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1) Nuclear Cable

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October 2018
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ULTROL®…Still ahead of its time after 30 years Class 1E nuclear rated cable SERVING THE NUCLEAR POWER MARKETS • power generating plants • original equipment manufacturer • storage and waste management facilities PRODUCTS FOR THE NUCLEAR POWER MARKETS • switchboard wire • instrumentation cable • control cable • power cable • coaxial & triaxial cable • copper & fiber optic communications cable General Cable — Ultrol® Nuclear Cables Catalog Table of Contents Introduction 1. Ultrol® Nuclear Cable Line Card 2. Ultrol® Class 1E Nuclear Wire and Cable Spec. 100 125 150 175 Spec. 200 225 250 Spec. 275 300 325 Spec. 350 375 400 425 450 475 500 525 550 Ultrol Class 1E Nuclear Single Conductor Switchboard and Power Cable Product Ultrol SIS, Switchboard Wire, Class 1E Nuclear, 600V, 90ºC, VW-1, Class B, SIS Type and SIS/XHHW Type Ultrol SIS, Switchboard Wire, Class 1E Nuclear, 600V, 90ºC, VW-1, Class K & H, SIS Type and SIS/XHHW Type Ultrol Heavy Wall, Single Conductor, Power Cable, Class 1E Nuclear, 600V, 90ºC, VW1, SIS/XHHW Type and XHHW Type Ultrol Dual Wall, Single Conductor, Power Cable, Class 1E Nuclear, 600V, 90ºC, VW-1, RHH/RHW Type Ultrol Class 1E Nuclear Instrumentation Cable Product Ultrol Instrumentation Cable, Multi-Conductor, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Instrumentation Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Instrumentation Cable, Multi-Conductor, Individual and Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Class 1E Nuclear Multi Conductor Control and Power Cable Product Ultrol Control Cable, Multi-Conductor, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Control Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Power Cable, 3 or 4 Conductors with Ground, Class 1E Nuclear, 600V, 90ºC, VW-1 Ultrol Class 1E Nuclear Coaxial and Triaxial Cables Product 50 Ohm Coax, RG-174/U Equivalent 50 Ohm Coax, RG-58C/U Equivalent 50 Ohm Coax, RG-213/U Equivalent 75 Ohm Coax, RG-59B/U Equivalent 75 Ohm Coax, RG-11A/U Equivalent 89 Ohm Twin Coax, RG-22B/U Equivalent 95 Ohm Coax, RG-62B/U Equivalent 95 Ohm Coax, RG-71B/U Equivalent 75 Ohm Triax, RG-11A/U Equivalent General Cable — Ultrol® Nuclear Cables Catalog Table of Contents 3. Special Purpose Cable Spec. 575 600 625 650 Product Category 5e Unshielded Twisted Pair (UTP) High Speed Data Transmission Cable Category 3 Unshielded Twisted Pair (UTP) High Speed Data Transmission Cable Heavy-Duty Double Jacket, Armored, LSZH, Thermoset Fiber Optic Cable: 1-36 Fiber Heavy-Duty Double Jacket, Armored, LSZH, Thermoset Fiber Optic Cable: 37-48 Fiber 4. Industry Approvals and Certifications 5. General Cable Willimantic, CT Facility Quality Policy 6. Technical Information Spec. N/A A100 A125 A150 B025 B030 B035 B040 B045 D005 D025 D050 E005 E025 E050 E075 E100 E125 03/07 Rev.2 Product Industry Approvals and Certifications Common Color Sequence Temperature Conversion Chart Metric Conversion Factors Class B Conductors for General Wiring Class C Conductors for General Wiring Class H Conductors for General Wiring Class I Conductors for General Wiring Class K Conductors for General Wiring Recommended Reel Handling Practices Recommended Cable Handling Practices Recommended Storage Practices Pre-Installation Instructions Installation – Overview and Checklist Installation – Feed-In Setups Installation – Conductor Maximum Pulling Tensions Installation – Training and Bending Limitations Installation – Maximum Sidewall Pressure Nuclear power plants require higher-quality cables that meet stringent Nuclear Regulatory Commission (NRC) standards. For more than three decades, General Cable has answered the needs of the nuclear power market with cables for power generation, transmission and distribution worldwide. All General Cable products meet strict quality-assurance standards to provide nuclear power plants with the maximum level of performance, reliability and safety. ® Ultrol Comprehensive Product Line General Cable’s Brand Rex Brand Ultrol cables include a full line of products recommended for all types of generating plants. From its inception, the Ultrol product line has grown from control cables to a comprehensive line of generating station cables, all of which are qualified for 40-year service life capability. From power distribution and control circuits to monitoring equipment, security systems and plant operation, Ultrol meets every application need of the nuclear power market. • • • • • Switchboard Wire Instrumentation and Thermocouple Cable Power and Control Cable Coaxial and Triaxial Cable Specialty Cable The Ultimate in Class 1E General Cable’s Ultrol product line has demonstrated its reliability and environmental qualification (EQ) for Class 1E safety-related applications through its Design Basis Events (DBE) Qualification tests of simulated Steam Line Break (SLB) and Loss-of-Coolant Accident (LOCA) environments. Compliance standards and Franklin Qualification Reports for the Ultrol product line are as follows: • • • • • • • ANSI ICEA IEEE F-C5120-1 F-C5120-2 F-C5120-3 F-C5120-4 Backed by Quality Assurance Every Ultrol cable is manufactured in conformance with the documented General Cable Quality Assurance program for Nuclear Facilities and Quality Control procedures, all under our ISO 9001 and ASME NQA-1 commitment-to-quality organization. General Cable’s facility has maintained their nuclear status through regular audits by industry committees such as the Nuclear Procurement Issues Committee and several other quality assurance organizations. • • • • • International Standards Organization – ISO 9001 American Society of Mechanical Engineers – ASME NQA-1 Nuclear Regulatory commission –NRC 10CFR50.49/Appendix B Nuclear Procurement Issues Committee (NUPIC) Nuclear Industry Assessment Committee (NIAC) Reliability & Safety Ahead of Its Time Ultrol is considered a leading name in the nuclear power generating industry due to its demonstrated reliability and safety. As a proprietary formulation, Ultrol has a balance of properties such as maximum flame retardancy, long-term moisture stability, long-term thermal endurance and superior electricals that successfully sustain long-term qualification testing. The Ultrol radiation- and moisture-resistant line of wire and cable is ideal for safety and non-safety related nuclear facilities, including both indoor and outdoor applications in wet or dry conditions. General Cable’s manufacturing capabilities, experience and high-quality standards provide the platform for Ultrol’s reliability and safety, ahead of its time in the nuclear industry. ULTROL®… Still ahead of its time after 30 years Class 1E nuclear rated cables For more than three decades, General Cable has answered the needs of the nuclear power market with our Brand Rex ® Brand Ultrol insulated cables. Ultrol, a leading name in the nuclear power generating industry, is a flame-retardant, radiation- and moisture-resistant line of wire and cable qualified for a 40-year service life. Recommended for power plant generation, original equipment manufacturers (OEMs), and storage and waste management facilities worldwide – these cables are suitable for indoor and outdoor installations, and in wet or dry locations. General Cable’s broad manufacturing capability, proven experience and high quality standards provide the platform for leadership in this industry. Our exclusive Ultrol system provides proven reliability in a full line of cables recognized for use in Class 1E nuclear rated environments — from 600V single conductor switchboard and power cables to multi-conductor instrumentation, control, power and coaxial/triaxial cables. Ultrol® Class 1E Nuclear Single Conductor Switchboard and Power Cable Ultrol® SIS, Switchboard Wire, Class 1E Nuclear, 600V, 90ºC, VW-1, Class B, K & H, SIS Type and SIS/XHHW Type • • • • Conductor: 18 AWG thru 4/0 AWG tinned, annealed copper, Class B, Flexible Class K or Class H ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) - Gray Options: Conductor stranding • Bare copper • Full-colored insulation • UL Listed SIS/XHHW for sizes 14 AWG thru 4/0 AWG Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-95-658 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Heavy Wall, Single Conductor, Power Cable, Class 1E Nuclear, 600V, 90ºC, VW-1, SIS/XHHW Type and XHHW Type • • • • Conductor: 14 AWG thru 1000 kcmil tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) - Black Options: Conductor stranding • Full-colored insulation • UL Listed XHHW, RHH or RHW for sizes 14 AWG thru 1000 kcmil • CT USE and SUNLIGHT RESISTANT for 1/0 AWG and larger Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-95-658 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Dual Wall, Single Conductor, Power Cable, Class 1E Nuclear, 600V, 90ºC, VW-1, RHH/RHW Type • • • • • Conductor: 14 AWG thru 1000 kcmil tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) - Black ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • Full-colored insulation • UL Listed RHH or RHW or USE for sizes 14 AWG thru 1000 kcmil • CT USE and SUNLIGHT RESISTANT for 1/0 AWG and larger Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-95-658 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • NRC 10CFR50 • NUPIC • VW-1 Gerry Liskom • Market Manager, Nuclear [email protected] • 800.237.6419 x18712 Heidi Field • Product Specialist, Nuclear [email protected] •800.237.6419 x18726 General Cable • 1600 West Main Street • Willimantic, CT • 06226 03/07 Rev. 3 ULTROL®… Still ahead of its time after 30 years Class 1E nuclear rated cables Ultrol® Class 1E Nuclear Instrumentation Cable Ultrol® Instrumentation