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i³ …Display, Control, Connect… Hardware Guide i³ Table of Contents Table of Contents..................................................................................................................................2 1 INTRODUCTION .............................................................................................................................3 2 SPECIFICATIONS...........................................................................................................................4 General Specifications ................................................................................................................................4 Digital Inputs ............................................................................................................................................5 Digital Outputs ..........................................................................................................................................5 Analog Inputs ...........................................................................................................................................6 Analog Outputs .........................................................................................................................................6 3 INSTALLATION PROCEDURE ......................................................................................................7 3.1 Overview of Required Steps ......................................................................................................7 3.2 Dimensions ................................................................................................................................7 3.3 Panel Cut-Out ............................................................................................................................8 3.4 Ports, Connectors and Wiring ....................................................................................................8 3.4.1 Power and Optional CAN ports .........................................................................................8 3.4.2 RS-232/ RS-485 Programming Ports and Wiring..............................................................9 3.4.3 I/O Connector details.......................................................................................................10 4.0 SAFETY .....................................................................................................................................15 No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. 1 INTRODUCTION The i3 Series is a cost effective family of high performance all-in-one controllers. The i3 features an advanced control engine, operator interface, and a variety of communications options giving open access to SCADA, Remote I/O and 3rd party devices such as Modems, Bar code readers and printers. The i3 can be used to perform advanced machine, process and temperature control as well as plant monitoring and data logging. The i3 is has a 128x64 backlit LCD displays and features a range of I/O configurations with optional Modem and Ethernet connectivity. www.imopc.com 3 i³ 2 SPECIFICATIONS General Specifications i3A12X/10A01SOO i3A12X/10D03SCH Required Power i3A12X/10B04SCH i3A12X/20B05SOH i3A12X/13C14SOH 130 mA @ 24 VDC 30 A for 1 ms @ 24 VDC Required Power (Inrush) Primary Power Range 10 – 30 VDC Relative Humidity 5 to 95% Non-condensing Storage Temperature -10 to 70 ° C Operating Temperature 0° to 50° Celsius (32 - 122°F) Screw Type, 5 mm Removable Terminal Type Input Voltage 10 to 32 VDC Screen Type 128x64 LCD Backlit, monochrome STN. LCD Backlighting Blue or Off (selectable). Keypad / LEDs 20 keys (10 fn keys, 