Transcript
026-1310 Rev 0 19-OCT-2011
iPro Refrigerant Leak Detector Manual
3240 Town Point Drive NW Suite 100 Kennesaw, GA 30144 Phone: 770-425-2724 Fax: 770-425-9319
TABLE OF CONTENTS 1 OVERVIEW ................................................................................................................................................................... 1 1.1. APPLICATION OPERATION ............................................................................................................................................ 1 1.2. SPECIFICATIONS ............................................................................................................................................................ 2 2 TABLE OF PARAMETERS......................................................................................................................................... 3 3 PROGRAMMING THE IPRO..................................................................................................................................... 4 3.1. VISOGRAPH STEPS ........................................................................................................................................................ 3.1.1. Start-up Screen...................................................................................................................................................... 3.1.2. Controller Info ...................................................................................................................................................... 3.1.3. Setup...................................................................................................................................................................... 3.1.4. Configuring Parameters .......................................................................................................................................
4 4 4 4 5
4 WIRING.......................................................................................................................................................................... 7
Table of Contents • v
1
Overview
The iPro Refrigerant Leak Detector (P/N 818-8003) is a device that provides an alarm status at different parts per million (PPM) levels using the Emerson MRLDS leak detector (1-5V version P/N 809-1001), and a graphical display. For each analog input, configurable as 1-5V or 0-10V, the controller will be set up to activate a relay to alert of an advisory situation. The analog inputs can be configured within Min and Max PPM range (0-1000 PPM default for MRLDS).
When Relay 1 is activated (ON), the relay defined for the horn/light (RHOR) will be ON. If the digital input (DIHL) is pushed for 2 seconds, the RHOR relay will be switched off. If after the DTBR time the alarm situation is still active, the RHOR will be activated again. The horn can also be reset on the visograph status screen by pressing OFF. For Relay 1, the polarity can be defined as open or closed, and the delays can also be defined as ON or OFF. The relay defined as RHOR has to be set up without any ON or OFF delay (if the user will define a value, the system will automatically consider it as “0” (zero).
1.1. Application Operation The leak detector application is split in 3 different alarm setpoints. Depending on the PPM level read in the leak detector, these 3 setpoints are defined as: • Notice • Alarm • Spill The relay output can be linked with Analog Input 1. By default, Analog Input 1 will be linked to Relay 1. (It is not possible to have the same relay linked to multiple analog inputs.) The relay output can be set up as either a Notice, Alarm, or Spill to trigger the advisory and is user-configurable. The advisory setpoints have a Hysteresis, for example: • Analog Input 1 • The PPM setpoints for Notice, Alarm, and Spill • Relay 1 linked with the Analog Input 1 Then Relay 1 can be assigned with the following options: • Notice: The relay is ON when the leak detector is above this setpoint • Alarm: The relay is ON when the leak detector is above this setpoint • Spill: The relay is ON when the leak detector is above this setpoint
1 • iPro Refrigerant Leak Detector
Overview • 1
1.2. Specifications Connector
Description
Connector for 24Vac/dc power supply. Analog inputs (Pb1 - Pb6, PbC). Additional power (+5Vdc, +12Vdc, GND). Analog outputs (Out1 - Out4, GND). 24Vac/dc digital inputs (DI1 - DI11, GND).
Connector for remote terminal (VISOGRAPH), maximum 1 terminal per iPro. RS485 Slave connector. Serial port connector (LAN or RS485). USB port for downloads (BIOS, ISaGRAF® application, maps of parameters, remote display applications, network configuration, Web site) and uploads (log files). Connection with the computer via a USB-ETH converter. Digital relay outputs. 4 NO relays, 2 common. Digital relay outputs. 4 NO relays, 2 common. Table 1-1 - Specifications
2 • Specifications
026-1310 Rev 0 19-OCT-2011
2
Table of Parameters
Use the parameter table below for referencing parameter definitions:
Parameter
Description
ENAI1
Analog Input 1 enable
AI1
Analog Input 1 type
I1Min
Analog Input 1 min PPM
I1Max
Analog Input 1 max PPM
PPMn1
AI1 Notice value
PPMa1
AI1 Alarm value
PPMs1
AI1 Spill value
RAI1
Relay used for the Analog Input 1
RHOR
Relay used to activate the horn/light
ATAI1
Alarm Type active for Analog Input 1
DIHL
Digital input to switch off the horn/light
DTBR
Delay time before to switch on again the horn/light
ROD1
ON delay Relay 1
RFD1
OFF delay Relay 1
RFD7
OFF delay Relay 7
RFD8
OFF delay Relay 8
RLP1
Polarity of RL1
RLP7
Polarity of RL7
RLP8
Polarity of RL8
DIP1
Polarity of DI01
LOR
Light output relay - this is the main alarm output
Table 2-1 - Look-up Table of Parameters
3 • iPro Refrigerant Leak Detector
Table of Parameters • 3
3
Programming the iPro
3.1. Visograph Steps
The Controller Information screen gives you access to date and time configurations and other updates. The main screen shows the time/date and summary of the input. Active alarms will cause the bell icon to flash. Press and hold OFF to stop the alarm.
