N2, CO2 + N2 + Ar Soft ventilation 10 - 99,9% 10 - 99,9% Maximum pouch size 400 x 500 mm / 400 x 450 mm (15.6 x 19.7 inch / 15.6 x 17.7 inch) 400 x 500 mm / 400 x 450 mm (15.6 x 19.7 inch / 15.6 x 17.7 inch) Polyethylene, polypropylene x x PVC x x All types of laminate, including aluminium laminate x x Film thickness max. 2 x 0,4 mm (2 x 0.02 inch) max. 2 x 0,4 mm (2 x 0.02 inch) Sealing system Impulse Impulse Control Microprocessor Microprocessor Operation Touchscreen (optional IntelligentScan) Touchscreen (optional IntelligentScan) Interface USB, RS 232, Ethernet USB, RS 232, Ethernet Sealing temperature 80 - 250 °C (176°F - 482°F) 80 - 250 °C (176°F - 482°F) Sealing time 0.5 - 10 s 0.5 - 10 s Contact pressure < 200N < 200N Cooling temperature 50 - 250 °C (122°F - 482°F) 50 - 250 °C (122°F - 482°F) Cooling time 0.5 - 10 s 0.5 - 10 s Process sequence automatic / reproducible automatic / reproducible Process parameters monitored monitored Automatic switch-off in the event of process parameter deviation x x Warning function in the event of process parameter deviation x x Label printer x x IntelligentScan barcode scanner & software x x PACKAGING MATERIALS ELECTRONICS OPERATION AND COMMUNICATION PROCESS PARAMETERS (monitored) CONTROL FUNCTIONS AS PER EN ISO 11607-2 ACCESSORIES 53 IMPULSE VACUUM SEALING SYSTEMS hv 800 AP2-V hv 800 AP4-V hv 460 AP2-V hv 660 AP2-V hv 450 AP2 hv 630 AP2 GENERAL DATA Mains connection 230/115 V | 50/60 Hz 230/115 V | 50/60 Hz 230/115 V | 50/60 Hz Power consumption (only during the packaging process) 2,800 W (16 A, characteristic curve G (K)) 2,800 W (16 A, characteristic curve G (K)) 2,800 W (16 A, characteristic curve G (K)) Compressed air connection 1/4 inch min. 6 Bar min. 6 Bar Dimensions W x D x H  880 x 490 x 280 mm (34.6 x 19.3 x 11 inch) 515 x 490 x 280 mm (20.3 x 19.3 x 11 inch) 700 x 490 x 280 mm (27.6 x 19.3 x 11 inch) 515 x 490 x 280 mm (20.3 x 19.3 x 11 inch) 700 x 490 x 280 mm (27.6 x 19.3 x 11 inch) Housing Stainless steel AISI 304 Stainless steel AISI 304 Stainless steel AISI 304 Weight 43 kg (95 lbs) 35 kg (77 lbs) 36 kg (80 lbs) 35 kg (77 lbs) 36 kg (80 lbs) Seal seam width 8 mm (0.3 inch) 8 mm (0.3 inch) 8 mm (0.3 inch) Seal seam length 770 mm (30.3 inch) 450 mm (17.7 inch) 630 mm (24.8 inch) 450 mm (17.7 inch) 630 mm (24.8 inch) Pump output 220 N/min (13.2 m3/h) 220 N/min (13.2 m3/h) 220 N/min (13.2 m3/h) Maximum air consumption 90 – 126 N/min 90 – 126 N/min 90 – 126 N/min Minimum air pressure 6 bar 6 bar 6 bar Compressed air quality according to ISO 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2) according to ISO 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2) according to ISO 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2) Vacuum time 0 – 60 s optionally: unlimited 0 – 60 s optionally: unlimited unlimited Maximum vacuum -85 kpa (-637.5 mm Hg) -85 kpa (-637.5 mm Hg) -85 kpa (-637.5 mm Hg) Pressure (during gas flushing, connection only with corresp. pressure reducer) 5 bar 5 bar No gas flushing possible Gas flushing time 0 – 15 s 0 – 15 s No gas flushing possible Permissible inert gases CO2, N2, Ar CO2, N2, Ar No gas flushing possible Ventilation or cleaning time 0 – 15 s 0 – 15 s manually Polyethylene, Polypropylene x x x PVC x x x All types of laminate, including aluminium laminate x x x Film thickness max. 2 x 0.4 mm (2 x 0.016 in) max. 2 x 0.4 mm (2 x 0.016 in) max. 2 x 0.4 mm (2 x 0.016 in) Sealing system Impulse Impulse Impulse Control Microprocessor Microprocessor Microprocessor (SPS) Operation Individual buttons / LCD, illuminated, optional