16 Input/16 Output Digital And 2 Input/2 Output Analog Embedded I

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Installation Instructions 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Catalog Numbers 1799-D16U16VAGL, 1799-D16U16BAGL Topic Page Important User Information 2 Environment and Enclosure 3 About the Board 3 Install the Board 4 Set the Node Address 5 Mount the Board 6 Connect the Board 8 Configure the Parameters 17 Calibrate Your Analog Inputs and Outputs 19 Troubleshoot the I/O Boards 26 Specifications 28 About This Publication This publication provides information on the selection, installation, configuring and troubleshooting the 36-point I/O boards. Publication 1799-IN011A-EN-P - February 2007 2 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING IMPORTANT ATTENTION Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences. SHOCK HAZARD Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present. BURN HAZARD Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 3 Environment and Enclosure ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6562 ft.) without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if nonmetallic. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. In addition to this publication, see: • Industrial Automation Wiring and Grounding Guidelines, Allen-Bradley publication 1770-4.1, for additional installation requirements. • NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. About the Board The board is a 36-point I/O board that communicates via a DeviceNet network. This board has 16 digital inputs, 16 digital outputs, 2 analog inputs, and 2 analog outputs. Inputs are 24V dc sourcing or sinking. Digital outputs are self-protected 24V dc sourcing (1799-D16U16BAGL) or sinking (1799-D16U16VAGL). Analog outputs support both current and voltage outputs. 42557 Publication 1799-IN011A-EN-P - February 2007 4 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Parts List Your package contains: • one 1799 I/O board. • installation instructions. Optional Hardware All mating connectors and mounting hardware must be ordered separately. The following table identifies the different connector and hardware options. Option Catalog Number Third Party Supplier & Part Number 2 DIN rail brackets (4 screws) 1799-BRKD N/A 5-position, open-style plug for DeviceNet network (2 locking screws) 1799-DNETSCON DeviceNet Buyer’s Guide at http://www.odva.org 50-pin, D-sub I/O mating connector solder cup 1799-DSSCON Amphenol Corp. - 777DF-D50P ITT Cannon - DDM50PK127 50-pin, D-sub I/O mating connector header and crimp pins 1799-DSCCON Tyco Electronics - 205212-1 (header) Tyco Electronics - 66506-4 (pins) EBY Co. - DR50-P02-0S (header only) 9-pin, D-sub I/O mating connector solder cup 1799-DSS9CON Tyco Electronics - 747904-5 9-pin, D-sub I/O mating connector header and crimp pins 1799-DSC9CON Tyco Electronics - 6-66506-1 Install the Board To install the board do the following: • • • • • • Set the node address. Mount the board (brackets or mounting screws). Connect the board (DeviceNet network, I/O). Connect the board (power). Communicate with your board. Configure the parameters. More detailed information about each of these steps is included in the following procedures. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards ATTENTION 5 Prevent Electrostatic Discharge This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: • • • • • • Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. Use a static-safe workstation, if available. Store the equipment in appropriate static-safe packaging when not in use. Set the Node Address Valid node addresses are 00…63. Set the node address using the rotary switches or a DeviceNet configuration tool such as RSNetWorx for DeviceNet software. Setting the switches between 64 and 99 lets the software have address control. Each board is shipped with the node address set to 63 in the board’s memory. The rotary switches are set for position 99 at shipment. The switches are located near the center of the board. The two switches are: • MSD (most significant digit). • LSD (least significant digit). To reset the node address, use a small blade screwdriver to rotate the switches. Line up the small arrow on the switch with the number setting you wish to use. The rotary switches are only read