Transcript
10MFP
GB
10MFP Filtration Trolley with icountPD
DD0000031_EN Rev© 2012, Parker Hannifin Manufacturing (UK) Ltd www.parker.com/hfde
GB
Contents Overview ....................................................................................................................3 Exclusion of Liability.........................................................................................3 Conditions for safe use....................................................................................3 Safety Information......................................................................................................3 Dangers of maloperation or mishandling..........................................................3 Symbol glossary.........................................................................................................4 Laser information.......................................................................................................5 Calibration..................................................................................................................5 Registration of icountPD ..........................................................................................5 Contact Information..................................................................................................5 Technical specification..............................................................................................6 Product features........................................................................................................7 Electrical connections...............................................................................................7 Connecting/Disconnecting .............................................................................8 Product operation......................................................................................................9 Maintenance.............................................................................................................11 Ordering information................................................................................................13
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Overview Parker Hannifin’s Filtration trolley allows you to transfer, condition monitor and filter fluid, whilst reporting contamination levels using the icountPD product The 10MFP Filtration Trolley measures particle contamination continuously and updates the results to the output display on the icountPD.
Exclusion of Liability Parker has made every endeavour to ensure the accuracy of the content of this document, however errors cannot be ruled out. Consequently, we accept no liability for such errors as may exist or for any damage or loss whatsoever which may arise as a result of such errors. Technical specifications are subject to change without notice.
Conditions for safe use WARNING : When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electrical shock and personal injury. To ensure compliance with the certification, users are NOT permitted to open the unit’s electrical or icountPD source under any circumstances. Doing so will invalidate the unit’s calibration and it would NOT be suitable for calibrated use.
Safety Information Please read and understand the Operating Instructions before using the equipment This filtration trolley weighs approximately 62kg (137 lbs). Two persons are required to lift the trolley – one either side of the trolley gripping the handle and the trolley base. Before operating the Filtration trolley ensure all electrical connections, hoses and fittings are securely fitted to the appropriate standards. Check all hoses and fittings for wear and or damage. If replacements are required, please contact your local Parker Hannifin representative. Do NOT use or store this product in wet or damp environmental conditions. Best practice mounting orientation is to have the unit placed on a stable surface with easy access to the power switch and icountPD screen. The Filtration cart is designed for use in dry, indoor environments. There is no need to hold the trolley, but you may need to hold or secure the hose / wand assembly during operation. DO NOT attempt to move the trolley when in use. Do not remove the hose / wand assembly when in use. CAUTION: High pressure oil systems can be a hazard to life and limb.
Dangers of maloperation or mishandling In case of maloperation, mishandling or abuse, as well as in cases ignoring the application limits and safety regulations, the following threats can occur: General Danger / Operator Injury Possible Equipment Damage when incorrectly connected to machines / systems or component devices.
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Symbol glossary The following symbols are used in this manual.
Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. A Warning notice is used in situations where inattention or misuse could cause personal injury.
Caution A Caution notice is used in situations where inattention or misuse could cause damage to the equipment. If the equipment is used in a manner not specified by the manufacturer, the protection/performance may be impaired.
Check Notes merely call attention to information that is especially significant to understanding and operating the equipment. You may need to check the orientation or tightness of connections, for example.
Safety equipment Some operations require special attention to safety, such as the use of safety glasses.
Service/Repair Any servicing or repair work must be carried out by a Parker-approved service centre.
Warning A red band around a picture or instruction is used to emphasize that particular care is required to avoid the danger of personal injury or other hazard.
Caution A yellow band around a picture or instruction is used to emphasize that particular care is required in carrying out the instruction. Examples are checking that plugs are ‘keyed’ (i.e. correctly polarized) before they are fully inserted, or that hoses are fitted carefully so they do not leak.
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Laser information This product contains an infrared 5mW laser. Any dismantling of the product may result in dangerous exposure to laser radiation. The following information about the laser is located on the side panel of the product.
WARNING: Users are not required to access the laser radiation source and should never do so.
