Petrol Water Blaster

Transcript

WHAT’S IN THE BOX PETROL WATER BLASTER 5.5hp - 2800psi INSTRUCTION MANUAL SPECIFICATIONS Engine Power: Engine Displacement: Engine Type: Working Pressure: Maximum Pressure: Flow Rate: Fuel Tank Capacity: Weight: ozito.com.au 1 5.5hp 163cc 4-Stroke OHV 145bar/2100psi 193bar/2800psi 8L/min 3.6L 33kg Petrol Water Blaster 8m High Pressure Hose Gun & Lance Spray Nozzles Solid Rubber Wheels Spark Plug Spanner, Screwdriver, Cleaning Needle & Breather PWB-2800 KNOW YOUR PRODUCT SETUP & PREPARATION MOBILE PETROL WATER BLASTER 1. Lance 2. Gun 3. Air Filter 4. Choke 5. Recoil Starter 6. Throttle 7. Fuel Shut Off 8. Fuel Tank 9. Fuel Cap 10. On/Off Switch 11. Oil Filler Cap 12. Water Inlet 1. ASSEMBLY 1. To attach the wheels first align button (a) with the hole in the axle.Press and hold button (a), then insert into axle (b). 2. Attach the handle using 2 phillips head screws and nuts provided. 3. Attach the spray gun holder using 2 phillips head screws and nuts provided. 4. Attach the high pressure hose holder using 2 phillips head screws and nuts provided. ACCESSORIES 13. Spray Nozzles 14. High Pressure Hose 15. Rubber Wheels 16. Spark Plug Spanner 17. Screwdriver 18. Cleaning Needle 19. Breather 5. To attach the breather first unscrew the hex bolt using 14mm spanner. Do not discard. 6. Attach the breather, carefully tighten by hand. ONLINE MANUAL 1 Scan this QR Code with your mobile device to take you to the online manual. Note: When not in use or transporting, remove breather and refit hex bolt. b a 3. CONNECTIONS 2. FUEL & OIL Hose & Gun Assembly Fuel WARNING!: PETROL IS VERY FLAMMABLE. AVOID SMOKING OR CAUSING ANY SPARKS OR FLAMES NEAR FUEL. SELECT AN OPEN OUTDOOR AREA FOR FUELLING AND MOVE AT LEAST 3M AWAY FROM THE FUELLING POINT BEFORE STARTING THE MOTOR. 1. Connect the lance to the gun using 22mm spanner or shifter. ED AD LE UN FUEL 1. Remove fuel cap 2. Fill the tank with unleaded fuel. 2. Connect the high pressure hose to the gun using 17mm spanner or shifter. 3. Replace the fuel cap and clean any spillage. Oil The water blaster engine is shipped without oil in the engine. Oil must be added before starting to prevent damage to the motor. 4. Remove oil tank cap. 6. Fasten the oil tank cap and clean any spillage. Note: A Low Oil Cutout will shut off the engine if the oil level becomes lower than required. This protects your water blaster engine from operating without proper lubrication. 5. Fill the engine with oil. Note: Use only 10W-30 oil in the water blaster. High Pressure Hose 3. Connect the high pressure hose to the pump. Tighten firmly using hand force NOTE: ALIGN THREADED CONNECTIONS CAREFULLY TO PREVENT DAMAGING THREADS DURING ASSEMBLY. TIGHTEN CONNECTIONS SECURELY TO PREVENT LEAKS DURING OPERATION. OPERATION 4. PRE-START PROCEDURE Water Supply 1.  Ensure water supply is connected. 4.  Run water through your garden hose to remove any foreign matter before attaching to the pump.. 2.  Ensure water supply is turned on. 5.  Attach garden hose to the inlet on the pump. Note: A plastic filter is fitted to the inlet preventing any debris from entering the pump. Inspect and clean the filter before use as insufficient water supply could damage the pump. NOTE: THE PUMP REQUIRES A MINIMUM WATER SUPPLY OF 15L/MIN AT 20PSI TO AVOID DAMAGING THE PUMP DUE TO INSUFICIENT WATER SUPPLY. Spray Nozzles Jet 3.  Squeeze trigger on the gun until there is a steady flow of water from the nozzle. 15° Narrow Fan 40° Wide Fan b 6.  Pull back and hold quick connector on lance. Low Pressure Detergent a 7.  Insert a spray nozzle (a) and release quick connector (b). Note: Ensure correct fitment to prevent nozzle being forced out of the connector by water pressure. Note: The trigger can be locked to prevent accidental spraying. Disengage trigger lock before squeezing the trigger. 4. Check that oil and fuel tanks are full. 5. STARTING F OF 6. SPRAYING ON ON 1.  Set the engine on/ off switch to the ON position. 2. Set the fuel valve to ON. 1. Ensure the throttle lever is fully to the left to achieve maximum pressure. 2. Ensure trigger is not locked off. WARNING: THE LANCE AND GUN WILL KICK BACK WHEN THE TRIGGER IS FIRST PULLED. HALF FULL THROTTLE THROTTLE F OF ON 3.  