Transcript
MANUFACTURING NUMBERS: 9100420 9100424 9100426 9100425 9100428 9100430 9100432 9100433 9100436 9100438 9100439 9100450 9100452 9100456 9100458 9100460 9100462 9100466 9100468 9100480 9100486
C
L IS
T ED
US
AN
I T A T IO
L IS
N
S
MIRACLE STEAMER T ED
CM
Models MS-150/155, MS-250/255 & MS-355
P/N 1010699 Rev. L 02/06
MS-255 Shown
Owner ’s Manual
MIRACLE STEAMER TABLE OF CONTENTS Owner information .....................................................2 General ......................................................................2 Warranty Information .................................................2 Service/Technical Assistance ....................................3 Important Safety Information ....................................3 Specifications .............................................................5 Electrical Ratings .......................................................5 Electrical Cord & Plug Configurations .......................5 Model Designation .....................................................5 Dimensions ................................................................6 Installation...................................................................7 Unpacking ..................................................................7 Equipment Setup .......................................................7 Model MS-150/155 & MS-355 ...................................8 Models MS-250/255 ..................................................9 Operation...................................................................10 General (All Units Except MS-150/250 - Mfg. #9100424, 432, 433 & 439) .................................. 10
General (MS-150/250 - Mfg. #9100424, 9100432, 433, & 9100439 Only) ........................................... 10 Operating Instructions (Except MS-150/250 Mfg. #9100424, 432, 433, & 439)....................................11 Operating Instructions (for MS-150/250 - Mfg. #9100424, 432, 433, & 439 ONLY) .........................11 Programming ...........................................................11 Hi-Limit Reset Button ............................................. 13 Status Indicator LEDs ............................................. 13 Fault Codes ............................................................ 13 Maintenance ..............................................................14 Daily ........................................................................ 14 Monthly ................................................................... 14 Technical Theory of Operation ............................... 18 Troubleshooting .......................................................19 Replacement parts ...................................................22 Wiring diagrams .......................................................31 Limited Warranty ......................................Back Cover
OWNER INFORMATION If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
General The Miracle Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next.
The warranty does not extend to: • Damages caused in shipment or damage as result of improper use.
This manual provides the safety, installation and operating procedures for the Miracle Steamer. We recommend that all information contained in this manual be read prior to installing and operating the unit.
• Installation of electrical service. • Normal maintenance as outlined in this manual.
Your Miracle Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
• Malfunction resulting from improper maintenance. • Damage caused by abuse or careless handling. • Moisture damage to electrical components. • Damage from tampering with, removal of, or changing any preset control or safety device.
Warranty Information Please read the full text of the Limited Warranty in this manual.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment. 2
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER Service/Technical Assistance
Refer to the service agency directory and fill in the information below:
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment.
Authorized Service Agency Name: Phone No.:
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Address: Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
Purchased From: Date of Purchase: Model No.:
You may also contact the factory at 1-877-392-7854 or 1-630-784-1000 if you have trouble locating your local authorized service agency.
Serial No.: Mfg. No.:
IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the Miracle Steamer.
WARNING
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
WARNING
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
P/N 1010699 Rev. L 02/06
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
3
MIRACLE STEAMER IMPORTANT SAFETY INFORMATION (continued) -
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit. •
• Read all instructions before using equipment. • For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector. • Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment. • Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. • This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair. • Do not block or cover any openings on the unit. • Do not immerse cord or plug in water. • Keep cord away from heated surfaces. • Do not allow cord to hang over edge of table or counter. The following warnings and cautions appear throughout this manual and should be carefully observed.
•
• •
•
•
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit. • The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating. • All electrical connections must be in accordance with local electrical codes and any other applicable codes. • WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. - Electrical ground is required on this appliance. - Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician. - Do not use an extension cord with this appliance.
•
4
Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded. This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). If the supply cord is damaged, it must be replaced by the manufacturer or its service agent, or a similarly qualified person. Do not clean this appliance with a water jet. Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish. To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/ mineral deposits, one approved method is to add plain tap water to the surface and allow it to boil off. This will ensure proper steaming characteristics by creating a thin layer of deposits on the surface. Chlorides or phosphates in cleansing agents (such as bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment, - Always use a soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines. - Routine cleaning should be done daily using soap, ammonia detergent and water. - Stains and spots should be sponged using a vinegar solution as required. - Finger marks and smears should be rubbed off using soap and water. - Hard water spots should be sponged using a vinegar solution.
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER SPECIFICATIONS Electrical Ratings
Electrical Cord & Plug Configurations Letter Code*
Description
50/60
C
Commercial Cord
15.9
50/60
14.4
50/60
H
Harmonized Cord
1800
15.0
50/60
(H)C**
230
3300
14.4
50/60
CEE 7/7, 16 Amp., 250 VAC (Assembly Only).
9100430
208
3300
15.9
50/60
MS-250CV
9100432
208
3300
15.9
50/60
(C)F***
MS-250CV
9100433
230
3300
14.4
50/60
MS-250CV
9100436
230
3300
14.4
50/60
5-15P, 15 Amp., 120 VAC., Non – Locking (Assembly Only).
MS-250HC
9100438
230
3300
14.4
50/60
MS-250CF
9100439
120
1800
15.0
50/60
MS-155CV
9100450
208
3300
15.9
50/60
Model
Mfg. Number
Voltage Watts Amps Hertz
MS-150CV
9100420
208
3300
15.9
MS-150CV
9100424
208
3300
MS-150CV
9100426
230
3300
MS-150CF
9100425
120
MS-150HC
9100428
MS-250CV
MS-155CF
9100452
120
1800
15.0
50/60
MS-155CV
9100456
230
3300
14.4
50/60
MS-155HC
9100458
230
3300
14.4
50/60
MS-255CV
9100460
208
3300
15.9
50/60
MS-255CF
9100462
120
1800
15.0
50/60
MS-255CV
9100466
230
3300
14.4
50/60
MS-255HC
9100468
230
3300
14.4
50/60
MS-355CV
9100480
208
3300
15.9
50/60
MS-355CV
9100486
230
3300
14.4
50/60
(C)V***
GRN
WHT
BLK
6-20P, 20 Amp., 250 VAC., Non – Locking (Assembly Only).
* Used in Model Designation ** Indicates that the plug comes with a Harmonized Cord *** Indicates that the plug comes with a Commercial Cord
Model Designation MS-150XX TYPE OF POWER CORD H = HARMONIZED C = COMMERCIAL TYPE OF PLUG C = CEE 7/7 Schuko F NEMA 5-15P V = NEMA 6-20P
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.
