Transcript
MODEL 45 TON PORTA - FAB IRONWORKER
PRINTED NOVEMBER 2012
TABLE OF CONTENTS SECTION
DESCRIPTION
1.0
INTRODUCTION
2.0
SAFETY PRECAUTIONS 2.1
Warranty
3.0
WARNING LABELS
4.0
INSTALLATION & SET UP
PAGE # 3 4-5 5 6-7 8-12
4.1
Physical Dimensions
4.2
Machine Moving Procedures
10
4.3
Physical Inspection
10
4.4
Electrical Requirements
12
4.5
Machine Start-up
12
MAINTENANCE
13-15
5.0
8
5.1
Lubrication
13
5.2
Scheduled Maintenance
14
6.0
MACHINE OPERATION
16-25
6.1
Punch Operation
16
6.2
Three in One Shear
22
OPTIONAL TOOLING
26
7.1
Rod Shear
26
7.2
Six Inch Brake
28
7.3
Eight & Twelve Inch Brakes
30
7.4
Pipe Notcher
34
7.5
Rectangle Notcher
38
7.6
Picket Tool
40
7.7
6 x 6 Ninety Degree Notcher
42
7.8
Optional Die Holders & Strippers
46
7.0
8.0
TROUBLE SHOOTING GUIDE
47-49
8.1
Electrical - Motor
47
8.2
Hydraulic
47
8.3
Cylinder Seal Replacement
48
PAGE 2
TABLE OF CONTENTS SECTION
DESCRIPTION
9.0
MACHINE PARTS LISTS
PAGE # 50-57
9.1
Punch Assembly
50
9.2
Optional Stand Assembly
52
9.3
Base Assembly
53
9.4
Power Unit
54
9.5
Three in One Shear
56
9.6
Stroke Control
58
9.7
Optional 30" Stop Assembly
60
Wiring Diagram
62
10.0
1.0 INTRODUCTION The SCOTCHMAN IRONWORKER is a versatile, multi-purpose, shearing, punching and forming machine engineered for trouble free operation. The design of the machine combines simplicity of operation with smooth, full stroke control.
The ability of the operator to control the machine’s direction of movement at any point in the stroke, (i.e. stop, jog or reverse) gives the SCOTCHMAN IRONWORKER a tremendous advantage over mechanical ironworkers.
There is no chance of the SCOTCHMAN IRONWORKER being accidentally tripped.
The hydraulic system operates at a maximum pressure of 2,500 PSI (172 BAR) and is protected from overload by a built-in relief valve.
PAGE 3
2.0 SAFETY PRECAUTIONS 1.
The operators of this machine must be qualified and well trained in the operation of the machine. The operators must be aware of the capacities of the machine and the proper use of the hold-down devices, strippers and guards provided with the machine.
2.
All of the guards, adjustable restrictors and awareness barriers must be installed on the machine and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3.
Never place any part of your body into or under any of the machine’s moving parts, strippers or hold devices.
4.
Wear the appropriate personal protective equipment. Safety glasses are required at all times, whether operating, setting up or observing this machine in operation. Since heavy pieces of metal with sharp edges can be processed on this machine, the operators should also wear steel-toed shoes and tight fitting leather gloves.
5.
Strictly comply with all warning labels and decals on the machine. Never remove any of the labels and replace worn or damaged labels promptly.
6.
Always disconnect and lock out the power when performing maintenance work or setting up any tooling on the machine. Follow the procedures outlined in the operator’s manual for setting up, changing or aligning any tooling on this machine.
7.
Never operate this machine with dull or damaged tooling. Replace worn punches, dies and blades promptly.
8.
Practice good housekeeping. Keep the area around the machine clean and well lit. Do not obstruct the operator’s position by placing anything around the machine that impedes the operator’s access to the machine.
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9.
Never modify this machine in any way without the written permission of the manufacturer.
10. Never leave this machine running unattended. 11. Set up a program of routine inspections and maintenance for this machine. Make all repairs and adjustments in accordance with the manufacturer’s instructions. 12. A safety tape was mailed to you or shipped with this machine. If you did not receive it, please contact the factory or your local dealer immediately and one will be sent to you at no charge. If the machine was purchased used, please contact the factory for a safety tape.
2.1 WARRANTY SCOTCHMAN INDUSTRIES, INC. will, within three years of the date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship, provided the buyer returns the warranty registration card within thirty (30) days of the purchase date and, at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the seller’s sole and exclusive remedy for defective goods. Hydraulic and electric components are subject to their respective manufacturer’s warranties. This warranty does not apply to machines and/or components which have been altered, changed or modified in any way or subjected to abuse and abnormal use, inadequate maintenance and lubrication or subjected to use beyond the seller’s recommended capacities and specifications. In no event shall the seller be liable for labor cost expended on such goods or consequential damages. The seller shall not be liable to purchaser or any other person for loss or damage directly or indirectly arising from the use of the goods or from any other cause. No officer, employee or agent of the seller is authorized to make any oral representations or warranty of fitness or to waive any of the foregoing terms of sale and none shall be binding on the seller. Any electrical changes made to the standard machine due to local electrical code variation must be paid by purchaser. As we constantly strive to improve our products, we reserve the right to make changes without notification.
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3.0 WARNING LABELS A
003115
DO NOT REMOVE
B
003190
20K PUNCH DECAL
C
003110
PUNCH WARNING
D
003145
REMOVE TOOL
E
019103
LUBRICATE
F
003100
MAIN WARNING LABEL
PAGE 6
FIGURE 1 PAGE 7
4.0 INSTALLATION AND SET-UP Ö CAUTION:
THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES. PLEASE READ ALL SECTIONS OF THIS MANUAL THOROUGHLY BEFORE OPERATING THIS MACHINE.
4.1 PHYSICAL DIMENSIONS WITHOUT STAND
WITH STAND
INCHES
CM
INCHES
CM
A
Floor To The Top Of Die Holder
21.5
55
39.5
100
B
Floor To Punch Bolster
18.75
48
36.75
93
C
Throat Depth
4.25
11
4.25
11
D
Floor To Tool Table
21
53
39
99
E
Punch Stroke
1-1/8
2.8
1-1/8
2.8
F
Height
38.75
98
56.75
144
G
Length
33.75
86
33.75
86
H
Width
17.5
44
21.75
55
I
Weight
640 LBS.
290 KG.
PAGE 8
670 LBS.
305 KG
FIGURE 2 PAGE 9
4.2 MACHINE MOVING PROCEDURES
Ö CAUTION:
BE SURE THAT ANY LIFTING DEVICE HAS ADEQUATE CAPACITY BEFORE ATTEMPTING TO MOVE THIS MACHINE.
The weight of this machine is 640 pounds ( 290 kg) without the optional stand and 670 pounds (305 kg) with the stand. FIGURE 3 ON THE FOLLOWING PAGE DEMONSTRATES THE USE OF AN OVERHEAD LIFT OR A FORK LIFT. These are the only two recommended methods of moving this machine. The machine should be moved by the use of an overhead lift if it is not equipped with the optional stand and with a forklift if it is equipped with the stand. When using a fork lift, spread the forks of the lift as wide as possible, for stability. Lift only on the angle iron side rails of the machine. Do not lift the machine by placing the forks under the base of the optional stand.
4.3 PHYSICAL INSPECTION
Any damage to the machine during shipment should be reported to the delivery carrier immediately and a damage report made out so that a claim can be placed. The carrier is responsible for shipping damage, but it is the customer’s responsibility to report damages, external or internal, immediately. After the machine has been positioned, the shroud on the operator’s side should be removed and an inspection made of the interior for missing or damaged parts.
PAGE 10
FIGURE 3 PAGE 11
4.4 ELECTRICAL REQUIREMENTS
Ö CAUTION:
TO PREVENT DAMAGE TO THE MOTOR AND DANGER TO THE OPERATOR, ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A LICENSED ELECTRICIAN.
A 3 meter cord is provided with this machine. The end you place on the cord must have a minimum rating of 30 amps. We do not recommend using extension cords with this machine. If there is a case where an extension cord must be used, it must be of adequate gauge and rating to support the amp draw of this motor. Failure to adequately size an extension cord for this machine may result in damage to the machine. Any extension cord used with this machine must be at least 12 gauge and have ends rated for 30 amps. All machines are wired for 110-120 VOLT power. Check the motor data tag for full load current requirements.
MOTOR VOLTAGE 110-120 VOLT 220 VOLT/1PH
FULL LOAD CURRENT 22 AMPS 17.2 AMPS
RPM: 3,450
FRAME: 56
PHASE: SINGLE
HZ: 60/50
4.5 MACHINE START-UP Before starting this machine, take time to thoroughly review the VHS safety tape and the operator’s manual. We strongly urge you to follow the OSHA directive CFR-1910.147 (effective 09-01-90) regarding lock-out, tag-out procedures. Before powering the machine, be sure that all packing materials and tools have been removed from the machine and that all work stations are clear.
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5.0 MAINTENANCE The Scotchman Ironworker is an exceptionally rugged machine designed for long life with a minimum amount of maintenance. A regular program of servicing will extend the machine's life and prevent costly downtime.
5.1 LUBRICATION Ü
IMPORTANT: Before operating the Porta-Fab Ironworker, apply oil to the THREE IN ONE TOOL blades and the punch and die. Re-oil the punches and dies every 5 to 10 holes and the blades every 10 to 15 cuts. The oil will allow the machine to shear, punch and strip easier and increase tool life considerably. We recommend cutting oil or motor oil swabbed on with a small brush or applied with a squirt can or spray applicator. Grease the main pivot pin and the punch barrel and guide daily.
A multi-purpose, Molybdenum Disulfide (Dow Corning BR-2 or equivalent), high pressure, bearing grease is recommended. Check the oil level in the reservoir once a month. To check the oil level, remove the filler cap and measure the depth of the oil in the reservoir. The fluid should be 1/2 of an inch below the top of the reservoir. Use a lightweight, non-foaming, hydraulic oil such as Mobil DTE 16, Shell Pellus 46, Texaco Rando 46 or equivalent.
PAGE 13
5.2 SCHEDULED MAINTENANCE A program of scheduled maintenance should be set up and documented according to your application and the frequency you use this machine. The following is a list of important items that should be included in a scheduled maintenance program: 1.
EVERY 250 HOURS OR THREE MONTHS:
A.
Check the clearance between the punch barrel (A) and the punch barrel guide (B). FOR PARTS IDENTIFICATION, SEE FIGURE 4 ON THE FOLLOWING PAGE.
TO CHECK THE CLEARANCE: 1.