Set choke to CLOSE position. 4. Set to full throttle. 3. Squeeze trigger to begin spraying. 4. When finished, set on/ off switch to OFF to stop the pump. OFF 5.  Pull the recoil starter slowly until some resistance is felt. 5.  Set fuel valve to OFF. 6.  Then pull the recoil starter firmly several times until the engine starts. 7. Set choke to OPEN position. 6.  Release built up water pressure by squeezing the trigger. NOTE: DO NOT RUN FOR LONGER THAN 5 MINS WITHOUT CIRCULATING WATER THROUGH THE PUMP AS THIS COULD LEAD TO OVERHEATING AND DAMAGE. 7. The pump has a pressure relief valve which will release a small amount of water in the event of overheating. PWB-2800 TROUBLESHOOTING OPERATION Detergent Siphon Most cleaning tasks can be completed with the pressure washer alone. For others, it is advantageous to use detergent. Use only liquid detergents designed specifically for use with pressure washers. 1.  Attach siphon tube to the detergent siphon connector on the pump. 2.  Ensure the strainer at the end of the siphon tube is not clogged or obstructed in any way. 3.  Insert the siphon tube to the bottom of the detergent container 4.  Install the black spray nozzle onto the lance. CAUTION: USE ONLY LIQUID DETERGENTS DESIGNED SPECIFICALLY FOR USE WITH PRESSURE WASHERS. ONLY USE CHEMICALS COMPATIBLE WITH THE ALUMINUM AND BRASS PARTS. POWDERED SOAPS MAY CLOG THE INJECTION SYSTEM. ALWAYS USE CHEMICALS ACCORDING TO THE MANUFACTURERS DIRECTIONS. CLEANING OF PAINTED SURFACES Application of Soap • Wetting the surface first is not recommended, it dilutes the detergent and reduces its effectiveness. • Apply horizontally from side to side starting from bottom to avoid streaking. • Avoid working on hot surfaces or in direct sunlight to minimize the chances of the soap damaging painted surfaces. • Damage may occur to painted surfaces if the soap is allowed to dry on the surface. • Hold the nozzle far enough away from surface to prevent damage to the surface. • Allow soap to remain on the surface for a short time before rinsing. Rinsing Rinse with clean water under high pressure. On a vertical surface, first rinse from the bottom up, then rinse from top down. Hold nozzle minimum of 150mm (6”) from the work surface at a 45° angle using the flat spray. DESCRIPTION OF SYMBOLS l psi cc Revolutions or reciprocation per minute Litres Pounds per square inch Hp Horse power dB Decibel level BAR Pressure rating Read instruction manual Warning Hot Surface Do not expose to rain Cubic Centimeters (the standard measure of displacement in Europe and Asia) Regulator compliance mark Possible Cause Corrective Action Low-oil shutdown Fill engine with oil On/Off Switch not in “ON” position Turn switch “ON” Pressure built up in hose Squeeze trigger while starting Engine is overloaded Nozzle partially blocked Clean Nozzle Pressure increases when gun is locked Bypass valve blocking Clean the bypass valve Engine is running but pump won’t build maximum pressure or has irregular pressure Tap supplying water is off Turn on tap Inadequate water supply Provide a minimum of 15L/min at 20 PSI Kink in garden hose Straighten garden hose Spray Nozzle worn or damaged Replace Nozzle Air in pump Run with Gun on & Spray Nozzle removed until a steady stream of water is released Pump inlet or outlet blocked Clean the pump inlet or outlet Siphon tube not securely inserted into unit Push tube firmly onto connector Tube cracked or split Replace tube Wrong Spray Nozzle Switch to low pressure (Black) Spray Nozzle Trigger will not move Gun safety lock engaged Release safety lock Rough/vibrating operation with pressure loss Pump inlet restriction Check system for stoppages, air leaks, correctly sized inlet plumbing to pump Air in pump/water Check inlet lines for restrictions and or proper sizing No intake of chemicals 5.  The detergent will automatically mix with the water and discharge through the nozzle. 