Cable, Multi-Conductor, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • Conductor: 18 AWG and 16 AWG tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color coded per ICEA Method 1, Table E-1 ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 300V • Overall galvanized steel or aluminum interlocked armor sheath Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-82-552 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Instrumentation Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • • Conductor: 18 AWG and 16 AWG tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color coded per ICEA Method 1, Table E-1 Overall Shield: Aluminum/polyester tape in contact with a stranded tinned copper drain wire ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 300V • Copper - mylar tape shield • Tinned copper braid shield • Overall galvanized steel or aluminum interlocked armor sheath Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-82-552 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Instrumentation Cable, Individually Shielded Pairs or Triads, Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • • • Conductor: 18 AWG and 16 AWG tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color-coded per ICEA Method 1; Pairs – black and white, Triads – black, white and red. One conductor in each pair/triad is printed alpha-numerically for easy identification. Individually Shielded: Pairs or triads are 100% shielded with an aluminum/polyester tape in contact with a stranded tinned copper drain wire Overall Shield: Aluminum/polyester tape in contact with a stranded tinned copper drain wire ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 300V • Copper - mylar tape shield • Tinned copper braid shield • Overall galvanized steel or aluminum interlocked armor sheath Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-82-552 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Gerry Liskom • Market Manager, Nuclear [email protected] • 800.237.6419 x18712 Heidi Field • Product Specialist, Nuclear [email protected] •800.237.6419 x18726 General Cable • 1600 West Main Street • Willimantic, CT • 06226 03/07 Rev. 3 ULTROL®… Still ahead of its time after 30 years Class 1E nuclear rated cables Ultrol® Class 1E Nuclear Multi-Conductor Control and Power Cable Ultrol® Control Cable, Multi-Conductor, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • Conductor: 14 AWG thru 10 AWG tinned, annealed copper, Class B stranding, 2 thru 37 conductors ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color coded per ICEA Method 1, Table E-1 ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 1kV • 2kV • E-2 color code • Overall galvanized steel or aluminum interlocked armor sheath Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-73-532 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Control Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • • Conductor: 14 AWG thru 10 AWG, tinned, annealed, copper, Class B stranding - 2 thru 37 conductors ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color coded per ICEA Method 1, Table E-1 Overall Shield: Aluminum/polyester tape in contact with a stranded tinned copper drain wire ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 1kV • 2kV • E-2 color code • Helical tinned copper tape shield • Longitudinal corrugated tinned copper tape shield • Overall galvanized steel or aluminum interlocked armor sheath Compliances: ANSI N45.2 • ASME NQA-1 • ICEA S-73-532 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Ultrol® Power Cable, 3 or 4 Conductors with Ground, Class 1E Nuclear, 600V, 90ºC, VW-1 • • • • • • • Conductor: 14 AWG thru 750 kcmil tinned, annealed copper, Class B stranding ® Insulation: Flame-retardant, heat-, moisture- and radiation-resistant, thermoset Ultrol Cross-Linked Polyethylene (FR-XLPE) Identification: Color coded per ICEA Method 4; black with printed numbers ® Grounding Conductor(s): Annealed tinned copper, Class B stranding, sized according to NEC requirements ® Jacket: Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon - Black Options: Conductor stranding • 1kV • 2kV • Full-colored insulation • Helical tinned copper tape shield • Longitudinal corrugated tinned copper tape shield • Overall galvanized steel or aluminum interlocked armor sheath Compliance: ANSI N45.2 • ASME NQA-1 • ICEA S-95-658 • ICEA T-29-520 • IEEE 323-1974 • IEEE 3831974 • IEEE 1202 • NRC 10CFR50 • NUPIC • VW-1 Gerry Liskom • Market Manager, Nuclear [email protected] • 800.237.6419 x18712 Heidi Field • Product Specialist, Nuclear [email protected] •800.237.6419 x18726 General Cable • 1600 West Main Street • Willimantic, CT • 06226 03/07 Rev. 3 ULTROL®… Still ahead of its time after 30 years Class 1E nuclear rated cables Ultrol® Class 1E Nuclear Coaxial and Triaxial Cables 50 Ohm Coax 0 Ohm Coax 50 Ohm Coax 75 Ohm Coax 75 Ohm Coax RG-58C/U Equivalent RG-174/U Equivalent RG-213/U Equivalent RG-59B/U Equivalent RG-11A/U Equivalent 89 Ohm Coax 95 Ohm Coax 95 Ohm Coax 75 Ohm Triax RG 22B/U Equivalent RG 62B/U Equivalent RG 71B/U Equivalent RG 11A/U Equivalent Compliances: ANSI N45.2 •. VW-1 • IEEE 323 • IEEE 383 • MIL-C-17 EQUIVALENT • NRC 10CFR50 General Cable’s Ultrol products have demonstrated their ability to deliver 40 years of reliable service by passing the stringent Loss of Coolant Accident (LOCA) and Steam Line Break (SLB) tests as well as postulated Design Basis Event (DBE) testing. All of General Cable’s nuclear-rated 1E products meet IEEE 323-1974 and IEEE 3831974 requirements. Compliances Franklin Reports • • • • • • ANSI ICEA IEEE • F-C5120-1 – 300V & 600V Constructions F-C5120-2 – Coaxial / Triaxial Constructions F-C5120-3 – All Constructions, 150 Day Total Testing Period F-C5120-4 – 300V Constructions Every Ultrol generating station cable is manufactured in conformity with the documented General Cable Quality Assurance program requirements for Nuclear Facilities and Quality Control procedures all under our ISO 9001 and ASME NQA-1 ‘commitment to quality’ organization. General Cable’s facility has maintained their nuclear status through regular audits by industry committees such as NUPIC as well as others that are listed below: Quality Assurance • • • International Standards Organization – ISO 9001 American Society of Mechanical Engineers – ASME NQA-1 Nuclear Regulatory Commission- NRC 10CFR50.49 • • • Nuclear Regulatory Commission- NRC 10CFR50 Appendix B Nuclear Procurement Issues Committee (NUPIC) Nuclear Industry Assessment Committee (NIAC) GENERAL CABLE and ULTROL are trademarks of General Cable Technologies Corporation. Hypalon is a registered trademark of the Dupont Corporation Gerry Liskom • Market Manager, Nuclear [email protected] • 800.237.6419 x18712 Heidi Field • Product Specialist, Nuclear [email protected] •800.237.6419 x18726 General Cable • 1600 West Main Street • Willimantic, CT • 06226 03/07 Rev. 3 NON-CLASS 1E COMMUNICATIONS CABLES General Cable’s non-Class 1E copper and fiber optic communications cables are designed and engineered to withstand the harsh environments associated with industrial and generating plant applications. From Category 5e and Category 3 low smoke cables for high-speed transmission to flameresistant heavy-duty, loose tube fiber optic cable constructions, General Cable’s highly engineered performance cables meet your exact communication requirements. Non-Class 1E Nuclear Copper & Fiber Optic Communications Cable Category 5e Data Communications Cable, Paired, Non-Class 1E, Low Smoke • • • • • • Conductor: 24 AWG solid bare copper Insulation: Fluorinated ethylene-propylene (FEP) Identification: Color code – Pair 1: blue-white/blue; Pair 2: orange-white/orange; Pair 3: green-white/green; Pair 4: brown-white/brown Jacket: Fluorinated ethylene-propylene (FEP) Options: Other colors Compliances: UL 444 Type CMP / TIA/EIA-568-B.2 / ISO/IEC 11801 / NFPA-262 (UL 910) CMP Category 3 Data Communications Cable, Paired, Non-Class 1E, Low-Smoke, Zero-Halogen • • • • • Conductor: 22 AWG solid bare copper Insulation: Low-Smoke, Zero-Halogen (LSZH) Polyolefin (PO) Identification: Color code – Pair 1: blue-white/blue; Pair 2: orange-white/orange; Pair 3: green-white/green; Pair 4: brown-white/brown; etc. Jacket: UV Resistant, Low-Smoke, Zero-Halogen (LSZH) Polyolefin (PO) - Black Compliances: CSA Type CMG / CAT 3 Electricals / ISO/IEC 11801 / CSA CMG FT4 (IEEE 1202) Fiber Optic Non-Class 1E, Flame Resistant Communications Cable – 1 to 36 and 37 to 48 Fiber Constructions • • • • • • Loose Tube Component: 6 or 12 fibers per tube Outer Strength Member: Contra-helical aramid yarn Inner Jacket: Black, Low-Smoke, Zero-Halogen (LSZH) Polymer Armor: Corrugated, .006 (0.15mm) thick, rodent resistant, chrome coated steel tape Outer Jacket: Black, Low-Smoke, Zero-Halogen (LSZH) Polymer Compliance: IEEE 383 / NEC 770-51(b) and 770-53(b) / ASTM E662 Issue 2 and NES 713 Issue 3 / Acid Gas per M24643, 1984 Gerry Liskom • Market Manager, Nuclear [email protected] • 800.237.6419 x18712 Heidi Field • Product Specialist, Nuclear [email protected] •800.237.6419 x18726 General Cable • 1600 West Main Street • Willimantic, CT • 06226 03/07 Rev. 3 ULTROL® Class 1E Nuclear Cables Specification Number 100 Ultrol® SIS Switchboard Wire, Class 1E Nuclear 600V, 90°C, VW-1, Class B, SIS Type and SIS/XHHW Type Product Construction: Conductor: • 18 AWG thru 1000 kcmil tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® CrossLinked Polyethylene (FR-XLPE) • Color code: Gray Print: • For 18 AWG & 16 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL FR- XLPE SIS TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG • For 14 AWG thru 4/0 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXAWG COPPER FR-XLPE SIS/XHHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG Note: Sizes 1/0 AWG & larger include: TRACEABILITY NUMBER & SEQUENTIAL FOOTAGE MARK • For 250 kcmil thru 1000 kcmil: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXXKCMIL COPPER FR-XLPE XHHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.1 Options: • Conductor stranding • Bare copper • Full-colored insulation • UL Listed SIS/XHHW for sizes 14 AWG thru 4/0 AWG • UL Listed XHHW for kcmil sizes Applications: • Ultrol SIS is a 600V single conductor, insulated, Class 1E rated switchboard wire • For use in Class 1E low voltage applications in operation and interconnection of protective devices where optimum performance is required. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Long-term moisture and radiation stability • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-95-658 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 100 Ultrol® SIS Switchboard Wire, Class 1E Nuclear 600V, 90°C, VW-1, Class B, SIS Type and SIS/XHHW Type ULTROL® SIS SWITCHBOARD WIRE, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1, CLASS B, SIS TYPE AND SIS/XHHW TYPE Catalog Number 326960.08 326970.08 326980.08 326990.08 327000.08 327010.08 327020.08 327030.08 327040.08 327050.08 327060.08 327070.08 327080.08 327090.08 327100.08 327110.08 327120.08 379360.08 379370.08 Cond. Size (AWG) 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 Min. Avg. Insulation Thickness Cond. Strand 7/.0152 7/.0192 7/.0242 7/.0305 7/.0385 7/.0486 7/.0612 7/.0772 7/.0974 19/.0664 19/.0745 19/.0837 19/.0940 19/.1055 37/.0822 37/.0973 37/.1162 61/.1109 61/.1280 Inches 0.030 0.030 0.030 0.030 0.030 0.045 0.045 0.045 0.045 0.055 0.055 0.055 0.055 0.055 0.065 0.065 0.065 0.080 0.080 mm 0.76 0.76 0.76 0.76 0.76 1.14 1.14 1.14 1.14 1.40 1.40 1.40 1.40 1.40 1.65 1.65 1.65 2.03 2.03 Nom. Cable Diameter Inches 0.108 0.118 0.133 0.152 0.175 0.236 0.273 0.320 0.379 0.437 0.476 0.521 0.571 0.627 0.695 0.798 0.927 1.137 1.287 mm 2.69 2.95 3.33 3.81 4.39 5.92 6.86 8.05 9.55 11.0 12.0 13.2 14.4 15.9 17.6 20.2 23.4 28.8 32.6 Copper Weight lbs/ kg/ 1000 ft. km 5 8 8 12 13 19 20 30 32 48 51 76 81 121 129 192 205 305 258 384 326 485 411 612 518 771 653 972 772 1149 1081 1609 1544 2297 2316 3446 3088 4595 Net Weight lbs/ 1000 ft. 9 13 19 27 41 68 101 154 237 298 371 462 575 717 852 1176 1659 2480 3279 kg/ km 14 19 28 41 60 100 151 229 353 444 552 687 856 1067 1268 1750 2468 3691 4879 Dimensions and weights are subject to industry tolerance. Page 2.2 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 125 Ultrol® SIS Switchboard Wire, Class 1E Nuclear 600V, 90°C, VW-1, Flexible Class K & H, SIS Type and SIS/XHHW Type Product Construction: Conductor: • 18 AWG thru 10 AWG tinned, annealed copper per ASTM B33; Class K stranding per ASTM B174 • 8 AWG thru 1000 kcmil tinned, annealed copper per ASTM B33; Class H stranding per ASTM B173 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® Cross-Linked Polyethylene (FR-XLPE) • Color code: Gray Print: • For 18 AWG & 16 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXAWG COPPER FR-XLPE SIS TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG • For 14 AWG thru 4/0 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXAWG COPPER FR-XLPE SIS/XHHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG Note: Sizes 1/0 AWG & larger include: TRACEABILITY NUMBER & SEQUENTIAL FOOTAGE MARK • For 250 kcmil thru 1000 kcmil: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXXKCMIL COPPER FR-XLPE RHH-RHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.3 Options: • Conductor stranding • Bare copper • Full-colored insulation • UL Listed SIS/XHHW for sizes 14 AWG thru 4/0 AWG • UL Listed XHHW for kcmil sizes Applications: • Ultrol SIS is a 600V flexible single conductor, insulated, Class 1E rated switchboard wire • For use in Class 1E low voltage applications in operation and interconnection of protective devices where optimum performance is required. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Long-term moisture and radiation stability • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-95-658 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 125 Ultrol® SIS Switchboard Wire, Class 1E Nuclear 600V, 90°C, VW-1, Flexible Class K & H, SIS Type and SIS/XHHW Type ULTROL® SIS SWITCHBOARD WIRE, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1, FLEXIBLE CLASS K & H, SIS TYPE AND SIS/XHHW TYPE Catalog Number 327130.08 327140.08 327150.08 327160.08 327170.08 327180.08 327190.08 327200.08 327210.08 327220.08 327230.08 327240.08 327250.08 327260.08 379310.08 379320.08 379330.08 379340.08 379350.08 Cond. Size (AWG) 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 Min. Avg. Insulation Thickness Cond. Strand 16/.010 26/.010 41/.010 65/.010 105/.010 133/.0111 133/.0140 133/.0177 133/.0223 259/.0180 259/.0202 259/.0227 259/.0255 259/.0286 427/.0242 427/.0286 427/.0342 703/.0327 703/.0377 Inches 0.030 0.030 0.030 0.030 0.030 0.045 0.045 0.045 0.045 0.055 0.055 0.055 0.055 0.055 0.065 0.065 0.065 0.080 0.080 mm 0.76 0.76 0.76 0.76 0.76 1.14 1.14 1.14 1.14 1.40 1.40 1.40 1.40 1.40 1.65 1.65 1.65 2.03 2.03 Nom. Cable Diameter Inches 0.108 0.119 0.133 0.150 0.174 0.257 0.299 0.353 0.420 0.476 0.520 0.571 0.628 0.714 0.761 0.874 1.034 1.286 1.458 mm 2.69 2.97 3.33 3.76 4.37 6.45 7.52 8.89 10.6 12.0 13.1 14.4 15.9 18.1 19.2 22.1 26.2 32.6 36.9 Copper Weight lbs/ 1000 ft. 5 8 13 20 33 52 82 132 208 266 334 422 533 670 795 1110 1590 2410 3205 kg/ km 7 12 19 30 50 77 122 196 310 396 497 628 793 997 1183 1652 2366 3586 4769 Net Weight lbs/ 1000 ft. 9 13 18 27 41 70 105 160 244 312 386 481 600 746 888 1221 1728 2611 3441 kg/ km 14 19 27 40 61 105 156 239 363 465 574 715 892 1110 1321 1817 2572 3886 5120 Dimensions and weights are subject to industry tolerance. Page 2.4 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 150 Ultrol® Heavy Wall, Single Conductor, Power Cable, Class 1E Nuclear 600V, 90°C, VW-1, RHH/RHW/USE Type Product Construction: Conductor: • 14 AWG thru 1000 kcmil tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® Cross-Linked Polyethylene (FR-XLPE) Black Print: • • For 14 AWG thru 4/0 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXAWG COPPER FR-XLPE RHH/RHW/USE TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG Note: Sizes 1/0 AWG & larger include: TRACEABILITY NUMBER & SEQUENTIAL FOOTAGE MARK For 250 kcmil thru 1000 kcmil: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXXKCMIL COPPER FR-XLPE RHH-RHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.5 Options: • Conductor stranding • Full-colored insulation • UL Listed RHH or RHW for sizes 14 AWG thru 1000 kcmil • CT USE and SUNLIGHT RESISTANT for 1/0 AWG and larger Applications: • Ultrol Power cable is a 600V, insulated heavy wall, single conductor Class 1E rated wire for use in demanding applications without additional jacketing protection in nuclear generating stations and where flame retardancy is critical. • For use in Class 1E low voltage power and lighting functions where optimum performance is required • May be installed in trays, conduit, ducts, or direct buried. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Long-term moisture and radiation stability • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-95-658 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 150 Ultrol® Heavy Wall, Single Conductor, Power Cable, Class 1E Nuclear 600V, 90°C, VW-1, RHH/RHW/USE Type ULTROL® HEAVY WALL, SINGLE CONDUCTOR, POWER CABLE, CLASS 1E NUCLEAR 600V, 90ºC, VW-1, RHH/RHW/USE TYPE Catalog Number 379380 379390 379400 379410 379420 384540 379440 379450 379460 379470 379480 379490 379500 379510 379520 379530 379540 Cond. Size (AWG) 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 Min. Avg. Insulation Thickness Cond. Strand 7/.0242 7/.0305 7/.0385 7/.0486 7/.0612 7/.0772 7/.0974 19/.0664 19/.0745 19/.0837 19/.0940 19/.1055 37/.0822 37/.0973 37/.1162 61/.1109 61/.1280 Inches 0.045 0.045 0.045 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.080 0.080 0.095 0.095 0.095 0.110 0.110 mm 1.14 1.14 1.14 1.52 1.52 1.52 1.52 2.03 2.03 2.03 2.03 2.03 2.41 2.41 2.41 2.79 2.79 Nom. Cable Diameter Inches 0.163 0.182 0.205 0.266 0.303 0.350 0.409 0.488 0.527 0.572 0.622 0.678 0.754 0.857 0.986 1.199 1.349 mm 4.14 4.62 5.21 6.76 7.70 8.89 10.4 12.4 13.4 14.5 15.8 17.2 19.2 21.8 25.0 30.5 34.3 Copper Weight lbs/ kg/ 1000 ft. km 13 19 20 30 32 48 51 76 81 121 129 192 205 305 258 384 326 485 411 612 518 771 653 972 772 1149 1081 1609 1544 2297 2316 3446 3088 4595 Net Weight lbs/ kg/ 1000 ft. km 22 33 32 47 46 68 74 110 109 162 163 242 247 368 319 474 393 585 486 723 601 894 746 1110 889 1323 1218 1813 1707 2540 2543 3783 3349 4983 Dimensions and weights are subject to industry tolerance. Page 2.6 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 175 Ultrol® Dual Wall, Single Conductor, Power Cable, Class 1E Nuclear 600V, 90°C, VW-1, RHH/RHW Type Product Construction: Conductor: • 14 AWG thru 1000 kcmil tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® CrossLinked Polyethylene (FR-XLPE) - Black Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® - Black Print: • For 14 AWG thru 4/0 AWG: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXAWG COPPER FR-XLPE RHH-RHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG Note: Sizes 1/0 AWG & larger include: TRACEABILITY NUMBER & SEQUENTIAL FOOTAGE MARK • For 250 kcmil thru 1000 kcmil: GENERAL CABLE BRAND REX BRAND (WC) ULTROL 1/C XXXKCMIL COPPER FR-XLPE RHH-RHW TYPE 600V 90ºC VW-1 NUCLEAR YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.7 Options: • Conductor stranding • Full-colored insulation • UL Listed RHH or RHW or USE for sizes 14 AWG thru 1000 kcmil • CT USE and SUNLIGHT RESISTANT for 1/0 AWG and larger Applications: • Ultrol Power cable is a 600V, insulated dual wall, single conductor Class 1E rated wire construction specifically designed for applications in nuclear generating stations and where additional jacketing protection is required. • For use in Class 1E low voltage power and lighting functions where optimum performance is required • May be installed in trays, conduit, ducts, or direct buried. