Preview only show first 10 pages with watermark. For full document please download

1-12 Hx220 L Long Reach Long Reach ·8.2 M (26` 11") Boom

   EMBED


Share

Transcript

2) HX HX220 220 L LONG REACH ·8.2 m (26' 11") BOOM and 6.3 m (20' 8") ARM I(I') G' H F G C E D J K M N B(L) A 220F2SP03 Description Unit Specification Operating weight kg (lb) 24820 (54720) Bucket capacity (SAE heaped), standard m3 (yd3) 0.52 (0.68) Overall length A 12030 (39' 6") Overall width, with 800 mm shoe B 3190 (10' 6") Overall height C 3280 (10' 9") Superstructure width D 2740 ( 9' 0") Overall height of cab E 2920 ( 9' 7") Ground clearance of counterweight F 1060 ( 3' 6") Engine cover height G 2469 ( 8' 1") Overall height of handrail G' 3211 (10' 6") mm (ft-in) Minimum ground clearance H Rear-end distance I 2770 ( 9' 1") Rear-end swing radius I' 2840 ( 9' 4") Distance between tumblers J 3650 (12' 0") Undercarriage length K 4440 (14' 7") Undercarriage width L 3190 (10' 6") Track gauge M 2390 ( 7' 10") Track shoe width N 800 (32") Travel speed (low/high) 480 ( 1' 7") km/hr (mph) 3.5/5.5 (2.2/3.4) Swing speed rpm 10.8 Gradeability Degree (%) 35 (70) Ground pressure (800 mm shoe) kgf/cm2 (psi) 0.39 (5.55) kg (lb) 20200 (44530) Max traction force 1-12 2) HX220 L LONG REACH ·8.2 m (26' 11") BOOM A A' B' C B E D F 8ft 220F2SP05 Description 6.3 m (20' 8") Arm Max digging reach A 15220 (50' 0") Max digging reach on ground A' 15120 (49' 7") Max digging depth B 11760 (38' 7") Max digging depth (8 ft level) B' 11650 (38' 3") Max vertical wall digging depth C 9610 (31' 6") Max digging height D 12550 (41' 2") Max dumping height E 10280 (33' 8") Min swing radius F 4870 (16' 0") 72.6 kN 7400 kgf SAE 16310 lbf Bucket digging force 83.4 kN 8500 kgf ISO 18740 lbf 49.0 kN 5000 kgf SAE 11020 lbf Arm crowd force 50.0 kN 5100 kgf ISO 11240 lbf 1-15 2) HX220 L LONG REACH HX220 L LONG REACH Item kg lb Upperstructure assembly 10900 24030 Main frame weld assembly 1880 4140 Engine assembly 520 1150 Main pump assembly 140 310 Main control valve assembly 220 485 Swing motor assembly 240 530 Hydraulic oil tank assembly 240 530 Fuel tank assembly 195 430 Counterweight 5300 11680 Cab assembly 490 1080 Lower chassis assembly 8700 19180 Track frame weld assembly 2720 6000 Swing bearing 290 640 Travel motor assembly 300 660 Turning joint 55 120 Sprocket 55 120 Track recoil spring 130 290 Idler 155 340 Carrier roller 20 45 Track roller 48 106 Track-chain assembly (800 mm standard triple grouser shoe) 1735 3820 Front attachment assembly (8.2 m boom, 6.3 m arm, 0.52 m3 SAE heaped bucket) 4600 10140 8.2 m boom assembly 2105 4640 6.3 m arm assembly 1100 2430 0.52 m3SAE heaped bucket 460 1010 Boom cylinder assembly 180 400 Arm cylinder assembly 270 600 Bucket cylinder assembly 130 290 Bucket control linkage total 