50 = Timer/Spatula Model 55 = Timer/Drawer Model
CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
P/N 1010699 Rev. L 02/06
Configuration
1 = Self-Contained Water Tank 2 = Direct Water Hook-Up 3 = Front Water Drawer
5
MIRACLE STEAMER SPECIFICATIONS (continued) Dimensions MS-150/155 & MS-250/255 17-1/8” (435 mm)
20-3/4” (527 mm)
9-1/2” (234 mm)
MS-355 17-1/8” (435 mm) 25” (635 mm)
9-1/2” (234 mm)
6
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER INSTALLATION 2. Ensure that the line voltage corresponds to the stated voltage on the units specification label and power cord warning tag. If you are unsure of your Line Voltage, contact your electrician.
Unpacking 1. Remove the unit and all packing materials from the shipping carton. 2. The unit should come with the items listed below: • Owner’s Manual • Authorized Service Agency Directory • Inlet Hose Assembly (MS-250/255 only) • Spatula Assembly (MS-150/250 only) • Drawer Assembly (MS-155/255/355 only)
3. Connect the unit to the power supply.
Bolt
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000.
Handle Wire Trivet
3. Remove all packing materials and protective coverings from the unit. 4. Remove and wash all removable parts in soap and water. Rinse with clean hot water and allow to air dry.
Spatula Handle Guard
5. Wipe all surfaces of the unit with a hot, damp cloth.
Figure 1. Assembling Handle–MS-150/250 Only
NOTE: Do not use a dripping wet cloth. Wring out before use.
WARNING
THIS APPLIANCE MUST BE EARTHED (GROUNDED)
6. MS-150/250 Models: Assemble the Handle, Handle Guard and Mounting Bolt to the Spatula as shown in Figure 1.
120 VAC ONLY
7. Install the Wire Trivet into side slots on Spatula. 8. Re-install all removed parts.
WARNING
Equipment Setup
THIS APPLIANCE MUST BE EARTHED (GROUNDED)
GENERAL When placing the unit into service, pay attention to the following guidelines:
208 VAC ONLY
• Make sure power to the unit is off and the unit is at room temperature. • Do not block or cover any openings on the unit.
WARNING
• Do not immerse cord or plug in water.
THIS APPLIANCE MUST BE EARTHED (GROUNDED)
• Keep cord away from heated surfaces. • Do not allow cord to hang over edge of table or counter.
220-240 VAC ONLY
ELECTRICAL 1. Place the unit on a sturdy, level table or other work surface. P/N 1010699 Rev. L 02/06
7
WARNING
THIS APPLIANCE MUST BE EARTHED (GROUNDED) THIS UNIT IS DESIGNED TO OPERATE ON 120 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
WARNING
THIS APPLIANCE MUST BE EARTHED (GROUNDED) THIS UNIT IS DESIGNED TO OPERATE ON 208 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
WARNING
THIS APPLIANCE MUST BE EARTHED (GROUNDED) THIS UNIT IS DESIGNED TO OPERATE ON 220-240 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
MIRACLE STEAMER INSTALLATION (continued) CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
Indicator Light (Low water)
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.
AD WA D TE
R
RE AD
Y
Tank
PLUMBING NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/mineral deposit build-up and reduce maintenance costs.
Figure 3. Filling Water Tank–MS-355
Model MS-150/155 & MS-355 The MS-150/155 & MS-355 models have a self-contained water tank. To fill the self-contained water tank:
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
1. MS-150/155: Open the sliding tank cover on top of the unit (Figure 2). NOTE: Make sure filter inside tank is installed properly. MS-355: Open the sliding tank drawer on the side of the unit (Figure 3).
Filter
2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters).
Sliding Cover
3. Close the sliding tank drawer.
RE AD Y
Tank
Figure 2. Filling Water Tank–MS-150/155
8
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER INSTALLATION (continued) Models MS-250/255
3. Turn the water valve on. 4. Over a bucket, press and hold the white plastic tip on the Quick Disconnect Insert (Figure 4) until good, steady water flow is noted (this will purge all air out of the line). Release and note the pressure on the Water Pressure Regulator gauge. It should read 20-25 PSI. If it reads more or less, adjust the pressure by pulling the black knob upwards and turning it clockwise to increase or counter-clockwise to decrease the water pressure. Push the knob down to lock it in place.
CAUTION Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20-25 psi (1.4 - 1.7 kg/ cm2 or 138 - 172 kPa). These models require a direct cold water hookup. A Water Inlet Hose and Strainer Assembly (Figure 4) is supplied.
NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the white plastic tip on the Quick Disconnect Insert for 3 seconds. This allows the newly set pressure to register on the gauge. Repeat this until the gauge reads 20-25 PSI.
NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve located inside the Steamer’s electrical housing. 1. Turn off the water valve (not supplied) that supplies water to the unit (Figure 4).
5. Push the Quick Disconnect Insert into the fitting at the rear of the unit until a “click” is heard (Figure 4).
2. Connect the 1/4” (6.5 mm) I.D. Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the worm clamp as shown in Figure 4. NOTE: A Water Pressure Regulator must first be installed as shown in Figure 4. Failure to do so will result in poor steaming and possible flooding. For a single steamer, use Water Pressure Regulator P/N 7000314. For two adjacent steamers, use Water Pressure Regulator P/N 7000235.
Cold Water Flow
Connect Quick Disconnect Insert Here
Flexible Nylon Braided 1/4 " I.D. Tubing (Not Supplied)
Shut Off Valve (Not Supplied)
Quick Disconnect Insert
Worm Clamp
Water Pressure Regulator & Strainer Assy. (P/N 7000314)
Inlet Hose & Strainer Assy. (Supplied)
Figure 4. Connecting Water Supply to MS-250/255 P/N 1010699 Rev. L 02/06
9
MIRACLE STEAMER OPERATION General (All Units Except MS-150/250 Mfg. #9100424, 432, 433 & 439)
General (MS-150/250 - Mfg. #9100424, 9100432, 433, & 9100439 Only)
When the Operate button (Figure 5a) is pressed, power is supplied to the water pump (MS-150/155/355) or the solenoid valve (MS-250/255). The pump/solenoid operates and water sprays onto the heated Steam Generator. The water flashes immediately into live steam and shoots down onto the product.
When the Single Shot button (Figure 5b) is pressed, power is supplied to the Solenoid/Water Pump. The solenoid/ water pump operates and water sprays onto the heated Steam Generator. The water flashes immediately into live steam and shoots down onto the product.
One of two operational modes can be used: Single Shot or Timed Cycle
One of two operational modes can be used: Single Shot or Timed Cycle
SINGLE SHOT
SINGLE SHOT
The Operate button is pressed to initiate a single steam shot. The control board applies power to the water pump/solenoid and a “shot” of steam occurs.
The Single Shot button is pressed to initiate a single steam shot. The Control Board applies power to the Solenoid/Water pump and a “shot” of steam occurs.