With a punch and die properly installed following the instructions in SECTION 6.1, operate the machine until the punch enters the die.
2.
With the punch in the die, jog the machine with the foot pedal, watching for lateral movement of the punch in the die.
3.
If lateral movement is noted, turn the machine’s power off. Remove the punch barrel (A) and punch barrel guide (B) from the machine and check the tolerance between the two parts.
4.
If the tolerance exceeds three (.003) thousandths of an inch (.07mm), replace both parts.
5.
When replacing these parts, do not over tighten the drag link bolts (C & E). The bolts should be tight enough to restrict the punch barrel from rotating, but not so tight that they won’t allow the drag links (D) to rotate as the arm travels down.
2.
EVERY 500 HOURS OR SIX MONTHS: Check the condition of the blades and any component tools for wear. Replace worn parts promptly.
PAGE 14
FIGURE 4 PAGE 15
6.0 MACHINE OPERATION 6.1 PUNCH OPERATION Ü
ALWAYS WEAR SAFETY GLASSES.
Ü
THE FIRST AND MOST IMPORTANT PROCEDURE IS THE PROPER METHOD OF INSTALLING AND ALIGNING PUNCHES AND DIES.
Ü
WARNING: FAILURE TO PROPERLY ALIGN PUNCHES AND DIES CAN CAUSE SERIOUS INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. PLEASE READ CAREFULLY AND UNDERSTAND THE FOLLOWING METHOD. IT WILL ALSO BE HELPFUL TO REFER TO THE SAFETY TAPE PROVIDED FOR A VISUAL REFERENCE. IF YOU DID NOT RECEIVE A SAFETY TAPE, PLEASE CONTACT YOUR DEALER OR THE FACTORY.
FIGURE 5 PAGE 16
A.
ALIGNMENT AND REMOVAL OF PUNCHES AND DIES. REFER TO FIGURE 5 ON THE PRECEDING PAGE.
1.
With the punch in the down position and the arm up, turn the machine’s electrical power OFF.
2.
Remove the stripper (B) by pressing down on the tab (A) and pulling the stripper toward you.
3.
Loosen and remove the bolts (G) holding the die holder (C) and remove the die holder (C) and spacer (D).
4.
Loosen the set screw holding the die. Remove the die and set it aside.
5.
Loosen and remove the punch retaining nut (E) and set the punch retaining nut and punch aside.
6.
Select the proper punch and die. Make sure that there is proper clearance between the punch and die. FOR RECOMMENDED CLEARANCES, SEE PARAGRAPH F IN SECTION 6.1.
*
PLEASE NOTE: ALL OF OUR #20K PUNCHES, INCLUDING OVALS, SQUARES, HEXAGONS AND SPECIAL ORDER PUNCHES, ARE SUPPLIED WITH AN ALIGNMENT KEY-WAY MACHINED INTO THE PUNCH. THIS KEY-WAY MATES WITH A KEY BUILT INTO THE MACHINE’S PUNCH BARREL. ALL PUNCHES USED ON THIS MACHINE MUST BE THE #20K STYLE.
7.
Clean both the punch and the die.
8.
Insert the proper punch in the punch retaining nut (E) and thread it into the punch barrel (F) and tighten it with a wrench. If you are using a shaped punch, rotate the punch by hand until it seats on the key, before tightening the nut.
9.
Insert the proper die in the die holder with the flat side of the die aligned with the set screw. Tighten the set screw firmly with a hex key wrench.
10. Place the die holder on the bolster and raise it up so that the punch enters the die.
11. Insert the spacer plate (D) between the die holder (C) and the bolster. PAGE 17
12. Align the punch to the die so that there is equal clearance on all sides of the punch in the die. 13. Insert and tighten both the die holder bolts (G) firmly. 14. Check to be sure that the punch and die are still in alignment. Realign, if necessary. 15. Replace the stripper (B). 16. Check to make sure that there are no objects (such as tools) on or under any of the moving parts of the machine. 17. Turn the machine on. 18. Lubricate the punch and die before using and every 5 to 10 holes, thereafter. FOR LUBRICATION INSTRUCTIONS, SEE SECTION 5.1.
Ö CAUTION: B.
REMOVE THE PUNCH AND DIE WHEN IT IS NOT IN USE.
CHECK PUNCHING TOOLS FOR TIGHTNESS. Periodically during the day, check the punch and die for alignment. To do this, run the punch down until it enters the die and turn the machine’s power OFF. Tighten the set screw holding the die, the die holder bolts and the punch retaining nut. Check the alignment of the punch and die. Power the machine and jog the punch up and down several times, to be sure of proper alignment.
C.
CONTACT BOTH SIDES OF THE STRIPPER. Punch holes with sufficient material to contact both sides of the punch stripper. If the workpiece does not contact both sides of the stripper, the side thrust may break the punch and will deform the workpiece.
D.
SPECIAL STRIPPERS MAY BE REQUIRED FOR CERTAIN JOBS. The standard stripper has been designed to work for most applications. For other applications, such as stripping small channel, a special stripper may have to be fabricated. The important consideration is to keep material level while stripping. When punching thin strap iron, the material will tend to draw up into the stripper. To prevent this, a plate or large washer can be attached to the bottom of the stripper, to reduce the size of the opening. This type of stripper will also allow you to punch in the corners of material. There is an oversize stripper available for oversize punching applications.
PAGE 18
E.
PUNCHING ANGLE IRON. This machine is designed to punch angle iron with the leg down. If the application requires punching closer to the web than the standard dies allow, special offset dies are available.
FOR ADDITIONAL INFORMATION ON PUNCHES AND DIES, SEE THE TOOLING MANUAL.
Ö CAUTION:
PUNCHING ANGLE IRON WITH THE LEG UP WILL CAUSE DAMAGE TO THE PUNCH RETAINING NUT.
F.
PUNCHING CAPACITIES. MAXIMUM PUNCH SIZES FOR MILD STEEL (60,000 PSI TENSILE)
*
MATERIAL THICKNESS
DIAMETER OF HOLE
INCHES
MM
INCHES
MM
1/4
6
OPTIONAL DIE HOLDER
2-1/4
57
5/16
7.9
OPTIONAL DIE HOLDER
1-3/4
44
3/8
8
STANDARD DIE HOLDER
1-1/4
32
1/2
12
STANDARD DIE HOLDER
1-1/8
28
NOTE: 1/2 INCH IS THE MAXIMUM MATERIAL THICKNESS.
FIGURE 6 PAGE 19
Your Scotchman Ironworker is designed to operate in mild steel. Within conservative limits, it can also operate in medium carbon annealed steels and some forms of abrasion resistant steels. Conditions of high shock can be encountered when punching alloy steels and accordingly, the machine rating must be reduced.
*
NOTE: WHEN CONDITIONS OF HIGH SHOCK ARE ENCOUNTERED, SET THE DOWN STROKE OF THE MACHINE SO THAT THE PUNCH STOPS JUST ABOVE THE PLANE OF THE DIE. THIS WILL REDUCE THE SHOCK WHEN THE PUNCH BREAKS THROUGH THE MATERIAL.
The Porta-Fab Ironworker uses # 20K punches and dies that have a built-in clearance of thirty two (.032) thousandths of an inch. Under normal punching conditions, a punch will use a corresponding die stamped the same size. A 3/8 inch punch will use a die stamped 3/8 inch. All Scotchman #20K punches and dies are stamped with the size. All dies have a larger hole in the bottom side for slug relief. Make sure that the smaller side of the die mates to the punch before installing it in the machine. When punching materials other than mild steel or in cases of high punch shock, we recommend increasing the CLEARANCE. In thin materials, the recommended clearance is 1/10 of the material thickness. Due to working clearances in the machine, we do not recommend clearances of less than 1/64 of an inch.
G.
DO NOT PUNCH MATERIAL THICKER THAN THE DIAMETER OF THE PUNCH. This "RULE OF THUMB" can be extended, but the punch supplier or Scotchman should be consulted first; (i.e. do not punch material thicker than 1/4 inch with a 1/4 inch diameter punch). This rule of thumb applies to mild steel only and must be reduced when punching alloy steels.
Ö CAUTION:
CONTACT YOUR LOCAL DEALER OR THE FACTORY BEFORE ATTEMPTING TO PUNCH ANY TYPE OF ALLOY STEEL.
H.
PUNCH FULL, COMPLETE HOLES. The side thrust encountered in punching partial holes can force the punch over against the die and result in punch or die breakage. THIS MAY RESULT IN SERIOUS BODILY INJURY. Special
PAGE 20
nibbling punch and die sets are available for punching into the edge of material. For further information, contact your local dealer or Scotchman.
I.
MAINTAIN SUFFICIENT MATERIAL BETWEEN THE PUNCHED HOLE AND THE EDGE OF THE WORKPIECE. The edge of the punch should clear the edge of the workpiece by a distance equal to the thickness of the material. Any edge distance less than this will result in a deformed workpiece.
J.
DO NOT WORK WITH DULL OR DAMAGED TOOLING.
Ö CAUTION:
WORKING WITH DULL OR DAMAGED PUNCHES AND DIES WILL INCREASE THE TONNAGE REQUIRED TO PERFORM THE OPERATION. THIS MAY RESULT IN FAILURE OF THE TOOL AND POSSIBLE INJURY TO PERSONNEL. IT WILL ALSO RESULT IN A LESS THAN DESIRABLE WORKPIECE.
PAGE 21
6.2 THREE IN ONE SHEAR The Three In One shear is a component tool designed to shear angle iron, round stock and plate. It installs on the tool table and has a maximum capacity of 3 x 3 x 5/16 inch mild steel angle iron, 3/4 inch round bar and 1/2 x 4 or 3/8 x 6 plate.
6.2A THREE IN ONE SHEAR INSTALLATION SEE FIGURE 7 BELOW.
FIGURE 7 PAGE 22
The Three in One Shear mounts in the tool station under the punch arm.
1.
The arm must be in the up position.
2.
Slide the tool under the arm with the side of the tool with the plate hold down facing the operator's side of the machine.
3.
The tool anchors to the tool table with the bolts provided.
4.
Make sure that the pressure block is seated to the top blade holder and aligned squarely under the arm.
5.
Grease the pressure block and blade guides before using and twice daily when this tool is in use.
PAGE 23
6.2B THREE IN ONE SHEAR OPERATION Apply oil to the upper and lower blades before the first cut is made and every 10 to 15 cuts, thereafter. Grease the slide block every two hours of operation. This reduces cutting tonnage and increases blade life.
USE THE FOLLOWING STEPS:
1.