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties • Long-term moisture and radiation stability • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-95-658 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 175 Ultrol® Dual Wall, Single Conductor, Power Cable, Class 1E Nuclear 600V, 90°C, VW-1, RHH/RHW Type ULTROL® DUAL WALL, SINGLE CONDUCTOR, POWER CABLE, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1, RHH/RHW TYPE Catalog Number 379550 379560 379570 379580 379590 379600 379610 379620 379630 379640 379650 379660 379670 379680 379690 378700 379710 Cond. Size (AWG) 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 Min. Avg. Insulation Thickness Cond. Strand 7/.0242 7/.0305 7/.0385 7/.0486 7/.0612 7/.0772 7/.0974 19/.0664 19/.0745 19/.0837 19/.0940 19/.1055 37/.0822 37/.0973 37/.1162 61/.1109 61/.1280 Inches 0.030 0.030 0.030 0.045 0.045 0.045 0.045 0.055 0.055 0.055 0.055 0.055 0.065 0.065 0.065 0.080 0.080 mm 0.76 0.76 0.76 1.14 1.14 1.14 1.14 1.40 1.40 1.40 1.40 1.40 1.65 1.65 1.65 2.03 2.03 Min. Avg. Jacket Thickness Inches 0.015 0.015 0.015 0.015 0.030 0.030 0.030 0.045 0.045 0.045 0.045 0.045 0.065 0.065 0.065 0.065 0.065 mm 0.38 0.38 0.38 0.38 0.76 0.76 0.76 1.14 1.14 1.14 1.14 1.14 1.65 1.65 1.65 1.65 1.65 Nom. Cable Diameter Inches 0.165 0.184 0.207 0.268 0.336 0.383 0.442 0.530 0.569 0.614 0.664 0.720 0.829 0.932 1.061 1.271 1.421 mm 4.19 4.67 5.26 6.81 8.53 9.73 11.2 13.5 14.5 15.6 16.9 18.3 21.1 23.7 27.0 32.3 36.1 Copper Weight lbs/ kg/ 1000 ft. km 13 19 20 30 32 48 51 76 81 121 129 192 205 305 258 384 326 485 411 612 518 771 653 972 772 1149 1081 1609 1544 2297 2316 3446 3088 4595 Net Weight lbs/ kg/ 1000 ft. km 23 34 32 48 46 69 75 112 119 177 175 260 261 388 340 506 416 620 511 760 629 935 776 1154 947 1410 1284 1911 1783 2653 2631 3915 3448 5131 Dimensions and weights are subject to industry tolerance. Page 2.8 Phone: (800) 237-6419 Ext. 8712 or 8726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 200 Ultrol® Instrumentation Cable, Multi-Conductor, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Conductor: • 18 AWG and 16 AWG tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® Cross-Linked Polyethylene (FR-XLPE) • Color code: Per ICEA Method 1, Table E-1 Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® - Black Print: • GENERAL CABLE BRAND REX BRAND (WC) ULTROL XX/C XXAWG COPPER FR-XLPE CSPE 600V 90°C YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Options: • Conductor stranding • 300V & 1000V • Overall galvanized steel or aluminum interlocked armor sheath Page 2.9 Applications: • Ultrol Instrumentation cable is a 600V multi-conductor, thermoset, Class 1E rated construction specifically designed for applications in nuclear generating stations and where flame retardancy is critical. • For use in Class 1E monitoring data recording and transmitting information on low energy circuits where shielding from external electrostatic interference is not required. • Can be installed in trays, conduit, ducts, or in direct burial applications. Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-82-552 (formerly ICEA S-66524 & S-19-81) Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Maximum flame-retardancy • Long-term moisture and radiation stability • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Free stripping for ease of termination Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Phone: (800) 237-6419 Ext. 8712 or 8726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 200 Ultrol® Instrumentation Cable, Multi-Conductor, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® INSTRUMENTATION CABLE, MULTI-CONDUCTOR, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1 Catalog Number 377550 Cond. No. of Size Cond. (AWG) 2/C Flat 18 Min. Avg. Insulation Thickness Min. Avg. Jacket Thickness Cond. Strand 7/.0152 Inches 0.025 mm 0.64 Inches 0.045 mm 1.14 377560 377570 377580 377590 377600 377610 377620 377630 377640 377650 377660 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 18 18 18 18 18 18 18 18 18 18 18 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.060 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.52 1.52 1.52 1.52 377670 2/C Flat 16 7/.0192 0.025 0.64 0.045 1.14 377680 377690 377700 377710 377720 377730 377740 377750 377760 377770 377780 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 16 16 16 16 16 16 16 16 16 16 16 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.045 0.045 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.060 0.080 1.14 1.14 1.14 1.14 1.14 1.14 1.52 1.52 1.52 1.52 2.03 Nom. Cable Diameter Inches mm 0.188 x 4.78 x 0.306 7.77 0.289 0.304 0.329 0.357 0.387 0.446 0.500 0.613 0.706 0.751 0.809 7.34 7.72 8.36 9.07 9.83 11.3 12.7 15.6 17.9 19.1 20.6 0.198 x 5.03 x 0.306 7.77 0.309 0.325 0.353 0.384 0.414 0.483 0.571 0.663 0.765 0.815 0.919 7.85 8.26 8.97 9.75 10.5 12.3 14.5 16.8 19.4 20.7 23.3 Copper Weight lbs/ kg/ 1000 ft. km 10 15 Net Weight lbs/ kg/ 1000 ft. km 43 64 10 15 20 25 35 46 51 96 127 151 188 15 23 30 38 53 68 76 143 189 225 280 48 52 68 75 95 118 150 236 302 348 420 71 77 101 112 141 176 223 351 449 518 625 16 24 52 77 16 24 32 40 57 73 97 154 203 244 300 24 36 48 60 84 108 145 229 302 363 447 54 66 81 97 124 156 217 313 401 507 603 80 98 121 144 185 232 323 466 597 755 897 Insulated Conductor Diameter (Inches) 18 AWG (.10) and 16 AWG (.11). Dimensions and weights are subject to industry tolerance. Page 2.10 Phone: (800) 237-6419 Ext. 8712 or 8726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 225 Ultrol® Instrumentation Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Conductor: • 18 AWG and 16 AWG tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® CrossLinked Polyethylene (FR-XLPE) • Color code: Per ICEA Method 1, Table E-1 Overall Shield: • Aluminum/polyester tape in contact with a stranded tinned copper drain wire Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® - Black Print: • GENERAL CABLE BRAND REX BRAND (WC) ULTROL XX/C XXAWG COPPER FR-XLPE (SHIELDED) CSPE 600V 90°C YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Options: • Conductor stranding • 300V & 1000V • Copper/mylar tape shield with drain wire • Tinned copper braid shield • Overall galvanized steel or aluminum interlocked armor sheath Applications: • Ultrol Instrumentation cable is a 600V overall shielded multi-conductor, thermoset, Class 1E rated construction specifically designed for applications in nuclear generating stations and where flame retardancy is critical. • Designed for use on circuits where overall shielding is required to protect from external electrostatic interference, but not shielding between conductor. • Can be installed in trays, conduit, ducts, or in direct burial applications. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Maximum flame-retardancy • Long-term moisture and radiation stability Features: (con’t) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-82-552 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Page 2.11 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 225 Ultrol® Instrumentation Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® INSTRUMENTATION CABLE, MULTI-CONDUCTOR, OVERALL SHIELD, CLASS 1E NUCLEAR 600V, 90ºC, VW-1 Catalog Number 377800 377810 377820 377830 377840 377850 377860 377870 377880 377890 377900 377910 377920 377930 377940 377950 377960 377970 377980 377990 378000 378010 Cond. No. of Size Cond. (AWG) 2/C 18 3/C 18 4/C 18 5/C 18 7/C 18 9/C 18 12/C 18 19/C 18 25/C 18 30/C 18 37/C 18 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 16 16 16 16 16 16 16 16 16 16 16 Min. Avg. Insulation Thickness Drain Min. Avg. Wire Jacket Thickness (AWG) Nom. Cable Diameter Cond. Strand 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 Inches 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 mm 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 Size 20 20 20 20 20 20 20 20 20 20 20 Inches 0.045 0.045 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.060 0.080 mm 1.14 1.14 1.14 1.14 1.14 1.14 1.52 1.52 1.52 1.52 2.03 Inches 0.291 0.306 0.332 0.399 0.428 0.488 0.571 0.654 0.747 0.793 0.890 mm 7.39 7.77 8.43 10.1 10.9 12.4 14.5 16.6 19.0 20.1 22.6 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 18 18 18 18 18 18 18 18 18 18 18 0.045 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.060 0.080 0.080 1.14 1.14 1.14 1.14 1.14 1.52 1.52 1.52 1.52 2.03 2.03 0.309 0.325 0.353 0.433 0.465 0.561 0.620 0.711 0.814 0.904 0.967 7.85 8.26 8.97 11.0 11.8 14.3 15.8 18.1 20.7 23.0 24.6 Copper Weight lbs/ kg/ 1000 ft. km 13 20 18 27 23 35 29 42 39 57 49 73 64 96 99 148 130 194 155 231 191 284 21 29 37 46 62 78 103 159 208 249 305 32 44 56 68 92 116 153 237 310 371 454 Net Weight lbs/ kg/ 1000 ft. km 53 79 57 85 74 110 81 121 101 150 125 186 157 234 243 362 309 460 356 530 428 637 61 73 88 104 131 164 224 321 109 516 612 91 109 131 155 195 244 333 478 609 768 911 Insulated Conductor Diameter (Inches) 18 AWG (.10) and 16 AWG (.11). Dimensions and weights are subject to industry tolerance. Page 2.12 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 250 Ultrol® Instrumentation Cable, Individually Shielded Pairs or Triads, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Conductor: • 18 AWG and 16 AWG tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Options: • Conductor stranding • 300V & 1000V • Copper/ mylar tape shield with drain wire • Tinned copper braid shield • Overall galvanized steel or aluminum interlocked armor sheath Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® CrossLinked Polyethylene (FR-XLPE) Applications: • Color code: Per ICEA