TIMED CYCLE
TIMED CYCLE
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Start/Stop button is pressed, the Control Board applies power to the water pump/solenoid at regular intervals for the duration of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Operate button is pressed, the Control Board applies power to the solenoid at regular intervals for the duration of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
Ready Light
Ready Light
READY
READY
Message Display
UP
DOWN
PRGM
START/STOP
Message Display
Start/Stop Button
UP
Operate Button
POWER
DOWN
PROGRAM SINGLE SHOT
Single Shot Button Operate Button
Rocker Switch (Power On/Off) POWER
Figure 5a. Operating Controls (all units EXCEPT MS-150/250 Mfg. #9100424, 9100432, 9100433, & 9100439)
Rocker Switch (Power On/Off)
Figure 5b. Operating Controls (MS-150/250Mfg. #9100424, 9100432, 9100433, &9100439 ONLY)
10
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER OPERATION (continued) IMPORTANT: 208V and 220/240V Miracle Steamers are factory programmed for the following recommended settings:
Timed Cycle: Press the Start/Stop button to begin the steaming cycle. The display will count down to zero and an audio signal will sound at the end of the steaming cycle.
• Total Cycle Time (CYC) = 15 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds)
WARNING To avoid injury, be careful when pulling Spatula or Drawer out from unit. Be sure to allow steam to escape before putting hands or face over the steamer.
• Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds) • Steam Shot Time (H2O) = MS-150/155/355 - (1_00) MS-250/255 - (0_70) (Range: 0_10 second to 2_50)
6. Remove steamed product.
Operating Instructions (for MS-150/250 Mfg. #9100424, 432, 433, & 439 ONLY)
This converts approximately 3/4 oz. (25 milliliters) of water to steam every 20 seconds for a 15 minute cooking cycle. To change any of these settings see PROGRAMMING on this page.
1. Turn the unit on (Figure 5b). 2. Allow the unit to preheat for approximately 20-30 minutes.
IMPORTANT: 120V Miracle Steamer is factory programmed for the following recommended settings:
NOTE: Do not push any buttons during warm-up time. The flashing green ready light indicates that the unit is NOT up to temperature. The flashing green ready light will become STEADY when the unit is up to temperature.
• Total Cycle Time (CYC) = 2 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds) • Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds)
3. Pull out the spatula and place the product to be steamed onto the spatula.
• Steam Shot Time (H2O) = MS-250/255 - (0_40) MS-150/155/355 - (0_80) (Range: 0_10 seconds to 2_50)
4. Push the spatula fully into the steamer. 5. Single Shot: Press and release the Single Shot button, wait 20 seconds for the steam to penetrate the product. Timed Cycle: Press the Operate button to begin the steaming cycle. The display will count down to zero and an audio signal will sound at the end of the steaming cycle.
Operating Instructions (Except MS-150/250 Mfg. #9100424, 432, 433, & 439) 1. Turn the Rocker Switch (power On/Off) to ON (Figure 5a). 2. Allow the unit to preheat for approximately 20-30 minutes.
WARNING To avoid injury, be careful when pulling spatula or Drawer out from unit. Be sure to allow steam to escape before putting hands or face over the steamer.
NOTE: Do not push any of the buttons during warm-up time. The flashing green ready light indicates that the unit is NOT up to temperature. The flashing green ready light will become STEADY when the unit is up to temperature.
6. Remove steamed product.
Programming
3. Pull out the Spatula or Drawer Assembly and place the product to be steamed onto the Spatula.
CYC (Total Cycle Time) refers to the total amount of cooking time set for the product.
4. Push the Spatula or Drawer Assembly fully into the steamer.
SHO (Shot Interval Time) is the time set between shots of steam during a complete cycle.
5. Single Shot: Press and release the Operate button, wait 20 seconds for the steam to penetrate the product. P/N 1010699 Rev. L 02/06
H2O setting (Steam Shot Time) is used to adjust the water volume used during each pump/solenoid operation. 11
MIRACLE STEAMER OPERATION (continued) NOTE: 20 seconds is recommended.
The amount of steam produced by your Miracle Steamer depends on the amount of water sprayed onto the steam generator.
7. Press and release the Program button again and use the UP or DOWN arrow buttons to change the SHO in minutes (Item F, Figure 6).
Flooding of the generator may occur if the H2O setting is set too high. To prevent this from occurring, the Shot Interval Time (SHO) may be increased to allow more time for generator heat recovery. Adjustments should be made to both values to determine the optimum settings for your cooking needs.
NOTE: 00 minutes is recommended. 8. Press and release the Program button again and H2O will be displayed (Item G, Figure 6). 9. To change the H2O (Steam Shot time), press and release the Program button again to display the setting (Item H, Figure 6). Use the UP or DOWN arrow buttons to increase or decrease the time.
To program the control, refer to Figure 6 and use the following procedure in sequence: 1. Turn the unit on. The display will show the factory programmed Total Cycle Time in minutes and seconds (Item A, Figure 6).
NOTE: Recommended settings are: MS-150/155/355 (0_80) 120 Volt units only
2. Press and release the Program button to change the control from OPERATION to PROGRAM mode.
MS-250/255 (0_40) 120 Volt units only MS-150/155/355 (1_00) 208-240 Volt units only
3. To change the Total Cycle Time in minutes, use the UP or DOWN arrow buttons to change the time (Item B, Figure 6).
MS-250/255 (0_70) 208-240 Volt units only 10. Press either the Start/Stop, Single Shot, or Operate buttons to store the changes, exit the PROGRAM Mode and initiate the cooking cycle.
4. Press and release the Program button again, and use the UP or DOWN arrow buttons to change the Total Cycle Time in seconds (Item C, Figure 6).
NOTE: The Start/Stop, Single Shot, or Operate buttons may be pressed at any time during programming to store the changes and exit the PROGRAM Mode.
5. To change the SHO factory settings, make sure the control is in PROGRAM mode, then press and hold the two arrow buttons simultaneously for 1-2 seconds and then release. SHO will be displayed (Item D, Figure 6).
NOTE: If no change is made within 5 seconds at any time during the programming process, all changes made up to that point are stored in memory and the control reverts to the OPERATION Mode.
6. Press and release the Program button and use the UP or DOWN arrow buttons to change the SHO in seconds (Item E, Figure 6).
READY
1500 UP
DOWN
PRGM
START/STOP
READY
UP
PRGM
UP
START/STOP
B. Total Cycle Minutes
PRGM
E. SHO Time in Seconds
UP
DOWN
PRGM
START/STOP
UP
DOWN
PRGM
START/STOP
D. SHO Cycle
READY
READY
H20
00 START/STOP
DOWN
SHO
C. Total Cycle Seconds
READY
20 DOWN
DOWN
READY
00
15
A. Total Cycle Time
UP
READY
READY
PRGM
UP
START/STOP
F. SHO Time in Minutes
DOWN
PRGM
START/STOP
G. H2O Cycle
UP
DOWN
PRGM
START/STOP
H. H2O Setting
Figure 6. Control Programming Sequence 12
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER OPERATION (continued) Steaming Tips
Hi-Limit Reset Button
•
Pre-cooked pasta is easily reconstituted, and gives you a hot product without the wetness of the normal “dip” method.
•
Experiment with your products and different steaming times–a little more or less steam could change the appearance/flavor.