when you apply power to the board. Settings between 64 and 99 cause the board to use the last valid node address stored in the board’s memory. For example, the last setting in memory is 40. If a change is made to 68, and then you apply power to the board, the address will default to 40. LSD (S2) The LSD (S2) and MSD (S1) switches are shown in the 63 position. MSD (S1) 42558 Publication 1799-IN011A-EN-P - February 2007 6 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards The board is equipped with AutoBaud detect. AutoBaud lets the board detect the communication rate on your DeviceNet network and automatically adjusts to that rate. The board is shipped with AutoBaud enabled. Mount the Board You can mount the board to a DIN rail using DIN-rail brackets (1799-BRKD) or to a mounting plate. DIN Rail DIN-rail Bracket DIN-rail Bracket Circuit Board 42559LC You can also mount the board in an enclosure with pre-tapped holes, which accommodate M3 x 0.5 mm screws. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 7 Board Dimensions 29.21 (1.15) 88.90 (3.50) 44.45 (1.75) 41.66 (1.64) 6.35 (0.25) 60.71 (2.39) 109.22 (4.30) 87.63 (3.45) 6.35 (0.25) 175.26 (6.90) Publication 1799-IN011A-EN-P - February 2007 8 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Connect the Board Use the following pictures and tables to help you connect the DeviceNet connectors and I/O connectors to the board. P1 P5 P8 P7 P6 P1 = DeviceNet Connector P5 = I/O Connector P6 = Analog I/O Connector P7 = Analog I/O Connector P8 = Analog Power Connector 42561A The following illustration shows the pin number assignments of the digital I/O connector (P5). 42606 This illustration shows the analog connectors, P6 and P7. 5 4 9 3 8 1 2 7 6 Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 9 The following table identifies the signal for each 1799-D16U16BAGL pin number on the I/O connector. P5 1799-D16U16BAGL I/O Connector Pin Signal Pin Signal Pin Signal 1 Output 15 18 Output 13 34 Output 12 2 Output 9 19 Output 8 35 Output 14 3 Output 11 20 Output 10 36 GRP 1 Return 4 +24V dc-GRP 1 21 Input 1 37 Input 0 5 +24V dc-GRP 1 22 Common In GRP 0 38 Input 2 6 Input 3 23 Input 6 39 Input 4 7 Input 5 24 GRP 1 Return 40 Input 7 8 GRP 0 Return 25 Input 11 41 Input 10 9 Output 4 26 Input 9 42 Input 8 10 +24V dc-GRP 0 27 Input 14 43 Common In GRP 1 11 Output 5 28 Input 12 44 Input 13 12 Output 7 29 Output 6 45 Input 15 13 Output 0 30 GRP 0 Return 46 Not Used 14 Output 1 31 Not Used 47 Not Used 15 +24V dc-GRP 0 32 Not Used 48 Not Used 16 Output 2 33 Not Used 49 Not Used 17 Output 3 50 Not Used Publication 1799-IN011A-EN-P - February 2007 10 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards The following table identifies the signal for each 1799-D16U16VAGL pin number on the I/O connector. P5 1799-D16U16VAGL I/O Connector Pin Signal Pin Signal Pin Signal 1 Output 15 18 Output 13 34 Output 12 2 Output 9 19 Output 8 35 Output 14 3 Output 11 20 Output 10 36 GRP 1 Return 4 +24V dc-GRP 1 21 Input 1 37 Input 0 5 +24V dc-GRP 1 22 Common In GRP 0 38 Input 2 6 Input 3 23 Input 6 39 Input 4 7 Input 5 24 GRP 1 Return 40 Input 7 8 GRP 0 Return 25 Input 11 41 Input 10 9 Output 4 26 Input 9 42 Input 8 10 +24V dc-GRP 0 27 Input 14 43 Common In GRP 1 11 Output 5 28 Input 12 44 Input 13 12 Output 7 29 Output 6 45 Input 15 13 Output 0 30 GRP 0 Return 46 Not Used 14 Output 1 31 Not Used 47 Not Used 15 +24V dc-GRP 0 32 Not Used 48 Not Used 16 Output 2 33 Not Used 49 Not Used 17 Output 3 50 Not Used P6 Analog I/O Connector P7 Analog I/O Connector Pin Signal Pin Signal Pin Signal Pin Signal 1 V_Out 0 6 C_Out 0 1 V_Out 1 6 C_Out 1 2 NC 7 NC 2 NC 7 NC 3 V_In 0 8 C_In 0 3 V_In 1 8 C_In 1 4 A_24V 9 4 A_24V 9 NC 5 AGND 5 AGND Publication 1799-IN011A-EN-P - February 2007 P8 Analog Power Connector Pin Signal 1 24V 2 AGND 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 11 The DeviceNet wire insulation colors are shown below. P1 DeviceNet Connector Pin Insulation Colors 1 Black 2 Blue 3 Shield 4 White 5 Red Auxiliary Power Specifications The power source used to supply the auxiliary power to the outputs and analog circuitry must meet the following: To comply with the CE Low Voltage Directive (LVD), all connections to this equipment must be ATTENTION powered from a source compliant with the