Method 1 — Pairs: • Ultrol Instrumentation cable is 600V black and white; Triads: black, white and individual shielded pairs or triads with red. One conductor in each pair/triad is overall shield, thermoset, Class 1E rated printed alpha-numerically for easy constructions specifically designed for identification applications in nulcear generating stations and where flame retardancy is critical. Shields: • Designed for use on critical circuits • Individually shielded: pairs or triads are where total isolation is required between 100% shielded with an aluminum/polyester pairs/triads and from external tape in contact with a stranded tinned interference. copper drain wire • Can be installed in trays, conduit, ducts, • Overall shield: aluminum/polyester tape in or in direct burial applications. contact with a stranded tinned copper drain wire Features: Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® - Black Print: • GENERAL CABLE BRAND REX BRAND (WC) ULTROL XX/PR OR TRIADS XXAWG COPPER FR-XLPE (SHIELDED) CSPE 600V 90°C YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.13 • Rated at 90ºC • Fully traceable • • • • Qualified for 40-year service life Radiation resistant (up to 200 megarads) Maximum flame-retardancy Long-term moisture and radiation stability Features: (con’t) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-82-552 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 250 Ultrol® Instrumentation Cable, Individually Shielded Pairs or Triads, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® INSTRUMENTATION CABLE, INDIVIDUALLY SHIELDED PAIRS OR TRIADS, OVERALL SHIELD, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1 Min. Avg. Insulation Thickness Drain Wire Size Min. Avg. Jacket Thickness Nom. Cable Diameter Copper Weight lbs/ kg/ 1000 ft. km 30 45 43 65 57 85 70 105 97 145 125 186 165 246 259 385 Net Weight lbs/ kg/ 1000 ft. km 129 192 159 237 226 336 267 397 291 433 362 539 500 744 664 988 Catalog Number 378040 378050 378060 378070 378080 378090 378100 378110 No. of Cond. 2 SPS 3 SPS 4 SPS 5 SPS 7 SPS 9 SPS 12 SPS 19 SPS Cond. Size (AWG) 18 18 18 18 18 18 18 18 378120 378130 378140 378150 378160 378170 378180 378190 2 SPS 3 SPS 4 SPS 5 SPS 7 SPS 9 SPS 12 SPS 19 SPS 16 16 16 16 16 16 16 16 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 18 18 18 18 18 18 18 18 0.045 0.060 0.060 0.060 0.060 0.080 0.080 0.080 1.14 1.52 1.52 1.52 1.52 2.03 2.03 2.03 0.495 0.556 0.608 0.665 0.725 0.887 0.996 1.164 12.6 14.1 15.4 16.9 18.4 22.5 25.3 29.6 48 69 91 113 156 199 264 414 71 103 135 168 232 296 393 616 166 222 284 342 376 517 651 882 247 330 423 509 560 769 969 1313 378200 378210 378220 378230 378240 378250 378260 378270 2 STS 3 STS 4 STS 5 STS 7 STS 9 STS 12 STS 19 STS 18 18 18 18 18 18 18 18 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 20 20 20 20 20 20 20 20 0.045 0.045 0.060 0.060 0.060 0.060 0.080 0.080 1.14 1.14 1.52 1.52 1.52 1.52 2.03 2.03 0.489 0.519 0.599 0.655 0.714 0.833 0.979 1.145 12.4 13.2 15.2 16.6 18.1 21.2 24.9 29.1 40 59 77 96 133 170 226 356 60 87 115 143 198 253 336 530 172 215 308 364 400 493 685 910 256 320 458 542 595 734 1019 1354 378280 378290 378300 378310 378320 378330 378340 378350 2 STS 3 STS 4 STS 5 STS 7 STS 9 STS 12 STS 19 STS 16 16 16 16 16 16 16 16 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 7/.0192 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 18 18 18 18 18 18 18 18 0.060 0.060 0.060 0.060 0.060 0.080 0.080 0.080 1.52 1.52 1.52 1.52 1.52 2.03 2.03 2.03 0.554 0.587 0.642 0.704 0.768 0.939 1.055 1.236 14.1 14.9 16.3 17.9 19.5 23.9 26.8 31.4 64 94 124 154 213 272 361 569 96 139 185 229 317 405 537 847 223 300 389 465 515 709 892 1208 332 447 579 692 766 1055 1328 1798 Cond. Strand 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 7/.0152 Inches 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 mm 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 AWG 20 20 20 20 20 20 20 20 Inches 0.045 0.045 0.060 0.060 0.060 0.060 0.080 0.080 mm Inches 1.14 0.462 1.14 0.490 1.52 0.567 1.52 0.619 1.52 0.673 1.52 0.784 2.03 0.923 2.03 1.077 mm 11.7 12.5 14.4 15.7 17.1 19.9 23.4 27.4 Insulated Conductor Diameter (Inches) 18 AWG (.10) and 16 AWG (.11). Dimensions and weights are subject to industry tolerance. Page 2.14 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 275 Ultrol® Control Cable, Multi-Conductor, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Conductor: • 14 AWG thru 10 AWG tinned, annealed copper; Class B stranding; 2 thru 37 conductors Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® Cross-Linked Polyethylene (FR-XLPE) • Color code: Per ICEA Method 1, Table E-1 Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® Black Print: • GENERAL CABLE BRAND REX BRAND (WC) ULTROL XX/C XXAWG COPPER FR-XLPE CSPE 600V 90°C YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.15 Options: • Conductor stranding • 1kV & 2kV • E-2 color code • Overall galvanized steel or aluminum interlocked armor sheath Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-73-532 (formerly ICEA S-66524 & S-19-81) Applications: • Ultrol Control cable is a 600V multiconductor, thermoset, Class 1E rated construction specifically designed for applications in nulcear generating stations and where flame retardancy is critical. • For use in Class 1E power distribution and control circuits for power lighting, control and signal circuits. • Can be installed in trays, conduit, ducts, or in direct burial applications. Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties. • Long term moisture and radiation stability • Free stripping for ease of termination Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 275 Ultrol® Control Cable, Multi-Conductor, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® CONTROL CABLE, MULTI-CONDUCTOR, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1 Catalog Number 378360 Cond. No. of Size Cond. (AWG) 2/C Flat 14 Min. Avg. Insulation Thickness Min. Avg. Jacket Thickness Cond. Strand 7/.0242 Inches 0.030 mm 0.76 Inches 0.045 mm 1.14 378370 378380 378390 378400 378410 378420 378430 378440 378450 378460 378470 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 14 14 14 14 14 14 14 14 14 14 14 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.045 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.080 0.080 0.080 1.14 1.14 1.14 1.14 1.14 1.52 1.52 1.52 2.03 2.03 2.03 378500 2/C Flat 12 7/.0305 0.030 0.76 0.045 1.14 378510 378520 378530 378540 378550 378560 378570 378580 378590 378600 378610 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 12 12 12 12 12 12 12 12 12 12 12 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.045 0.045 0.045 0.045 0.060 0.060 0.060 0.080 0.080 0.080 0.080 1.14 1.14 1.14 1.14 1.52 1.52 1.52 2.03 2.03 2.03 2.03 378640 2/C Flat 10 7/.0385 0.030 0.76 0.045 1.14 378650 378660 378670 378680 378690 378700 378710 378720 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 10 10 10 10 10 10 10 10 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.045 0.045 0.045 0.060 0.060 0.060 0.080 0.080 1.14 1.14 1.14 1.52 1.52 1.52 2.03 2.03 Nom. Cable Diameter Inches mm 0.223 x 5.66 x 0.356 9.04 0.359 0.379 0.414 0.452 0.492 0.603 0.675 0.785 0.951 1.013 1.091 9.12 9.63 10.5 11.5 12.5 15.3 17.2 19.9 24.2 25.7 27.7 0.242 x 6.15 x 0.394 10.01 0.397 0.420 0.460 0.509 0.579 0.671 0.754 0.923 1.067 1.138 1.227 10.1 10.7 11.7 12.9 14.7 17.1 19.2 23.4 27.1 28.9 31.2 0.265 x 6.73 x 0.440 11.18 0.443 0.470 0.515 0.595 0.648 0.754 0.890 1.038 11.3 11.9 13.1 15.1 16.5 19.2 22.6 26.4 Copper Weight lbs/ kg/ 1000 ft. km 25 38 Net Weight lbs/ kg/ 1000 ft. km 78 116 26 38 51 64 90 116 155 245 321 385 476 38 57 76 95 134 173 231 365 478 573 708 82 93 116 135 190 262 322 505 630 790 880 121 138 173 201 283 390 479 752 938 1176 1310 41 60 95 141 41 61 81 102 143 184 245 389 512 613 756 61 91 121 152 213 274 365 579 762 912 1125 106 123 172 205 276 360 456 705 875 1015 1223 158 183 256 305 411 536 679 1049 1302 1511 1820 64 96 132 196 65 97 130 162 227 292 390 614 96 144 194 241 338 435 580 918 140 170 251 309 374 523 658 976 208 253 374 460 557 778 979 1453 Insulated Conductor Diameter (Inches) 14 AWG (.14), 12 AWG (.16) and 10 AWG (.18). Dimensions and weights are subject to industry tolerance. Page 2.16 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 325 Ultrol® Power Cable, 3 or 4 Conductors with Ground, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Conductor: • 14 AWG thru 750 kcmil tinned, annealed copper per ASTM B33; Class B stranding per ASTM B8 Insulation: • Flame-retardant, heat, moisture and radiation resistant, thermoset Ultrol® CrossLinked Polyethylene (FR-XLPE) • Color code: Per ICEA Method 4; black with printed numbers Grounding Conductor(s): • Annealed tinned copper, Class B stranding, sized according to NEC® requirements Jacket: • Heavy-duty Chlorosulphonated Polyethylene (CSPE), commonly referred to as Hypalon® - Black Print: GENERAL CABLE BRAND REX • Brand (WC) ULTROL XX/C XXAWG COPPER FR-XLPE CSPE 600V 90ºC YEAR OF MFG TRACEABILITY NUMBER SEQUENTIAL FOOTAGE MARK Page 2.19 Options: • Conductor stranding • 1kV & 2kV • Full-colored insulation • Helical tinned copper tape shield • Longitudinal corrugated tinned copper tape shield • Overall galvanized steel or aluminum interlocked armor sheath Applications: • Ultrol Power cable is a 600V multiconductor, thermoset, Class 1E rated construction specifically designed for applications in nuclear generating stations and where flame retardancy is critical. • For use in Class 1E power distribution and control circuits for power lighting, control and signal circuits. • Can be installed in trays, conduit, ducts, or in direct burial applications. Features: • Rated at 90ºC • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Long-term thermal endurance and superior electricals • Excellent