IntelligentScan Individual buttons / LCD, illuminated, optional IntelligentScan Individual buttons / LCD, illuminated Interface RS 232 (USB optional) RS 232 (USB optional) Key lock x x Counter x x Sealing temperature max. 300°C (572°F) max. 300°C (572°F) Sealing time 0.5 – 10 s 0.5 – 10 s Contact pressure 100 – 300 N 100 – 300 N Cooling temperature 50 – 300°C (122 – 572°F) 50 – 300°C (122 – 572°F) Cooling time 0,5 – 10 s 0,5 – 10 s Automatic / reproducible Automatic / reproducible Sealing temperature x x Contact pressure x x COMPRESSED AIR, VACUUM AND GAS FLUSHING PACKAGING MATERIALS 1 ELECTRONICS OPERATION AND COMMUNICATION PROCESS PARAMETERS max. 6 s max. 6 s CONTROL FUNCTIONS AS PER ISO 11607-2 Process sequence Process parameters monitored: >> 1 Suitable for side fold film. 54 hv 800 AP2-V hv 800 AP4-V hv 460 AP2-V hv 660 AP2-V hv 450 AP2 hv 630 AP2 CONTROL FUNCTIONS AS PER ISO 11607-2 Automatic switch-off in the event of process parameter deviation x x Warning function in the event of process parameter deviation x x Compatible with hawo process documentation software x x Vacuum level sensor x x x Positioning tray x x x Label printer x x Bag support device x x Operation via IntelligentScan x x ACCESSORIES x IMPULSE BAR SEALING SYSTEMS hpl 460 AP-V hpl 660 AP-V hpl 800 AP-V hpl 450 AS hpl 630 AS hpl 1000 AS hpl 300 BMS hpl 500 BMS Mains connection  230 V, 50/60 Hz 115 V, 50/60 Hz 230 V, 50/60 Hz 115 V, 50/60 Hz 230 V, 50/60 Hz 115 V, 50/60 Hz Power consumption (only during the sealing process) 2,800 W (16 A, characteristic curve G (K)) 850 / 850 / 1,500 W 610 / 720 W Compressed air connection 1/4 inch min 6 Bar min 6 Bar min 6 Bar Dimensions W x D x H 515 x 490 x 280 mm (20.3 x 19.3 x 11 inch) / 700 x 490 x 280 mm (27.6 x 19.3 x 11 inch) / 880 x 490 x 280 mm (34.6 x 19.3 x 11 inch) 520 x 300 x 220 mm (20.6 x 11.8 x 8.7 inch) / 700 x 300 x 220 mm (27.6 x 11.8 x 8.7 inch) / 1,100 x 300 x 220 mm (43.3 x 11.8 x 8.7 inch) 530 x 125 x 215 mm (20.9 x 4.9 x 8.5 inch) / 730 x 125 x 215 mm (28.7 x 4.9 x 8.5 inch) Housing Metall, powder-coated/ stainless steel Metal, powder-coated Metall, powder-coated/ stainless steel Weight 35 / 36 / 43 kg (77 / 79 / 95 lbs) 18 / 20 / 33 kg (40 / 44 / 72 lbs) 9 / 10 kg (20 / 22 lbs) Seal seam width 8 mm (0.32 inch) 3 mm (0.12 in, 0.25 in on request) 3 mm (0.12 inch) one-sided Seal seam length 450 / 630 / 770 mm (17.7 / 24.8 / 30.3 inch) 450 / 630 / 1,000 mm (17.7 / 28.8 / 39.3 inch) 300 / 500 mm (11.8 / 19.7 inch) 360 / 540 / 940 mm (14.2 / 21.3 / 37 inch) 300 / 500 mm (11.8 / 19.7 inch) GENERAL DATA Cut length (AS/BMS models only) PACKAGING MATERIALS Thermoplastic films e.g. (polyethylene, polypropylene, PVC) x x x All types of laminate, including aluminium x x x Sealable paper pouches (EN 868-4) x Sealable paper/plastic pouches and reels (EN 868-5) x Uncoated nonwoven materials of polyolefines (EN 868-9) x Adhesive coated nonwoven materials of polyolefines (EN 868-10) x Film thickness max. 2 x 0.4 mm (2 x 0.015 in) max. 2 x 0,2 mm (2 x 0.008 in) max. 2 x 0,2 mm (2 x 0.008 in) Sealing system Impulse Impulse Impulse Control Microprocessor Electronic Electronic Operation Individual buttons / LCD, illuminated, optional IntelligentScan Potentiometer Potentiometer Interfaces RS 232 (USB optional) Key lock x Counter x ELECTRONICS OPERATION AND COMMUNICATION >> 55 hpl 460 AP-V hpl 660 AP-V hpl 800 AP-V hpl 450 AS hpl 630 AS hpl 1000 AS hpl 300 BMS hpl 500 BMS Sealing temperature max. 300°C (572°F) depending on the sealing time depending on the sealing time Sealing time 0.5 – 10 s stepless stepless Contact