following: Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV) with isolated outputs limited to 200 volt-amperes in each ungrounded output line. To comply with UL restrictions, this equipment must be powered from a source compliant ATTENTION with the following: Class 2 or UL Listed /Recognized Power Supply with isolated outputs limited to 200 volt-amperes in each ungrounded output line. This condition requires that the board and power source be mounted in a suitable ultimate enclosure with proper spacings maintained. These conditions requires that the board and power source be mounted in a suitable, ultimate enclosure with proper spacings maintained. ATTENTION Do not wire more than 2 conductors on any single terminal. Publication 1799-IN011A-EN-P - February 2007 12 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Connect the Field Output Device to the I/O Connector (P5) The 1799-D16U16BAGL boards have outputs that supply current to your field output device (sourcing outputs). The outputs on these boards are isolated in two groups of eight, with each group requiring 24V dc power and 24V dc ground. Outputs 0…7 are powered from +24V GRP 0 and return power via GRP 0 Return. Outputs 8…15 are powered from +24V GRP 1 and return power via GRP 1 Return. Use the following wiring diagrams to connect both groups of outputs on these boards. 1799-D16U16BAGL Outputs (Sourcing) GRP 1 GRP 0 Pin 8,30 GRP 0 Return Pins 10, 15 Pins 9, 11-14, 16, 17, 29 +24V Output X GRP 0 Pins 1-3, Pins 4, 5 18-20, 34, 35 +24V Output X GRP 1 Pin 24, 36 GRP 1 Return + + Load _ + _ _ Load Load 42563 The 1799-D16U16VAGL board has outputs that receive current from your field output device (sinking outputs). The outputs on these boards are in two groups of eight, with each group requiring 24V dc power and 24V dc ground. Outputs must be from a single 200 VA supply powered from +24V GRP and return power via GRP Return. 1799-D16U16VAGL Outputs (Sinking) GRP 0 Pin 8, Pins 9, 11-14, 30 16, 17, 29 GRP Output X Return GRP 1 Pins 10, 15 +24V GRP Load + _ Pin 24, 36 GRP Return Pins 1-3, 18-20, 34, 35 Output X Pins 4, 5 +24V GRP Load + _ 42564 Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 13 Connect the Field Input Device to the I/O Connector (P5) The inputs on these boards are isolated in two groups of eight, with each group providing a separate common signal. Inputs 0…7 share the common in GRP 0 signal. Inputs 8…15 share the common in GRP 1 signal. The 1799-D16U16BAGL and 1799-D16U16VAGL boards have universal inputs that allow operation with either sourcing or sinking input devices. The universal feature lets you configure the inputs as either sinking or sourcing. Use the following wiring diagrams to connect each group of inputs on the boards. All field input devices in each group of eight must be of the same type, either sinking or sourcing. The board will not operate if the types are mixed. IMPORTANT Inputs (Sinking) GRP 1 GRP 0 Pins 6, 7, 21, 23, 37-40 Input X Pins 25-28, 41, 42, 44, 45 Input X Pin 22 Common In GRP 0 + + _ _ Pin 43 Common In GRP 1 42565 Inputs (Sourcing) GRP 0 Pin 22 Common In GRP 0 GRP 1 Pins 6, 7, 21, 23, 37-40 Input X Pin 43 Common In GRP 1 + + _ _ Pins 25-28, 41, 42, 44, 45 Input X 42566 Publication 1799-IN011A-EN-P - February 2007 14 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Communicate With Your Board This board exchanges I/O with the master on the DeviceNet network through a cyclic, polled, or change-of-state connection. The 1799-D16U16BAGL board consumes and produces I/O data as follows. I/O Connection Type Consumes Produces Cyclic 6 Bytes 11 Bytes Polled 6 Bytes 11 Bytes Change-of-state 6 Bytes 11 Bytes The 1799-D16U16VAGL board consumes and produces I/O data as follows. I/O Connection Type Consumes Produces Cyclic 6 Bytes 11 Bytes Polled 6 Bytes 11 Bytes Change-of-state 6 Bytes 11 Bytes Cyclic — the board produces and consume its I/O cyclically at the rate configured by the master on the DeviceNet network. Polled — the master initiates communication by sending its polled I/O message to the board. The board consumes the message, updates any outputs, and produces a response containing the input data. Change-of-state — a production occurs when an input changes. A heartbeat production occurs if no input condition change occurs within the expected packet rate. This heartbeat production tells the master that the board is ready to communicate. Consumption occurs when data changes and the master produces new output data to the board. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 15 Word and bit definitions for the 1799-D16U16BAGL board are shown below. 1799-D16U16BAGL Board Word and Bit Definitions: Produced Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 In8 In7 In6 In5 In4 In3 In2 In1 1 In16 In15 In14 In13 In12 In11 In10 In9 Logic En Rsvd Rsvd OW1 OW0 OFLT 1 OFLT 0 2 Rsvd 3 Analog Input Channel 0 (LSB) 4 Analog Input Channel 0 (MSB) 5 Analog Input Channel 1 (LSB) 6 Analog Input Channel 1 (MSB) 7 ORI0 URI0 HHAI0 LLAI0 HAI0 LAI0 CMI0 STI0 8 ORI1 URI1 HHAI1 LLAI1 HAI1 LAI1 CMI1 STI1 9 Reserved HCO0 LCO0 CMO0 STO0 10 Reserved HCO1 LCO1 CMO1 STO1 Consumed Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 O8 O7 O6 O5 O4 O3 O2 O1 1 O16 O15 O14 O13 O12 O11 O10 O9 2 Analog Output Channel 0 Data (LSB) 3 Analog Output Channel 0 Data (MSB) 4 Analog Output Channel 1 Data (LSB) 5 Analog Output Channel 1 Data (MSB) Where: I = Digital input O = Digital output AI = Analog Input Channel (channel 0 = AI0; channel 1 = AI1) AO = Analog Output Channel (channel 0 = AO0; channel 1 = AO1) ST = Analog Input Channel Status (channel 0 = ST0; channel 1 = ST1) (0 = no error; 1 = fault) CM = Calibration mode (0 = run; 1 = calibration mode) LA = Low alarm (0 = no error; 1 = fault) HA = High alarm (0 = no error; 1 = fault) LLA = Low low alarm (0 = no error; 1 = fault) HHA = High high alarm (0 = no error; 1 = fault) UR = Underrange (0 = no error; 1 = fault) OR = Overrange (0 = no error; 1 = fault) LC = Low clamp (0 = no error; 1 = fault) HC = High clamp (0 = no error; 1 = fault) OW = Analog output open wire (OW0 = channel 0; OW1 = channel 1) OFLT = Output fault on one or more outputs in a group (OFLT0 = group 0; OFLT1 = group 1) Rsvd = Reserved Publication 1799-IN011A-EN-P - February 2007 16 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Word and bit definitions for the 1799-D16U16VAGL board are shown below. Word and Bit Definitions for the 1799-D16U16VAGL Board Produced Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 In8 In7 In6 In5 In4 In3 In2 In1 1 In16 In15 In14 In13 In12 In11 In10 In9 Logic En Rsvd Rsvd OW1 OW0 OFLT 1 OFLT 0 2 Rsvd 3 Analog Input Channel 0 (LSB) 4 Analog Input Channel 0 (MSB) 5 Analog Input Channel 1 (LSB) 6 Analog Input Channel 1 (MSB) 7 ORI0 URI0 8 ORI1 URI1 HHAI0 LLAI0 HAI0 LAI0 CMI0 STI0 HHAI1 LLAI1 HAI1 LAI1 CMI1 STI1 9 Reserved HCO0 LCO0 CMO0 STO0 10 Reserved HCO1 LCO1 CMO1 STO1 Consumed Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 O8 O7 O6 O5 O4 O3 O2 O1 1 O16 O15 O14 O13 O12 O11 O10 O9 2 Analog Output Channel 0 Data (LSB) 3 Analog Output Channel 0 Data (MSB) 4 Analog Output Channel 1 Data (LSB) 5 Analog Output Channel 1 Data (MSB) Where: I = Digital input O = Digital output AI = Analog Input Channel (channel 0 = AI0; channel 1 = AI1) AO = Analog Output Channel (channel 0 = AO0; channel 1 = AO1) ST = Analog Input Channel Status (channel 0 = ST0; channel 1 = ST1) (0 = no error; 1 = fault) CM = Calibration mode (0 = run; 1 = calibration mode) LA = Low alarm (0 = no error; 1 = fault) LLA = Low low alarm (0 = no error; 1 = fault) HA = High alarm (0 = no error; 1 = fault) HHA = High high alarm (0 = no error; 1 = fault) UR = Underrange (0 = no error; 1 = fault) OR = Overrange (0 = no error; 1 = fault) LC = Low clamp (0 = no error; 1 = fault) HC = High clamp (0 = no error; 1 = fault) OW = Analog output open wire (OW0 = channel 0; OW1 = channel 1) OFLT = Output fault on one or more outputs in a group (OFLT0 = group 0; OFLT1 = group 1) Rsvd = Reserved Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 17 Configure the Parameters The 1799 I/O boards have parameters that are configurable through a DeviceNet configuration tool such as RSNetWorx for DeviceNet software. The DeviceNet configuration tools require an Electronic Data Sheet (EDS) for the 1799 I/O boards to configure the module’s parameters. Find the EDS files at http://www.odva.org. Use the descriptions in the following table to help you configure the parameters. Parameter Description AutoBaud Enables the board to match the network’s communication rate. When enabled, Baud Rate parameter is ignored. Input Off-to-On Filter Time Controls