mechanical cut through properties • Long-term moisture and radiation stability • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-95-658 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on spools on nonreturnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 325 Ultrol® Power Cable, 3 or 4 Conductors with Ground, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® POWER CABLE, 3 OR 4 CONDUCTORS WITH GROUND, CLASS 1E NUCLEAR, 600V, 90ºC, VW-1 Cond. Size Cond. (AWG) Strand 8 7/.0486 8 7/.0486 Catalog Number 379050 379060 No. of Cond. 3/C 4/C 379070 379080 3/C 4/C 6 6 379090 379100 3/C 4/C 379110 379120 Min. Avg. Insulation Thickness Min. Avg. Ground Jacket Wire Thickness Size (AWG) Inches mm 10 0.060 1.52 10 0.060 1.52 Inches 0.045 0.045 mm 1.14 1.14 7/.0612 7/.0612 0.045 0.045 1.14 1.14 8 8 0.060 0.060 4 4 7/.0772 7/.0772 0.045 0.045 1.14 1.14 8 8 3/C 4/C 2 2 7/.0974 7/.0974 0.045 0.045 1.14 1.14 379130 379140 3/C 4/C 1 1 19/.0664 19/.0664 0.045 0.045 379150 379160 3/C 4/C 1/0 1/0 19/.0745 19/.0745 379170 379180 3/C 4/C 2/0 2/0 379190 379200 3/C 4/C 379210 379220 Nom. Cable Diameter Copper Weight lbs/ kg/ 1000 ft. km 187 278 238 354 Net Weight lbs/ kg/ 1000 ft. km 316 470 391 582 Inches 0.629 0.690 mm 16.0 17.5 1.52 1.52 0.708 0.779 18.0 19.8 297 379 442 564 461 573 686 853 0.060 0.080 1.52 2.03 0.810 0.932 20.6 23.7 442 572 658 851 680 851 1012 1267 6 6 0.080 0.080 2.03 2.03 0.977 1.075 24.8 27.3 701 908 1043 1351 988 1246 1470 1854 1.14 1.14 6 6 0.080 0.080 2.03 2.03 1.059 1.167 26.9 29.6 861 1122 1281 1670 1207 1533 1796 2281 0.055 0.055 1.40 1.40 6 6 0.080 0.080 2.03 2.03 1.186 1.309 30.1 33.3 1066 1395 1586 2076 1446 1847 2152 2749 19/.0837 19/.0837 0.055 0.055 1.40 1.40 6 6 0.080 0.080 2.03 2.03 1.283 1.418 32.6 36.0 1323 1737 1969 2585 1749 2246 2603 3343 3/0 3/0 19/.0940 19/.0940 0.055 0.055 1.40 1.40 4 4 0.080 0.080 2.03 2.03 1.391 1.538 35.3 39.1 1694 2217 2521 3299 2163 2778 3219 4134 3/C 4/C 4/0 4/0 19/.1055 19/.1055 0.055 0.055 1.40 1.40 4 4 0.080 0.110 2.03 2.79 1.511 1.734 38.4 44.0 2102 2760 3128 4107 2638 3512 3926 5227 379230 379240 3/C 4/C 250 250 37/.0822 37/.0822 0.065 0.065 1.65 1.65 4 4 0.080 0.110 2.03 2.79 1.658 1.898 42.1 48.2 2460 3239 3661 4820 3194 4101 4753 6103 379250 379260 3/C 4/C 350 350 37/.0973 37/.0973 0.065 0.065 1.65 1.65 3 3 0.110 0.110 2.79 2.79 2.146 1.940 54.5 49.3 3437 4517 5115 6722 4320 5585 6429 8312 379270 379280 3/C 4/C 500 500 37/.1162 37/.1162 0.065 0.065 1.65 1.65 2 2 0.110 0.110 2.79 2.79 2.218 2.458 56.3 62.4 4866 6424 7242 9560 5903 7646 8785 11379 379290 379300 3/C 4/C 750 750 61/.1109 61/.1109 0.080 0.080 2.03 2.03 1 1 0.110 0.140 2.79 3.56 2.670 3.025 67.8 76.8 7249 9585 10788 14264 8831 11463 13142 17059 Dimensions and weights are subject to industry tolerance. Phone: (800) 237-6419 Ext.1 8712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 300 Ultrol® Control Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 Product Construction: Options: • Conductor stranding • 1kV & 2kV • E-2 color code • Helical copper tape shield Insulation: • Longitudinal corrugated tinned copper tape • Flame-retardant , heat, moisture and radiation shield resistant, thermoset Ultrol® Cross-Linked • Overall galvanized steel or aluminum Polyethylene (FR-XLPE) interlocked armor sheath • Color code: per ICEA Method 1, Table E-1 Applications: Overall Shield: • Ultrol Control cable is a 600V overall • Aluminum/polyester tape in contact with a shielded multi-conductor, thermoset, Class stranded tinned copper drain wire 1E rated construction specifically designed for applications in nuclear generating Jacket: stations and where flame retardancy is • Heavy-duty Chlorosulphonated Polyethylene critical. (CSPE), commonly referred to as • Where optimum performance is required Hypalon® — Black for use on Class 1E circuits when shielding from external electrostatic interference is Print: required. • GENERAL CABLE BRAND REX • Can be installed in trays, conduit, ducts, or BRAND (WC) ULTROL XX/C XXAWG in direct burial applications. COPPER FR-XLPE (SHIELDED) CSPE 600V 90°C YEAR OF MFG Features: TRACEABILITY NUMBER • Rated at 90ºC SEQUENTIAL FOOTAGE MARK • Fully traceable • Qualified for 40-year service life • Radiation resistant (up to 200 megarads) • Maximum flame-retardancy • Long-term moisture and radiation stability • Long-term thermal endurance and superior electricals Conductor: • 14 AWG thru 10 AWG, tinned, annealed, copper; Class B stranding; 2 thru 37 conductors. Page 2.17 Features: (con’t) • Excellent mechanical cut through properties. • Free stripping for ease of termination Industry Compliances: • Class 1E Qualified in accordance with IEEE 323-1974 and IEEE 383-1974 • ANSI N45.2 • ICEA S-73-532 (formerly ICEA S-66524 & S-19-81) Flame Test Compliances: • IEEE 383 (70,000 BTU/hr) as modified by NRC Reg. Guide 1.131 • IEEE 383 (70,000 BTU/hr) • IEEE 1202 (70,000 BTU/hr) • ICEA T-29-520 (210,000 BTU/hr) • UL VW-1 Other: • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 • NUPIC Packaging: • Material to be shipped on non-returnable wooden reels Hypalon is a registered trademark of the Dupont Corporation. Phone: (800) 237-6419 Ext: 18712 or 18726 www.generalcable.com ULTROL® Class 1E Nuclear Cables Specification Number 300 Ultrol® Control Cable, Multi-Conductor, Overall Shield, Class 1E Nuclear 600V, 90°C, VW-1 ULTROL® CONTROL CABLE, MULTI-CONDUCTOR, OVERALL SHIELD, CLASS 1E NUCLEAR 600V, 90ºC, VW-1 Min. Avg. Insulation Thickness Min. Avg. Drain Jacket Wire Thickness Size (AWG) Inches mm 16 0.045 1.14 16 0.045 1.14 16 0.045 1.14 16 0.045 1.14 16 0.060 1.52 16 0.060 1.52 16 0.060 1.52 16 0.080 2.03 16 0.080 2.03 16 0.080 2.03 16 0.080 2.03 Catalog Number 378750 378760 378770 378780 378790 378800 378810 378820 378830 378840 378850 No. of Cond. 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C Cond. Size (AWG) 14 14 14 14 14 14 14 14 14 14 14 378860 378870 378880 378890 378900 378910 378920 378930 378940 378950 378960 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 25/C 30/C 37/C 12 12 12 12 12 12 12 12 12 12 12 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 7/.0305 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 14 14 14 14 14 14 14 14 14 14 14 0.045 0.045 0.045 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.080 378970 378980 378990 379000 379010 379020 379030 379040 2/C 3/C 4/C 5/C 7/C 9/C 12/C 19/C 10 10 10 10 10 10 10 10 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 7/.0385 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 12 12 12 12 12 12 12 12 0.045 0.045 0.045 0.060 0.060 0.080 0.080 0.080 Cond. Strand 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 7/.0242 Inches 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 mm 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 Nom. Cable Diameter Copper Weight lbs/ kg/ 1000 ft. km 34 50 47 69 59 88 72 108 98 146 124 185 163 243 251 374 330 491 394 586 484 720 Net Weight lbs/ kg/ 1000 ft. km 92 137 103 153 127 189 146 217 202 301 274 408 335 499 519 772 644 958 806 1200 994 1479 Inches 0.359 0.379 0.414 0.512 0.582 0.663 0.736 0.888 1.014 1.076 1.154 mm 9.12 9.63 10.5 13.0 14.8 16.8 18.7 22.6 25.8 27.3 29.3 1.14 1.14 1.14 1.52 1.52 1.52 1.52 2.03 2.03 2.03 2.03 0.397 0.420 0.460 0.607 0.653 0.745 0.828 0.997 1.141 1.211 1.301 10.0 10.7 11.7 15.4 16.6 18.9 21.0 25.3 29.0 30.8 33.1 54 74 94 115 156 197 258 401 525 626 769 80 110 140 171 232 293 384 597 781 932 1144 122 139 188 221 292 376 472 721 892 1032 1240 182 207 280 329 435 560 702 1073 1328 1536 1845 1.14 1.14 1.14 1.52 1.52 2.03 2.03 2.03 0.443 0.470 0.515 0.688 0.740 0.887 0.982 1.130 11.3 11.9 13.1 17.5 18.8 22.5 24.9 28.7 85 118 150 183 248 313 411 638 127 176 223 272 369 466 612 950 165 195 276 334 401 549 684 1001 246 290 411 497 597 817 1018 1490 Insulated Conductor Diameter (Inches) 14 AWG (.14), 12 AWG (.16) and 10 AWG (.18). Dimensions and weights are subject to industry tolerance. Page 2.18 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com CLASS 1E COAXIAL AND TRIAXIAL INTRODUCTION: ULTROL® is the General Cable registered trademark for its flame resistant, radiation resistant and moisture resistant wires and cables qualified for service in nuclear power generating stations. They have excellent electrical properties and a projected 40-year service life capability. ULTROL products are available in a broad range of types — power and control, instrumentation, communication and coaxial cables, and switchboard wires. They are recommended for all types of generating plants (nuclear, fossil fuel, hydroelectric) and suitable for indoor and outdoor installations, in wet or dry locations. They may be placed in metal trays, conduit and underground duct, supported by messenger or direct buried. The following catalog pages discuss the Brand Rex brand ULTROL coaxial and triaxial cable product line offering, where standard MIL Spec coaxial cables are unsuitable for the user's particular application. ULTROL COAXIAL AND TRIAXIAL CABLE Coaxial and triaxial cables are specifically designed to transmit radio frequency electrical energy in electronic systems. A basic coaxial cable consists of an inner conductor, a uniform dielectric transmission path, an outer conductor surrounding the dielectric (usually braided to provide cable flexibility) and an overall protective jacket. The signal is transmitted through the dielectric medium and contained by the inner conductor and the outer braid (shield). CABLE TYPES The cables may be divided into two general categories. Coaxial Cables. A center conductor (or conductors) covered with a uniform layer of insulation compound, a single or double metallic braided shield and an outer protective jacket. Triaxial Cables. Coaxial cable construction through the first shield, followed by a second layer of insulation compound, a second metallic