Transcript
Faucet/Hand Pump Repair Kit 6127 Installation Instructions
Replacement of Upper Seal, Lower Seal & Knob Pin:
SAVE THESE INSTRUCTIONS Form Number 69254 Rev. B
NOTE: It will be easier to make installation of new parts if faucet is removed from countertop.
03-11
FEATURES: The Attwood Faucet/Hand Pump Repair Kit contains a knob pin, two (2) flapper valves, stainless disk, upper seal and lower seal. The correct location of these parts is shown in the diagram at right. Extra repair parts are provided for your convenience.
Attwood marine hardware, navigation lighting, interior lighting, bilge pumps, and other marine accessories are specified more than any other brand by America’s best-known boat manufacturers as original equipment. Look to Attwood for quality replacement parts and add-on marine accessories.
1. Turn off water. Open faucet fully to drain. Disconnect the water line. Disconnect electrical connections (Model 6142 only). Unscrew and remove adapter. Disk and shaft nut should fall out. 2. Unscrew large nut. Remove faucet and gasket from countertop. 3. Remove knob pin from knob: place pin punch at small end of knob pin and gently drive out with hammer. Remove knob shaft from assembly.
KNOB
KNOB PIN
5. For Model 6142, it is not necessary to remove electrical switch. Keep switch actuator in place. If it falls out, refer to diagram for replacement. 6. Unfasten all screws holding cover to body. Remove cover. 7. Remove the upper seal from the base by prying gently. Install (smaller) upper seal by lubricating it with a small amount of petroleum jelly. Press it gently into the base with groove down. 8. Replace cover and fasten it with the screws. 9. Apply a thin film of petroleum jelly to the shaft and shaft seal. Insert the shaft back through the base applying slight pressure. Make sure the lower seal is centered on the shaft. Do not damage seal. 10. Replace knob. Align knob pin holes in knob to the shaft. Insert knob pin flush to both sides of the knob.
SCREWS SWITCH ACTUATOR (POSITION)
COVER
TOOLS AND MATERIALS REQUIRED:
4. Push the shaft assembly out through the bottom of base. Remove old lower seal and gently replace new (larger) lower seal with groove upward. See diagram.
UPPER SEAL
PUMP BASE
1. Phillips screwdriver
GROOVE DOWN
11. Re-install pump into countertop. Keep base gasket in place by aligning it with base pin and holes. 12. Install large nut and tighten it one-quarter turn past hand tight. DO NOT use any sealant. 13. Refer to Flapper Valve & Stainless Disk Instructions numbers 3, 4, 5 and 6.
2. 1/8" or 3/32" pin punch 3. Small hammer 4. Large pliers or adjustable wrench
SCREW ON SOME MODELS
5. Petroleum jelly
BASE GASKET PIN
TROUBLESHOOTING CHART:
BASE GASKET
Faucet drips at spout
• Bad flapper valve • Valve disk missing
Faucet leaks around shaft
• Seal damaged or installed upside down • Shaft worn or scored
Faucet will not turn on or water flow is minimal
• Bad flapper valve • Valve disk caught under shaft nut • Kinked or plugged water line
Faucet will not pump as a hand pump
• Bad flapper valve • Valve disk caught under shaft nut • Lower seal bad or installed upside down
Problem
Probable Cause
COUNTER TOP
INSTALLATION INSTRUCTIONS: NOTE: All parts must be kept clean and free of scratches (especially the shaft). A small bit of dirt caught under a seal can cause a leak.
LARGE NUT SHAFT
Replacement of Flapper Valve & Stainless Disk: 1. Turn off water. Open faucet halfway to drain (to keep shaft nut in place). Disconnect the water line. Disconnect electrical connections (Model 6142 only).
LOWER SEAL SHAFT NUT “UP” THIS SIDE
GROOVE UP
2. Unscrew and remove adapter. 3. Place new flapper valve into the adapter. 4. If the shaft nut is out of the base, replace it with the word “up” facing the pump base. 5. Add a thin film of petroleum jelly to the surface of the new stainless disk. Center and place the disk in the shaft nut recess. It should stay in place. 6. Screw on the adapter and hand tighten. Close the faucet. Reconnect water and electrical.
STAINLESS DISK FLAPPER VALVE
6142 Only: Electric pump will not turn on • Defective switch or turn off. A noticeable click • Switch actuator broken or out of is heard when the switch place turns on or off. • No electricity
OR
Flapper valves fail rapidly ADAPTER
• Faucet turned beyond the off position • Valve disk missing
FAUCET/HAND PUMP DIAGRAM © 2003 Attwood Corporation 1016 N. Monroe Street, Lowell, MI 49331-0260
www.attwoodmarine.com