the amount of time the input must be in the on state before the board reports the input as on. Input On-to-Off Filter Time Controls the amount of time the input must be in the off-state before the board reports the input as off. Output Idle State Controls the state of each output when the DeviceNet master is in an idle-state. Output Fault State Controls the state of each output when the board loses communication with the DeviceNet master. Output Idle Value Controls the value that outputs will have when the output idle-state is set to use idle value. Output Fault Value Controls the value that outputs will have when the output fault-state is set to use fault value. The DeviceLogix capable boards, 1799-D16U16BAGL and 1799-D16U16VAGL, have additional parameters, which are described in the DeviceLogix User Manual, publication number ACIG-UM001, and in the Embedded I/O for DeviceNet Technical Data, publication number 1799-TD001. Publication 1799-IN011A-EN-P - February 2007 18 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Additional Parameters Parameter Description AI Low Scaling Analog input low scaling value or low engineering units. AI High Scaling Analog input high scaling value or high engineering units. AI Digital Filter Controls digital filter time constant. AI Alarm (Low/High Low) Low/High High) Control alarm status when input exceed alarm threshold. AI Input Range Defines type and range of input signal. Controls way of calibration. AI Enable Alarm Latch Controls latch of alarm status until a reset latch service is issued. AI Disable Alarms Controls function of alarm. AI Notch Filter Controls sample rate of A/D converter. AI Update Rate Assigns the rate at which the inputs are sampled by firmware. AO Fault Value Controls output value during communication fault. AO Idle Value Controls output value during idle or program mode. AO Low Scaling Analog output low scaling value or low engineering units. AO High Scaling Analog output high scaling value or high engineering units. AO Low Clamp The lowest value of the output. If the output value is set below this value, the output will be set to the low clamp value. AO High Clamp The highest value of the output. If the output value is set above this value, the output will be set to the high clamp value. AO Output Range Defines type and range of output signal. Controls way of calibration. AO Fault State Controls the output choices during a communication fault. AO Idle State Controls the output choices during idle or program mode. AO Enable Alarm Latch Controls latch of alarm status until a reset latch service is issued. AO Disable Alarms Controls function of alarm. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 19 Calibrate Your Analog Inputs and Outputs Follow the example calibrations shown below to learn how to calibrate your card. Input Calibration The wiring method decides the operating mode of current or voltage inputs. Calibration data of both voltage and current are stored in nonvolatile memory and selected according to the parameter value of AI INPUT RANGE. Example current calibration of channel 0 Perform the following steps to calibrate your current input. 1. Set input channel range to 0…20 mA. 2. Select the input channel. 3. Send command to Begin Calibration. Publication 1799-IN011A-EN-P - February 2007 20 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 4. Apply 4.000 mA ±0.5 μA and allow to settle for a minimum of 200 ms. TIP Always apply 4 mA to inputs as low reference when calibrating current inputs. 5. Send the Accept Low Calibration command. 6. Apply 20.00 mA ( ±0.5 μA) and allow to settle for a minimum of 200 ms. 7. Send the Accept High Calibration command. 8. If both samples were successful the module saves data to Dataflash, recalculates module parameters and exits calibration automatically. Calibration can be aborted or restarted at any time. Data is not saved until the end of step 7. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 21 Example voltage calibration of channel 0 1. Set input channel range 0…10V. 2. Select the input channel. 3. Send command to Begin Calibration. 4. Apply 0.000V (±) 500 μV and allow to settle for a minimum of 200 ms. 5. Send the Accept Low Calibration command. Publication 1799-IN011A-EN-P - February 2007 22 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 6. Apply 10.000V (±500 μV) and allow to settle for a minimum of 200 ms. 7. Send the Accept High Calibration command. 