Feed the workpiece through the tool, keeping it horizontal with the tool.
2.
For the plate shear section of the tool, adjust the hold down screws to the size of material being sheared.
3.
Depress the foot pedal and shear the material.
IN ADDITION TO THESE BASIC STEPS, the operator should be familiar with the following:
A.
MAINTAIN PROPER BLADE CLEARANCE.
Do not work with dull or damaged blades. If the blades are chipped or dull, they should be replaced. The movable blade for the multi tool is designed to fit only one way. Installing the blade backwards will cause damage to the tool. The blade must be installed so that the angle on the plate shear portion of the blade runs from smallest to largest, from left to right. SEE FIGURE 8 ON THE FOLLOWING PAGE.
B.
MITER CUTTING.
The angle shear on this model is capable of mitering angle up to 2 x 2 x 1/4 inch (6 x 6 x 50mm) to forty five (45) degrees. To miter cut, raise the guard and line the workpiece up to the scribe marks on the cutting guides. Feed the material into the shear until it contacts the lower blades, opposite the side it is being fed from.
PAGE 24
FIGURE 8 PAGE 25
7.0 OPTIONAL TOOLS Ö CAUTION:
WHEN USING THE TOOL STATION REMOVE THE PUNCH AND DIE FROM THE PUNCH STATION.
Ü
AS WITH ALL FUNCTIONS ON THIS MACHINE, SAFETY GLASSES ARE REQUIRED WHEN USING OPTIONAL TOOLS OF ANY TYPE.
Each self contained tool has its own stroke and tonnage requirements. This section will cover the installation, operation and maintenance of each tool.
7.1 ROD SHEAR The rod shear is a component tool designed to shear solid sections of round and square stock. It has a maximum capacity of 3/4 inch (20mm) in round or square.
7.1A ROD SHEAR INSTALLATION SEE FIGURE 9 ON THE FOLLOWING PAGE. The rod shear mounts on the tool table in place of the Three in One shear and is anchored with the bolts provided. Mount the tool so that it is aligned squarely under the arm and lubricate the pressure cap on the top of the tool before installing it. Lubricate the top of the tool every two hours of operation. The rod shear requires a short stroke (approximately 1/2 inch, 12mm) and takes no slug.
7.1B ROD SHEAR OPERATION Oil should be applied to both blades before the first cut and after every 10 to 15 cuts. On all round sizes, select the cavity closest to the size being sheared. In the square cavity, there is a kick up bolt adjustment. Adjust this bolt so that the workpiece will just feed under the bolt and remains horizontal to the tool.
Ö CAUTION:
PAGE 26
ALWAYS REMOVE THE ROD SHEAR WHEN IT IS NOT IN USE.
FIGURE 9 PAGE 27
7.2 SIX INCH BRAKE The six inch brake is a component tool designed to bend and form mild steel. The six inch brake mounts in the punch station.
7.2A SIX INCH BRAKE INSTALLATION SEE FIGURE 10 ON THE FOLLOWING PAGE. 1.
*
Remove the die holder, stripper and punch retaining nut. NOTE: THE STRIPPER MOUNTING PLATE (D) MUST BE REMOVED TO OPERATE THIS TOOL. FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE WILL CAUSE DAMAGE TO THE BRAKE.
2.
Install the upper brake die in the punch barrel. Do not tighten the retaining nut at this time.
3.
Bolt the brake base (B) to the punch bolster, using the two bolts from the die holder. Do not tighten at this time.
4.
Place the lower brake die in the brake base.
5.
Align the upper and lower dies and tighten the punch retaining nut and bolts in the base.
7.2B SIX INCH BRAKE OPERATION The brake must be center loaded, to prevent damage to the tool. The lower die can be rotated to expose four different vee opening sizes (1/2, 5/8, 7/8 and 1 inch). The maximum material capacity for this tool is 1/4 x 6 inch (6 x 150mm).
Ö CAUTION:
PAGE 28
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
FIGURE 10 PAGE 29
7.3 EIGHT AND TWELVE INCH BRAKES The eight and twelve inch brakes are component tools designed to bend and form mild steel. They mount on the tool table in place of the angle shear. The brakes are shipped with standard dies to accommodate material up to 1/4 inch (6mm) thick.
7.3A EIGHT AND TWELVE INCH BRAKE INSTALLATION SEE FIGURE 11 ON THE FOLLOWING PAGE. Both the eight and twelve inch brakes mount on the tool table in place of the Three in One shear and are anchored with the bolts provided. The brake base is provided with four mounting holes. Only two are required to mount the tool on this machine. Mount the brakes as close to the machine’s frame as possible. IN FIGURE 12 ON PAGE 33, THERE IS A PRESS BRAKE TONNAGE CHART THAT WILL BE HELPFUL WHEN USING A BRAKE ON THIS MACHINE. On this model, the twelve inch brake has twenty tons of force. The eight inch has twenty five tons of force.
PAGE 30
FIGURE 11 PAGE 31
7.3B EIGHT AND TWELVE INCH BRAKE OPERATION Ö CAUTION:
NEVER PUT YOUR HANDS INTO OR AROUND A BRAKE WHILE IT IS IN OPERATION.
Hold short pieces with tongs or similar devices. In using the brake, it is necessary to load the brake centrally. (Visual centering is sufficient.) If work is performed off center, the guide pins could be damaged. The brake lift is provided by springs. If sticking occurs at the bottom of the stroke and the upper die does not return, usually a slight tap on the upper die is sufficient to free the guides.
Ö CAUTION:
NEVER ATTEMPT TO FREE THE BRAKE BY HAND.
Sticking can be caused by lack of lubrication, the complexity of the part being bent or bent guide pins. Keep the guides well lubricated. It is common practice to have the bottom die opening 8 times the thickness of the material being bent. FOR TONNAGE REQUIREMENTS, SEE FIGURE 12 ON THE FOLLOWING PAGE. If parts require bends less than 90 degrees, adjust the stroke until the desired bend is obtained. A great variety of standard brake dies can be used with this unit. These are available from Scotchman Industries or your local dealer.
Ö CAUTION:
PAGE 32
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
FIGURE 12
PAGE 33
7.4 PIPE NOTCHER The pipe notcher is a component tool designed to saddle cut pipe or tubing for applications such as railings. There are dies available to notch angles in tubes and pipe, also. For prices and availability, contact your local dealer or the factory.
7.4A PIPE NOTCHER INSTALLATION SEE FIGURE 13 ON THE FOLLOWING PAGE. The pipe notcher can be installed in either the punch station or on the tool table. TO MOUNT THE PIPE NOTCHER IN THE PUNCH STATION: 1.
Remove the die holder, die holder plate, stripper, punch and punch retaining nut.
2.
Install the punch pusher (A) in the punch barrel.
3.
Install the return springs, the upper die and the lower die in the pipe notcher housing.
4.
Mount the pipe notcher so that the cutting dies face to the left, or right side of the machine. Use one of the die holder bolts to anchor the tool in place. Align the tool over the slug hole in the bolster, to assure proper slug removal.
*
NOTE: THE PUNCH PUSHER WILL NOT ALIGN DIRECTLY OVER THE PIPE NOTCHER. THIS IS OK.
TO MOUNT THE PIPE NOTCHER ON THE TOOL TABLE: 1.
Install the return springs, the upper die and the lower die in the housing.
2.
Bolt the beam pusher (B) to the upper die.
3.
Place the tool on the tool table with the cutting dies facing the operator’s side of the machine.
4.
Align the slug slot in the tool with the slot in the tool table. Anchor the tool with the bolt provided.
PAGE 34
FIGURE 13 PAGE 35
7.4B PIPE NOTCHER OPERATION The pipe notcher is a vendor item for Scotchman Industries. The following is the manufacturer’s recommendation for maintenance and alignment of this tool.
Ü
PLEASE READ CAREFULLY BEFORE USE OF TOOLING.
TO ACHIEVE THE BEST RESULTS FROM YOUR UNIT, please observe these simple rules. A.
Keep the unit clean. Whenever dirt or metal chips accumulate, remove the 8mm limit screw located in the center, at the rear of the punch. Lift out the punch holder and the two springs. Clean the unit with solvent.
B.
Never remove the M-10 dowel pin from the upper die.
C.
Check the alignment of the unit. After cleaning the unit, always check the alignment of the punch and die. To check the alignment, insert the punch and die holder, without the springs, into the housing and check the gap. SEE FIGURE 14 ON THE FOLLOWING PAGE.
If proven correct, tighten the two M-10 socket head screws holding the lower die section in place. Apply some high pressure lube all around the inside of the housing. Re-assemble the unit, reversing the above procedures. Before operating, lubricate the back and sides of the upper die with way oil. Repeat this lubrication once daily. Apply cutting oil or motor oil to the cutting dies before the first cut and every 10 to 15 cuts, thereafter.
7.4C PIPE NOTCHER CAPACITIES Two inch (2") schedule 40 pipe is the maximum thickness that can be cut. Lighter weight tubing may be cut but will probably require different dies for best cutting results. Separate dies are required for each size of pipe or tubing being notched.
Ö CAUTION:
PAGE 36
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
CORRECT
INCORRECT
FIGURE 14 PAGE 37
7.5 RECTANGLE NOTCHER The rectangle notcher is a component tool designed to make rectangle and vee notches in angle iron and flat stock. The maximum capacity of this tool is 2 by 1-3/4 inch (50 x 45mm) rectangle notch in 1/4 inch (6mm) material or a 1-1/2 inch (38mm) vee notch.
7.5A RECTANGLE NOTCHER INSTALLATION SEE FIGURE 15 ON THE FOLLOWING PAGE. 1.
Operate the machine until the cylinder completely retracts.
2.
Remove the die holder, die holder plate, stripper, punch and punch retaining nut.
*
NOTE: THE STRIPPER MOUNTING PLATE (E) MUST BE REMOVED BEFORE INSTALLING THIS TOOL. FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE WILL RESULT IN DAMAGE TO THE PLATE AND THE TOOL.
3.
Insert the notcher ram (A) into the die (B) and place the tool on the punch bolster.
4.
Start the punch retaining nut in the punch barrel.
5.
Raise the die (B) and install the riser (C) under the die.
6.
Start the mounting bolts (D) in the die and tighten the punch retaining nut.
7.
Align the upper and lower dies and tighten the mounting bolts (D).
7.5B RECTANGLE NOTCHER OPERATION 1.
Lubricate the upper and lower dies before the first cut and every 10 to 15 cuts, thereafter.
2.
Place the material to be notched between the upper and lower dies and make the cut.