170 370 1-18 2) HX220 L LONG REACH (1) 8.2 m (26' 11") boom, 6.3 m (20' 8") arm equipped with 0.52 m3 (SAE heaped) bucket and 800 mm (32") triple grouser shoe. · · : Rating over-front : Rating over-side or 360 degree Load radius Load point height 10.5 m (35 ft) 9.0 m (30 ft) 7.5 m (25 ft) 6.0 m (20 ft) 4.5 m (15 ft) 3.0 m (10 ft) 1.5 m (5 ft) Ground Line -1.5 m (-5 ft) -3.0 m (-10 ft) -4.5 m (-15 ft) -6.0 m (-20 ft) -7.5 m (-25 ft) -9.0 m (-30 ft) -10.5 m (-35 ft) Note At max. reach 4.5 m (15 ft) 6.0 m (20 ft) 7.5 m (25 ft) 9.0 m (30 ft) 10.5 m (35 ft) 12.0 m (40 ft) 13.5 m (45 ft) Capacity Reach m (ft) kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *5570 *12280 *6930 *15280 *7750 *17090 *8150 *17970 *8220 *18120 *8020 *17680 *7500 *16530 *6570 *14480 *4970 *10960 *5570 *12280 6870 15150 6340 13980 6120 13490 6060 13360 6130 13510 6310 13910 *6570 *14480 *4970 *10960 *3900 *8600 *4720 *10410 *5330 *11750 *5720 *12610 *5890 *12990 *5840 *12870 *5550 *12240 *4920 *10850 *3680 *8110 *3900 *8600 4590 10120 4220 9300 4000 8820 3910 8620 3920 8640 4010 8840 4200 9260 *3680 *8110 *2500 *5510 *3060 *6750 *3580 *7890 *4020 *8860 *4330 *9550 *4490 *9900 *4500 *9920 *4300 *9480 *3790 *8360 *2500 *5510 *3060 *6750 3320 7320 3060 6750 2890 6370 2810 6190 2790 6150 2850 6280 3000 6610 *2200 *4850 *2560 *5640 *2910 *6420 *3220 *7100 *3450 *7610 *3590 *7910 *3600 *7940 *3420 *7540 *2890 *6370 *2200 *4850 *2560 *5640 2490 5490 2320 5110 2190 4830 2120 4670 2110 4650 2170 4780 2320 5110 *1590 *3510 *1770 *3900 *2000 *4410 *2240 *4940 *2490 *5490 *2700 *5950 *2870 *6330 *2960 *6530 *2940 *6480 *2700 *5950 *1590 *3510 *1770 *3900 *2000 *4410 2050 4520 1910 4210 1790 3950 1700 3750 1660 3660 1660 3660 1730 3810 *930 *2050 *1540 *3400 *1600 *3530 *1710 *3770 *1860 *4100 *2030 *4480 *2200 *4850 *2350 *5180 *2460 *5420 *2490 *5490 *930 *2050 *1540 *3400 *1600 *3530 *1710 *3770 1670 3680 1570 3460 1480 3260 1400 3090 1340 2950 1330 2930 *1260 *1260 *2780 *2780 *1590 1260 *3510 2780 *1790 1200 *3950 2650 *1820 1140 *4010 2510 *1570 1100 *3460 2430 *1470 *3240 *1490 *3280 *1530 *3370 *1580 *3480 *1630 *3590 *1700 *3750 *1780 *3920 *1860 *4100 *1960 *4320 *2060 *4540 *2180 *4810 *2310 *5090 *2430 *5360 *1470 *3240 *1490 *3280 1350 2980 1190 2620 1080 2380 1010 2230 970 2140 960 2120 990 2180 1050 2310 1170 2580 1370 3020 1710 3770 12.11 (39.7) 13.11 (43.0) 13.84 (45.4) 14.37 (47.1) 14.72 (48.3) 14.89 (48.9) 14.90 (48.9) 14.75 (48.4) 14.42 (47.3) 13.92 (45.7) 13.20 (43.3) 12.25 (40.2) 10.97 (36.0) 1. Lifting capacity are based on SAE J1097 and ISO 10567. 2. Lifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. The load point is a hook located on the back of the bucket. 4. *indicates load limited by hydraulic capacity. 