•
If you serve melted cheese on sandwiches, steam is the perfect way to melt cheese.
A hi-limit thermostat turns off electrical power to the steam generator if it overheats. To reset this thermostat, allow approximately 45 minutes for the unit to cool down, remove the black cap, and then press the black reset button located on the rear of the unit (Figure 7). If the unit requires continuous resetting, contact your Roundup authorized service agency.
•
A steamed bun (which takes about 10-15 seconds) says “Hot Sandwich” to your customer.
The Miracle Steamer’s Control Board has 4 Status Indicator LEDs described below:
•
Vegetables, rice and bread products can be reconstituted by steaming before serving which reduces waste.
Green (Program): When lit, indicates the unit is in Program mode.
•
Dinner rolls, muffins, even tortillas can be heated completely and held without drying out the product.
•
Use a low plate or pan when steaming to allow full steam penetration and shorter steaming times.
•
Use the “1 in 20” rule: Push the Operate or Single Shot Button for one second every twenty seconds. This will ensure that the product gets fully heated without using excess water or energy.
•
Status Indicator LEDs
Yellow (Audio): When lit, indicates 10-15 VDC is being supplied to the audio signal. The audio signal sounds and the LED lights for approximately 3 seconds. Red (Heat): When lit, indicates the Control Board is calling for heat by supplying 10-15 VDC to the Solid State Relay. When off, indicates that the unit is satisfied. Green (H2O): When lit, indicates that 24 VAC is being supplied to operate the solenoid valve (MS-250/255) or water pump (MS-150/155/355). This LED is only lit for approx. 1 second.
Condensation inside the steamer is normal, but excess moisture indicates too much water is being used. Use the “1 in 20” rule above and check and adjust the programming if needed (see the Programming section of this manual).
•
Heat meat and bread products apart from each other, then combine in a sandwich. This will keep the meat juices from soaking the bread.
•
Finish off a special meal with a steamed hand towel–hot without excess moisture.
Fault Codes When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed below or above their limits, the unit displays the “ERR” fault code. If this code appears, clear these settings using the procedure below: 1. Turn the unit off. 2. Press and hold the Program and Start/Stop buttons simultaneously (for all units except MS150/250 with Mfg. number 9100424, 432, 433 & 439) or Up and Down Arrow buttons for MS150/250 with Mfg. number 9100424, 432, 433, & 439 only).
Cap
Hi-Limit Reset Button
Power Cord
3. Turn the unit on while holding the appropriate buttons. Release the buttons when the unit stops beeping, 4. The display will now register the cycle time. RE
AD
NOTE: Repeat these steps if the unit still displays the ERR fault code.
Y
NOTE: It is recommended that the SHO and H2O settings be adjusted to the recommended settings shown in the Programming section of this manual.
Figure 7. Hi-Limit Reset Button (MS-150 shown) P/N 1010699 Rev. L 02/06
13
MIRACLE STEAMER MAINTENANCE Daily
WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
1. Turn the unit OFF. Unplug the power cord and allow the unit to cool down before proceeding. 2. Check the Water Pressure Regulator gauge (MS250/250 only) and verify that it reads 20 - 25 PSI (1.4 - 1.7 kg/cm2 or 138-172 kPa). If not, adjust the water pressure as described in the Installation section of this manual. Check the rear water Quick Disconnect Fitting and Hose Clamp for leakage. Tighten clamps or replace parts if needed.
CAUTION Chlorides or phosphates in cleansing agents (such as bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment: •
3. Remove the Spatula (MS-150/250 only), Drawer (MS-155/255/355 only), Liner, Drip Pan, Top Cover, and Steam Vent (Figure 8).
Always use a soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
•
Routine cleaning should be done daily using soap, ammonia detergent and water.
•
Stains and spots should be sponged using a vinegar solution.
•
Finger marks and smears should be rubbed off using soap and water.
•
Hard water spots should be sponged using a vinegar solution.
4. Wash items in hot, soapy water and then rinse and WIPE DRY. 5. Wipe down the food compartment and the entire exterior of the unit (Figure 8) with a clean, hot, damp cloth (not dripping wet) and wipe dry. 6. Reinstall the Steam Vent first, followed by the remaining items. NOTE: Install steam vent before installing liner and drawer/spatula. NOTE: Failure to properly clean and dry the above mentioned items prior to reassembly may result in the accumulation of water/moisture overnight. This may lead to permanent damage of the equipment’s finish and its accessories. This damage is not covered by warranty.
NOTE: Frequency of cleaning is determined by water conditions, usage and water filtration systems.
Monthly
CAUTION Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.
The Miracle Steamer utilizes an open steam generator. Water sprayed onto the generator surface flashes into steam immediately, but the minerals in the water do not steam, they stay on the generator surface. A small amount of calcium/mineral deposits are needed for proper operation, but a build-up of excessive calcium/ mineral deposits causes poor steaming efficiency, excessive moisture (wet steam) and will eventually severely retard the steaming action completely.
CAUTION If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label. CAUTION Unplug power cord before moving and servicing this appliance.
14
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER MAINTENANCE (continued) CLEANING STEAM GENERATOR
NOTE: To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. If necessary, repeat this process to formulate a thin coating of calcium/mineral deposits.
1. Turn the unit off and unplug the power cord. Allow the unit to cool down before proceeding. 2. Perform the Daily cleaning, but DO NOT reassemble the unit 3. Remove the wing nut, Generator Cover, and Diffuser (Figure 8). Wash these items in hot, soapy water, rinse and WIPE DRY.
NOTE: In soft water areas, it may be necessary to add a small amount of lime to the generator to “season” it. This will ensure proper steaming characteristics by producing a thin coating of calcium/ mineral deposits on the generator surface.
4. With the unit cool, use a wire brush and/or scraper to loosen and remove the excessive calcium/ mineral deposits from the generator surface (Figure 8). Next, take a wire brush and clean out any build up that has accumulated in the 28 steam ports (26 vertical and 2 horizontal) of the generator (Figure 8). Remove the loose build up, wipe the generator with a clean, damp cloth, and reassemble the unit.
Seasoning mixture consists of 3/4 ounces (25ml/ 25cc) baking soda, 3/4 ounces (25ml/25cc) lime mixed with 1 quart (950ml/950cc) of water. Stir mixture and pour 1/4” deep onto the hot generator surface. After mixture is converted to steam, the remaining loose power can be removed. 7. Plug the power cord into the appropriate outlet.
NOTE: If deposits are still excessive and/or difficult to remove, refer to Steps 5 and 10.
8. Turn the unit ON. Allow the unit to warm up for approximately 30 minutes.
5. Pour delimer solution (not supplied) onto the generator surface. Follow the delimer manufacturer’s instructions for proper mixture and use.
9. Push and release the Operate button or the Single Shot button several times to operate the steamer. This purges any remaining delimer residue from the generator surface.
CAUTION If a chemical cleaner/delimer is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on the product label.