6. After using the detergent siphon, remove siphon tube from soap container, and place into a container of clean water to flush out any residual soap. /min Symptom Engine wil not start or stops while operating SPARE PARTS High Pressure Hose High Pressure Gun & Lance Spray Nozzle Set SPPWB2800-07 SPPWB2800-36 SPPWB2800-42 Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse. For further information, or any parts not listed here, visit www.ozito.com. au or contact Ozito customer service Australia 1800 069 486 New Zealand 0508 069 486 E-mail: [email protected] CARING FOR THE ENVIRONMENT Petrol tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. MAINTENANCE Recommended Check & Maintenance Chart Time Item After 20 Hours or 1 Month Every Operation/ Daily After 50 Hours or 3 Months After 100 Hours or Yearly Inspect and Tighten All Nuts and Bolts Engine Oil (top up if required and check for leaks) Air Filter (only required after first 20 hours / 1 month of use) (Frequency depends on pump location. i.e. High dust environment every 10 Hrs) Fuel Tank Fuel Tank Nozzle Fuel lines (check for leaks) (change if neccesary) Spark Plug * Adjust Inlet and Exhaust Valves (required after first 20 hours / 1 month of use) Chamber Remove Carbon in Combustion CWhamber Check Change Clean Storing the Water Blaster When the water blaster is not being used or is being stored for a extended period of time follow these instructions: 1. Replenish engine oil to upper level. 2. Drain fuel from fuel tank, fuel line, fuel valve and carburetor. 3. Pour about one teaspoon of engine oil through the spark plug hole. Pull the recoil starter slowly until you feel increased pressure which indicates the piston is on its compression stroke. Leave it in this position. This closes both the intake and exhaust valves to prevent the inside of the cylinder from rusting. 4. Remove breather and refit hex bolt. 5. Cover the pressure washer and store in a clean, dry place that is well ventilated and away from open flame or sparks. Changing the Oil The water blaster is shipped without oil. Before starting ensure an oil inspection is conducted. After the first 20 hours of use the engine oil must be replaced, and then every 50 hours after that. Always use high quality oils, choosing their viscosity grade according to the operating temperatures. Note: It is recommended that SAE 10W-30 (multi viscosity) oils are used at temperatures from 5 to 35ºC. 1. Place the water blaster on a level surface. 2. Clean around the oil fill plug. 3. Remove the oil fill plug from the engine. 4. Fill the engine with SAE 10W-30 oil up to the maximum level. 5. Replace oil fil plug. Replacing the Air Filter 1. Release the two clips securing the filter cover. 2. Remove and inspect the filter. It must be intact and clean, if not clean or replace the filter. 3. Replace the filter and filter cover. * To be performed by qualified service centre * * Removing, installing and inspecting the spark plug 1. Remove the spark plug lead. 2. Remove the spark plug using the spanner supplied. 3. Clean the electrode with a metal brush and remove any carbon build-up. 4. Using a thickness gauge, check the spark plug for the correct gap (0.7 ~ 0.8mm) between the center electrode and side electrode. 5. Refit the spark plug and tighten. Spark plug types: LG F7RTC or equivalent. Cleaning the Water Blaster Use a moist cloth to wipe down the water blaster. Allow to dry thoroughly before storing in a dry location that is protected from bad weather conditions. Cleaning the Nozzle 1. Shut off the pressure washer and turn off the water supply. 2. Pull trigger on the gun handle to relieve any pressure. 3. Disconnect the lance from the gun. 4. Remove any obstructions with the cleaning needle provided and back flush with clean water. 5. Direct a water supply into the end of the lance for 30 seconds to back flush loosened particles. 