Press the up and down arrows to scroll through the options on the current visograph screen being viewed. Press the left and right arrows to page through the visograph screens.
3.1.1. Start-up Screen
Figure 3-3 - Main Screen
Press and hold T4 and T5 for 3 seconds to go to the Setup screen.
3.1.3. Setup Figure 3-1 - Device Start-up Screen
3.1.2. Controller Info Reference the parameter table (Table 2-1) for parameter definitions.
Figure 3-4 - Setup Screen
Use the up and down arrows to highlight the desired selection. Choose 1. Config Param to go to the Configuration screen and configure parameters. (Choose 3. Restore Factory Parameters to reset parameters back to their original factory default settings.)
Figure 3-2 - Controller Info Screen
4 • Visograph Steps
026-1310 Rev 0 19-OCT-2011
3.1.4. Configuring Parameters
Figure 3-5 - Configure Parameter Screen 1
Figure 3-7 - Configure Parameter Screen 3
Disable or enable Analog Input 1 from this screen. Press SET to scroll through the options, press SET again to configure and press SET again to save the value.
Set the PPM trigger types for Analog Input 1. PPMn1 is a notice value, PPMa1 is an alarm value, and PPMs1 is a spill value.
Figure 3-6 - Configure Parameter Screen 2
Figure 3-8 - Configure Parameter Screen 4
Scale the minimum and maximum PPM values for Analog Input 1 using by pressing SET.
Set the relay RAI1 used for Analog Input 1 and the relay used to activate the horn/light RHOR and go to the next screen. From the next parameter screen, set up alarm types and delays.
5 • iPro Refrigerant Leak Detector
Programming the iPro • 5
Figure 3-9 - Configure Parameter Screen 5
Figure 3-11 - Configure Parameter Screen 7
ATA1 is the alarm type active for Analog Input 1. LOR is the light output relay setting (the main alarm output. DIHL is the physical digital input setup and can be set to alarm, spill, or notice. DTBR is the delay for the horn. Once the horn is silenced, and the alarm is still active, DTBR is the amount of time that will elapse before the alarm will turn on again. ROD1 is the on delay for Relay 1.
Set the off delay for Relays 7 and 8 (RFD7; RFD8), and the polarity for Relay 1 (RLP1).
Figure 3-12 - Configure Parameter Screen 8
From this screen, configure the digital output polarity for Relay 7 and 8 (RLP7; RLP8), and the digital input polarity (DIP1) for Relay 1. Figure 3-10 - Configure Parameter Screen 6
Set the on delay for Relays 7and 8 (ROD7; ROD8), and the off delay for Relay 1 (RFD1) on this screen.
6 • Visograph Steps
026-1310 Rev 0 19-OCT-2011
4
Wiring
Figure 4-1 - Wiring Layout
NOTE: Check the wiring of the horn and strobe. Each needs to be controlled by its own relay/iPro output so that the horn can be silenced while the light remains on.
WARNING! All power must be shut off prior to wiring, installation or service. More than one disconnect may be required to de-energize this panel
WARNING! Tighten all connections to recommended specifications before applying power. Use recommended field conductor wire sizes. Copper conductors only, 60°C (140°F) minimum. Recommended Specifications: Torque: 0.5 Nm Wire Sizes: 22-10 QWG
7 • iPro Refrigerant Leak Detector
Wiring • 7
The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Computer Process Controls, Inc. reserves the right to modify the designs or specifications of such products at any time without notice. Computer Process Controls, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Computer Process Controls, Inc. product remains solely with the purchaser and end-user. 026-1310 19-OCT-2011 Emerson is a trademark of Emerson Electric Co. ©2011 Computer Process Controls, Inc. All rights reserved. Printed in the USA.