10. Turn the unit off, reinstall all parts and accessories, and return the unit to service.
6. Using a sponge or a dry towel, remove the delimer solution from the generator surface, then rinse with clean water.
P/N 1010699 Rev. L 02/06
15
MIRACLE STEAMER MAINTENANCE (continued) Spatula Trivit
Spatula (MS-150/250 only)
Top Cover
Drawer (MS-155/255/355 only)
Wingnut Generator Cover Diffuser Steam Vent
Steam Ports (26 vertical and 2 horizontal)
Steam Generator
AD WATD ER
Food Compartment
RE
Spatula Liner (MS-150/250 Only)
AD Y
MS-355 Shown
Drawer Liner with Rollers (MS-155/255/355 only)
Condensate Drip Pan
Figure 8. Miracle Steamer Components 16
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER MAINTENANCE (continued) 5. Reinstall the filter stem into the bottom hole of the tank (Figure 9).
WATER TANK FILTER–MODELS MS-150/155 ONLY The Water Tank Filter is used to prevent solids or food products from entering and damaging the water pump. The unit uses a water filter (Figure 9). Inspect and clean this filter monthly or more regularly using the following procedure:
6. Fill the Water Tank and test the unit. NOTE: The MS-355 does not use a water filter. Slide Door
NOTE: The water level should be very low or near empty.
Water Tank Filter Filter Stem
Bottom Hole of Water Tank
1. Turn the unit OFF. Unplug the power cord and allow the unit to cool down before proceeding.
Access Cover with Tank (dotted line)
2. Open the Slide Door (Figure 9). 3. Remove the filter, located inside the tank, by pulling it upwards and out of the bottom hole. 4. Clean the Filter by running it under tap water. Replace the Filter if the screen is torn or damaged.
Figure 9. Water Tank Filter–MS-150/155 Only 2. At the sink, gently flush all of the accumulated debris from the strainer cup and mesh strainer. Be especially careful not to damage the mesh strainer screen.
CHECKING AND CLEANING THE WATER STRAINER (MONTHLY MS-250/255 ONLY) The Water Strainer protects your equipment from any foreign debris in the water line that could get into the food, damage the unit’s solenoid (causing the unit to leak or flood) and protect from interference with the equipment’s proper and consistent operation
3 Carefully place the mesh strainer screen into its seat at the bottom of the clear, plastic cup and confirm that the orange O-ring is properly seated in its place before screwing the strainer cup and top back together.
To ensure proper and consistent steaming results, visually check the water pressure regulator gauge and strainer cup regularly. If the pressure on the gauge has dropped, visually check the clear, plastic strainer “cup” and clean out the accumulated debris as follows.
4. Purge the air out of the strainer and tubing by disconnecting the male quick disconnect insert from the equipment and, over a bucket, push the “white” plastic tip in until there is good water flow.
1. Shut off the water supply valve to the unit, unscrew the clear, plastic strainer “cup” and carefully remove the mesh strainer screen.
Tubing
5. Replace damaged or warn parts as needed. 6. Verify that the Water Pressure Regulator is set to 20-25 PSI (1.4-1.7 kg/cm2 or 138-172 kPa).
O-ring
Strainer Cup
Figure 10. Inlet Hose Assembly P/N 1010699 Rev. L 02/06
17
Mesh Screen Male Quick Disconnect Insert
MIRACLE STEAMER MAINTENANCE (continued) Technical Theory of Operation
The solenoid valve opens, or the water pump runs, and allows a shot of water (approximately 25ml or 3-4 tablespoons) to flow onto the generator surface for steaming.
When the Rocker Switch (power On/Off) is ON, line voltage flows to the primary side of the step down transformer. The transformer’s secondary side supplies 12 and 24 VAC to the Control Board.
NOTE: If the display is in a Timed Cycle (counting down), the Control Board will continue to activate the solenoid valve or water pump for repeated shots of water, once every 20 seconds, and for the duration of the cycle time displayed. See the Programming section of this manual for more information.
Once powered, and provided that the Generator temperature is below 380° F (193° C), the Control Board calls for heat by supplying 10 - 15 VDC to the Solid State Relay terminals 3(+) 4(-). Once powered, the Solid State Relay closes terminals 1 and 2 which allows line voltage to flow to the Generator.
Since the Generator Cover is secured in place with a wing nut, the steam is forced downward through the Generator Steam Ports and onto the product. The Control Board’s parameters can be custom programmed for the over all cycle steam time (CYC), as well as the interval time in seconds (SHO) when each shot of water occurs, and also the water volume (H2O) used per each shot of water. This Control Board also incorporates several Status Indicator LEDs. See the Operating and Programing sections of this manual).
As the Generator begins to heat up, a type “K” thermocouple monitors the internal Generator temperature. As the heat continues to increase, so does the thermocouple’s DC millivolts. Once the Generator’s temperature rises to 380-420° F (193 - 215° C), the thermocouple is generating approximately 7.5 - 9.0 DC millivolts. The Control Board receives these millivolts and proceeds to remove the 10 - 15 VDC to the Solid State Relay since the heating circuit has now become satisfied. Then, relay terminals 1 and 2 open, and the Generator stops heating.
An audio signal will sound for 3 seconds at the end of a Time Cycle. If the heating circuit continues to call for heat and the Generator overheats, a manual, resetable Hi-Limit Thermostat will trip and open the generator circuit.
When the Operate, Single Shot, or Start/Stop button is pressed, the Control Board is signaled to supply 24 VAC to the solenoid valve used in models MS-250/255 or the water pump used in models MS-150/155/355 for a split second.
18
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required.
Problem Control Display is Blank (power On/ Off switch is On but indicator light is off).
Possible Cause
Corrective Action
The power cord is not correctly plugged in.
Plug the power cord into the appropriate outlet.
The power cord and/or electrical plug is damaged.
Inspect electrical wire, plug, and receptacle.
The main electrical panel circuit breaker is off or has been tripped.
Reset circuit breaker. Contact your maintenance person or Authorized Service Agency if it trips again.
Switch is inoperable.
Contact your maintenance person or Authorized Service Agency for service.
Control Display is blank (power On/ Off switch is on and indicator light is on).
Control Board is inoperable
Contact your maintenance person or Authorized Service Agency for service.
Unit does not heat up (Control Display is on)
Hi-Limit Thermostat is tripped or inoperable.
Transformer is inoperable. Loose, burnt, or broken wires in circuit.
Solid State Relay is inoperable. Thermocouple is inoperable. Control Board is inoperable. Steam Generator is inoperable.
Reset the Hi-Limit Thermostat according to the Operations section of this manual. If the Hi-Limit Thermostat requires continuous resetting, contact your Authorized Service Agency for service.
Loose, burnt, or broken wires in circuit. The unit’s main electrical panel circuit breaker trips.
Damaged receptacle, plug, or cord; a loose connection or an internal component failure.