3.
After the cut is made, remove the material before releasing the foot pedal.
Ö CAUTION:
PAGE 38
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
FIGURE 15 PAGE 39
7.6 PICKET FENCE TOOL The picket fence tool is designed to make picket points on square tubing for ornamental fence applications. The tool has a maximum capacity of 1 inch (25mm), 16 gauge tubing.
7.6A PICKET FENCE TOOL INSTALLATION SEE FIGURE 16 ON THE FOLLOWING PAGE. This tool mounts on the tool table in place of the Three in One shear and is anchored with the same bolts. Lubricate the pressure block (A) before installing it on the tool and after every two hours of operation.
7.6B PICKET FENCE TOOL OPERATION 1.
Rotate the tube guide on the front of the tool to the size of tube you are shearing. Remove the tube guide if you are shearing 1 inch tubing.
2.
Adjust the tube stop (B) just low enough to contact the upper edge of the tube.
3.
Adjust the rest stop (C) so that it is approximately half of the tube size below the lower die.
4.
Feed the tube into the tool until it contacts the stop (B). Depress the shear pedal.
5.
Lubricate the dies every 10 to 15 cuts and grease the ram daily.
Ö CAUTION:
PAGE 40
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE!
FIGURE 16 PAGE 41
7.7 6 x 6 NINETY DEGREE NOTCHER The six inch (150mm) ninety degree notcher is a component tool designed to make square and vee notches in angle iron and flat stock. The maximum capacity of the tool is 3 x 3 x 1/4 inch (75 x 75 x 6mm) or 6 x 6 x 1/8 inch (150 x 150 x 3mm).
7.7A 6 x 6 NINETY DEGREE NOTCHER INSTALLATION SEE FIGURE 17 BELOW.
FIGURE 17 PAGE 42
TO INSTALL THE NOTCHER ON THE TOOL TABLE, the tool should be mounted as close to the frame as possible and anchored with the bolts (A) provided.
7.7B 6 x 6 NINETY DEGREE NOTCHER OPERATION Lubricate the blades before starting and every 10 to 15 cuts, thereafter. Oil the pressure block every two hours of operation. Do not attempt to shear material thicker than 1/4 inch (6mm) and never side load the notcher. The slug must be removed after every cut. Remove the slug with a magnetic probe or tongs.
Ü
DO NOT REMOVE THE SLUGS BY HAND!
Ö CAUTION:
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
7.7C BLADE REPLACEMENT The lower blades are symmetrical and can be rotated to expose four cutting edges. The upper blade has two cutting edges. TO ROTATE OR REPLACE THE BLADES, USE THE FOLLOWING STEPS:
Ö CAUTION:
THE UPPER CASTING OF THE NOTCHER IS HEAVY ENOUGH TO CAUSE INJURY IF DROPPED. USE CARE WHEN HANDLING THIS TOOL.
1.
Remove the return springs from the unit.
2.
To allow further adjustments, rotate or replace the upper blade and snug bolts, only.
3.
Rotate or replace the lower blades.
4.
Lower the upper blade down until it just passes the lower blade, approximately 1/16 inch (1.5mm).
5.
Adjust the upper blade until the point almost touches the lower blades.
6.
Center the rear of the upper blade with the lower blades. There should be a clearance of approximately .005 of an inch (.12mm) on each side.
7.
Tighten the upper blade bolts. Raise and lower the upper casting several times by hand, to check blade alignment. After alignment, tighten the back up set screws, making sure that the upper blade does not move.
PAGE 43
7.8 SQUARE TUBE SHEAR The square tube shear is designed to shear square tubing from 1/4" to 1". 16 gauge is the maximum material thickness.
7.8A SQUARE TUBE SHEAR INSTALLATION SEE FIGURE 18 ON THE FOLLOWING PAGE. The tool mounts on the tool table in place of the Three-In-One Shear and is anchored with the same bolts (C). Lubricate the rocker block (A) before installing the tool and after every two hours of operation.
7.8B SQUARE TUBE SHEAR OPERATION 1.
Feed the tubing through the shear to the desired length and depress the foot pedal.
2.
Lubricate the blades every ten to fifteen cuts.
Ö CAUTION:
PAGE 44
ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
FIGURE 18
PAGE 45
7.9 OPTIONAL DIE HOLDERS AND STRIPPERS 7.9A 2-5/8 INCH (66 MM) DIE HOLDER The optional 2-5/8 inch (66mm) die holder is of the same design as the standard die holder. It is used in oversized punching applications. FOR APPLICATIONS, REFER TO THE TOOLING MANUAL. Always use the preferred method of aligning punches and dies. REFER TO SECTION 6.1.
79.B 4 x 6 DIE HOLDER The 4 x 6 inch die holder is used in oversize punching applications. FOR APPLICATIONS, REFER TO THE TOOLING MANUAL Always use the preferred method of aligning punches and dies referred to in SECTION 6.1.
7.9C
OPTIONAL STRIPPER
The optional stripper is used in oversize punching applications. FOR APPLICATIONS, REFER TO THE TOOLING MANUAL.
PAGE 46
8.0 TROUBLE SHOOTING GUIDE 8.1 ELECTRICAL-MOTOR A.
IF THE MOTOR WILL NOT START:
1.
Make sure that you have the machine plugged into an outlet with adequate power to supply the machine.
2.
Check the wiring connections on the switch and the motor.
B.
THE MOTOR RUNS BUT THE MACHINE WILL NOT CYCLE.
1.
Check the rotation of the motor. The rotation should be counterclockwise when viewed from the shaft end of the motor.
2.
Check the wiring connections to the valve and the foot switch.
3.
Check the level of the hydraulic fluid in the reservoir. The fluid should be approximately 1/2 inch (12mm) below the top of the reservoir. FOR RECOMMENDED FLUIDS, refer to section 5.0.
C.
THE MOTOR RUNS BUT THE MACHINE LACKS POWER.
1.
Make sure that the electrical supply lines to the machine are of adequate gauge and length. FOR RECOMMENDED SIZES, REFER TO SECTION 4.4.
2.
The problem may be mechanical. Make sure that all grease fittings have been well lubricated.
3.
REFER TO SECTION 8.2 ON HYDRAULICS BELOW.
8.2 HYDRAULIC THE MOST COMMON HYDRAULIC PROBLEMS ARE: 1.
Low level of hydraulic fluid in the reservoir: The reservoir holds 2 U.S. gallons (7 liters). The level should be 1/2 inch (12mm) below the top of the reservoir.
2.
Low pressure caused by worn or damaged parts in the cylinder or pump: There is a pressure port provided on the machine to check the system pressure. The pressure port is in the fitting in the top port of the cylinder. A pressure gauge with a minimum of three thousand (3,000) P.S.I. (270 BAR) is required. With the machine’s power off, install the pressure gauge. Power the machine and cycle it to the end of the stroke in one direction or the other, watching the gauge for a reading. The system pressure of this machine is 2,500 P.S.I. (172 BAR). The pressure adjustment is on the side of the manifold between the motor and the pump. Turning the adjusting screw in should increase the pressure. If the pressure cannot be adjusted, contact your local dealer or the factory.
Ö CAUTION:
NEVER SET THE PRESSURE OF THE MACHINE ABOVE 2,500 PSI (172 BAR). PAGE 47
8.3 CYLINDER SEAL REPLACEMENT Use the following steps to replace the seals in the hydraulic cylinder: SEE FIGURE 19 ON THE FOLLOWING PAGE. 1.
With the arm up, turn the machine’s power OFF.
2.
Block the arm up on the tool table. SEE ITEM (A).
3.
Remove the hoses from the cylinder and allow the fluid to drain.
4.
Remove the cylinder clevis pin (B) and swing the cylinder out away from the arm.
5.
Remove the retaining ring (C) from the top of the cylinder.
6.
Tap the head down into the tube and remove the second ring (D).
7.
Place the pin (B) through the clevis and pull the cylinder apart, using a come-along or similar device.
8.
Remove the locking nut from the end of the shaft and slide the piston and head off of the shaft.
9.
Replace all of the seals. There will be extra seals in the kit. Match the replacement seals with the old ones and discard the rest.
10.
Clean all parts, including the inside of the tube, and check all parts for nicks or scratches.
11.
Oil all of the seals before reassembling the cylinder.
12.
After the head and piston are assembled on the shaft, torque the locking nut to 100 foot pounds.
13.
Tap the shaft assembly back into the tube, using a brass or plastic hammer.
14.
Tap the head into the tube and install the retaining ring (C).
15.
Replace the cylinder clevis pin (B) and connect the hoses to the cylinder.
16.
Use care when removing the block (A). The cylinder does not have fluid in it and the arms may drop some when the block is removed.
17.
Cycle the machine several times before performing any work.
PAGE 48
FIGURE 19 PAGE 49
9.0 MACHINE PARTS LISTS The Following Sections Contain The Ironworker And Optional Tooling Parts Lists And Drawings. For Your Own Convenience, Always Give Your Complete Serial Number When Ordering Parts.