Calibration Every 12 months www.parker.com/hfde/condition/service
NOTE: Any servicing or repair work must be carried out by a Parker-approved service centre.
Registration of icountPD
www.parker.com/unlock
➡
12
Months
Contact Information
[email protected]
See back page for contact details
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Technical specification Feature
Specification
Dimensions (Approx.) (mm / inches)
Height : 1029mm / 40.5" Width : 648mm / 25.5” Depth : 483mm / 19”
Weight (Approx.) (Kg / llbs)
62kg / 137 lbs
Principle of operation IPD
Laser diode for optical detection of actual particulates
International codes
ISO 7 – 22
icountPD calibration
By recognised online methods confirmed by the relevant ISO procedures: MTD – via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles, with particle distribution reporting to ISO 4406:1996
icountPD recalibration
Every 12 months:
[email protected]
Unit Ambient storage temperature
–26°C to +70°C (–79°F to +158°F)
Unit Operating Environment
DO NOT use the filtration trolley in wet or damp environmental conditions
Recommended Fluid operating Viscosity (maximum)
Up to 108 cSt (500 SUS) (0.85 Specific Gravity)
Pump Flow Rate
38 l/min (10 GPM)
1st Stage Filtration (Suction / Inlet Filter)
Micron rating specified in MF Part number, Visual indicator (Optional), 0.2 bar (3 psi) bypass preventing MF pump cavitation
2nd Stage Filtration (Pressure / Outlet Filter)
Micron rating specified in MF Part number, Visual indicator, 1.7 Bar (25 psi) prevents excessive pressures
Suction / Pressure Hose
PVC (standard), 1 metre (39")
Suction Pressure Wand
PVC (standard), 1 metre (39")
Certification
IP22 rating EN61326-1-2006 Electrical equipment for measurement, control and laboratory EN61029-1-2009 + A11:2010 Modified Safety of transportable motor operated electric tools 2006/42/EC Machinery Directive
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Product features Key
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1
3
8 1 2
7
3 6
5 4
1 2 3 4 5 6 7 8 9
Service covers Visual indicator Dual filters Gear pump Motor Electrical enclosure icountPD (icount Particle Detector) - refer to icount user guide supplied on CD Hose and Wand assemblies Oil drip tray
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Parker recommend placing the 10MFP on a stable surface with easy access to the power switch and icountPD screen. The Filtration cart should not be used in wet or very humid environments.
Electrical connections The Parker supplied power cables can only be used with the 10MFP products.
UK plug (230V~, 5A fuse *)
EUR plug
110VAC Industrial plug
CAUTION: Only use the Parker-supplied Power Supply Cable. It is the responsibility of the end-user to ensure that the cables are connected and stored correctly to avoid any damage. Keep the power cord away from heat and sharp edges. Never yank the cable from the power socket. The use of any accessory or attachment other than recommended in this instruction leaflet may result in product damage or personal injury. * Anti-surge T LBC fuse, 5A 5x20mm
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Connecting/Disconnecting
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2
Ensure the panel power switch is in the OFF position.
Connect electrical mains socket to trolley and lower the anti-yank wire clip. Connect mains plug to mains socket.
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3 Ensure hydraulic connections are made before starting unit.
Turn overload switch ON.
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6 To remove electrical connections, switch off at trolley and mains supply and disconnect power cable.
Turn panel switch ON.
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Product operation
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2 Insert suction hose into the container for the fluid under test.
Ensure the trolley is on a flat, stable surface and in dry conditions.
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Secure hoses if necessary, to avoid leakage/spray.
4 CAUTION: Make sure that the hose is not kinked.
Insert pressure hose into waste fluid container.
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5 See Electrical Connections set up (pages 7–8)
Turn overload switch ON.
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Turn panel switch ON. Parker recommend that you position the trolley in a safe stable area, as close as possible to the system output, using only the hose assemblies provided. NOTE: The correct hydraulic connection fittings have been supplied with this Filtration trolley and correct safety standards must be applied when using them.
