100-tb - Tennant Company

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100-Tb 5000-Sc Cleaning Solution Transport Unit 100-Tb Operator (0000000000000-3232247603137) English Operator Manual EN North America DM20014 Rev. 01 (01-2012) www.orbiotechnologies.com Home Find... Go To.. EN OPERATION This manual is furnished with each new 5000-Sc Cleaning Solution Transport Unit. It provides necessary operation and maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum cost if: • The machine is operated with reasonable care according to instructions provided • The machine is maintained regularly per the machine maintenance instructions provided • The machine is maintained with manufacturer supplied or equivalent parts. When ordering replacement parts use the Parts Lists section in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number. CUSTOMER’S RECORD The model and serial number of this machine are located on the back side of the unit. Please note the model and serial number in the spaces provided below, and retain this book as a permanent record of your purchase. Model Number: Serial Number: Date Purchased: Your new Cleaning Solution Transfer Unit is a product of high quality materials and superior workmanship. We urge you to read these operating instructions carefully before you use the machine, in order to obtain the full performance and satisfaction it can give you. WARRANTY STATEMENT: Warranty is void if unit is used with any solution other than 5000-Sc Cleaning Solution. Please review the Commercial Warranty Policy on the back cover of this manual. PROTECT THE ENVIRONMENT Please dispose of packaging materials, old machine components, and hazardous in an environmentally safe way according to local waste disposal regulations. Always remember to recycle. Orbio Technologies 701 North Lilac Drive Minneapolis, MN 55440 Phone: (800) 553-8033 Phone: (763) 513-2850 www.orbiotechnologies.com and parts are subject to change without notice. Original Instructions, copyright © 2012 Orbio Technologies from TENNANT COMPANY, Printed in US. All rights reserved. 2 Home Find... Go To.. 100-Tb DM20014 (01-2012) OPERATION EN TABLE OF CONTENTS Intended Use........................................................... 4 Safety Precautions..................................................4 Safety Labels .......................................................... 5 Components ........................................................... 6 Cleaning Solution ................................................... 7 Requirements ........................................................ 7 Operating Instructions.............................................8 Charging Instructions........................................ 8 Filling Unit ....................................................... 10 Solution Transfer ............................................ 10 Troubleshooting .................................................... 11 ....................................................... 11 Electrical Diagram ................................................ 11 Warranty..................................................Back Cover 100-Tb DM20014 (01-2012) Home Find... Go To.. 3 EN OPERATION FOR SAFETY: INTENDED USE This machine is intended for commercial use only. The machine is designed for storing and dispensing 5000-Sc cleaning solution only in an indoor environment. It is not intended or constructed for any other use. 1. Do not operate machine: • Unless trained and authorized. • Unless operator manual is read and understood. • • Unless mentally and physically capable of following machine instructions. In an area where flammable vapors/liquids or combustable dusts are present. Unless in proper operating condition. • With damaged wires or cords. • Unless on a flat, level surface. • SAFETY PRECAUTIONS The following precautions are used throughout this manual as indicated in their description. All operators must read, understand and practice the following safety precautions: WARNING: To warn of hazards or unsafe practices that could result in severe personal injury or death. Caution: To warn of unsafe practice that could result in minor or moderate personal injury. FOR SAFETY: To identify actions that must be followed for safe operation of equipment. The following information signals potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Locate all safety devices on the machine. Then, take necessary steps to train machine operators. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. 2. Before operating machine: • Follow safety guidelines concerning wet floors. • Make sure all safety devices are in place and operate properly. 3. When using machine: • Do not push on inclines. • Always stop the machine on a flat level surface and engage the wheel lock before dispensing cleaning solution. • Report machine damage or faulty operation immediately. • Never allow children to play on or around machine. • Do not point dispensing nozzle at other persons. • Wipe up any spills. 4. When servicing machine: WARNING: Electrical Hazard. • Disconnect battery before servicing machine. • Do not modify battery or charger connections. • If the power cord to the charger is damaged or broken, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard. WARNING: Electrical Shock Hazard. DO NOT use outdoors. DO NOT expose to rain or moisture. Store indoors. Follow safety instructions of chemical manufacturer (MSDS). 4 Home • Always stop machine on a flat level surface and engage the wheel lock before servicing the machine. • Disconnect battery. • All repairs must be performed by an authorized service person. • Use manufacturer supplied or approved replacement parts. • • Do not modify the machine from its original design. Do not power spray or hose off the machine. Electrical malfunction may occur. 5. When using cleaning solutions: • Do not mix 5000-Sc cleaning solution with conventional cleaning chemicals. • Do not drink cleaning solution. • Refer to MSDS (Material Safety Data Sheet) for additional safety information and precautions. Find... Go To.. 100-Tb DM20014 (01-2012) OPERATION EN 6. When transporting machine: • Turn the toggle switch to the “OFF” position. • Get assistance or use a mechanical lift when lifting machine. • Do not wheel up or down stairs. • Do not tilt on rear wheels or front castors. • Use tie-down straps to secure machine when transporting by vehicle. • Do not expose to freezing conditions. 7. After using machine: • Store unit with toggle switch in the “OFF” position. • Store indoors. • Do not store in freezing conditions. SAFETY LABELS The safety labels appear on the equipment in the locations indicated. Replace damaged labels. FOR SAFETY: Do not operate machine unless operator manual is read and understood. WARNING: Do not push on inclines. 2% maximum grade. 100-Tb DM20014 (01-2012) Home Find... Go To.. 5 EN OPERATION COMPONENTS Tank Lid Dispensing Nozzle Wheel Lock Battery Level Gauge Toggle Switch Battery Box Discharge Hose Charging Cord 6 Home Find... Go To.. 100-Tb DM20014 (01-2012) OPERATION EN CLEANING SOLUTION The 5000-Sc Cleaning solution will clean most soiled or dirty surfaces (nylon and polyester carpeting, glass, metal, ceramic, laminate, painted surfaces, and other non-porous surfaces), but is not recommended for cleaning heavy petroleum based oils and greases. The 5000-Sc cleaning solution also does not kill bacteria, so it must not be used to sanitize or disinfect surfaces. for color stability and shrinkage properties before using a water-based solution on carpeting. Do not dilute the 5000-Sc cleaning solution with water. Water will diminish the cleaning effectiveness. The 5000Sc cleaning solution is ready to use after dispensing. FOR SAFETY: Do not mix 5000-Sc cleaning solution with conventional cleaning chemicals. Do not drink. Refer to MSDS(Material Safety Data Sheet) for additional safety information and precautions. The 5000-Sc cleaning solution does not pose a skin or eye hazard. The concentration of sodium hydroxide in the cleaning solution is approximately 0.001%. For good hygiene practice, it is recommended that personnel wear appropriate protective gear when cleaning. The 5000-Sc cleaning solution will remain effective for 30 days or more when stored in a clean sealed container. Test the cleaning solution to verify the pH level is at the correct level if the solution has been stored for longer than 30 days. Refer to TESTING THE CLEANING SOLUTION in MAINTENANCE of your 5000-Sc manual for additional testing information. NOTE: The temperature for the room / location where the 5000-Sc cleaning solution is stored should be between 50110°F (10° to 43°C). REQUIREMENTS • 120 VAC outlet for charger in a dry location. 