pressure 100 – 300 N fixed fixed Cooling temperature 50 – 300°C (122 – 572°F) depending on cooling time depending on cooling time Cooling time 0.5 – 10 s stepless stepless x x PROCESS PARAMETERS CONTROL FUNCTIONS AS PER ISO 11607-2 Process parameters monitored: Sealing temperature x Contact pressure x Automatic switch-off in the event of process parameter deviation x Warning function in the event of process parameter deviation x ACCESSORIES Positioning tray x Label printer x Bag support device x x Operation via IntelligentScan x x x SealCom PRO optional communication module x x x BAND SEALING SYSTEMS hpl 3000 DC-V hpl 500 D/D-V GENERAL DATA Mains connection  100 – 240 V, 50/60 Hz 230 V, 50/60 Hz / 115 V, 50/60 Hz Power consumption (normal operation)1 400 W 390 W Dimensions W x D x H (incl. inlet tray) 830 x 250 x 240 mm (32.7 x 9.9 x 9.5 inch) 550 x 250 x 150 mm (21.7 x 9.9 x 5.9 inch) Housing  Stainless steel AISI 304 casing cover Stainless steel AISI 304 Weight 25 kg (55 lbs) 14 kg (31 lbs) Seal distance from the edge  0 – 35 mm (0 – 1.4 inch) 0 – 35 mm (0 – 1.4 inch) Seal seam width 9 mm  (0.35 inch) 6 mm (0.24 inch) Seal seam length unlimited unlimited Inlet protection (device protect) x x Thermoplastic pouches, header bags (PP, PE, PVC) x x Uncoated nonwoven materials of polyolefines (EN 868-9) x x Adhesive coated nonwoven materials of polyolefines (EN 868-10) x Sealable paper pouches (EN 868-4) x x Sealable paper/plastic pouches and reels (EN 868-5) x x Gussetted materials x Aluminium laminate film x x Microprocessor system x x Retention of set parameters after mains interruption (Autosafe) x x Automatic start of the motor via photocell x Start of printer function via photocell x SEALING MATERIALS  ELECTRONICS >> Automatic update of the date and time even when the device is switched off x FontMatic (automatic adaptation of the font size to the film width) x hawo IntelligentScan2 x >> The values may vary during the heating phase. 1 2 Optional scanner required. 56 hpl 3000 DC-V hpl 500 D/D-V OPERATION AND COMMUNICATION Display 5.6“ TFT graphics Colour 7-segment display Input keyboard touchscreen push buttons Interface PC: RS 232 connection USB connection Ethernet connection x x x hpl 500 D-V Integration into batch documentation systems x hpl 500 D-V Data input and configuration via external PC x Data backup through PC x PROCESS PARAMETERS Throughput speed 5 – 13 m/min adjustable (197 – 512 inch/min adjustable) 10 m/min (394 inch/min) Sealing temperature 80 – 220 °C (176 – 428 °F) 80 – 220 °C (176 – 428 °F) Contact pressure (sealing pressure) 70 – 130 N adjustable (100 N factory setting) Temperature unit °C/°F °C/°F Temperature ranges (pre-selectable) 3 1 Temperature control tolerance ±2% ±2% Overheat protection can be reset x x CONTROL FUNCTIONS AS PER ISO 11607-2 Validatable process (ISO 11607-2) x Process parameters monitored Temperature, contact pressure, speed (dwell) Temperature, speed (dwell) Adjustable switch-off tolerance ± 2 – 5 °C (± 35.6 – 41 °F) adjustable ± 5 °C (± 41 °F) Automatic switch-off in the event of process parameter deviation x x Warning function in the event of process parameter deviation x x Internal recording of process parameters x Printout of process parameters (seal check function) x CONTROL FUNCTIONS IN GENERAL  Standby function x Start-up block via staff identification x Time and date function x Key lock x Counter x Monitoring of counter x Identification protection with password x Maintenance monitoring x Operating hours counter x x DATABASE FUNCTIONS (hpl 3000 DC-V) Storage of texts 2,500 