9.1 PUNCH ASSEMBLY ITEM
PART #
DESCRIPTION
A
402290
Drag Link
B
205425
M-12 HHCS
C
412311
Pressure Block
D
400615
Punch Barrel (Includes H)
E
401464
Punch Barrel Guide
E1
012325
Punch Barrel Guide (Ser.#1038 & Prior)
F
006018
Grease Bolt
G
401479
Stripper Clip
H
000624
Punch Jam Nut
H1
000628
Jam Nut Wrench
I
401470
Die Holder
J
001472
Die Holder Spacer
K
012321
Punch Pin
L
400726
Punch Plate
M
230107
M-8 FSHCS
N
201220
M-10 HHCS
O
205422
M-12 x 55 HHCS
P
162005
Washer Reid
Q
219047
M-10 x 12 SS
R
312361
Spring Clip
S
215014
M-12 Greer Nut
T
412191
Upper Punch Pin
U
155010
1" External Cotter Pin
V
012327
Cylinder Clevis
W
412241
Cylinder Anchor Pin
X
012305
Punch Beam (Includes HH)
Y
401490
Stripper
Y1
001580
Complete Stripper (Includes G, N, Y, Z, KK & LL)
Z
500040
3/4 x 1 Spring
PAGE 50
AA
221005
M-6 x 12 SHCS
BB
233315
M-5 RHMS
CC
234008
M-5 HN
DD
012435
Pressure Gauge Tee
EE
012434
Upper Hose
FF
012333
Lower Hose
GG
012328
Cylinder (Includes V)
012402
Cylinder Seal Kit
HH
012304
Bushing
II
203455
M-10 x 140 HHCS
JJ
208014
M-12 Nut
KK
401492
Stripper Plate
LL
230005
M-6 x 12 FSHCS
MM
243101
Grease Zerk
FIGURE 20 PAGE 51
9.2
STAND ASSEMBLY
ITEM
PART #
DESCRIPTION
A
012343
Leg Assembly
B
012349
Shelf
C
201210
M-10 x 20 HHCS
D
215012
M-10 Nylon Lock Nut
E
012440
Brace
F
201410
M-12 x 25 HHCS
G
215014
M-12 Nylon Lock Nut
012342
Complete Base
FIGURE 21 PAGE 52
9.3 BASE ASSEMBLY ITEM
PART #
DESCRIPTION
A
012388
Shroud
B
012322
Angle Shear Slug Chute
C
012323
Punch Slug Chute
D
012380
Punch Slug Receptacle
E
046018
Handle
F
224205
M-10 WLCS
G
012301
Switch Cover
H
220020
M-6 x 16 BHCS
I
300303
Punch Shroud
J
073206
M-6 Nut
K
012371
Bucket Washer
L
012342
Complete Base Assembly
FIGURE 22 PAGE 53
9.4 POWER UNIT ITEM
PART #
DESCRIPTION
A
012400
115 Volt Coils (Barnes)
A1
012401
115 Volt Coils (Parker) Old Style
A2
012412
115 Volt Coils (Parker) New Style
B
012401
Valve
B1
006540
DIN Connector (Black)
B2
006545
DIN Connector (Grey)
C
Motor (115 Volt)
D
012333
Lower Hose
E
012434
Upper Hose
F
012378
Toggle Switch (Includes Boot)
012376
Toggle Switch Boot
G
012335
Power Cord
H
012338
Foot Switch Assembly
H1
012405
Micro Switch (Foot Switch)
H2
012377
Foot Switch Guard
H3
012339
Foot Switch Cord
I
012433
Reservoir (Parker)
K
012435
T Assembly (Includes J)
L
012328
Cylinder
L1
012402
Cylinder Seal Kit
M
562113
Limit Switch
N
012334
Complete Power Unit
PAGE 54
FIGURE 23 PAGE 55
9.5 THREE IN ONE SHEAR ITEM
PART #
DESCRIPTION
A
217012
M-10 Lock Nut
B
012359
Pressure Block
C
201215
M-10 x 40 HHCS
D
012355
Upper Blade
E
012354
Guide
F
160045
3/4 x 3 Die Spring
G
012353
Rear Side Plate
H
012356
Lower Plate Shear Blade
I
012393
Front Guard
J
012362
Front Side Plate
K
201110
M-6 x 10 HHCS
L
243101
Grease Nipple
M
012366
Thumb Screw
N
012363
Hold Down Assembly
O
221210
M-10 x 25 SHCS
P
073626
M-10 x 20 SHCS
Q
221210
M-10 x 25 SHCS
R
012357
Front Mounting Bracket
S
012367
12 x 50 Dowel Pin
T
201415
M-10 x 40 HHCS
U
403412
Lower Angle Shear Blade
V
012358
Rear Mounting Bracket
W
012394
Rear Guard
012351
Complete Tool
PAGE 56
FIGURE 24 PAGE 57
9.6 OPTIONAL MATERIAL STOP 30 INCH (76 CM)
ITEM
PART #
DESCRIPTION
A
677436
Stop Clamp
B
060315
Stop Shaft
C
060310
Shaft
D
073460
M-10 x 16 SHCS
E
076930
Complete Assembly
PAGE 58
FIGURE 25
PAGE 59
9.7 STROKE CONTROL ITEM
PART #
DESCRIPTION
A
012327
Clevis Assembly
B
012328
Cylinder Assembly
C
019300
Scale
D
012420
Switch Contact
E
012410
Pointer
F
073407
M-4 BHCS
G
162005
Washer
H
080061
Handle
I
562113
Limit Switch
J
073450
M-4 x 16 SHCS
PAGE 60
FIGURE 26 PAGE 61
10.0 WIRING DIAGRAM ITEM
PART #
DESCRIPTION
A
012430
Starter
A1
012428
Overload
B
012334
Power Unit
C
012423
Transformer
D
011933
Fuse
E
012338
Foot Switch
E1
012339
Foot Switch Cord
F
562113
Limit Switch
G
012400
Coil (Barnes)
012401
Coil (Parker) Old Style
012412
Coil (Parker) New Style
012378
110 Volt Switch
H
FIGURE 27 PAGE 62
SCOTCHMAN INDUSTRIES, INC. 180 E HIGHWAY FOURTEEN P.O BOX 850 PHILIP, SD 57567
#20 STYLE TOOLING PARTS MANUAL FEBRUARY 2015
TABLE OF CONTENTS SECTION
DESCRIPTION
1.0
INTRODUCTION
2.0
TOOLING PARTS
3.0
PAGE 2
PAGE # 3 4-59
2.1
4 x 4 Angle Shear
4
2.2
Miter Guide
6
2.3
Multi Tool
8
2.3A
Material Stop - 30 Inch
10
2.4
Rod Shear
12
2.5
6 Inch Brake
14
2.6
8 Inch Brake
16
2.7
12 Inch Brake
18
2.8
Brake Gauging Tables
20
2.9
Angle Iron Brake
22
2.10
Brake Guards
24
2.11
Rectangle Notcher
26
2.12
Pipe Notcher
28
2.13
Picket Fence Tool
30
2.14
6 x 6 Ninety Degree Notcher
32
2.15
Square Tube Shear
34
2.16
STRUT Channel Shear
36
2.17
Channel Shear
38
2.18
Laser Light
40
2.19
Die Holders
42
2.20
48 Inch Back Gauge
44
2.21
Gauging Table
46
2.22
Punch Tables
48
2.22A
Punch Table Extension (5014TM)
50
2.23
Tool Table Extension
52
2.24
4' Punch Gauging System
54
2.25
8' Punch Gauging System
56
2.26
Material Conveyor
58
PUNCHES AND DIES
60-63
4.0
SUPPLEMENT FOR OLDER TOOLS
64-83
4.1
3 x 3 Angle Shear
64
4.2
Rod Shear
66
4.3
3 x 3 Ninety Degree Notcher
68
4.4
54 Inch Back Gauge
70
4.5
Digital Readout
72
4.6
Picket Fence Tool
74
4.7
Eight Inch Brake
76
4.8
Gauging Table - Bar Shear
78
4.9
Rod/Angle Shear Combo
80
4.10
3 X 3 Angle Shear
82
1.0 INTRODUCTION This manual contains all of the optional tools available for all Scotchman model Ironworkers that use the #20 style tooling in the punch area of the machine.
*
PLEASE NOTE THAT THERE MAY BE PARTS PICTURED THAT DO NOT PERTAIN TO THE PARTICULAR MODEL THAT YOU OWN. PLEASE PAY ATTENTION TO SPECIFIC MODELS WHEN ORDERING PARTS.
This manual is for parts ordering information, only. All operating and set-up instructions are contained in the operator's manual that you received with your machine or the instructions that came with the tool.
PAGE 3
2.0 TOOLING PARTS 2.1
4 X 4 ANGLE SHEAR (Started on 5014-TM in February 2003)
ITEM
QTY
PART #
DESCRIPTION
A
1
343430
Front Housing
B
1
343431
Rear Housing
C
1
343417
Upper Blade
D
1
343432
Rocker
E
1
430281
Cap Assembly
F
1
221227
M-10 x 55 SHCS
G
2
343420
Guide Key
H
2
026746
Retainer
I
2
201110
M-6 x 12 HHS
J
2
343002
Dowel Pin
K
1
343202
Front Guard
L
4
243101
Grease Zerk
M
6
221212
M-10 x 30 SHCS
N
8
214012
M-10 Flat Washer
O
8
203212
M-10 x 30 HHS
P
8
214012
M-10 Flat Washer
Q
4
343412
Lower Blade
R
2
016127
Spring
S
1
343232
Rear Guard
T&U
4
343423
Shim
V
2
224205
Cover Screw
W
2
204222
M-10 x 55 HHS
X
1
215012
M-10 Greer Nut
Y
026698
Rest Button
Z
343440
45 Degree Miter Gauge (Optional)
343425
Complete Angle Shear
PAGE 4
PAGE 5
2.2 MITER GUIDE ITEM
PART
DESCRIPTION
A
221250
M-10 x 35MM SHCS Bolt
B
343440
Angle Shear Miter Attachment
C
026698
Rest Button
PAGE 6
PAGE 7
2.3 THREE IN ONE SHEAR (PORTA-FAB) ITEM
PART #
DESCRIPTION
A
217012
M-10 Lock Nut
B
012359
Pressure Block
C
201215
M-10 x 40 HHCS
D
012355
Upper Blade
E
012354
Guide
F
160045
3/4 x 3 Die Spring
G
012353
Rear Side Plate
H
012356
Lower Plate Shear Blade
I
012393
Front Guard
J&N
012362
Front Side Plate Assembly
K
220016
M-6 x 10 WLCS
L
243101
Grease Nipple
M
012366
Thumb Screw
N&J
012362
Front Side Plate Assembly
O
221210
M-10 x 25 SHCS
P
073626
M-10 x 20 SHCS
R
012357
Front Mounting Bracket
S
012367
12 x 50 Dowel Pin
T
201417
M-12 x 45 HHCS
U
403412
Lower Angle Shear Blade
V
012358
Rear Mounting Bracket
W
012394
Rear Guard
X
212012
M-10 Washer
000310
Label (Fingers Beyond Tool)
016328