1-22 6. BUCKET SELECTION GUIDE 1) GENERAL BUCKET 0.80, 0.92, 1.10, 1.20 m3 SAE heaped bucket ★0.52 m3 SAE heaped bucket 1.34 m3 SAE heaped bucket Recommendation Capacity Width Weight SAE heaped CECE heaped Without With side cutter side cutter 8.2 m (26' 11") 5.68 m (18' 8") boom boom 2.0 m arm (6' 7") 2.4 m arm (7' 10") 2.92 m arm (9' 7") 3.90 m arm (12' 10") 0.80 m3 0.70 m3 1070 mm 1160 mm 770 kg (45.7") (1700 lb) (1.05 yd3) (0.92 yd3) (42.1") ○ ○ ○ ● 0.92 m3 0.80 m3 1190 mm 1280 mm 820 kg (50.4") (1810 lb) (1.20 yd3) (1.05 yd3) (46.9") ○ ○ ○ ● 1.10 m3 0.96 m3 1375 mm 1465 mm (57.7") (1.44 yd3) (1.26 yd3) (54.1") ○ ○ ⊙ ● 1.20 m3 1.05 m3 1390 mm 1480 mm (58.3") (1.57 yd3) (1.37 yd3) (54.7") ○ ⊙ ● 1.34 m3 1.17 m3 1525 mm 1615 mm (63.6") (1.75 yd3) (1.53 yd3) (60.0") ⊙ ⊙ ● ★0.52 m3 0.45 m3 945 mm 1020 mm 460 kg (40.2") (1010 lb) (0.68 yd3) (0.59 yd3) (37.2") 6.3 m arm (20' 8") ⊙ ★ : Long reach bucket/Amphibious bucket ○ Applicable for materials with density of 2000 kgf/m3 (3370 lbf/yd3) or less ⊙ Applicable for materials with density of 1600 kgf/m3 (2700 lbf/yd3) or less ● Applicable for materials with density of 1100 kgf/m3 (1850 lbf/yd3) or less ※ These recommendations are for general conditions and average use. Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom boom-arm arm-bucket bucket combination. 1-26 2) HEAVY DUTY AND ROCK ROCK-HEAVY -HEAVY DUTY BUCKET Capacity Recommendation Width 5.85 m (19' 2") boom Weight SAE heaped ◆1.20m3 SAE heaped bucket ◆0.87 m3 SAE heaped bucket ◈ 0.90, 1.05 m3 SAE heaped bucket CECE Without With heaped side cutter side cutter 2.0 m arm (6' 7") 2.4 m arm (7' 10") 2.92 m arm (9' 7") 3.90 m arm (12' 10") ◈0.90 m3 0.79 m3 1210 mm (1.18 yd3) (1.03 yd3) (47.6") - ○ ○ ○ ● ◈1.05 m3 0.92 m3 1355 mm (1.37 yd3) (1.20 yd3) (53.3") - ○ ○ ⊙ ● ◆0.87 m3 0.77 m3 1195 mm (1.14 yd3) (1.01 yd3) (47.0") - ○ ○ ○ ● ◆1.20 m3 1.05 m3 1520 mm (1.57 yd3) (1.37 yd3) (59.8") - ⊙ ● ◈ : Heavy duty bucket ◆ : Rock-Heavy duty bucket ○ Applicable for materials with density of 2000 kgf/m3 (3370 lbf/yd3) or less ⊙ Applicable for materials with density of 1600 kgf/m3 (2700 lbf/yd3) or less ● Applicable for materials with density of 1100 kgf/m3 (1850 lbf/yd3) or less 1-27 7. UNDERCARRIAGE 1) TRACKS X-leg type center frame is integrally welded with reinforced box-section track frames. The design includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock absorbing springs and assembled track-type tractor shoes with triple grousers. 