shield and an outer protective jacket. This construction differs from double shielded coaxial cables in that here the two shields are separated from each other by an insulation layer. In double shielded coaxial cables, no such layer is present and the second shield is applied directly over and in contact with the first shield. SELECTION FACTORS The following factors should be considered when selecting a cable for a particular application. Impedance Uniformity. The coaxial cable's impedance should match the impedance of the connector and terminating device. Impedance mismatch causes some of the signal to be reflected toward its source. Capacitance. Capacitance is a function of impedance and dielectric material. The higher the impedance, the lower the capacitance. System requirements usually determine maximum allowable capacitance. Velocity of Propagation. The velocity of propagation is the speed of transmission of the signal through the dielectric as compared with its speed in air taken at 100%. The velocity of propagation is a function of the dielectric and does not vary from cable to cable as long as the same dielectric is used. DC Loop Resistance. DC loop resistance is a function of center conductor size and braided shield size. Larger low impedance cables have lower DC loop resistance than smaller high impedance cables. Shielding. Shielding is necessary to prevent electrical interference from entering or the transmitted signal from leaving the coaxial cable. The general purpose shield, a single braid, provides 95% minimum coverage. A double braid increases shielding effectiveness. The triaxial construction, with a dielectric layer between the shields, gives even greater shield effectiveness. Low Noise. Heavy flexing or stressing of the coaxial cable may generate mechanical noises in the cable shield. Such noise may be reduced by applying a layer of semiconductive material between the core dielectric and braided shield or by applying an aluminum/polyester laminate tape directly over the braided shield. Where necessary to provide maximum signal isolation from external low frequency interface, two alternatives are available: (1) Up to 10 MHz, a balanced line consisting of two identical, individually insulated conductors twisted together (Twinax). The pair is covered with cross-linked polyethylene compound to form the cable core. (2) At all frequencies, a laminated aluminum polyester tape applied directly over the outer metallic braid. This braid is applied helically (25% minimum overlap) and offers 100% coverage without significant changes in cable dimensions. QUALIFICATION ULTROL coaxial and triaxial cables have flame-retardant cross-linked polyethylene insulation and heavy-duty Hypalon® or cross-linked polyethylene jackets. They have undergone comprehensive long-term qualification testing for use in nuclear generating stations. Many phases of this ongoing program continue to be expanded to meet the concerns and changing needs of electric utilities. The basic General Cable qualification program assures users that each cable has an acceptable balance of the properties. Hypalon is a registered trademark of DuPont Corporation. Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com Ultrol® Coaxial and Triaxial Cable, Class 1E Catalog No. CS50060 204330 CS50116 204220 CS50285 204310 CS75146 204200 CS75285 204190 Type Equivalent Cond. / O.D. CS95146 204210 CD95146 204300 TS75285 204250 InterJacket Wall shield Outer Shield / O.D. Insulation Net Wgt. lbs/ 1000 ft Braid Strength (lbs.) Bend Radius (In.) Cable Area (Sq.In.) Imped. (Ohm) Cap. (pf/ft) Veloc. Of Prop (%) DC Loop Insul. Resis. Resis. (megohms/ (Ohm/ 1000 1000 ft ft) I.R. Btwn Shields (megohms/ 1000 ft Max. Opr. Volt. (volts/ rms) Diel. Strth (volts/ rms) 50 Ohm Coax RG-174/U 7/34 AWG .021 XLPE BC /.019 / .060 Nom. - - 38 AWG TC Braid 95% Min. .011 XLPE / .100 Nom 8 18.4 0.4 0.0079 50 31.8 64 110.99 25,000 - 1100 4500 50 Ohm Coax RG-58C/U 10/30 AWG .041 XLPE TC / .036 / .119 Nom. - - 36 AWG TC Braid 95% Min. .027 Hypalon / .195 Nom. 27 36 0.78 0.03 50 31.8 64 15.74 26,000 - 1400 5000 50 Ohm Coax RG-213/U 7/.0284 .100 XLPE AWG TC / / .285 Nom. .085 - - 33 AWG TC Braid 95% Min. .044 Hypalon / .405 Nom. 113.5 160 1.62 0.129 50 31.8 64 3.13 26,000 - 3700 10000 75 Ohm Coax RG-59B/U 16/36 AWG .062 XLPE TC / .023 / .148 Nom. - - 34 AWG TC Braid 95% Min. .033 Hypalon / .242 Nom. 38.2 70 0.97 0.046 75 21.2 64 31.04 40,000 - 2200 7000 75 Ohm Coax RG-11A/U 7/27 AWG .121 XLPE TC /.043 / .285 Nom. - - 33 AWG TC Braid 95% Min. .045 Hypalon / .405 Nom. 95.2 160 1.62 0.129 75 21.2 64 7.35 40,000 - 4000 10000 89 Ohm Twin Coax 16/30 AWG RG-22B/U TC / .046 34 AWG TC Braid 95% Min. .040 Hypalon / .420 Nom. 124.7 140 1.68 0.139 89 17.8 64 13.3 15,000 2000 2000 95 Ohm Coax RG-62B/U 28 AWG CCS / .0126 .064 XLPE / .140 Nom. - - 34 AWG TC Braid 95% Min. .037 Hypalon / .242 Nom. 38.8 70 0.97 0.046 95 16.7 64 169.6 52,000 - 2000 7500 95 Ohm Coax RG-71B/U 28 AWG CCS / .0126 .064 XLPE / .140 Nom. 34 AWG TC Braid 95% Min. - 34 AWG TC Braid 95% Min. .026 Hypalon / .250 Nom. 53.4 140 1 0.049 95 16.7 64 168.2 52,000 - 2000 7500 75 Ohm Triax RG-11A/U 7/27 AWG .121 XLPE TC / .043 / .285 Nom. 33 AWG TC 95% Min. .025 XLPE .365 Nom. 33 AWG TC 95% Min. .042 Hypalon / .465 Nom. 164.5 160 1.92 0.181 75 21.2 64 8.83 40,000 10,000 4000 10000 TCD95285 203250 Insulation Inner Shield Wall / O.D. Page 2.21 .022 XLPE / .092 Nom. .050 XLPE / .285 Nom. 34 AWG TC Braid 95% Min. - - Phone: (800) 237-6419 Ext: 8712 or 8726 www.generalcable.com Specification Number 350 2.22 Specification Number 375 2.23 Specification Number 400 2.24 Specification Number 425 2.25 Specification Number 450 2.26 Specification Number 475 2.27 Specification Number 500 2.28 Specification Number 525 2.29 Specification Number 550 2.30 Nuclear Catalog - Data Communication Cables Specification Number 575 Data Communications Category 5e Cable, Paired, Non-Class 1E, Low Smoke 4 Pair, 24 AWG – Unshielded Twisted Pair (UTP) Cat5e, TIA/EIA-568-B.2 h Product Construction: Conductor: • 24 AWG solid bare copper Insulation: • Fluorinated ethylene-propylene (FEP) • Color code: Pair 1: Blue-White/Blue; Pair 2: Orange-White/Orange; Pair 3: GreenWhite/Green; Pair 4: Brown-White/Brown Print: • Including but not limited to: (7) GENERAL CABLE (F) E116394 4PR/24AWG TYPE CMP 200C (UL) C(UL) --- TIA/EIA-568-B.2 UTPCAT5e 300V ORDER NO. MO/YR OF MFG SEQUENTIAL FOOTAGE MARK Compliances: • UL 444 Type CMP – File # E-116394 • Exceeds TIA/EIA-568-B.2 • Exceeds ISO/IEC 11801 Flame Tests: • NFPA-262 (UL 910) CMP Options: • For color options contact General Cable Ripcord: • High strength nylon Quality Programs and Certifications: • ISO 9001:2000 • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 Applications: • For high speed data transmission. Tested to 100 MHz • Suitable for areas designated as plenums Jacket: • Fluorinated ethylene-propylene (FEP) Packaging: • 1000’ put-ups on wooden reels Features and Benefits: • FEP insulation/jacket system with a 200°C temperature rating • Approved for plenum use without conduit per NEC 800 Data Communications, 4 Pair/24 AWG, Unshielded Twisted Pair (UTP), Cat5e, Non-Class, Low Smoke Catalog Number LF24P0045115X # of Pairs 4 Conductor Size Nom. Insulation Thickness AWG Inches Insulation O.D. Nom. Max. Inches Inches 24 AWG Solid 0.008 0.0345 0.037 Nom. Jacket Thickness Inches Nom. Inches Max. Inches Nom. Cable Weight Lbs/1000 ft. 0.010 0.175 0.180 23 Cable Diameter Max. Pulling Tension Lbs 25 Minimum 90° Bend Radius Inches InstallPermation enant 1 1 Phone: (800) 237-6419 Ext: 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 575 Data Communications Category 5e Cable, Paired, Non-Class 1E, Low Smoke 4 Pair, 24 AWG – Unshielded Twisted Pair (UTP) Cat5e, TIA/EIA-568-B.2 DC Resistance DCR Unbalanced Mutual Capacitance Capacitance Unbalance Characteristic Impedance Input Impedance Prop. Delay (Skew) Velocity of Propagation Temperature & Voltage Rating 9.38 Ω /100m (28.6 Ω /Mft.) Max. 5% Max. 55.8 pF/m (17 pF/ft.) Max. 330 pF/100m (1 pF/ft.) Max. 100 Ω +/- 15Ω (1-100 MHz) 100 Ω +/- 15Ω (1-100 MHz) 45 ns/100m Max. 72% Nom. -100°C to +200°C / 300V Max. Electrical Performance Freq. (MHz) 0.772 1 4 8 10 16 20 25 31.25 62.5 100 Attenuation (dB/100m) NEXT (dB) PSNEXT (dB) ACR (dB/100m) PSACR (dB/100m) ELFEXT dB/100m) PSELFEXT dB/100m) RL (dB) Max. Min. Min. Min. Min. Min. Min. Min. 1.8 2.0 4.1 5.8 6.5 8.2 9.3 10.4 11.7 17.0 22.0 67.0 65.3 56.3 51.8 50.3 47.3 45.8 44.3 42.9 38.4 35.3 64.0 62.3 53.3 48.8 47.3 44.3 42.8 41.3 39.9 35.4 32.3 65.2 63.3 52.2 46.0 43.8 39.1 36.5 33.9 31.2 21.4 13.3 62.2 60.3 49.2 43.0 40.8 36.1 33.5 30.9 28.2 18.4 10.3 63.0 60.8 48.7 42.7 40.8 36.7 34.7 32.8 30.9 24.8 20.8 63.0 60.8 48.7 42.7 40.8 36.7 34.7 32.8 30.9 24.8 20.8 20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1 Phone: (800) 237-6419 Ext: 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 600 Data Communications Category 3 Cable, Paired, Non-Class 1E, Low-Smoke, Zero-Halogen Multi-Pair, 22 AWG – Unshielded Twisted Pair (UTP) Cat3, CSA Type CMG, FT4 Rated Product Construction: Conductor: • 22 AWG solid bare copper Insulation: • Low-Smoke, Zero-Halogen (LSZH) Polyolefin (PO) • Color code: repeats after 25 pr. (see chart) Binding: • Overall longitudinally applied .001” polyester tape; 25% min. lap Ripcord: • High strength ripcord to facilitate jacket removal Jacket: • UV Resistant, Low-Smoke, Zero-Halogen (LSZH) Polyolefin (PO) – Black (BLK) Print: • Including but not limited to: GENERAL CABLE (F) XXPR/22AWG FT4 LSZH – LL79301 CSA TYPE CMG – UTP CAT 3 ORDER NO. MO/YR OF MFG SEQUENTIAL FOOTAGE MARK Applications: • For high speed data transmission. Tested to 16 MHz • Suitable for use in tunnels, trays or ducts, above track level, where cable will not be subjected to immersion in standing