texts (of 20 characters) Storage of personal IDs 50 names / numbers with password Storage of individual printing sequences 5 per printer Storage of use-by dates 3 Storage of process data x PRINTER FUNCTIONS WITH INTEGRATED PRINTER (hpl 3000 DC-V) Display of printer data via ticker x Configuration Barcode x Printer function can be switched off x Variable start of print x Inverse print image x Character width variable x Character spacing variable x Printing sequence variable x >> 57 hpl 3000 DC-V hpl 500 D/D-V PRINTER FUNCTIONS WITH EXTERNAL PRINTER Setting of the number of labels to be printed 1 – 99 Barcode x Printing sequence variable x ACCESSORIES hawo IntelligentScan barcode scanner hm 980 BR (with software for barcode list generation) x hpl 500 D-V Tray hm 1000 T (850 x 280 x 60 mm / 33 x 11 x 2.4 inch) x x Roll conveyor hm 500 RT (850 x 280 x 60 mm / 33 x 11 x 2.4 inch) x x Label printer x InkTest/InkTest PRO (see page 28 and 29) Stand as upright device x Table stand x Mobile table with material baskets x hpl 520 STT hpl 520 STS GENERAL DATA Type of device Table top unit Standing unit Sealing speed 7.5 m/min (295 inch/min) 7.5 m/min (295 inch/min) Temperature regulation Microprocessor Microprocessor Sealing temperature < 220 °C (428 °F) < 220 °C (428 °F) Sealing edge adjustment 0 – 35 mm (0 – 1.38 inch) 0 - 35mm (0 – 1.38 inch) Sealing seam width 12 mm (0.47 inch) 12 mm (0.47 inch) Sealing seam Smooth (special form on request) Smooth (special form on request) Mains connection 230V/50 Hz 230 V/50 Hz Dimenstions W x D x H 397 x 585 x 385 mm (15.6 x 23 x 15.2 inch) 750 x 570 x 1,800 mm (29.5 x 22,4 x 70.9 inch) Weight 23 kg (50.7 lbs) 52 kg (114.6 lbs) Housing Stainless steel AISI 304 Stainless steel AISI 304 coated headers x x coated paper x x coated aluminium composites x x sealable composites x x Packaging Material SEALING TONGS hpl WSZ 200 hpl WSZ 200 TB hpl WSZ 300 hpl WSZ 300 TB hpl WSZ 400 hpl WSZ 400 TB Type of device Heat sealing tongs Heat sealing tongs Heat sealing tongs PTFE coating hpl WSZ 200 TB hpl WSZ 300 TB hpl WSZ 400 TB Seal seam length 200 mm (7.9 inch) 300 mm (11.9 inch) 400 mm (15.8 inch) Seal seam width 12 mm (0.47 inch) 12 mm (0.47 inch) 12 mm (0.47 inch) Sealing temperature 50 – 250 °C (122 – 428 °F) stepless 50 – 250 °C (122 – 428 °F) stepless 50 – 250 °C (122 – 428 °F) stepless Warm-up time  approx. 3 min. approx. 3 min. approx. 3 min. Heating upper and lower stamp upper and lower stamp upper and lower stamp Power 350 W 350 W 350 W Mains connection  230 V, 115 V 50/60 Hz 230 V, 115 V 50/60 Hz 230 V, 115 V 50/60 Hz Weight 1,5 kg (3.3 lbs) 1,5 kg (3.3 lbs) 1,5 kg (3.3 lbs) WSZ-TK WSZ-TK WSZ-TK GENERAL DATA ACCESSORIES Table clamp  58 SEALING TONGS hpl ISZ 200 hpl ISZ 300 hpl ISZ 450 hpl ISZ 630 Type of device Impulse sealing tongs  Impulse sealing tongs  Impulse sealing tongs  Impulse sealing tongs  Sealing seam length  200 mm (7.9 inch) 300 mm (11.8 inch) 450 mm (17.7 inch) 630 mm (24.8 inch) Sealing time  steplessly adjustable steplessly adjustable steplessly adjustable steplessly adjustable Sealing seam width  3 mm (0.12 inch) double-sided 3 mm (0.12 inch) double-sided 3 mm (0.12 inch) double-sided 3 mm (0.12 inch) double-sided Film thickness 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch) Power supply WING 200 Pulse generator WING 200 Pulse generator WING 200 Pulse generator W.I.N.G 300 Pulse generator Power consumption 250 W 250 W 250 W 250 W Mains connection 230 V, 50/60 Hz 115 V, 50/60 Hz 230 V, 50/60 Hz 115 V, 50/60 Hz 230 V, 50/60 Hz 115 V, 50/60 Hz 230 V, 50/60 Hz 115 V, 50/60 