2) TYPES OF SHOES Triple grouser Shapes Model HX220 L Shoe width mm (in) 600 (24) Operating weight kg (lb) 22100 (48720) Ground pressure kgf/cm2 (psi) HX220 L HIGH WALKER 800 (32) 22570 (49760) 22850 (50380) 900 (36) 23130 (50990) 0.47 (6.68) 0.41 (5.83) 0.37 (5.26) 0.33 (4.69) mm (ft-in) 2990 (9' 10") 3090 (10' 2") 3190 (10' 6") 3290 (10' 10") Shoe width mm (in) - - 800 (32) - Operating weight kg (lb) - - 24820 (54720) - Ground pressure kgf/cm2 (psi) - - 0.39 (5.55) - Overall width mm (ft-in) - - 3190 (10' 6") - Shoe width mm (in) 600 (24) 700 (28) 800 (32) 710 (28)* Operating weight kg (lb) 23560 (51940) Overall width HX220 L LONG REACH 700 (28) Ground pressure kgf/cm2 (psi) Overall width mm (ft-in) 24030 (52980) 24310 (53590) 24040 (53000) 0.50 (7.11) 0.44 (6.26) 0.39 (5.55) 0.43 (6.11) 3395 (11' 2") 3495 (11' 6") 3595 (11' 10") 3505 (11' 6") * : Double grouser 3) NUMBER OF ROLLERS AND SHOES ON EACH SIDE Item Quantity Carrier rollers 2 EA Track rollers 9 EA Track shoes 49 EA 1-28 4) SELECTION OF TRACK SHOE Suitable track shoes should be selected according to operating conditions. Method of selecting shoes Confirm the category from the list of applications in table 2 2, then use table 1 to select the shoe. Wide shoes (categories B and C) have limitations on applications. Before using wide shoes, check the precautions, then investigate and study the operating conditions to confirm if these shoes are suitable. Select the narrowest shoe possible to meet the required flotation and ground pressure. Application of wider shoes than recommendations will cause unexpected problem such as bending of shoes, crack of link, breakage of pin, loosening of shoe bolts and the other various problems. ※ Table 1 Track shoe Specification Category 600 mm triple grouser Standard A 700 mm triple grouser Option B 710 mm double grouser ★1 Option B 800 mm triple grouser Option C Standard C Option C 800 mm triple grouser (long reach) 900 mm triple grouser ★1 : HIGH WALKER ONLY ※ Table 2 Category A B C Applications Precautions Rocky ground, river beds, normal soil · Travel at low speed on rough ground with large obstacles such as boul- Normal soil, soft ground · These shoes cannot be used on rough ground with large obstacles ders or fallen trees such as boulders or fallen trees · Travel at high speed only on flat ground · Travel slowly at low speed if it is impossible to avoid going over obstacles Extremely soft ground · Use the shoes only in the conditions that the machine sinks and it is (swampy ground) impossible to use the shoes of category A or B · These shoes cannot be used on rough ground with large obstacles such as boulders or fallen trees · Travel at high speed only on flat ground · Travel slowly at low speed if it is impossible to avoid going over obstacles 1-29 8. SPECIFICATIONS FOR MAJOR COMPONENTS 1) ENGINE Specification Item Model Cummins QSB6.7 Type 4-cycle turbocharged, charger air cooled diesel engine Cooling method Water cooling Number of cylinders and arrangement 6 cylinders, in-line Firing order 1-5-3-6-2-4 Combustion chamber type Direct injection type Cylinder boreÝstroke 107Ý124 mm (4.2"Ý4.9") Piston displacement 