water Features and Benefits: • Meets Cat 3 electricals • Low-Smoke, Zero-Halogen system maintains circuit integrity as a result of minimal smoke generation, acid gas and toxicity Compliances: • CSA Type CMG – File # LL79301 • Meets Cat 3 electricals • ISO/IEC 11801 Flame Tests: • CSA CMG FT4 (IEEE 1202) Quality Programs and Certifications: • ISO 9001:2000 • Quality assurance program in accordance with NRC 10CFR50 Appendix B • ASME NQA-1:2000 Packaging: • 1000’ put-ups on wooden reels Data Communications, Multi-Pair/22 AWG, Unshielded Twisted Pair (UTP), Cat3, CSA Type CMG, FT4 Rated, Non-Class 1E, Low-Smoke, Zero-Halogen Conductor Size Catalog Number # of Pairs LO22P00233906 2 6 LO22P00633906 12 LO22P01233906 25 LO22P02533906 50 LO22P05033906 Nom. Insulation Thickness Inches Insulation O.D. Nom. Inches Cable Diameter Nom. Inches Nom. Cable Weight Lbs/ 1000 ft. Lbs N 0.010 0.453 +/- .002 0.216 28 20 88.9 22 AWG Solid 0.010 0.453 +/- .002 0.290 55 60 266.89 22 AWG Solid 0.010 0.453 +/- .002 0.350 93 120 533.78 22 AWG Solid 0.010 0.453 +/- .002 0.445 175 250 1112 22 AWG Solid 0.010 0.453 +/- .002 0.715 336 500 2224 AWG 22 AWG Solid Pulling Tension Phone: (800) 237-6419 Ext: 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 600 Data Communications Category 3 Cable, Paired, Non-Class 1E, Low-Smoke, Zero-Halogen Multi-Pair, 22 AWG – Unshielded Twisted Pair (UTP) Cat3, CSA Type CMG, FT4 Rated Conductor DCR DCR Unbalanced Mutual Capacitance Capacitance Unbalance Characteristic Impedance Input Impedance Prop. Delay (Skew) Velocity of Propagation Temperature & Voltage Rating Freq. (MHz) 5.01 Ω /100m (16.46 Ω /kft.) Max. 5% Max. 6.56 nF/100m (20 pF/ft.) Max. 339 pF/100m (1 pF/ft.) Max. 100 Ω +/- 15 Ω (1-16 MHz) 69% Nom. -20°C to +90°C / 300V Max. Attenuation (dB/100m) NEXT (dB) PSNEXT* (dB) SRL (dB) Max. Min. Min. Min. 0.772 2.2 43.0 1 4 8 10 16 2.6 5.6 8.5 9.7 13.1 41.0 32.0 27.0 26.0 23.0 43.0 41.0 32.0 27.0 26.0 23.0 12.0 12.0 12.0 12.0 12.0 10.0 P1: White/Blue, Blue/White P2: White/Orange, Orange/White P3: White/Green, Green/White P4: White/Brown, Brown/White P5: White/Gray, Gray/White P6 Red/Blue, Blue/Red P7: Red/Orange, Orange/Red P8: Red/Green, Green/Red P9: Red/Brown, Red/White P10: Red/Gray, Gray/Red P11: Black/Blue, Blue/Black P12: Black/Orange, Orange/Black P13: Black/Green, Green/Black Table 1 P14: Black/Brown, Brown/Black P15: Black/Gray, Gray/Black P16: Yellow/Blue, Blue/Yellow P17: Yellow/Orange, Orange/Yellow P18: Yellow/Green, Green/Yellow P19: Yellow/Brown, Brown/Yellow P20: Yellow/Gray, Gray/Yellow P21:Violet/Blue, Blue/Violet P22: Violet/Orange, Orange/Violet P23: Violet/Green, Green/Violet P24: Violet/Brown, Brown/Violet P25: Violet/Gray, Gray/Violet Phone: (800) 237-6419 Ext: 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 625 Fiber Optic Non-Class 1E, Flame Resistant Cable Heavy-Duty Double Jacket, Armored, LSZH – 1 to 36 Fiber OUTER JACKET ARMOR MOISTURE BARRIER OUTER STRENGTH MEMBER (6) 6 FIBER, LOOSE TUBE COMPONENT INNER JACKET INNER STRENGTH MEMBER Product Construction: Central Strength Member: • Epoxy glass rod Loose Tube Component: • 6 fibers per tube (see Fiber Selection Guide) • Color code: blue, orange, green, brown, slate, white • Tubes: .078” (2.0mm) gel filled • Tube colors: blue, orange, green, brown, slate, white Filler: • Solid LSZH rod as applicable Core: • (6) loose tubes around the Central Strength Member wrapped with Dry Water Block Tape Outer Strength Member: • Contra helically aramid yarn Inner Jacket: • Black LSZH polymer • Rip cord under jacket Armor: • Corrugated, .006” (0.15mm) thick, rodent resistant, chrome coated steel tape Outer Jacket: • Black LSZH thermoplastic polymer • (2) rip cords under armor Features: • Loose tube style cable • 62.5/125um or 50/125um Gigabit Ethernet multimode or singlemode fibers • Low-Smoke, Zero-Halogen system • Low levels of toxicity, smoke emissions, corrosive outgassing, and lead • UV resistant, black polymer jacket Performance: • Temperature: -40°C to +70°C • Minimum Bend Radius: inservice – 10X cable O.D.; installation – 20X cable O.D. • Tensile Rating: up to 600 lbs • Crush Resistance: 500 lbs/inch (876N/cm) Applications: • Outdoor, aerial, tunnel and underground duct application • Indoor industrial facilities and structures power generation stations Flame/Safety Test Compliances: • IEEE 383 • Flame Resistance: per NEC 770-51(b) and 770-53(b) • Smoke Generation: ASTM E662 & NES 711, Issue 2 • Toxicity: NES 713, Issue 3 • Acid Gas: Mil-C-24643, 1984 Accessories: • Available as pre-terminated cable or with pre-installed pulling eye kits Installation Notes: Non-Class 1E Utility fiber optic cables are designed and engineered to withstand the harsh environments associated with industrial and generating plant applications Approvals: • Telcordia GR-20 Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 625 Fiber Optic Non-Class 1E, Flame Resistant Cable Heavy-Duty Double Jacket, Armored, LSZH – 1 to 36 Fiber Fiber Selection Guide Fiber Characteristics Singlemode (AP grade) Multimode 62.5/125 (CG grade) Multimode 50/125 (BG grade) Type Matched Clad Graded Index Graded Index 9.2 ± .4 @ 1310nm N/A N/A 9.3µm nominal 6.25 ± 3µm 50.0 ± 3µm Cladding Diameter 125 ± .7µm 125 ± 2µm 125 ± 2µm Coating Diameter 245 ± 5µm 245 ± 5µm 245 ± 5µm N/A ≤5% ≤5% Coating Cladding Conc. <12µm <12µm <12µm Cladding Non-Circularity ≤0.7% ≤1.0% ≤1.0% Core-Clad Concentricity ≤0.5µm ≤1.5µm ≤1.5µm N/A N/A 1.00 1.00 3.50 1.00 N/A N/A 3.50 1.00 N/A N/A N/A N/A 500 500 N/A ≥100 kpsi Mode Field Diameter Core Diameter Core Non-Circularity Attenuation: 850nm 1300nm 1310nm 1550nm Bandwidth: 850nm 1300nm Dispersion ≤18.0 ps/nm – km @ 1550 220 500 N/A Proof Test ≥100 kpsi ≥100 kpsi Cable Part Number Guide (Other configurations and fiber types are available, e.g. 50/125um 10Gbit Ethernet and hybrid designs) Cable Type (Fiber Count) Thermoplastic, LSZH, armored (6 fiber) Thermoplastic, LSZH, armored (36 fiber) Thermoplastic, LSZH, armored (48 fiber) Singlemode Multimode 62.5/125 Multimode 50/125 AP0064H1L CG0064H1L BG0064H1L AP0364H1L CG0364H1L BG0364H1L AP0484H1L CG0484H1L BG0484H1L Phone: (800) 237-6419 Ext. 18712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 650 Fiber Optic Non-Class 1E, Flame Resistant Cable Heavy-Duty Double Jacket, Armored, LSZH – 37 to 48 Fiber OUTER JACKET ARMOR INNER JACKET MOISTURE BARRIER (4) 12 FIBER LOOSE TUBE COMPONENT OUTER STRENGTH MEMBER SOLID FILLER INNER STRENGTH MEMBER Product Construction: Central Strength Member: • Epoxy glass rod Loose Tube Component: • 12 fibers per tube (see Fiber Selection Guide) • Color code: Blue, orange, green, brown, slate, white, red, black, yellow, violet, pink, aqua • Tubes: .098” (2.5mm) gel filled • Tube colors: Blue, orange, green, brown Filler: • Solid LSZH rod as applicable Cable: • (4) Loose Tube and (1) filler around Central Strength Member wrapped with Dry Water Block Tape Outer Strength Member: • Contra-helical aramid yarn Inner Jacket: • Black LSZH polymer • Rip cord under jacket Armor: • Corrugated, .006” (0.15mm) thick, rodent resistant, chrome coated steel tape Outer Jacket: • Black, LSZH, thermoplastic polymer • (2) rip cords under armor Features: Loose tube style cable. 62.5/125um or 50/125um Gigabit Ethernet multimode or singlemode fibers Low-Smoke, Zero-Halogen system Low levels of toxicity, smoke emissions, corrosive outgassing, and lead UV resistant, black polymer jacket Performance: Temperature: -40°C to +70°C. Minimum Bend Radius: 10 times the cable diameter in service and 20 times the cable diameter during installation Tensile Rating: up to 600 lbs. Crush Resistance: 500 lbs/inch (876N/cm) Flame/Safety Test Compliances: • IEEE 383 • Flame Resistance: per NEC 770-51(b) and 770-53(b) • Smoke Generation: ASTM E662 & NES 711, Issue 2 • Toxicity: NES 713, Issue 3 Acid Gas: Mil-C-24643, 1984 Accessories: • Available as pre-terminated cable or with pre-installed pulling eye kits Installation Notes: Non-Class 1E Utility fiber optic cables are designed and engineered to withstand the harsh environments associated with industrial and generating plant applications Approvals: • Telcordia GR-20 Applications: Outdoor, aerial, tunnel and underground duct installation Indoor industrial facilities structures and power generation stations Phone: (800) 237-6419 Ext.1 8712 or 18726 www.generalcable.com Nuclear Catalog - Data Communication Cables Specification Number 650 Fiber Optic Non-Class 1E, Flame Resistant Cable Heavy-Duty Double Jacket, Armored, LSZH – 37 to 48 Fiber Fiber Selection Guide Fiber Characteristics Singlemode (AP grade) Multimode 62.5/125 (CG grade) Multimode 50/125 (BG grade) Type Matched Clad Graded Index Graded Index 9.2 ± .4 @ 1310nm N/A N/A 9.3µm nominal 6.25 ± 3µm 50.0 ± 3µm Cladding Diameter 125 ± .7µm 125 ± 2µm 125 ± 2µm Coating Diameter 245 ± 5≤ 245 ± 5µm 245 ± 5µm N/A ≤5% ≤5% Coating Cladding Conc. <12µm <12µm <12µm Cladding Non-Circularity ≤0.7% ≤1.0% ≤1.0% Core-Clad Concentricity ≤0.5µm ≤1.5µm ≤1.5µm N/A N/A 1.00 1.00 3.50 1.00 N/A N/A 3.00 1.00 N/A N/A N/A N/A ≤18.0 ps/nm – km @ 1550 220 500 N/A 500 500 N/A ≥100 kpsi ≥100 kpsi ≥100 kpsi Mode Field Diameter Core Diameter Core Non-Circularity Attenuation db/km 850nm 1300nm 1310nm 1550nm Bandwidth MHz · km 850nm 1300nm Dispersion Proof Test Cable Part Number Guide (Other configurations and fiber types are available, e.g. 50/125um 10Gbit Ethernet and hybrid designs) Cable Type (Fiber Count) Thermoplastic, LSZH, armored (6 fiber) Thermoplastic, LSZH, armored (36 fiber) Thermoplastic, LSZH, armored (48 fiber) Singlemode Multimode 62.5/125 Multimode 50/125 AP0064H1L CG0064H1L BG0064H1L AP0364H1L CG0364H1L BG0364H1L AP0484H1L CG0484H1L BG0484H1L Phone: (800) 237-6419 Ext.1 8712 or 18726 www.generalcable.com

1) Nuclear Cable

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