Turn the unit off, allow it to cool to room temperature, and then restart the unit. Contact your maintenance person or Authorized Service Agency if the condition repeats.
Water leaking inside electrical housing.
Pinhole leak in rubber hoses (MS150/155/355).
Replace hoses.
Loose or damaged water line tubes and/or fittings inside electrical housing.
Tighten or replace tubes and/or fittings.
Programming and/or SHO and H2O values were adjusted/changed improperly.
Reset the Control Board as described in the Programing section of this manual. See Fault Codes.
“ERR” appears in the Control Display.
P/N 1010699 Rev. L 02/06
19
MIRACLE STEAMER TROUBLESHOOTING (continued) Problem Unit heats but there is little or no steam produced and/or The product requires more steaming than usual.
Possible Cause
Corrective Action
Water Line Valve is closed (MS250/255).
Check that the Water Line Valve is Open
Filter Strainer is restricted.
Check and clean the Filter Strainer as described in the Maintenance section of this manual.
Quick disconnect is not fully engaged at rear of the unit or is damaged (MS-250/255).
Remove and reengage the Quick Disconnect firmly until a “click” is heard. Replace if damaged.
Low or no water pressure in the water line (MS-250/255).
Remove the Quick Disconnect Insert from the rear of the unit. While holding over an empty cup, press the white plastic tip. Strong, steady water flow should be noted. If so, reengage firmly into unit. If not present, or pressure is low, contact your maintenance person or plumber.
Improper water pressure to unit (MS- Verify that a Water Pressure Regulator is installed 250/255). and set to 20-25 PSI. Unit is not being cleaned properly (daily/monthly).
Clean unit daily and monthly as described in the Maintenance section of this manual.
Programming and/or SHO, H2O values were adjusted/changed improperly.
Reprogram the SHO and H2O values as described in the Programming section of this manual.
Insufficient or excessive calcium/ mineral deposits on the Generator surface.
Verify that thin layer of calcium/mineral deposits is present on the Generator surface. Refer to the Maintenance section of this manual.
Generator surface is bare.
Generator surface must have a thin calcium/mineral coating for proper steaming. Refer to the Maintenance section of this manual.
Generator Steam Ports are restricted.
Clean the Steam Ports as described in the Maintenance section of this manual.
Generator Cover is warped or loose.
Verify that the Generator Cover wingnut is tight. If noticeable steam escapes around the Generator Cover, replace the cover.
Generator Diffuser is missing.
Install Generator Diffuser or replace if missing.
Generator surface temperature is too Verify Generator surface temperature to be 380low. 420° F (193 - 215° C). Excessive condensation in Food Compartment.
Water pressure is too high (MS250/255).
Verify that the Water Pressure regulator is set to 20 - 25 PSI. Adjust accordingly.
Programming and or SHO and H2O values were adjusted improperly.
Reprogram the SHO and H2O values as described in the Programming section of this manual.
Steam coming out around top covers or sides.
Generator Cover’s wingnut is loose.
Tighten wingnut.
Generator Cover is warped.
Replace Generator Cover.
20
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER TROUBLESHOOTING (continued) Problem
Possible Cause
Corrective Action
Unit floods overnight and/or continues to steam even when in idle mode.
Solenoid Valve is leaking due to debris trapped inside the plunger (MS-250/255).
Attempt to flush the debris out of the valve by rapidly operating the unit on a number of “single shot” cycles and then letting it rest. If the unit still leaks, disassemble the Solenoid Valve and clean out the plunger. Reassemble unit and test. If a leak is still present, replace the Solenoid Valve. Contact your maintenance person or Authorized Service Agency.
Solenoid Valve is installed incor- If the Solenoid Valve was replaced, verify that rectly (MS-250/255). the “IN” and “OUT” labels on the valve correspond to the water flow. There is no pre-strainer or filter on the water line just before the unit (MS-250/255).
P/N 1010699 Rev. L 02/06
21
Equipment was supplied with a strainer. If missing, install strainer.
MIRACLE STEAMER REPLACEMENT PARTS MS-150/155/250/255
NOTE: Refer to parts list on page 25. 92
64
95
91
17 74
3
99
15
57
57
11
20 90
54
36
54
10
41
18
6
42 54
21
24 98
7
8
13
RE AD Y
62
66
12 70
94 35
86
65
85 80
82
83
89
87
81
79
93 88 81
84
85
22
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-150/155 Service Compartment NOTE: Refer to parts list on page 25.
RE A
DY
49
96
43 4
46
96 28
32
43
33
46
49
23
55
67
1
48
39
37 55
9
55
31
72
49
26
68 51
71
59
2
60 RE
43
AD
69
Y
96 55
27 19
57
P/N 1010699 Rev. L 02/06
23
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-250/255 Service Compartment NOTE: Refer to parts list on page 25.
22
RE
AD
55
Y
55
97
46
5 30
29
28
32 33 46
23
49
55
68
67
48
37
55
72
51
71 50 26
59
2
60 RE
AD
Y
69
27
55
19
57
24
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-150/155/250/255 Item Part No. 1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 17 18 19 20 21 22 23 24
26 27 28 29 30 31 32 33 35 36 37 39 41
Description
Item Part No.
Qty.
42 43 44 46
0010159 Filter Assy., Water Tank (MS-150/155)1 7000652 Relay 1 0010584 Inlet Hose Assy. w/ strainer 1 (MS-250/255) 7000137 Pump/Tube Assy., 24VAC 1 (MS-150/155) 4040145 Solenoid Valve 24VAC 1 (MS-250/255) 7000237 Top Cover Assy. (Includes #41 & #42)1 0011314 Steam Vent Assy. 1 0021131 Floor/Chassis Weldment 1 0021179 Access Cover Weldment 1 (MS-150/155) 7000246 Generator, 230V 1 7000245 Generator, 208V 1 7000300 Generator, 120V 1 0300129 Stud, Cover Hold Down 1 040P138* Locknut, 1/2” 1 040K251 Strain Relief (includes #12) 1 05P2199* Spacer 2 0503431 Diffuser, Steam 1 0503433 Cover, Generator 1 0503434 Cover, End Housing 1 0503435 Retainer, Thermocouple 1 0503988 Spatula MS-150/250 1 0021314 Liner, Cavity (MS-150/250) 1 0503441 Access Cover (MS-250/255) 1 0503472 Bracket, Hi-Limit Support 1 0700452 Power Cord, NEMA 6-20P 1 0700453 Power Cord, CEE 7/7 1 0700463 Power Cord, Nema 5-15P 1 100P967 Label, Marking 1 1001036 Label, Control Panel 1 1001102 Label, Control Panel (MS-250 1 Mfg. # 9100432, 433, 424, & 439) 2000203 Tube, Restrictor, 1/4” 1 2000207 Tube, Inlet, 1 1/4 x 2-1/2” Long (MS-250/255) 2040103 Connector, Male, 1 1/4 x 1/8 NPT (MS-250/255) 2040106 Adapter, Tube/Hose (MS-150/155) 1 2040145 Elbow, Female, 1/8” x 1/4” 1 2040146 Tee, Female, 1/8” x 1/4” 1 210K108 Foot, Rubber (4 Pack) 1 2100119 Handle, Spatula (MS-150/250 only) 1 4050180 Heat Sink 1 2100170 Knob, Chrome (MS-150/155) 1 2100249 Guard, Knob 1
P/N 1010699 Rev. L 02/06
2100273 211P101 211P103 7000449 7000446
48 49 50 51 52 53 54 55 57 58
300P102* 304P105* 306P101* 306P105* 306P123* 306P130* 306P134* 308P103* 308P105* 308P120*
59 308P124* 60 308P143* 61 310P136* 62 310P149* 63 310P149* 64 325P170* 65 4010137 4010151 66 4010166 4010190 67 68 69 70 71 72
7000319 7000135 4050214 406P107 7000136 7000317
74 338P102* 79 0011471 80 0021283 81 210K195
25
Description
Qty.