4 soft screen keys). Keypad Type Tactile Dome (1 million operations minimum). Application Memory 256K Ladder Memory, plus 32KB Register, plus 1Mbyte Graphics 0.1mS / K Ladder Logic (typical) Control Scan Rate CAN Port _ 1 isolated 1 isolated _ I/O Expansion Interfaces Serial RS485 252 Smart I/O points, Maximum. Portable Memory Micro SD Battery Replaceable 3V Lithium battery – 4.5 years (off) lifetime Ethernet Ports Optional internal 10/100 Mbit board. Serial Ports 2 ports (RJ45) RS-232 & RS-232/485 RJ45 Environment Designed for installation in a NEMA 12, NEMA 4/4X or IP65 environment. RTC Weight 32k min battery backed 5 years minimum. 12 oz. (340.19 g) Compliance Certification CE, cUL, UL, E-Marked Wiring - Digital Use following or equivalent: Belden 9918, 18 AWG or Larger Wiring – Analogue Use following or equivalent: Belden 8441, 18 AWG or Larger Wiring - CAN Use following or equivalent: Belden 3084, 18 AWG or Larger No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. _ Digital Inputs Inputs per Module i3A12X/10A01SOO 12 including 4 configurable HSC inputs i3A12X/10D03i3A12X/10B04SCH SCH 12 including 4 12 including 4 configurable HSC configurable HSC inputs inputs Commons per Module Input Voltage Range 1 12 VDC / 24 VDC Absolute Max. Voltage 35 VDC Max. i3A12X/20B05SOH 24 including 4 configurable HSC inputs 10 kW Input Impedance Input Current Upper Threshold Positive Logic 8V @ 0.8 mA -1.6 mA Lower Threshold 3V @ 0.3 mA -2.1 mA Negative Logic 1 ms OFF to ON Response ON to OFF Response 1 ms HSC Max. Switching Rate 20 kHz Digital Outputs Outputs per Module Commons per Module i3A12X/10A01SOO i3A12X/10D03SCH 6 6 6 6 Output Type SP ST NO Relay SP ST NO Relay Absolute Max. Voltage _ _ Max. Output Supply Voltage _ _ Minimum Output Supply Voltage Max. Inrush Current _ _ _ _ i3A12X/10B04i3A12X/20B05SCH SOH 12 including 2 16 including 2 configurable PWM configurable PWM outputs outputs 1 Sourcing / 10 K Pull-Down 1 Sourcing / 10 K Pull-Down 28 VDC Max. 30 VDC 28 VDC Max. 30 VDC 28 VDC Max. 30 VDC 10 VDC 10 VDC 10 VDC Min Load _ _ OFF to ON Response _ _ ON to OFF Response Max. Total Current _ 5 A continuous _ 5 A continuous Output Protection _ _ Output Characteristics Max. Output Current Max. Output Voltage _ 5 A at 250 VAC, resistive. 1A inductive 275 VAC , 30 VDC Max. Switched Power 150 W, 1250 VA _ 5 A at 250 VAC, resistive. 1A inductive 275 VAC , 30 VDC 150 W, 1250 VA 1000 VAC Contact Isolation to XLE ground 0.5 V Max. Voltage Drop at Rated Current No load: 5,000,000 Expected Life Response Time www.imopc.com i3A12X/13C14SOH 12 including 2 configurable PWM outputs 1 Sourcing / 10 K Pull-Down 650 mA per channel None Max. Switching Rate i3A12X/13C14SOH 12 including 4 configurable HSC inputs 650 mA per channel 650 mA per channel None None 1 ms 1 ms 1 ms 1 ms 4 A Continuous 1 ms 4 A Continuous 1 ms 4 A Continuous Short Circuit Current Sourcing (Pos logic) Short Circuit Current Sourcing (Pos logic) Short Circuit Current Sourcing (Pos logic) 0.5A per point 0.5A per point 0.5A per point 0.25 VDC 0.25 VDC 0.25 VDC 1000 VAC 0.5 V No load: 5,000,000 Rated load: 100,000 Rated load: 100,000 300 CPM at no load 300 CPM at no 50Hz - resistive, 0.5 Hz - inductive. Max 2Khz High Speed load Output resistive 20 CPM at rated 20 CPM at rated load load One update per scan + 10 ms 5 i³ Analog Inputs i3A12X/10A01SOO i3A12X/10D03SCH 4 i3A12X/10B04SCH 2 i3A12X/20B05SOH 2 Number of Channels 1 Input Ranges 0 - 10 VDC 0-20 mA 4-20 mA 0 - 10 VDC 0-20 mA 4-20 mA 0 - 10 VDC 0-20 mA 4-20 mA 0 - 10 VDC 0-20 mA 4-20 mA Safe input voltage range -0.5 V to +12V -0.5 V to +12V -0.5 V to +12V -0.5 V to +12V Current Mode: Current Mode: Current Mode: Current Mode: i3A12X/13C14SOH 2 0 - 10 VDC 0-20 mA 4-20 