Label (Front)
012351
Complete Three-In-One Shear
PAGE 8
PAGE 9
2.3A MATERIAL STOP - 30” - For Three-In-One Tool ITEM
PART #
DESCRIPTION
A
677436
Stop Clamp
B
060315
Stop Shaft
C
060310
Shaft
D
073460
M-10 x 16 SHCS
E
210016
M-16 Jam Nut
PAGE 10
PAGE 11
2.4 ROD SHEAR ITEM
PART #
DESCRIPTION
A
017405
Rear Housing
B
160045
Springs
C
017402
Moving Blade
D
221220
M-10 x 40 SHCS
E
017409
Cap
F
017401
Fixed Blade
G
201110
M-6 x 12 HHCS
H
026746
Retainer
I
201212
M-10 x 35 HHCS
J
017410
Guide
K
201210
M-10 x 20 HHCS
L
017403
Front Housing
M
017411
Wear Strip
N
221210
M-10 x 25 SHCS
O
017407
Base
P
201215
M-10 x 40 HHCS
Q
017400
Complete Tool
PAGE 12
PAGE 13
2.5 SIX INCH BRAKE ITEM
COMMON PART #'
PORTAFAB 4014-CM 4014-TM 5014-TM
5014-CM 50514-CM
DESCRIPTION
A
001179
Upper Die (Includes A, F, G & h)
B
001188
Lower Die
C D
N/A
205425
001191
E
M-12 x 65 HHCS Base
N/A
500100
Riser (5014-CM Only)
F
000624
Punch Retaining Nut
G
001185
Brake Stem
H
118022
Set Screw
I
PAGE 14
001176
540076
Complete Brake
PAGE 15
2.6 EIGHT INCH BRAKE ITEM
PART #
DESCRIPTION
A
433151
Rocker Cap
B
433022
Brake Top
C
016320
Brake Cable
D
221005
M-6 x 16 SHCS
E
016123
Spring
F
221310
M-12 HHCS
G
212014
M-12 Lock Washer
H
433121
Post Assembly
I
433092
Base
J
221310
M-12 SHCS
K
333101
Lower Die
L
433121
Post Assembly
M
333111
Upper Die
N
218048
M-10 Set Screw
Q
003150
Brake Warning
R
003145
Remove Tool
S
433003
Complete Assembly
S1
433103
Brake (Less Dies)
PAGE 16
PAGE 17
2.7 TWELVE INCH BRAKE ITEM
PART #
DESCRIPTION
A
433151
Rocker Cap
B
433032
Housing Assembly
C
016320
Brake Cable
D
220016
M-6 x 10 BHCS
E
016123
Spring
F
201412
M-12 HHCS
G
212014
M-12 Lock Washer
H
333061
Post Assembly (Long)
I
433082
Base
J
221310
M-12 SHCS
K
016331
Lower Die
L
433121
Post Assembly (Short)
M
016335
Upper Die
N
218048
M-10 Set Screw
P
019103
Lubrication Decal
Q
003150
Brake Warning
R
003145
Remove Tool Label
S
433000
Complete Assembly
S1
433100
Brake (Less Die)
PAGE 18
PAGE 19
2.8 BRAKE GAUGING TABLES ITEM
PART #
DESCRIPTION
A
026815
Stop Assembly
B
026818
Rail
C
080061
Handle
D
026618
Tee Nut
E
203210
Mounting Bracket
F
080061
Handle
G
026860
Squaring Arm
H
026839
Table
I
026836
Mounting Bracket
J
026848
Mounting Bracket
K
219060
M-10 SHCS
L
026618
Tee Nut
M
203210
Mounting Bracket
N
221210
M-10 x 25 HHCS
O
019350
Scale
026800
Complete Stop Assembly
026865
Complete Table Assembly
PAGE 20
PAGE 21
2.9 ANGLE IRON BRAKE ITEM
COMMON PART #
DESCRIPTION
A
001362
Gauge Brake
C
001367
Retainer
D
001369
Upper Die
E
001371
Ram
F
001374
Lower Die
G
001377
Post
H
001380
Base
J
003150
Label (Rounds)
K
016127
Springs
M
221010
M-6 x 16 SHCS
N
221417
M-16 x 45 SHCS
O
243101
M-6 Grease Nipple
P
221312
M-12 x 30 SHCS
001360
Complete Tool
PAGE 22
PAGE 23
2.10 BRAKE GUARDS ITEM
PART #
DESCRIPTION
A
029313
Right Bracket
B
029310
Left Bracket
C
029355
Lifter
D
221010
M-6 SHCS
E
016301
Lever Boss
F
213007
M-6 Washer
G
016321
8" Shield
016326
12" Shield
H
016342
Shield Peg
I
077100
Dowel Pin
J
016360
Shield Boss
K
016346
Alum Stiffner-8 & 12" Brakes
016350
8" Brake Guard Assembly
016352
12" Brake Guard Assembly
073619
M-6 SHCS
L
PAGE 24
PAGE 25
2.11 RECTANGLE NOTCHER ITEM
COMMON PART #
PORTAFAB 4014-CM 4014-TM 5014-TM
A
5014-CM
500101
DESCRIPTION
Stem (5014-CM Only)
B
219047
M-10 Set Screw
C
440013
Ram
D
340003
Die
E
221327
M-12 SHCS
F
340032
Riser
G
340031
H
440000
I
000624
PAGE 26
Stem 540000
Complete Tool Jam Nut (Not Pictured)
PAGE 27
2.12
PIPE NOTCHER
ITEM
A
COMMON PART #
4014-CM 4014-TM
PORTAFAB 5014-CM 5014-TM 50514-CM
001194
DESCRIPTION
Solid Retaining Nut
B
340041
B1
340081
012450
012450
Push Bar Push Bar (4014C & 4014T) 2" Dies
C&F
001220 001222 001224 001226 001228
3/4" Upper & Lower Dies 1" Upper & Lower Dies 1-1/4" Upper & Lower Dies 1-1/2" Upper & Lower Dies 2" Upper & Lower Dies
D E G H
001208 001295 001209 212012
Die Spring Pipe Notcher Housing Guide Plates M-10 Washer
I J K L
203225 073420 221210
M N O P
221314
Q R
218023 221005
PAGE 28
M-10 HHCS Riser (4014C & 4014T-2" Dies) M-8 Set Screw M-10 SHCS
340071
`
203415
500100 221310 203415
Riser Bolts Riser (5014-CM Only) M-12 x 25 SHCS M-12 x 35 HHCS M-6 x 12 SS M-6 x 12 SHCS
PAGE 29
2.13 PICKET FENCE TOOL (WITH CAST HOUSING) ITEM
PART #
DESCRIPTION
A
001275
Base
B
001264
1" Lower Die
001292
3/4" Lower Die
001249
1/2" Lower Die
C
001272
Front Plate
D
001280
Housing
E
001162
1" Upper Die
001190
3/4" Upper Die
001150
1/2" Upper Die
F
001167
Ram
G
001172
Pressure Cap
H
073615
M-6 x 20 SHCS
I
073634
M-10 x 80 BHCS
J
160050
1/2 x 3-1/2 Die Spring
K
001166
Spring Guard
L
221005
M-6 x 12 SHCS
M
243101
M-6 Grease Nipple
N
073097
M-6 Washer
O
001165
Tube Stop
P
201212
M-10 x 35 HHCS
Q
212012
M-10 Lock Washer
R
221210
M-10 x 25 SHCS
S
221210
M-10 x 25 SHCS
T
210012
M-10 Jam Nut
U
219050
M-10 x 25 Set Screw
V
001216
Finger Clamps
W
001178
Tube Guide
X
221005
M-6 Bolt
Y
001175
Cap
Z
001293
Complete Picket Tool
003145
Label (Remove Tool)
016328
Label (Front)
PAGE 30
PAGE 31
2.14 6 X 6 NINETY DEGREE NOTCHER ITEM
PART #
DESCRIPTION
A
205422
M-12 HHCS
B
N/A
M-12 Lock Washer
C
162005
M-12 Washer
D
426160
Top Casting
E
026166
Upper Blade
F
026164
Lower Blade-Short
G
026165
Lower Blade-Long
H
160047
1 x 3 Die Spring
I
026169
M-24 Jam Nut
J
214012
M-10 Washer
K
201215
M-10 HHCS
L
212012
M-10 Lock Washer
M
026163
Lower Casting
N
201420
M-12 HHCS
O
214014
M-12 Washer
P
201420
M-12 HHCS
Q
016162
Rubber Slug Return
R
026167
Pivot Pin
S
243101
M-6 Grease Nipple
T
446160
Pressure Block
U
221120
M-8 SHCS
V
220014
M-6 BHCS
W
446170
Pressure Cap
W1
500102
Pressure Cap (5014-CM Only)
X
218048
M-10 Set Screw
AA
N/A
Label
BB
003155
Label
CC
003145
Label
PAGE 32
PAGE 33
2.15 SQUARE TUBE SHEAR ITEM
PART #
DESCRIPTION
A
001312
Rear Side Plate
B
001313
Front Side Plate
C
001311
Lower Blades
D
001310
Upper Blade
E
001309
Square Washer
F
001307
Blade Cap
G
001308
Springs
I
001306
Base
J
073626
M-10 x 20 SHCS
K
203217
M-10 x 45 HHCS
L
221210
M-10 x 20 HHCS
L1
212012
M-10 Lock Washer
M
203212
M-10 x 30 HHCS
001350-16540
Complete Tool
PAGE 34
PAGE 35
2.16 STRUT CHANNEL SHEAR ITEM
QTY
PART #
DESCRIPTION
A B
1 1
024541 024512
Positive Stop Right Brace
C D
1 2
024511 026243
Left Brace Wear Strip, 6” Angle Shear
E F
1 1
024550 446170
Fixed Blade Blank Pressure Cap Assembly
G H
1 1
024516 024551
Pusher Assembly Moving Blade Blank
I J
2 1
160030 024510
3/4 x 1-1/2 Die Spring Multi Shear Base
K L
1 1
024560 003140
Guard Multi Shear Warning Label
M N
1 1
024513 076930
Multi Shear Hold Down Material Stop
AA BB
2 2
220014 221120
M-6 x 10MM Din BN19 BHCS M-8 x 25MM Din 912 SHCS
CC DD
12 2
221212 218000
M-10 x 30MM Din 912 SHCS M-8 x 8MM Din 913 Set Screw
EE FF
2 2
243101 221210
M-6 x 13.5 OAL Gold Zerk M-10 x 25MM Din 912 SHCS
GG HH
2 2
201420 214014
M-12 x 50MM Din 931 HHCS M-12 Din 125 Regular Washer
A1
1
024563
Strut Guide Base
A2
1
024562
1-5/8” Strut Hold Down Clamp
A3
2
221210
M-10 x 25 Din 912 SHCS
PAGE 36
PAGE 37
2.17 CHANNEL SHEAR ITEM
QTY
PART #
DESCRIPTION
A B
1 1
024541 024512
Positive Stop Right Brace
C D
1 2
024511 026243
Left Brace Wear Strip, 6” Angle Shear
E F
1 1
024550 446170
Fixed Blade Blank Pressure Cap Assembly
G H
1 1
024516 024551
Pusher Assembly Moving Blade Blank
I J
2 1
160030 024510
3/4 x 1-1/2 Die Spring Multi Shear Base
K L
1 1
024560 003140
Guard Multi Shear Warning Label