8. If both samples were successful the module saves data to Dataflash, recalculates module parameters and exits calibration automatically. Calibration can be aborted or restarted at any time. Data is not saved until the end of step 7. Output Calibration The wiring method decides the operating mode of current or voltage output. Calibration data of both voltage and current are stored in nonvolatile memory and selected according to parameter value of AO OUTPUT RANGE. So select output range of either current or voltage prior to calibration. Example current calibration of channel 0. 1. Set output channel range to 0…20 mA. 2. Select output channel 0. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 23 3. Apply a 220 Ω (±15%) load resistor to channel 0. 4. Send Begin Calibration command. 5. Send the Output Low Reference command 6. Record the actual output current. 7. Send the Output High Reference command. 8. Record the actual output current. 9. Set parameter values with recorded values. Publication 1799-IN011A-EN-P - February 2007 24 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 10. Send the Finish Calibration command. 11. If LED indicators are no longer blinking, calibration is complete. Calibration can be aborted or restarted at any time. Data is not saved until the end of step 10. Example voltage calibration of channel 0. 1. Set output channel range to 0…10V. 2. Select output channel 0. 3. Apply a 10 KΩ (± 1%) load resistor to channel 0. (10V output/10 K = 1 mA load) 4. Send Begin Calibration command. Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 25 5. Send the Output Low Reference command 6. Record the actual output current. 7. Send the Output High Reference command. 8. Record the actual output voltage. 9. Set parameter values with recorded values. 10. Send the Finish Calibration command. 11. If LED indicators are no longer blinking calibration is complete. Calibration can be aborted or restarted at any time. Data is not saved until the end of step 10. Publication 1799-IN011A-EN-P - February 2007 26 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Troubleshoot the I/O Boards This board has the following indicators: • • • • • Board status indicator Network status indicator Logic status Digital I/O state indicators Analog I/O state indicators Status Indicators Input LEDs DL NS MS Analog LEDs Output LEDs LSD P1 MSD P5 P8 P7 P6 42567A Board Status Indicator (Labeled MS) Indication Green Red Status None No power Blinking Green Needs commissioning Solid Green Device operational Blinking Red Minor fault Solid Red Critical fault Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 27 Network Status Indicator (Labeled NS) Indication Green Red Status None Not on-line Blinking Green On-line/no connections Solid Green On-line/connected Blinking Red Connection timed out Solid Red Failed communication: a duplicate node address exists or module is at the wrong communication rate DeviceLogix Status Indicator (Labeled DL) Indication Green Status None Logic disabled Solid Green Logic enabled Blinking Green Local forces applied and local logic enabled I/O State Indicators (Labeled Inputs and Outputs) Color Yellow Indication Status None Input or output point off Solid Yellow Input or output point on Analog Input Indicators Color Green Red Indication Status None No power or calibration started Blinking Green Calibration in process Solid Green Normal operation Blinking Red Open wire or out of range Solid Red No AD communications Analog Output Indicators Color Green Red Indication Status None No power or calibration started Blinking Green Calibration in progress Solid Green Normal operation Blinking Red Open wire or out of range Publication 1799-IN011A-EN-P - February 2007 28 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Specifications 16 Input/16 Output Board - Cat. No. 1799-D16U16BAGL and 1799-D16U16VAGL Attribute Value Power DeviceNet voltage range 11…25V dc DeviceNet current 125 mA DeviceNet power circuit type Class 2 Digital I/O voltage range 10…30V dc Digital I/O current max 8 A (all outputs on) Digital I/O current min 20 mA Supply power/current ratings Isolated outputs limited to 200 VA in each