Knob Clamp, Hose, 3/8 (MS-150/155) Clamp, Hose, 1/2” (MS-150/155) Generator Tube, Teflon, 4-1/2” Lg. (MS-250/255) Generator Tube, Teflon, 3-5/8” (MS-150/155) Nut, Speed, “U”, #8-32 Nut, Hex, KEPS, #4-40, Zinc Nut, Hex, #6-32 Screw, Machine, #6-32 x 1/2” Screw, Machine, #6-32 x 7/8” Nut, Hex, KEPS, #6-32 Screw, Machine, #6-32 x 3/8 Screw, Machine, #8-32 x 1/4” Screw, Machine, #8-32 x 1/2” Screw, Machine, #8-32 x 5/8” (sltrshd) Screw, Machine, #8-32 x 1/2” (one-way) Nut, Hex, KEPS, #8-32 Screw, Machine, #10-32 x 1-1/4” (splanhd) Screw, Machine, #10-32 x 7/8” Screw, Machine, #10-32 x 7/8” (MS-150) Nut, Wing, 1/4-20 Rocker Switch, Power On/Off 250V Rocker Switch, Power On/Off 120V Switch, Momentary (GREEN) Switch, Momentary (WHITE) (for Mfg #9100432, 433, 424, & 439) Transformer, 115-230/24V Thermostat, Hi-Limit Thermocouple, Type-K Cable Tie Terminal Block, 3-Pole Control Board, Temperature/Timer, 24V, 50/60 Hz Bolt, Handle Mounting (MS-150/250 only) Drawer Assy. (Incl. #80-87) (MS-155/255 only) Drawer Weldment (MS-155/255 only) Bearing, Roller, SS (MS-155/255 only) Incl. #85
1 1 1 1 2 2 4 2 2 2 2 3 6 4 4 1 2 4 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 4
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-150/155/250/255 (continued) Item Part No.
Description
Qty.
82 2100257 Handle (MS-155/255 only) 83 2100264 Guard, Handle (MS-155/255 only) 84 325P132* Screw, Machine, 1/4-20 x 1/2” (MS-155/255 only) 85 05P2991 Spacer (MS-155/255 only)
1 1 2
86 306P137* Stud, PEM, #6-32 x 3/8” (MS-155/255 only) 87 306P107* Acorn Nut, #6-32 (MS-155/255 only) 88 0021237 Liner Weldment (MS-155/255 only) 89 0503536 Drip Pan 90 2100118 Guard, Handle 91 See page 29 for Strainer Parts Identification.
2
Item Part No. 92 7000139 93 0011413 94 0011370 94a 210K134 94b 210K123 95 0800359 96 7000134
2
97 7000138 98 0503429 99 7000320
2 1 1 1
Description Quick Disconnect Insert (MS-250/255) Liner Assy. (MS-155/255) 2” Leg Kit (Incl. #35) 4” Leg Kit (not shown) 4” Leg Kit (optional) (not shown) Trivet, Spatula MS-150/250 Silicon Tube Kit, Water Pump (MS-150/155) Quick Disconnect Female Kit Support, Generator Upper. Spatula Kit (incl. #20, 36, 74, 90, 95) MS-150/250
Qty. 1 1 4 1 1 1 1 1 1 1
* Only available in quantities of 10.
26
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-355 Service Compartment NOTE: Refer to parts list on page 28.
AD WATD ER
REA
DY
INSET A (Model MS 355)
INSET B (Model MS 355)
51
54
51
AD WA D TE R
34
63
38
40
59
41
36
33
29
35
20
38
47
81
INSET C (Model MS 355)
43
57
42
15
47
14
45
58
44 62 50
12
51 22 REA
DY
60
47
49
32
28 49 48
P/N 1010699 Rev. L 02/06
27
39 78
79 37
41
40
23
78
17
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-355 NOTE: Refer to parts list on page 28. 53 27
26 25
47
47 2
21 46 46
19 10
74
75
77
73 76
46
11
1
25
A WADD TE R
30 13
71
18
70
RE
AD
Y
52
56
16 8 65
61
9
4
64
66 67
7
82
55
69
6
68
3 72 65
69
28
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER REPLACEMENT PARTS (continued) MS-355 Item Part No. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
0011314 7000237 0011413 0011471 040P138 040K251 0503441 0503536 0503712 0700452 0700463 7000652 1001066 7000317 4050180 0011370 0021241 0021242 7000245 7000246 7000300 0011447 0300129 040P119 0500281 05P2199 0503429 0503431 0503433 0503435 0503472 0503713 0700600 1001036 2000203 2000208 2040106 2040145 2040146 211P101 211P103 218P112* 7000446 300P102*
Description Steam Vent Assy. Top Cover Assy. (Incl. #73-77) Liner Assy. (Incl. #65, 69, 72) Drawer Assy. (Incl. #64-71) Locknut, Conduit, 1/2” Strain Relief (includes #6) Cover, Access Drip Pan, Water Cover, Tank Housing Power Cord, NEMA 6-20P 250v Power Cord, 5-15P 120V Relay Label, Wiring Diagram Control Board, 24V, 50/60 Hz Heat Sink Leg Assy., 2” Channel Weldment Floor/Chassis Weldment Generator, 208V Generator, 230V Generator, 120V Float Switch Assy. Stud, Cover Bushing, Shorty, 3/8” Bracket, Pump Mounting Spacer Support, Generator, Upper Diffuser Cover, Generator Retainer, Thermocouple Bracket, Hi-Limit Thermostat Support Guard, Wire Wire Set (not shown) Float Switch Label, Control Panel Tube, Restrictor, 1/4” Tube, Supply Adapter, Tube/Hose Elbow, Female, 1/8” x 1/4” Tee, Female, 1/8” x 1/4” Clamp, Hose, 3/8” Clamp, Hose, 1/2” Nut, Nylon, 1/2-13 Pipe, Teflon, 3-5/8” Long Nut, Speed, “U”, #8-32
P/N 1010699 Rev. L 02/06
Item Part No.