mA PT100, RTD 10 VDC: -0.5 to +15 V 20 mA: -0.5 to +6 V RTD/ T/C:±24 VDC Current Mode: 100 W, 35mA Max. Continuous Input Impedance (Clamped @ -0.5 VDC to 12 VDC) 100 W 100 W 100 W 100 W Voltage Mode: Voltage Mode: Voltage Mode: Voltage Mode: Nominal Resolution 500 k W 10 Bits 500 k W 10 Bits 500 k W 10 Bits 500 k W 10 Bits Voltage Mode: 500 kW, 35mA Max. Continuous 14 Bits %AI full scale 32,000 32,000 32,000 32,000 32,000 Max. Over-Current 35 mA 35 mA 35 mA 35 mA Conversion Speed 1 per scan 1 per scan 1 per scan 1 per scan Thermocouple Common Mode Range Open Thermocouple Detect Current RTD Excitation Current ±10V 50 nA 250 mA Filtering Analog Outputs 1 per scan 160 Hz noise filter, 1-128 scan digital running average filter i3A12X/10A01SOO i3A12X/10D03SCH i3A12X/10B04SCH i3A12X/20B05SOH Number of Channels Output Ranges Nominal Resolution Update rate i3A12X/13C14SOH 2 0-10 VDC, 0-20 mA 12 Bits Once per PLC scan Minimum 10 V load 5 kW Maximum 20 mA load 500 W Analog Outputs; 2 Output Points Required 2 Maximum Error at 25°C 0.10% No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. 3 INSTALLATION PROCEDURE 3.1 Overview of Required Steps 1. In line with the specifications illustrated in Figure 1 and Figure 2 – carefully prepare the panel cutout. Ensure that the corners of the cutout are square and free from burrs. 2. Place the unit in the panel cut-out, secure the unit using the four (4) supplied mounting clamps. 3. When the panel is in it’s final operating position carefully remove the protective plastic sheet from the front of the unit. CAUTION: Remove the plastic sheet slowly, from corner to corner, so as not to damage the i3 keypad/display overlay. 3.2 Dimensions 3.607 [91.63] SQ. 3.780 [96.00] SQ. Figure 1 – i3 Dimensions www.imopc.com 7 2.264 [57.50] i³ 3.3 Panel Cut-Out Figure 2 – i3 Panel Cut-Out 3.4 Ports, Connectors and Wiring 3.4.1 Power and Optional CAN ports The i3 has various connections on the sides of the unit. Figure 3 - 9 shows the locations and pinouts of the most common connectors used during installation. Pin 1 of the 5 Pin CAN connector. Pin 1 of the 3 Pin Power connector. 1 – OV. 2 – CAN-. 3 – Shield. 4 – CAN+ 1 – Earth ( ) 2 – 0V. 3 – 24V. CAN Connector Use the CAN Connector when using iCAN network. Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. Figure 3 – Power and CAN connector placement and pin-out for the i3 No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. 3.4.2 RS-232/ RS-485 Programming Ports and Wiring The i3 features two active serial ports, accessible through two RJ45 connectors MJ1 and MJ2. These two ports can may be used simultaneously. Pin 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 Pin 8 7 6 5 4 3 2 1 MJ2 RS-232 / RS485 / RS422 Port Pins Signal Description RXD Received Data (RS232) TXD Transmitted Data (RS232) GND Ground Termination (120 Ώ) TXD Transmitted Data (RS485) TXD Transmitted Data (RS485) RXD Received Data (RS485) RXD Received Data (RS485) MJ1 RS-232 / RS485 Port Pins Signal Description RXD Received Data (RS232) TXD Transmitted Data (RS232) GND Ground Termination (120 Ώ) CTS Clear to Send (RS232) RTS Request to Send (RS232) RX/TXReceive/transmit (RS485) RX/TX+ Receive/transmit (RS485) Dir In Out In Out Out In In Dir In Out In Out In In/Out In/Out MJ1 Termination Link – Short the right hand pair of pins to enable the 120 Ώ resistor on the MJ1 port, remove the link to remove the resistor. MJ2 Termination Link – Short the middle pair of pins (as viewed in the picture) to enable the 120 Ώ resistor on the MJ2 port, remove the link to remove the resistor. As seen when looking at the top of the i3 unit. Factory Use (default – none) MJ2 Termination (default – none) MJ1 Termination (default – none) Figure 