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9 Allow 30–60 seconds for filters to fill after starting trolley system
For very viscous fluids it may be necessary to put 1–2 litres of oil into the inlet filter to prime the pump. WARNING: The outlet filter bypass spring acts as a relief valve for the pump. DO NOT restrict the discharge hose with a shut off valve. This will cause excessive pressures in the product which may be harmful to personnel or your equipment.
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A visual indicator monitors the condition of the filters and indicates CLEAN, CHANGE or BYPASS.
bk
Turn panel switch OFF when the specified fluid condition is met.
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Turn the overload switch OFF.
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Maintenance
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1 See Electrical Connections set up (pages 7–8)
Ensure the trolley is on a flat, stable surface and in dry conditions.
Remove the suction and pressure hoses from fluid containers and place in trolley.
CAUTION: The trolley may contain oil. Care must be taken when removing hoses and the correct safety and disposal methods used.
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4
Loosen the bolts on the filter cover using a ½” socket set.
Twist the cover to free the bolts…
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… and lift off. Inspect the cover O-ring and replace if damaged or worn.
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Pull filter element assembly from housing. Caution – Wear appropriate protection if testing hydraulic fluids.
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Replace the filter media.
Install new elements and replace filter O-ring.
Wire mesh elements can be ultrasonically cleaned (contact Parker for advice).
Caution – Ensure O-ring is seated correctly before fitting filter cover.
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Check the notch of the element and cap are aligned.
Replace the cover. Ensure washers are free of cover and twist to close.
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bl
Wipe traces of oil from trolley with paper or cloth and dispose in an appropriate manner. Do not wet parts that could penetrate the motor, electrical unit or icountPD. Tighten the bolts.
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Ordering information icountPD FITTED: Standard fitted elements
Part number
Model
Motor option
Inlet element
Outlet element
Filter bowl length
Electrical plug type
Inlet
Outlet
10MFP140SA10Q1UKPD
10MFP
1
40 SA
10Q
1
UK
940802
937399Q
10MFP140SA10Q1EURPD
10MFP
1
40 SA
10Q
1
EUR
940802
937399Q
10MFP240SA10Q1INDPD
10MFP
2
40 SA
10Q
1
IND
940802
937399Q
Model
Motor option
Inlet element
Outlet element
Filter bowl length
Electrical plug type
STANDARD TROLLEY: Part number
Standard fitted elements Inlet
Outlet
10MFP140SA10Q1UK
10MFP
1
40 SA
10Q
1
UK
940802
937399Q
10MFP140SA10Q1EUR
10MFP
1
40 SA
10Q
1
EUR
940802
937399Q
10MFP240SA10Q1IND
10MFP
2
40 SA
10Q
1
IND
940802
937399Q
KEY: Motor option 1 = 220/240V~ Motor option 2 = 110V~ IND = Industrial 110V~ UK option PD = icountPD, type IPD12322230
ACCESSORY PART NUMBERS Description
Part number
Mains cable
ACC6JE001
(UK 2m cable, 230V~, 5A antisurge fuse)
Mains cable
ACC6JE002
(EUR 2m cable, 230V~)
N72530 Filter cover O-ring replacement (x2)
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ACC6NX003
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GB REPLACEMENT FILTER ELEMENT PART NUMBERS
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Parker Moduflow inlet filter (suction) 0.2 bar bypass
Nitrile
20µ Microglass III element
940971Q
40µ synthetic element
940802
40µ stainless steel element
940803
Parker Moduflow inlet filter (pressure) 2.4 bar bypass
Nitrile
2µ Microglass III element
937397Q
5µ Microglass III element
937398Q
10µ Microglass III element
937399Q
20µ Microglass III element
937400Q
Water removal element
940734
P ar ker H an n ifin Man u factu r in g ( U K) Ltd
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© 2012 Parker Hannifin Corporation. All rights reserved. DD0000031_EN Rev -