M N
1 1
024513 076930
Multi Shear Hold Down Material Stop
AA BB
2 2
220014 221120
M-6 x 10MM Din BN19 BHCS M-8 x 25MM Din 912 SHCS
CC DD
12 2
221212 218000
M-10 x 30MM Din 912 SHCS M-8 x 8MM Din 913 Set Screw
EE FF
2 2
243101 221210
M-6 x 13.5 OAL Gold Zerk M-10 x 25MM Din 912 SHCS
GG HH
2 2
201420 214014
M-12 x 50MM Din 931 HHCS M-12 Din 125 Regular Washer
A1
1
024552
Guide Blank
PAGE 38
PAGE 39
2.18 LASER LIGHT ITEM
PART #
DESCRIPTION
A
033261
Laser w/Mounting Bracket
B
073619
M-6 x 20 SHCS
C
033258
Laser Rod
D
221120
M-8 x 25 SHCS
E
033255
Laser Rod Holder
F
218030
M-8 x 12 SS
G
073106
M-6 Lock Washer
H
073621
M-6 x 30 SHCS
I
158003
Hole Plug
J
013167
Velcro 5”
K
077183
Cord Grip
L
033228
WDU Terminal Block
M
562040
Wire Clamp
N
221005
M-6 x 12 SHCS
PAGE 40
PAGE 41
2.19 DIE HOLDERS AND STRIPPERS ITEM
A B C
COMMON PART #
4014CM Porta-Fab
4014TM 5014TM
5014CM
DESCRIPTION
Die Holder Die Holder Space M-10 Set Screw
401470 001472
001572
500082
400726
001570
400726
201420
201420
205435
219047
D E F
230107
G H I
162005 401490 401492
Heavy Washer Stripper Stripper Plate
J K H-I-J-K
230005 401479 001580
M-8 x 16 FSHCS Stripper Clip Complete Stripper
L M N
000691 000692 400727
Oversize Stripper Guard Punch Plate (Oversize)
O P Q
000687 219047
R S
PAGE 42
001580
400727
001575
001571
Punch Plate M-8 x 16 FSHCS M-12 HHCS
000685
000689
500091
Die Holder (Oversize) M-10 Set Screw Die Holder Spacer (Oversize)
221326
221326
221335
M-12 x 65 SHCS
500093
4 x 6 Die Spacer
PAGE 43
2.20 48 INCH BACK GAUGE ASSEMBLY ITEM
PART #
DESCRIPTION
1
025339
Stop
2
025323
Length Stop Housing
3
218023
M-6 x 13 Set Screw
4
219047
M-10 x 12 Set Screw
5
025317
Length Stop Assembly
6
025320
Slide Block
7
025361
Lock Handle
8
025308
Tube Assembly
9
221420
M-16 x 50 SHCS
10
080181
3mm Allen Wrench
11
041018
Scale
025603
Complete Tool
PAGE 44
PAGE 45
2.21 GAUGING TABLE - BAR SHEAR ITEM
COMMON PART #
DESCRIPTION
1
510046
Table
2
510048
Support Bracket
3
025705
Guide
4
026618
Tee Nut
5
026698
Stop Pin
6
080061
Handles
7
220029
M-10 x 35 BHCS
8
210012
M-10 Jam Nut
9
230210
M-10 x 30 FSHCS
10
224205
M-10 x 16 WLCS
11
510045
Complete Table Assembly
FITS 5014-CM SER #'S 1511 & UP, 5014-TM SER #'S 1526 & UP. FITS ALL 50514-CM’S
PAGE 46
PAGE 47
2.22 PUNCH TABLE ITEM
PART #
DESCRIPTION
A
400734
Guide
B
026618
Tee Nuts
C
400730
Table (Complete)
D
080061
Handles
E F
PAGE 48
N/A 019300
Scales
PAGE 49
SECTION 2.22A PUNCH TABLE EXTENSION (5014TM) ITEM
QTY
PART #
DESCRIPTION
A
2
026618
M-10 Tee Nut
B
1
026697
Guide Finished
C
1
340112
Turret Table Ext. W/Scale
D
4
214012
M-10 Flat Washer
E
4
080063
RS/Jig Handle
F
1
340100
Turret Punch Table Mount
G
2
060250
M-10 x 20 SHCS
H
2
213012
M-10 Black Washer
PAGE 50
PAGE 51
SECTION 2.23 TOOL TABLE EXTENSION ITEM
QTY
PART #
DESCRIPTION
A
2
208010
M-8 Hex Nut
B
2
230110
M-8 x 20 FSCCS
C
2
203210
M-10 x 25 HHCS (Included with H)
D
2
214012
M-10 Flat Washer (Included with H)
E
2
224205
M-10 x 16 WLCS (Originally held Cyl. Cover on.)
F
1
033214
50 Ton Tool Table Extension
G
2
033215
Tool Table Mount Brackets
H
1
033208
Leg Assembly Tool Stand (3 pc.)
I
1
033004
Shelf Assembly
PAGE 52
PAGE 53
2.24 FOUR FOOT PUNCH GAUGING SYSTEM ITEM
LEFT HAND
RIGHT HAND
1
029220
029226
Scale
2
029200
029200
4' Rail
3
029294
029294
1/8 Washer
4
130107
130107
5/16 x 18 FSHCS
5
080061
080061
Handles
6
214012
214012
10mm Washer
7
029295
029295
Mounting Plate
8
029144
029146
Slider Assembly
9
029289
029291
Complete Assembly
PAGE 54
DESCRIPTION
PAGE 55
2.25 EIGHT FOOT PUNCH GAUGING SYSTEM ITEM
LEFT HAND
RIGHT HAND
1
029220
029226
Scale
2
029204
029204
8' Rail
3
029294
029294
1/8 Washer
4
130107
130107
5/16 x 18 FSHCS
5
080061
080061
Handles
6
214012
214012
10mm Washer
7
029296
029296
Mounting Plate
8
029144
029146
Slider Assembly
9
029292
029293
Complete Assembly
PAGE 56
DESCRIPTION
PAGE 57
2.26 MATERIAL CONVEYOR ITEM
PART #
DESCRIPTION
A
026975
Track Assembly
B
N/A
C
026902
Roller
D
026937
Upper Bracket Assembly
E
026941
V Guide Bracket
E1
026951
Complete V Guide Assembly
F
026952
V Rollers
G
016402
3/4 Snap Ring
H
080061
Handle
I
026911
Sleeve
J
216015
M-10 Flange Nut
K
N/A
L
026920
Adjustment Bolt
M
228310
M-10 Carriage Bolt
N
203212
M-10 x 30 SHCS
O
026915
Bracket Assembly
P
026919
Steel Roller
Q
026955
Bump Roller Mount
R
026962
Bump Roller
R1
026960
Bump Roller Assembly
S
026969
Bump Roller Nut
T
203212
M-10 x 30 SHCS
U
213012
M-10 Washer
V
208012
M-10 Hex Nut
W
026985
Complete Conveyor
PAGE 58
PAGE 59
3.0 PUNCHES AND DIES #20 ROUND PUNCHES & DIES
1/8, 5/32, 3/16, 7/32, 1/4, 9/32, 5/16, 11/32, 3/8,13/32, 7/16,15/32,1/2, 17/32, 9/16, 19/32, 5/8, 21/32, 11/16, 23/32, 3/4,25/32, 13/16, 27/32, 7/8, 29/32, 15/16, 31/32, 1, 1-1/32, 1-1/16, 1-1/8, 1-3/16, 1-1/4 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm 20mm, 21mm, 22mm, 23mm, 24mm, 25mm 26mm, 27mm, 28mm, 29mm, 30mm, 31mm, 32mm #20 ROUND OVERSIZED PUNCHES & DIES (USE 2-5/8" DIE HOLDER) 1-9/32" UP TO 2"
#20 ROUND OVERSIZED PUNCHES & DIES (USE 4 x 6 DIE) 2-1/32" UP TO 2-1/4"
#20 SQUARE PUNCHES & DIES 9/32, 3/8, 13/32, 7/16, 15/32, 1/2, 17/32, 9/16, 5/8, 21/32, 11/16, 3/4, 25/32, 13/16, 7/8, 1
PAGE 60
#20 OVAL SLOT PUNCHES & DIES 1/4 x 1/2, 9/32 x 1/2, 1/4 x 3/4, 9/32 x 3/4, 5/16 x 3/4, 11/32 x 3/4, 3/8 x 3/4, 13/32 x 3/4, 7/16 x 3/4, 15/32 x 3/4, 1/2 x 3/4, 17/32 x 3/4, 9/16 x 3/4, 1/4 x 1, 9/32 x 1, 5/16 x 1, 11/32 x 1, 3/8 x 1, 13/32 x 1, 7/16 x 1, 15/32 x 1, 1/2 x 1, 17/32 x 1, 9/16 x 1, 5/8 x 1, 21/32 x 1, 11/16 x 1, 3/4 x 1, 25/32 x 1, 13/16 x 1, 1/4 x 1-1/4, 5/16 x 1-1/4, 3/8 x 1-1/4, 13/32 x 1-1/4, 7/16 x 1-1/4, 15/32 x 1-1/4, 1/2 x 1-1/4, 9/16 x 1-1/4, 5/8 x 1-1/4, 21/32 x 1-1/4, 11/16 x 1-1/4, 3/4 x 1-1/4, 25/32 x 1-1/4, 13/16 x 1-1/
#20 OVAL SLOT OVERSIZED PUNCHES & DIES (USE 2-5/8" DIE HOLDER) 1-9/32" UP TO 2"
#20 OVAL SLOT OVERSIZED PUNCHES & DIES (USE 4 x 6 DIE) 2-1/32" UP TO 2-1/4"
PAGE 61
#20 PICKET PUNCHES & DIES 5/8 SQUARE TUBING MAX. ON 314-C6 & 4014-TM 3/4 SQUARE TUBING MAX. ON 4014-CM
#82 ECCENTRIC DIES FOR PUNCHING NEXT TO WEB OF ANGLE IRON NOTE: ALL #82 ECCENTRIC DIES ARE 1/32" LARGER THAN PUNCH SIZE.WHEN ORDERING, MUST SPECIFY PUNCH SIZE. EXAMPLE: #20 1/2" PUNCH WILL NEED #82 17/32" ECCENTRIC DIE. 9/32, 5/16, 11/32, 3/8, 13/32, 7/16, 15/32, 1/2, 17/32, 9/16, 19/32, 5/8, 21/32, 11/16, 23/323/4, 25/32, 13/16, 27/32, 7/8, 29/32
#20 HEXAGON PUNCHES & DIES (USE STANDARD 2" DIE HOLDER) 1/4" UP TO 1-1/16" ALL SIZES ARE SPECIALS
#20 TRIMMING & CUTOFF PUNCHES & DIES 1" SIZE IN STOCK ONLY
DIE IS 2-5/8" O.D. (OVERSIZED DIE HOLDER IS REQUIRED) PAGE 62
#20 CORNER TURNING PUNCHES & DIES AVAILABLE IN THE FOLLOWING SIZES ONLY: 1/2"
3/4" (MUST USE 2-5/8" DIE HOLDER)
#20 RECTANGLE PUNCHES & DIES AVAILABLE CALL FOR PRICES AND DELIVERY
INFORMATION ON ORDERING PUNCHES & DIES THE PUNCH & DIE SIZES LISTED ARE STANDARD SIZES KEPT IN STOCK FOR YOUR CONVENIENCE. FOR SPECIAL SIZES, INCLUDING METRIC, PLEASE CALL OR FAX FOR QUOTATIONS AND DELIVERY. #20 PUNCH & DIE SETS HAVE A 1/32" DIE CLEARANCE. WHEN ORDERING DIES, PLEASE SPECIFY PUNCH SIZE BEING USED. ALSO, PLEASE SPECIFY THICKNESS AND TYPE OF MATERIAL, TO ASSURE PROPER DIE CLEARANCE. IN ADDITION TO THE SHAPES LISTED, WE MANUFACTURE TEARDROP, KEYHOLE, KNOCK-OUT AND OTHER SPECIALTY PUNCHES & DIES. PLEASE WRITE, CALL OR FAX FOR PRICES AND DELIVERY.