6. Reconnect the lance to the gun. Tool: Mobile Petrol Water Blaster Model No. PWB-2800 SPARE PARTS 1 42 41 40 39 38 37 2 3 4 5 6 35 43 7 36 34 33 8 32 9 31 10 30 29 11 12 13 28 14 27 15 26 25 16 17 18 19 20 21 22 23 24 The following is a list of spare parts carried by Ozito. Please contact Customer Service for any parts not listed. Item No. 7 36 41 42 43 Description High Pressure Hose High Pressure Gun Nozzle gasket (Pack 4) Nozzle (Set of 4) Pump Breather Part No. SPPWB2800-07 SPPWB2800-36 SPPWB2800-41 SPPWB2800-42 SPPWB2800-43 How To Order Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you have any further questions, please contact Ozito Customer Service on: Australia: 1800 069 486 New Zealand: 0508 069 486 [email protected] SAFETY INSTRUCTIONS RISK OF EXPLOSION OR FIRE What can happen: • Spilled petrol and its vapours can become ignited from cigarettes, sparks, electrical arcing, exhaust gases and hot engine components such as the muffler. • Heat will expand fuel in the tank which could result in a fire. • Operating the tool in an explosive environment could result in a fire. • Muffler exhaust heat can damage painted surfaces, melt any materials sensitive to heat (such as siding plastic, rubber or vinyl) and damage live plants. Keep hot tool away from other objects. • Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons. How to prevent it: • Shut off engine and allow it to cool before adding fuel to the tank. • Use care when filling the tank to avoid spilling fuel. Move tool away from fuelling area before starting engine. • Keep maximum fuel level 20mm below top of tank to allow for expansion. • Operate and refuel in well ventilated areas free from obstructions. • Store fuel in a approved container (AS/NZS 2906-1999) for petrol. Store in a secure location away from the work area. Make sure the container is clearly marked “fuel”. RISK TO BREATHING What can happen: • Breathing exhaust fumes can cause serious injury or death. How to prevent it: • Operate tool in a well ventilated area. Avoid enclosed areas. • Never operate unit in a location occupied by other people or animals. SAVE THESE INSTRUCTIONS 1) Work area a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate petrol tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a petrol tool. Distractions can cause you to lose control. 2) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a petrol tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. Amoment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Remove any adjusting key or wrench before turning the tool on. A wrench or a key that is left attached to a rotating part of the petrol tool may result in personal injury. d) Do not overreach. Keep proper footing and balance at all times. This enables better control of the petrol tool in unexpected situations. e) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. f) If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used. Use of these devices can reduce dust-related hazards. 3) Petrol tool use and care a) Do not force the petrol tool. Use the correct petrol tool for your application. The correct petrol tool will do the job better and safer at the rate for which it was designed. b) Do not use the petrol tool if the switch does not turn it on and off. Any petrol tool that cannot be controlled with the switch is dangerous and must be repaired. c) Turn tool off completely before making any adjustments, changing accessories, or storing petrol tools. Such preventive safety measures reduce the risk of starting the petrol tool accidentally.hair can be caught in moving parts. d) Store idle petrol tools out of the reach of children and do not allow persons unfamiliar with the petrol tool or these instructions to operate the petrol tool. Petrol tools are dangerous in the hands of untrained users. e) Maintain petrol tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the petrol tool’s operation. If damaged, have the petrol tool repaired before use. Many accidents are caused by poorly maintained petrol tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the petrol tool, accessories and tool bits etc., In accordance with these instructions and in the manner intended for the particular type of petrol tool, taking into account the working conditions and the work to be performed. Use of the petrol tool for operations different from intended could result in a hazardous situation. h) This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. i) Children should be supervised to ensure that they do not play with the appliance. 