6700 cc (409cu in) Compression ratio 17.3 : 1 Rated net horse power (SAE J1349) 173 Hp at 1950 rpm (129 kW at 1950 rpm) Rated gross horse power (SAE J1995) 182.6 Hp at 1950 rpm (136 kW at 1950 rpm) Maximum torque at 1500 rpm 81.6 kgfÂm (590 lbfÂft) Engine oil quantity 23.1 ˶(6.1 U.S. gal) Wet weight 520 kg (1146 lb) High idling speed 1900Ü50 rpm Low idling speed 850Ü100 rpm Rated fuel consumption 158.5 g/HpÂhr at 1950 rpm Starting motor Nippon denso (24 V-4.8 kW) Alternator Delco Remy (24 V-95 A) Battery 2Ý12 VÝ100 Ah 2) MAIN PUMP Item [ Specification Type Variable displacement tandem axis piston pumps Capacity 2Ý117cc/rev Maximum pressure 350kgf/cm2 (4980psi) [380 kgf/cm2 (5400 psi)] Rated oil flow 2Ý222˶/min (58.6U.S. gpm/ 48.8U.K. gpm) Rated speed 1900 rpm ] : Power boost 1-30 3) GEAR PUMP Item Specification Type Fixed displacement gear pump single stage Capacity 15 cc/rev Maximum pressure 40 kgf/cm2 (570 psi) Rated oil flow 28.5 ℓ/min (7.5 U.S. gpm/6.3 U.K. gpm) 4) MAIN CONTROL VALVE Specification Item HX220 L HX220 L Long reach Type 9 spools two-block Operating method Hydraulic pilot system Main relief valve pressure 350 kgf/cm2 (4980 psi) [380 kgf/cm2 (5400 psi)] Port relief valve pressure Boom 400 kgf/cm2 (5690 psi) Arm 400 kgf/cm2 (5690 psi) 300 kgf/cm2 (4270 psi) Bucket 400 kgf/cm2 (5690 psi) 280 kgf/cm2 (3980 psi) [ ]: Power boost 5) SWING MOTOR Item Specification Type Two fixed displacement axial piston motor Capacity 142.8 cc/rev Relief pressure 265 kgf/cm2 (3770 psi) Braking system Automatic, spring applied hydraulic released Braking torque 58 kgf/cm2 (420 psi) Brake release pressure 21.3~35.6 kgf·m (154~257 lbf·ft) Reduction gear type 2 - stage planetary 6) TRAVEL MOTOR Item Specification Type Variable displacement axial piston motor Relief pressure 350 kgf/cm2 (4980 psi) Reduction gear type 2-stage planetary Braking system Automatic, spring applied hydraulic released Brake release pressure 15.2 kgf/cm2 (216 psi) Braking torque 65.4 kgf·m (473 lbf·ft) 1-31 7) REMOTE CONTROL VALVE Item Specification Type Pressure reducing type Operating pressure Single operation stroke Minimum 6.5 kgf/cm2 (92 psi) Maximum 25 kgf/cm2 (356 psi) Lever 90 mm (3.5 in) Pedal 130 mm (4.4 in) 8) CYLINDER Specification Item Boom cylinder Arm cylinder Bucket cylinder Bore dia×Rod dia×Stroke Ø120×Ø85×1290 mm Cushion Extend only Bore dia×Rod dia×Stroke Ø140×Ø100×1510 mm #Ø140×Ø100×1460 mm Cushion Extend and retract Bore dia×Rod dia×Stroke Ø120×Ø85×1055 mm Cushion Extend only #Ø100×Ø70×870 mm ※ Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on the rod surface. ※ Discoloration does not cause any harmful effect on the cylinder performance. # : LONG REACH 9) SHOE Item Standard HX220 L Option HX220 L Standard LONG REACH Standard HX220 L HIGH WALKER Option Width