4 – Serial port connector placement and pin-out for the i3 www.imopc.com 9 i³ 3.4.3 I/O Connector details 3 Each of the I/O boards have jumper links for configuration. JP1 is common to all five i models for configuration of the digital inputs. For common high (pnp mode) or common low (npn mode) move the link as in Table 3. Description 24V Pullup (pnp) 0V Common (npn) JP1 Position 2-3 1-2 Default Table 3. JP1 link positions. Positive Logic Negative Logic Figure 4: Positive and Negative Digital Input Logic wiring No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. The input circuitry on all five models is defined by JP2. Table 5 defines the link positions for models: i3A12X/10A01-SOO, i3A12X/10D03-SCH, i3A12X/10B04-SCH and i3A12X/20B05-SOH. Function JP2 Channel 1 Channel 2 Channel 3 Channel 4 i3A12X/10A01-SOO i3A12X/10D03-SCH i3A12X/10B04-SCH i3A12X/20B05-SOH 20mA 20mA 20mA 20mA 1-2 1-2 1-2 1-2 All 10V Open 3-4 3-4 3-4 Open 5-6 Open 7-8 Open Table 5. JP2 Link position and Function. i3 Relay model pin-outs: i3A12X/10A01-SOO Positive Logic Digital In / Relay Out Positive Logic In Digital In / 20 mA Analog In 230VAC OR 25VDC I1 I2 I3 I4 I5 12-24VDC I6 I7 I8 H1 + 20mA 0V A1 LOOP PWR 0V 1 - IN1 2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8 9 - HSC1 10 - GROUND 11 - Ai1 12 - NC 13 - NC 14 - NC 15 - 0V 1 15 JP2 12 34 56 78 JP1 15 1 2 3 1 15 - COMMON 6 14 - RELAY 6 13 - COMMON 5 12 - RELAY 5 11 - COMMON 4 10 - RELAY 4 9 - COMMON 3 8 - RELAY 3 7 - COMMON 2 6 - RELAY 2 5 - COMMON 1 4 - RELAY 1 3 - HSC4 2 - HSC3 1 - HSC2 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC C6 N L LOAD C5 N L LOAD LOAD LOAD LOAD LOAD 12-24VDC HSC1 = I9 HSC2 = I10 HSC3 = I11 HSC4 = I12 Figure 5. Connector pin outs for the Relay models (board viewed from rear) and wiring suggestions. www.imopc.com 11 R1 H4 0V ON J1 Note: R2 C1 N L R3 C2 N L R4 C3 N L R5 C4 N L R6 H3 H2 i³ i3 Relay model pin-outs: i3A12X/10D03-SCH Positive Logic Digital In / Relay Out Positive Logic In Digital In / 20 mA Analog In 230VAC OR 25VDC I1 I2 I3 I4 I5 12-24VDC I6 I7 I8 H1 0V 20mA A1 A2 A3 LOOP PWR 1 - IN1 2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8 9 - HSC1 10 - GROUND 11 - Ai1 12 - Ai2 13 - Ai3 14 - Ai4 15 - 0V 15 - COMMON 6 1 - RELAY 6 15 14 13 - COMMON 5 JP2 12 34 56 78 JP1 15 1 2 3 1 A4 0-10VDC 12 - RELAY 5 11 - COMMON 4 10 - RELAY 4 9 - COMMON 3 8 - RELAY 3 7 - COMMON 2 6 - RELAY 2 5 - COMMON 1 4 - RELAY 1 3 - HSC4 2 - HSC3 1 - HSC2 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC C6 N L LOAD C5 N L LOAD LOAD LOAD LOAD LOAD R1 H4 H3 12-24VDC 0V R2 C1 N L R3 C2 N L R4 C3 N L R5 C4 N L R6 H2 0V ON J1 Note: HSC1 = I9 HSC2 = I10 HSC3 = I11 HSC4 = I12 Figure 6. Connector pin outs for the Relay models (board viewed from rear) and wiring suggestions. i3 model - i3A12X/10B04-SCH Positive Logic Digital In Positive Logic Digital Out I1 I2 I3 I4 I5 12-24VDC I6 I7 I8 H1 H2 H3 1 - IN1 2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8 9 - HSC1 10 -HSC2 11 -HSC3 12 - HSC4 13 - Ai1 14 - Ai2 15 - 0V 1 15 JP2 15 12 34 56 JP1 1 2 3 1 15 - GROUND 14 - V+ 13 – N/C 12 - OUT12 11 - OUT11 10 - OUT10 9 - OUT9 8 - OUT8 7 - OUT7 6 - OUT6 5 - OUT5 4 - OUT4 3 - OUT3 2 - OUT2 1 - OUT1 H4 20mA LOOP PWR 230VAC OR 25VDC 230VAC OR 25VDC L L N 230VAC OR 25VDC N 230VAC OR 25VDC L L L LOAD R4 C3 LOAD R3 C2 LOAD R2 C1 LOAD R1 H4 A2 0V R5 C4 N L R6 C5 LOAD N A1 0-10VDC LOAD N 230VAC OR 25VDC 230VAC OR 25VDC C6 N 12-24VDC Note: HSC1 = I9 HSC2 = I10 HSC3 = I11 HSC4 = I12 0V ON J1 Note: OUT1 = PWM1 OUT2 = PWM2 Figure 7. Connector pin outs (board viewed from rear) and wiring suggestions. No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. H3 H2 i3 model - i3A12X/20B05-SOH Positive Logic Digital Out J2 0V 10 - V+ J4 Positive Logic Digital In LOAD Q16 LOAD Q15 LOAD Q14 1 - OUT14 2 - OUT15 3 - OUT16 Positive Logic Digital Out I1 I2 I3 I4 I5 12-24VDC I6 I7 I8 H1 H2 H3 H4 20mA LOOP PWR A1 A2 0-10VDC 1 - IN1 2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8 9 - HSC1 10 -HSC2 11 -HSC3 12 - HSC4 13 - Ai1 14 - Ai2 15 - 0V 3 1 1 JP1 15 15 123 JP2 12 34 15 1 1 0V 15 - 0V 14 - V+ 13 - OUT13 12 - OUT12 11 - OUT11 10 - OUT10 9 - OUT9 8 - OUT8 7 - OUT7 6 - OUT6 5 - OUT5 4 - OUT4 3 - OUT3 2 - OUT2 1 - OUT1 13 10 - 30VDC 0V V+ LOAD Q13 LOAD Q12 LOAD Q11 LOAD Q10 LOAD Q9 LOAD Q8 LOAD Q7 LOAD Q6 LOAD Q5 LOAD Q4 LOAD Q3 LOAD Q2 LOAD Q1 Positive Logic Digital In I13 Note: I14 HSC1 = I9 HSC2 = I10 HSC3 = I11 HSC4 = I12 I15 I16 12-24VDC I17 I18 I19 I20 I21 I22 I23 I24 1 - IN13 2 - IN14 3 - IN15 4 - IN16 5 - IN17 6 - IN18 7 - IN19 8 - IN20 9 - IN21 10 - IN22 11 - IN23 12 - IN24 13 – 0V Note: OUT1 = PWM1 OUT2 = PWM2 0V Figure 8. Connector pin outs (board viewed from rear) and wiring suggestions. www.imopc.com 13 i³ i3 model - i3A12X/13C14-SOH Table 7 shows link positions for the Analogue I/O options on i3A12X/13C14-SOH: Link No. JP2 Function AI 1 20mA 8-9 11-12 10V 8-9 11-12 JP3 AI 2 8-9 11-12 8-9 11-12 JP4 OUTPUT 1 1-2 4-5 7-8 10-11 13-14 16-17 2-3 5-6 8-9 11-12 14-15 17-18 OUTPUT 2 PT100 2-3 5-6 7-8 10-11 2-3 5-6 7-8 10-11 Thermocouple 1-2 4-5 7-8 10-11 1-2 4-5 7-8 10-11 Table 7. Analogue I/O Mode Jumper positions Positive Logic Digital In Positive Logic Digital Outputs I1 I2 I3 I4 12-24 VDC I5 I6 I7 I8 H1 H2 H3 H4 NC NC 0V Note: HSC1 = I9 HSC2 = I10 HSC3 = I11 HSC4 = I12 1 - IN1 2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8 9 - HSC1 10 -HSC2 11 -HSC3 12 - HSC4 13 - N/C 14 - N/C 15 - GROUND JP1 1 15 123 JP2 JP3 3 6 9 12 2 5 8 11 1 4 7 10 JP4 15 3 6 9 12 2 5 8 11 1 4 7 10 16 13 10 7 4 1 17 14 11 8 5 2 18 15 12 9 6 3 1 1 13 15 - 0V 14 - V+ 13 - N/C 12 - OUT12 11 - OUT11 10 - OUT10 9 - OUT9 8 - OUT8 7 - OUT7 6 - OUT6 5 - OUT5 4 - OUT4 3 - OUT3 2 - OUT2 1 - OUT1 0V V+ 10 - 30VDC LOA NC Q12 LOA Q11 LOA Q10 LOA Q9 LOA Q8 LOA Q7 LOA Q6 LOA Q5 LOA Q4 LOA Q3 LOA Q2 LOA Q1 20 mA Analog In Thermocouple In T1+ T1- RTD In T1+ T1- 0V 1 - TC1+ 2 - TC13 - TC2+ 4 - TC25 - AQ1 6 - AQ2 7 - 0V 8 - MA1 9 - V1 10 - 0V 11 - MA2 12 - V2 13 - 0V 20mA MA1 V1 LOOP PWR 0V Note: OUT1 = PWM1 OUT2 = PWM2 0 – 10 V Analog In MA1 V1 0-10VDC 0V mV In T1+ 0 -10 V Analog Out 10VDC 4 - 20 mA Analog Out 20mA T1- AQ1 AQ1 0V 0V 0V Figure 9. Connector pin outs (board viewed from rear) and wiring suggestions. No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice. 4.0 SAFETY When found on the product, the following symbols specify: Warning: Consult user documentation. Warning: Electrical Shock Hazard. WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals • • • • • • • • • All applicable codes and standards need to be followed in the installation of this product. Connect the green safety (earth) ground first before making any other connections. When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do not make connections to live power lines. Make connections to the module first; then connect to the circuit to be monitored. Route power wires in a safe manner in accordance with good practice and local codes. Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits. Ensure hands, shoes, and floor are dry before making any connection to a power line. Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits are de-energized before making connections. Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective. www.imopc.com 15 i³ No part of this publication may be reproduced without the prior agreement and written permission of IMO Precision Controls Ltd. Information in this document is subject to change without notice.