4) Service a) Have your petrol tool serviced by a qualified repair personnel using only identical replacement parts. This will ensure that the safety of the petrol tool is maintained. WATER BLASTER SAFETY INSTRUCTIONS RISK OF UNSAFE OPERATION What can happen • Unsafe operation of your water blaster could lead to serious injury or death to you or others. • The spray gun/wand is a powerful cleaning tool that could look like a toy to a child. • Reactive force of spray results in gun/lance movement, potentiolly causing the operator to slip, fall or misdirect the spray. Improper control of gun/lance can result in injuries to self, others and property damage. How to prevent it • Become familiar with the operation and controls of the pressure cleaner. • Keep children away from the pressure cleaner at all times. • Never modify or remove the safety features of this product. • Do not operate the machine with missing, broken or unauthorized parts. • Never leave wand unattended while unit is running. • Keep work area free of obstacles. • Stand on stable surface and grip gun/lance firmly. Expect the gun to kick back when engaged 1) Never refuel while engine is running or hot. Fuel spilled on a hot engine could result in a fire or explosion. 2) Use caution when handling petrol. Refuel in well-ventilated area. Do not overfill fuel tank and do not spill fuel. Make sure tank cap is closed properly. Petrol is extremely flammable and is explosive under certain conditions. 3) Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas;exposure may cause loss of consciousness and may lead to death. 4) Do not use to pump flammable or explosive liquids such as gasoline, fuel oil, kerosene,solvents or thinners. Pump should only be used with liquids compatible with water blaster component materials. Failure to follow to this warning can result in serious personal injury, death and/or property damage. 5) Water blaster must be located on a solid level surface. Pump could tip or fall causing serious injury. 6) Do not hold or suspend pump by means of a discharge pipe. Pipe could break or come loose. 7) Be careful not to touch the muffler while it is hot. To avoid severe burns or fire hazards, let the engine cool before transporting or storing it indoors. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Exhaust may contain chemicals that may cause cancer orreproductive harm. WARNING!: This appliance has been designed for use with the cleaning agent supplied or recommended by the manufacturer. The use of other cleaning agents or chemicals may adversely affect the safety of the appliance. WARNING!: High pressure jets can be dangerous if subject to misuse. The jet must not be directed at persons, live electrical equipment or the appliance itself. • Do not direct the jet against yourself or others in order to clean clothes or foot-wear. • High pressure cleaners shall not be used by children or untrained personnel. • To ensure appliance safety, use only original spare parts from the manufacturer or approved by the manufacturer. WARNING!: High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by the manufacturer. • Do not use the appliance if a supply cord or important parts of the appliance are damaged, e.g. safety devices, high pressure hoses, trigger gun. • Where gas or liquid fuel are used ensure the specification of the fuel is correct and adhere to the following warnings: WARNING!: Incorrect fuels shall not be used as they may prove hazardous. • For oil fired appliances without a primary safety control, the statement: • This appliance must be attended during operation. • The intended use of the appliance. WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia 1800 069 486 New Zealand 0508 069 486 TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 1 YEAR REPLACEMENT WARRANTY Your product is guaranteed for a period of 12 months from the original date of purchase. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: seals, o-rings, filters, fuel & oil hoses. WARNING The following actions will result in the warranty being void. • Professional, Industrial or high frequency use. • If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. • Failure to perform maintenance as set out within the instruction manual. • If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175. 1212