Transcript
48” Mulch Kit Part Number 112953 54” Mulch Kit Part Number 112611 60” Mulch Kit Part Number 113934
Instruction No. 111166 March 2011
These mulch kits are designed to be mounted on 48”, 54” or 60” mowers. Listed below are parts included in this kit. If any parts are missing or damaged, please contact Excel Industries, Inc. NOTE: Illustrations shown may not reflect all deck configurations. Parts List – 48” Item
P/N
1 2 3 4 5 6
114518 108225 767954 086660 011320 796623
Item
P/N
1 2 3 4 5 6
114528 108200 767954 086660 011320 797704
Item
P/N
1 2 3 4 5 6
114532 109312 767954 086660 011320 794214
Description CLOSE-OFF, MULCH BAFFLE COMMON MULCH W/A FW .406 X .812 X .060 SAE HD ZN NT .375-16 HX GR5 ZN NY CB .375-16 X .75 STD ZN BLADE 16.50”-MUL-F-CW
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Parts List – 54” Description CLOSE-OFF, MULCH BAFFLE COMMON MULCH W/A FW .406 X .812 X .060 SAE HD ZN NT .375-16 HX GR5 ZN NY CB .375-16 X .75 STD ZN BLADE 18.50”-MUL-F-CW
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Parts List – 60” Description CLOSE-OFF, MULCH BAFFLE COMMON MULCH W/A FW .406 X .812 X .060 SAE HD ZN NT .375-16 HX GR5 ZN NY CB .375-16 X .75 STD ZN BLADE 20.50”-MUL-F-CW
Qty 1 2 4 4 2 3
Assembly 1. Park the tractor on a solid, level surface, set park brakes, shut-off engine and remove ignition key. Disconnect negative battery cable. 2. Raise the front of the tractor and deck up until the mulch kit can be installed. Place the tractor securely on the jack stands and do not allow the tractor to move. Chock the rear wheels. WARNING: Use only appropriate vehicle stands, with a minimum weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the vehicle stands.
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3.
Remove the side deflector and mounting plate. Do not discard as these will be needed when not operating in the mulch mode. Fig. 1
Side deflector Mounting plate
Fig. 1 WARNING: Never operate the mower deck with side deflector damaged, altered, removed or in raised position, except when the entire grass catcher attachment or mulching system is being used. WARNING: Exercise caution when working under the deck as the mower blades are extremely sharp. Wrap the blade(s) or wear gloves and use extra caution when servicing them. 4. 5. 6. 7. 8. 9.
Remove the existing blades. Locate the pilot holes that are drilled in the deck per Fig. 2. Drill these holes out to 13/32" diameter. Attach the mulch kit to the deck as shown in Fig. 3 Attach the mulching blades, furnished with this kit, to the blade spindles using the existing hardware. Torque bolts to 118 ft.-lbs. (160.01 Nm). Fig. 3 Rotate the blades, by hand, to make sure they are not making contact with the mulch plates. Remove the blocks and lower the deck. Re-connect the negative battery cable. Make sure the seat platform is securely fastened before operating.
Pilot hole
Pilot hole
Drill to 13/32”
Drill to 13/32”
Fig. 2
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3
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6 2 Torque to 118 ft-lbs. (160.01 NM)
Fig. 3
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