PAGE 63
4.0 SUPPLEMENT FOR OLDER TOOLING 4.1 ANGLE SHEAR (Used prior to August/1995) ITEM
PART #
DESCRIPTION
STANDARD
METRIC
A
000421
000421
Spacer
B
000423
000423
Guide Block
BA
000419
000419
Spacer Assembly (Includes 2 Pieces-A & B)
C
430081
430081
Pressure Block
D
430091
430091
Drag Link
E
201420
201420
M-12 HHS
F
400426
400426
Post-Left
G
400418
400418
Blade Holder
H
000518
000517
7/16 HHS
I
400412
400412
Bottom Blade
J
000417
000417
Top Blade
K
400431
400431
Rear Plate
L
101325
201425
M-12 HHS
M
400430
400430
Front Plate
N
400428
400428
Post-Right
O
000427
219050
Set Screw
P
330062
330062
Base
Q
330094
330094
Spring Clip
R
116012
215012
M-10 Greer Nut
S
104225
204225
M-10 HHCS
T
124005
220014
M-6 BHCS
U
330210
330210
Guard Angle Shear
V
330251
330251
Knob
W
205435
205435
M-12 x 90 HHCS
X
330241
330241
Spacers
Y
210050
219050
M-10 Set Screw
Z
210012
210012
M-10 Jam Nut
AA
430028
430028
Complete Assembly
BB
003140
003140
Warning Label (Not Pictured)
PAGE 64
PAGE 65
4.2 ROD SHEAR ITEM
PART #
DESCRIPTION
A
331082
Base
B
431033
Stationary Blade
C
201410
M-12 HHCS
D
203210
M-10 HHCS
E
210012
M-10 Jam Nut
F
431113
Hold Down
G
431063
Body
H
203217
M-10 HHSC
I
219050
M-l0 Set Screw
J
431043
Moving Blade
K
204222
M-10 HHCS
L
215012
M-10 Greer Nut
M
331071
Cap
N
431091
Drag Link
O
230407
M-12 x 20 FSHCS
P
431028
Complete Assembly
Q
003125
Label-Not Pictured
PAGE 66
PAGE 67
4.3 3 x 3 NINETY DEGREE NOTCHER-COPER ITEM
PART #
DESCRIPTION
A
N/A
Main Beam
B
243101
M-6 Grease Nipple
C
N/A
Notcher Beam Pin
D
123320
Cotter Pin
E
002290
Drag Links
F
002963
Top Blade
G
002978
Blade Guard
H
002954
Lower Blade (Short)
I
002945
Lower Blade (Long)
J
N/A
Pivot Pin
K
108013
7/16 Hex Nut
L
N/A
Shear Table (Front)
M
N/A
Shear Table (Rear)
N
104222
3/8 HHCS
O
116012
3/8 Greer Nut
P
201235
M-10 HHCS
Q
212012
M-10 Lock Washer
R
214012
M-10 Washer
S
103212
3/8 HHCS
T
117012
3/8 Lock Nut
U
113019
1" SAE Washer
V
210022
M-22 Jam Nut
W
130325
7/16 SHCS
X
124207
3/8 WLCS
Y
N/A
Complete Tool
PAGE 68
PAGE 69
4.4 54 INCH BACK GAUGE ASSEMBLY ITEM
PART #
DESCRIPTION
A B C D
080061 201410 210014 001541
Handle M-12 x 25 HHCS M-12 Hex Nut Ball Spring Screw
E F G H
110014 221005 203210 213014
1/2 x 13 Jam Nut M-6 x 12 SHCS M-10 x 25 HCS M-12 Flat Washer
I J K L
550015 550012 550020 550015
Probe Support Slide Support Tube Probe Support
M N O P
550067 550013 550027 550034
Optional Limit Switch Swing Arm Pivot Bolt Probe Cap
Q R S T
550033 550031 N/A 550035
Boss Probe Rod Contact Pin Plug (For Manual Back Gauge)
U V W X
550036 550030 550028 550037
Spring (For Electric Back Gauge) Probe Body Tee Nut Spring
Y Z
550038 221005
Bushing M-6 x 12 SHCS
AA BB CC DD
208014 213014 550023 550018
M-12 Hex Nut M-12 Flat Washer Punch Mounting Bracket (Not Pictured) Stop Assembly (Includes all of Detail A)
550000
Complete Back Gauge
PAGE 70
PAGE 71
4.5 OPTIONAL DIGITAL READOUT ITEM
PART #
DESCRIPTION
A
221002
M-4 x 12 SHCS
B
550050
Digital Readout
C
550052
Mounting Bracket
D
215000
M-4 Lock Nut
E
550040
Reader Mount
F
077864
M-5 x 12 SHCS
G
073415
M-4 x 25 SHCS
H
550055
Scale
PAGE 72
PAGE 73
4.6 PICKET FENCE TOOL (STEEL HOUSING) ITEM
PART #
DESCRIPTION
A
001271
Base
B
001264 001292 001249
1" Lower Die 3/4" Lower Die 1/2" Lower Die
C D
001170 001168
Front Plate Side Frame
E
001162 001190 001150
1" Upper Die 3/4" Upper Die 1/2" Upper Die
F G
001167 001172
Ram Pressure Cap
H I
073615 073634
M-6 x 20 SHCS M-10 x 80 BHCS
J K
160050 001166
1/2 x 3-1/2 Die Spring Spring Guard
L M
221005 243101
M-6 x 12 SHCS M-6 Grease Nipple
N O
073097 001165
M-6 Washer Tube Stop
P Q
201232 212012
M-10 x 80 HHCS M-10 Lock Washer
R S
221210 221212
M-10 x 25 SHCS M-10 x 30 SHCS
T U
210012 219050
M-10 Jam Nut M-10 x 25 Set Screw
V W
001169 001178
Spring Block Tube Guide
X Y
221005 001175
M-6 Bolt Cap
Z
001293
Complete Picket Tool
PAGE 74
PAGE 75
4.7 EIGHT INCH BRAKE ITEM
PART #
DESCRIPTION
A B
433151 433022
Rocker Cap Brake Top
C D
016320 221010
Brake Cable M-6 x 16 SHCS
E F
016123 221310
Spring M-12 HHCS
G H
212014 433121
M-12 Lock Washer Post Assembly
I J
433092 221310
Base M-12 SHCS
K L
333101 433121
Lower Die Post Assembly
M N
333111 218048
Upper Die M-10 Set Screw
P Q
019103 003150
Lubrication Decal Brake Warning
R S
003145 433003
Remove Tool Complete Assembly
PAGE 76
PAGE 77
4.8 GAUGING TABLE - BAR SHEAR ITEM
COMMON PART #
5014-TM
DESCRIPTION
A
026591
Table Assembly
B
026692
Guide
C
080061
Handle
D
026618
Tee Nut
E
201435
F
210014
M-12 Jam Nut
G
026698
Stop Pins
H
026580
218112
026585
FITS ALL 4014-CM & 4014-TM, 5014-CM SER #'S 1510 & PRIOR, 5014-TM SER #'S 1525 & PRIOR.
PAGE 78
M-12 HHCS
Complete Table
PAGE 79
4.9 ROD SHEAR (WITH 2 X 2 ANGLE SHEAR) ITEM
PART #
DESCRIPTION
A B
331082 431033
Base Stationary Blade
C D
201410 203210
M-12 x 25 HHCS M-10 x 25 HHCS
E F
210012 431113
M-10 Nut Hold Down
G H HA
431063 203217 212012
Side Plate M-10 x 45 HHSC M-10 Lock Washer
I J
219050 431043
M-10 x 25 Set Screw Moving Blade
K L
204222 215012
M-10 x 55 HHCS M-10 Greer Nut
M N
331071 333015
Cap Spring Guard
O R
230407 433030
M-12 x 20 FSHCS Lifting Block
S T
016117 333025
Spring Front Guard
431028
Complete Tool
PAGE 80
PAGE 81
4.10 3 X 3 ANGLE SHEAR (Started in August 1995) ITEM
PART #
DESCRIPTION
A B
403430 403412
Front Housing Lower Blades
C D
403431 430062
Rear Housing Base
E F
221210 221212
M-10 x 25 SHCS M-10 x 30 SHCS
G H
221227 400423
M-10 x 55 SHCS Wear Strip
I J
026746 201110
Strip Retainer M-6 x 12 HHCS
K L
215012 400417
M-10 Lock Nut Upper Blade
M N
403418 430281
Blade Cap Rocker Cap
O P
016121 430232
Return Springs Rear Guard
Q R
201210 201220
M-10 x 20 HHCS M-10 x 50 HHCS
S T
430221 203210
Guard Bearing M-10 x 25 HHCS
U V
430202 203225
Front Guard M-10 x 65 HHCS
W X
430211 330251
Guard Rest Knob
Y Z
243101 403444
Grease Zerk Miter Guides
AA BB
214012 003140 430025
M-10 Washer Label (Not Pictured) Complete Angle Shear
PAGE 82
PAGE 83