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
43 44 45 46 47 48 49 50
304P105* 306P101* 306P123* 306P134* 308P103* 308P105* 308P120* 308P124*
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
308P143* 310P110* 325P170* 0500229 4010137 4010151 4010166 7000319 7000135 4040144 4050214 406P107* 7000136 4060371 0021283 210K195
66 67 68 69 70 71 72 73 74 75 76 77 78 79 81 82
2100257 2100264 325P132* 05P2291 306P137* 306P107* 0021237 0503686 2100273 2100249 390P101* 100P864 0011446 0021358 0011415 210K108
Description Nut, Hex, KEPS, #4-40, Zinc Nut, Hex, #6-32 Screw, Machine, #6-32 x 7/8” Screw, Machine, #6-32 x 3/8” Screw, Machine, #8-32 x 1/4” Screw, Machine, #8-32 x 1/2” Screw, Machine, #8-32 x 5/8” Screw, Machine, One-Way, #8-32 x 1/2” Nut, Hex, KEPS, #8-32 Screw, Machine, #10-32 x 1/2”, SS Wingnut, 1/4-20 Retainer Switch, Rocker 250V Switch, Rocker 120V Momentary Switch (Green) Transformer, 115-230/24V Thermostat, Hi-Limit Water Pump, Oscillating, 24V Thermocouple, Type-K Cable Tie, 1/8” Wide x 5” Long Terminal Block, 3-Pole Indicator Light, Blue, 12V Drawer Weldment Bearing, Roller, Nylon, SS (includes #69) Handle Guard, Handle Screw, Machine, 1/4-20 x 1/2” Spacer Stud, PEM, #6-32 x 3/8” Acorn Nut, #6-32 Liner Weldment Cover, Top Knob Guard, Knob Bolt, M8 x 1.25 x 14mm Long Label, Caution HOT Silicone Tube Assy., 26” Silicone Tube Assy., 17” Water Tank Assembly Foot, Rubber (4 Pack)
* Only available in quantities of 10.
29
Qty. 4 2 2 3 20 4 2 1 8 4 1 1 1 1 1 1 1 1 1 3 1 1 1 4 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1
MIRACLE STEAMER REPLACEMENT PARTS (continued) Dual Water Pressure Regulator Kit - Part No. 7000235 To Steamer #1
5
To Steamer #2
2
3 1
8
6
10
9
Item
Part No.
Description
Qty.
1 2
0503615 2030125
Bracket, Manifold Tubing, 1/4” I.D., PVC, 12” Long
1 2
3
2040150
Elbow, Male, Nylon, 1/4” Barb, 3/8” NPT
2
4
2040151
Nipple, Hex, Nylon, 3/8” x 1/4” NPT
1
5
7000139
Male, Quick Disconnect Insert
2
6
2080118
Quick Disconnect, 1/8” NPT
1
7
2170113
Regulator, Pressure
1
8
2170114
Gauge, Water Pressure
1
9
2190113
Manifold
1
10
2110160
Clamp
4
4
IMPORTANT: Two adjacent steamers can be fed with a dual water pressure regulator.
7
Water Supply
Single Water Pressure Regulator Kit - Part No. 7000314
1
4 6
3
2 30
40
20 200 kPa
1/4
100
10
NPT
0
0
300
50
400
psi
60
5
1/4 NPT
5 NOTE: Item 1 is made up of items 2-4
2 3
30
Description
Qty.
Item
Part No.
1
0503849
Bracket
1
2
2040130
Male Adapter, Barbed 1/4”
2
3
See Below for Strainer Parts Identification
4
2170113
Regulator, Pressure
1
5
2170114
Gauge, Water Pressure
1
6
2190129
Nipple, 1/4” NPT x 1/4” NPT
1
7
2110104
Clamp, Worm (not shown)
2
Item
Part No.
1
7000333
Water Line Strainer Kit
1
2
2040130
Male Adapter, Barbed 1/4”
2
3
7000334
Replacement Screen and O-ring kit
1
4
2110104
Clamp, Worm (not shown)
2
Description
Qty.
P/N 1010699 Rev. L 02/06
MIRACLE STEAMER WIRING DIAGRAMS MS-150/155/250/255
POWER CORD
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C # 18 GA. AWM-105°C
GRN GRN-YEL
WHT/BLU
BLK/BRN
UNLESS OTHERWISE SPECIFIED.
22 GA. AWM-105°C MOMENTARY
BLU
BLU
GND
GRN
HI-LIMIT THERMOSTAT
WHT
WHT
BLK
THERMOCOUPLE
SWITCH
TERMINAL BLOCK
HEATER
S.S. RELAY
WHT
BLK
2
3+
1
4-
T2 T1
YEL
(PUMP ONLY)
#
WHT
#
5
POWER SWITCH 1
2
4
5
RED DIODE (PUMP ONLY)
ORG
10
4 120V
SOLENOID OR PUMP
8
230V
6
2
CONTROL BOARD
T7
#
GND
T3
T4
T5 T6
BLK
BRN BRN
1
#
BLK
TRANSFORMER BLK
MS-355
POWER CORD
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C UNLESS OTHERWISE SPECIFIED. GRN GRN-YEL
WHT/BLU
BLK/BRN
# 18 GA. AWM-105°C
22 GA. AWM-105°C
MOMENTARY SWITCH
BLU
TERMINAL BLOCK
WHT
WHT
BLK
GND
HI-LIMIT THERMOSTAT
HEATER
WHT
THERMOCOUPLE
BLU
S.S. RELAY BLK
2
3+
1
4-
T2 T1
YEL GND
WATER PUMP 230V
5 4
120V
1
2
4
5
RED
T7
TRANSFORMER
# WHT POWER SWITCH
T3
10
BRN BLUE
8
2 1 # BLK
BRN
6 VIOLET
WHT BLK
P/N 1010699 Rev. L 02/06
#ORG
#ORG
WHT
FLOAT SW.
31
#
WHT
5 4
LIGHT
DIODE
# BLK
CONTROL T4 BOARD T5
T6
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual. 1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This warranty does not cover consumable items such as the Platen, Release Sheets, Conveyor Belt Wraps, gaskets, Orings, light bulbs, nor does it cover water contaminant problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not pay travel, mileage, or any other charges for an Authorized Service Agency to reach the equipment location. 2.Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge. 3.If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty. 4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser. 5.THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
A.J. Antunes & Co. Headquarters/Manufacturing 180 Kehoe Boulevard Carol Stream, Illinois 60188 USA Phone (630) 784-1000 Toll Free (800) 253-2991 Fax: (630) 784-1650
Antunes Equipment Manufacturing (Suzhou) Ltd., 9 Hou Ju Road, Building #24, S&T Park, SND Suzhou, Jiangsu, China 215011 Phone: 86-512-6841-3637 Fax: 86-512-6841-3907
www.ajantunes.com