Hz Full weight 6.1 kg (13.4 lbs) 6.2 kg (13.6 lbs) 6.3 kg (13.9 lbs) 9.6 kg (21.2 lbs) Weight of tongs 1.6 kg (3.5 lbs) 1.7 kg (3.7 lbs) 1.8 kg (4.0 lbs) 2.0 kg (4.4 lbs) ISZ-TK ISZ-TK ISZ-TK ISZ-TK hpl 450 TSM hpl 1500 MS hpl 1800 MS Type of device Impulse sealer Impulse sealer Impulse sealer Sealing time stepless stepless stepless Sealing seam length 450 mm (17.6 inch) max. 1,480 mm (58.2 inch) max. 1,780 mm (70 inch) Sealing seam width 4 mm (0.16 inch) 3 mm (0.12 inch) 3 mm (0.12 inch) Film thickness 2 x 0,4 mm (2 x 0.016 inch) 4 x 0,15 mm (2 x 0.006 inch) 4 x 0,15 mm (2 x 0.006 inch) Film width max. 1,480 mm (58.2 inch) max. 1,780 mm (70 inch) Power supply WING 500 Pulse generator WING 500 Pulse generator GENERAL DATA ACCESSORIES Table clamp SPECIAL SEALING SYSTEMS General Data Mains connection 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz Power consumption (only during the sealing process) 850 W 500 W 500 W Material powder-coated/Stainless steel powder-coated powder-coated Dimensions W x D x H 530 x 300 x 220 mm (20.9 x 11.9 x 8.7 inch) 1.990 x 600 x 1,400 mm (78.3 x 23.6 x 55.1 inch) 2.150 x 600 x 1,280 mm (84.6 x 23.6 x 50.4 inch) Stand, chrome-plated hpl 450 ST Vertically adjustable 150 mm (5.9 inch) Tube magazine hpl 450 TM 6 / Ø 35 mm (1.4 inch) Magazine guide in stainless steel AISI 304 hpl 450 TMF 65 x 880 mm (2.6 x 34.6 inch) Dimensions overall W x D x H 880 x 410 x 745 mm (34.6 x 16.1 x 29.3 inch) Total weight Device approx. 20 kg (44.1 lbs) With stand approx. 40 kg (88.2 lbs) 98 kg (216 lbs) 119 kg (262.4 lbs) Length counter x x 2. film reel holder x x ACCESSORIES Tube magazine holder for various tube diameters on request Our insistence on quality is a pledge to everyone who comes into contact with us and our products. This is why our equipment all bears the CE mark. We have been certified to ISO 9001. As a company, we are a member of numerous associations and institutions, including the Sterile Barrier Association (SBA). As a member of this association, we actively support the work of the Fraunhofer Institute and German (DIN), European (CEN) and international (ISO) standards committees. © 2016 hawo GmbH hawo, ValiPak, ValiDoc, VeriDoc, FontMatic, DataMatic, SealPeak, hawo IntelligentScan, hawoflex, SealCom, ServiSeal, CaliSeal, ValiSeal, SizeMatic, ValiUp and GreenTek are applied-for or registered trademarks of hawo GmbH in Germany and many other countries. The ISO logo is a protected trademark of the International Standards Organisation based in Geneva / Switzerland. Our current product videos and information films on professional packaging and process validation can be found at: www.hawo.tv COPYRIGHT The layout of this brochure, along with the graphics, photographs and edited texts used, are protected by copyright. hawo GmbH reserves all rights of distribution and dissemination, including the photomechanical reproduction or parts thereof via data media, data networks, etc. DISCLAIMER hawo GmbH Obere Au 2 – 4 74847 Obrigheim / Germany T +49 (0) 6261 / 9770 - 0 F +49 (0) 6261 / 9770 - 69 [email protected] www.hawo.com The brochure has been put together with the greatest care and is constantly being updated. All content is intended merely as a non-binding offer and for the purposes of general information and does not replace in-depth and personal advice in relation to buying decisions. hawo GmbH offers no guarantee of the correctness, up to date nature, completeness or quality of the information contained in the brochure and accepts no liability. Technical modifications reserved 9/2016 | 9.340.017