Ground pressure Link quantity Overall width 600 mm (24") 0.47 kgf/cm2 (6.68 psi) 49 2990 mm (9' 10") 700 mm (28") 0.41 kgf/cm2 (5.83 psi) 49 3090 mm (10' 2") 800 mm (32") 0.37 kgf/cm2 (5.26 psi) 49 3190 mm (10' 6") 900 mm (36") 0.33 kgf/cm2 (4.69 psi) 49 3290 mm (10' 10") 800 mm (32") 0.39 kgf/cm2 (5.55 psi) 49 3190 mm (10' 6") 600 mm (24") 0.50 kgf/cm2 (7.11 psi) 49 3395 mm (11' 2") 700 mm (28") 0.44 kgf/cm2 (6.26 psi) 49 3495 mm (11' 6") 800 mm (32") 0.39 kgf/cm2 (5.55 psi) 49 3595 mm (11' 10") ※710 mm (28") 0.43 kgf/cm2 (6.11 psi) 49 3505 mm (11' 6") ※ : Double grouser 1-32 10) BUCKET Capacity HX220 L Width SAE heaped CECE heaped Tooth quantity 0.80 m3 (1.05 yd3) 0.70 m3 (0.92 yd3) 5 1070 mm (42.1") 1160 mm (45.7") 0.92 m3 (1.20 yd3) 0.80 m3 (1.05 yd3) 5 1190 mm (46.9") 1280 mm (50.4") 1.10 m3 (1.44 yd3) 0.96 m3 (1.26 yd3) 5 1375 mm (54.1") 1465 mm (57.7") 1.20 m3 (1.57 yd3) 1.05 m3 (1.37 yd3) 5 1390 mm (54.7") 1480 mm (58.3") 1.34 m3 (1.75 yd3) 1.17 m3 (1.53 yd3) 6 1525 mm (60.0") 1615 mm (63.6") ★0.52 m3 (0.68 yd3) 0.45 m3 (0.59 yd3) 5 945 mm (37.2") 1020 mm (40.2") ◈0.90 m3 (1.18 yd3) 0.79 m3 (1.03 yd3) 5 1210 mm (47.6") - ◈1.05 m3 (1.37 yd3) 0.92 m3 (1.20 yd3) 5 1355 mm (53.3") - ⊙0.87 m3 (1.14 yd3) 0.77 m3 (1.01 yd3) 5 1195 mm (47.0") - ⊙1.20 m3 (1.57 yd3) 1.05 m3 (1.37 yd3) 6 1520 mm (59.8") - Item ★ : Long reach bucket ◈ : Heavy duty bucket ⊙ : Rock-heavy duty bucket 1-33 Without side cutter With side cutter 9. RECOMMENDED OILS Use only oils listed below or equivalent. Do not mix different brand oil. Service Kind of fluid point Capacity ℓ (U.S. gal) -50 -30 (-58) (-22) Ambient temperature˚C(˚F) -20 -10 0 10 20 (-4) (14) (32) (50) (68) 30 40 (86) (104) ★SAE 5W-40 SAE 30 Engine oil pan Engine oil SAE 10W 23.1 (6.1) SAE 10W-30 SAE 15W-40 DEF/ Mixture of urea AdBlue® and deionized water tank Swing drive 27.0 (7.1) 7.0 (1.8) Gear oil Final drive ISO 22241, High-purity urea + deionized water (32.5:67.5) ★SAE 75W-90 6.0×2 (1.6×2) SAE 85W-140 ★ISO VG 15 Hydraulic Hydraulic oil tank Tank : 160 (42.3) ISO VG 32 System : 275 (72.6) ISO VG 46 ISO VG 68 ★ASTM D975 NO.1 Fuel tank Diesel fuel★1 400 (106) ASTM D975 NO.2 ★NLGI NO.1 Fitting (grease nipple) Grease Radiator (reservoir tank) Mixture of antifreeze and soft water★2 SAE API ISO NLGI ASTM DEF As required NLGI NO.2 Ethylene glycol base permanent type (50 : 50) 40 (10.6) ★Ethylene glycol base permanent type (60 : 40) : Society of Automotive Engineers : American Petroleum Institute : International Organization for Standardization : National Lubricating Grease Institute : American Society of Testing and Material : Diesel Exhaust Fluid DEF compatible with AdBlue® 1-34 ★ : Cold region Russia, CIS, Mongolia ★1 : Ultra low sulfur diesel - sulfur content  15 ppm ★2 : Soft water City water or distilled water