100-Tb DM20014 (01-2012) Home Find... Go To.. 7 EN OPERATION OPERATING INSTRUCTIONS BATTERY CHARGING CHARGING INSTRUCTIONS This unit can dispense approximately 1000 gallons (3785L) of 5000-Sc solution per battery charge. The battery level gauge will indicate when the unit requires charging. Return the unit to the charging station when the gauge indicates “E.” FOR SAFETY: Always stop machine on a flat level surface and engage the wheel lock before servicing the machine. 1. To charge, bring unit to location of charger. Typical battery recharge time from 80% discharge is 8-10 hours. Charging can be done at anytime; the battery level gauge does not have to be at “E” to connect the charger. You may leave the battery connected to the charger for extended periods of time without damage to the battery. IMPORTANT: BATTERY MUST BE CHARGED FOR AT LEAST 10 HOURS BEFORE FIRST USE. 2. Loosen the two thumb screws on the battery box that retain the cover. WALL BRACKET INSTALLATION A wall bracket for the battery charger is included with this machine. The bracket is intended to protect the charger from damage and loss. This bracket should be mounted in a dry location near a 12V GFI protected circuit in an area designated for charging. Use the enclosed screws or other fasteners appropriate for your wall type. 3. Remove the battery box cover. This bracket should be mounted within 70” (178 cm) of the electrical outlet. 8 Home Find... Go To.. 100-Tb DM20014 (01-2012) EN 4. Discconnect battery supply line. 8. Charging may take several hours (charging occurs at 1.25 amps - allow 8-14 hrs to charge from “E” to 100%). 5. Connect charger to incoming battery supply line (red wire). 9. Green light indicates that charging is complete. 6. Ensure charger is fully connected. 10. Disconnect charger and reconnect battery. 7. Yellow light on charger indicates unit is charging. 11. Replace and secure battery box cover. 100-Tb DM20014 (01-2012) Home Find... Go To.. 9 EN OPERATION FILLING UNIT SOLUTION TRANSFER FOR SAFETY: Always stop machine on a flat level surface and engage the wheel lock. 1. Bring machine to the 5000-Sc solution generator location. Open tank lid. WARNING: Do not push on inclines. 1. Move unit to reservoir/tank location. FOR SAFETY: Always stop machine on a flat level surface and engage the wheel lock. 2. Fill unit from the 5000-Sc solution generator. 2. Move toggle switch to the ON position. 3. Close tank lid. Make sure lid is secured. FOR SAFETY: Wipe up any spills. 3. Place dispensing nozzle into reservoir to be and squeeze trigger to dispense solution until full. FOR SAFETY: Wipe up any spills. 10 Home Find... Go To.. 100-Tb DM20014 (01-2012) EN OPERATION TROUBLESHOOTING 4. Move toggle switch to the OFF position. Problem Cause Remedy Dispensing nozzle not dispensing Battery charge low Return machine to charger and recharge battery Battery no longer Replace battery holds charge Toggle switch in OFF position 5. Wrap the cord and disengage wheel lock. Turn toggle ON/ OFF knob to ON position. SPECIFICATIONS IMPORTANT: When using machine, store unit in dry location in an upright position. Do not expose to rain, direct sunlight or freezing conditions. Item Dimensions/Capacity Hose 10 feet reinforced hose, 1/2 inch I.D. (3.3 meters reinforced hose, 12.7 mm I.D.) Output 5 gallons/minute (19 liters/minute) Tank Capacity 23 gallons (87 liters) Liquid Temperature 50˚F to 110˚F (10 ˚C to 43 ˚C) Noise Level Maximum 62 dBA Length 26 in (660 mm) approximately Width 20 in (508 mm) approximately Height 36 in (914 mm) approximately Weight, including Discharge Hose and Nozzle: Empty 65 lbs (29.5 kg) approximately Full 257 lbs (116.5 kg) approximately Power Battery 22 Amp Sealed Lead Acid Battery Charger Off-Board, 1.25 Amp Automatic Dispensed Volume per Charge 1000 gallon (3785 liters) Battery Recharge Time from 80% Discharge 8 -10 hours ELECTRICAL DIAGRAM FUSE 12V D/C + POSITIVE LEAD (RED) POS TOGGLE SWITCH - NEGATIVE LEAD (BLACK) PRESSURE SWITCH PUMP MOTOR NEG BATTERY METER 100-Tb DM20014 (01-2012) Home Find... Go To.. 11 Orbio Limited Warranty: 100-T and 200-T NEW MACHINE WARRANTY Tennant Company warrants to the original purchaser, that models 100-T and 200-T will be free from defects in workmanship and material for twelve (12) months, provided that machines are installed, operated, and maintained in accordance with Tennant written manuals or other instructions. This warranty does not apply to damage or failure caused by accident, freight damage, misuse, negligence, abuse, improper repair, use of unit with anything other than 5000-Sc cleaning solution, or maintenance of the machines. Please refer to the Operator Manual for proper machine operation and maintenance instructions. The warranty period begins on the installation date at the end-user site. A Machine Installation/Warranty Report form included with the Operator Manual must be completed and returned immediately at the time of purchase. If proof of purchase is unavailable, the warranty begins ninety (90) days after original sale to an Authorized Tennant dealer. LABOR AND TRAVEL WARRANTY During the warranty period, Tennant will, at its option, provide labor or pay for outside repair. Travel is excluded from warranty coverage. PARTS WARRANTY Parts replaced or repaired under this warranty are guaranteed for the remainder of the warranty period. Batteries are pro-rated for twelve (12) months from the date of shipment from Tennant Company. Consumable parts, expected to wear from normal use, are not covered under the parts warranty. These consumable parts include, but are not limited to: battery cables, casters, wheels, power cords, dispensing nozzle, and hoses. REPAIR PARTS WARRANTY After the warranty period expires, repair parts supplied by Tennant are warranted against defects for the period of ninety (90) days, with the exception of batteries. Lead acid batteries are pro-rated for twelve (12) months. The repair parts warranty only covers parts, not labor or travel (see service labor section for terms). SERVICE LABOR WARRANTY After the warranty period expires, labor and travel performed by a Tennant service representative are warranted for thirty (30) days from the date the repairs are completed. This Service Labor Policy does not cover work performed by any service company other than Tennant, and is restricted to the specific repair operation or component for which a claim is made. DISCLAIMER TENNANT COMPANY EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. TENNANT SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER DIRECT OR INDIRECT, INCLUDING, BUT NOT LIMITED TO, BUYER'S LOSS OF MATERIAL OR PROFITS, INCREASED EXPENSE OF OPERATION, BODILY INJURY, LOSS OF USE OF PROPERTY OR DOWNTIME. Tennant Company reserves the right to change its warranty policy without notice. 821-02-01 REV 1/12 Home Find... Go To.. Internal Use Only Date Received: MACHINE INSTALLATION / WARRANTY REPORT IMPORTANT: Please fill out completely and return to Tennant Company within 30 days of purchase to ensure full warranty protection. Billing Address: Machine Model/Serial Number Same as Machine Location Customer #: __________________ (If known) Date Installed (mm/dd/yy) Different than Machine Location (If different, please provide information below. Company Name (Physical Location of Machine) Customer #: __________________ (If known) Street Address (Physical Location of Machine) City Province/State/Country Company Name Postal Code Postal Address Telephone Number and (Including area or country code) Contact Name (Physical Location of Machine) Fax Number City Province/State/Country Telephone Number and (Including area or country code) Contact Phone Postal Code Fax Number Contact Name E-mail Address Contact Name Contact Phone Contact Name E-mail Address If installing multiple machines at the same location, please list below. ____________________________ ___________________________________________ Machine Model/Serial Number Condition upon installation, describe ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ ______________________________________ ___________________________________________________________ If more space is required, please use a separate form. FAX TO: (+1) (616) 994-4125 or E-MAIL TO: [email protected] Thank you for choosing Tennant Company Home Find... Go To.. Place tape here, Do not staple NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO.94 MINNEAPOLIS, MN POSTAGE WILL BE PAID BY ADDRESSEE Place tape here, Do not staple Place tape here, Do not staple TENNANT COMPANY 12875 Ransom Street Holland, MI 49424 USA Home Find... Go To..