ungrounded output line Analog I/O voltage range 10…28.8V dc Analog I/O current max 200 mA Analog I/O current min 100 mA Digital input specifications Inputs per block 16 sinking or sourcing (2 groups of 8), Type 1 + compatible Off-state voltage 5V dc Off-state current 1.5 mA On-state voltage max 30V dc On-state voltage min 10V dc On-state current max 6 mA On-state current min 2 mA Digital output specifications Outputs per block 16 sinking or sourcing, 0.5 A, short-circuit protected, pilot duty Output voltage range 10…30V dc Output voltage min 10V dc Output voltage range nominal 24V dc Output voltage range max 30V dc On-state Voltage Drop 250 mV On-state current 0.5 A max Off-state leakage 65 μA Surge current - for 10 ms, repeatable every 2 s (individual outputs) 1.0 A Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards 29 Analog input specifications Voltage, power 10…28.8V Input current range 0…21 mA Input resolution 0.32 μA/count (16 bits) Input voltage range 0…10.5V max; 21 mA max Current input impedance 238 Ω Voltage input impedance 190 kΩ Accuracy current voltage 0.012% of FS 0.007% of FS Analog output specifications Output current range 0…21.5 mA Output voltage range 0…10.5V Output resolution - current 2.8 μA/count (13 bits) Output resolution - voltage 180 μV/count Voltage drive capability 3 mA max Number of outputs 2 single-ended, nonisolated Absolute accuracy - current output 0.03% Absolute accuracy - voltage output 0.06% Current load on voltage output 21 mA max Resistive load on current output 790 Ω max General specifications Power dissipation 1.8 W max @ 30.0V dc (whole board) Thermal dissipation 6.14 BTU/hr max @ 30.0V dc (whole board) Isolation voltage (continuous-voltage withstand rating) 50V (continuous), Basic Insulation Type, between DeviceNet, I/O, and I/O power Tested at 1000V dc for 60 seconds. No isolation between individual channels Wire size - power 0.80…2.5 mm2 (18...14 AWG) solid or stranded copper wire rated at 75 °C (167 °F) or higher, 1.2 mm (3/64 in.) insulation max Wire size - DeviceNet 0.25...2.5 mm2 (22...14 AWG) solid or stranded copper wire rated at 75 °C (167 °F) or higher (See Publication DNET-UM072) Wire size - I/O 0.13...0.5 mm2 (26...20 AWG) solid or stranded copper wire rated at 75 °C (167 °F) or higher, 1.2 mm (3/64 in.) insulation max Wiring category(1) 2 - on signal ports 2 - on power ports 2 - on communications ports Publication 1799-IN011A-EN-P - February 2007 30 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards Enclosure type rating None (open-style) Pilot Duty Rating Pilot duty DC-14 LED indicators Board Status indicator - red/green Network Status indicator - red/green DeviceLogix Status indicator - green Input Point indicator - yellow Output Point indicator - yellow Dimensions (H x W x D), approx. millimeters (inches) 19.05 x 77.85 x 189.33 mm (0.75 x 3.07 x 7.45 in.) Weight 0.10 kg (0.22 lb) (1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and Grounding Guidelines, Publication 1770-4.1. Environmental Specifications Attribute Value Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold), IIEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock): -20...70 °C (-4...158 °F) Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold), IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock): -40...85 °C (-40...185 °F) Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat): 5...95% noncondensing Vibration IEC 60068-2-6 (Test Fc, Operating): 5 g @ 10…500 Hz Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 30 g Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 50 g Emissions CISPR 11: Group 1, Class A ESD immunity IEC 61000-4-2: 6 kV indirect contact discharges Radiated RF immunity IEC 61000-4-3: 10 V/m with 1 kHz sine-wave 80%AM from 80 MHz...2 GHz 1 V/m with 1 kHz sine-wave 80%AM from 2...2.7 GHz 10 V/m with 200 Hz 50% Pulse 100%AM at 900 MHz 10 V/m with 200 Hz 50% Pulse 100%AM at 1890 MHz Publication 1799-IN011A-EN-P - February 2007 16 Input/16 Output Digital and 2 Input/2 Output Analog Embedded I/O Boards EFT/B immunity IEC 61000-4-4 ±2 kV at 5 kHz on power ports ±2 kV at 5 kHz on signal ports ±2 kV at 5 kHz on communications ports Surge transient immunity IEC 61000-4-5: ±1 kV line-line (DM) and ±2 kV line-earth (CM) on power ports ±1 kV line-line (DM) and ±2 kV line-earth (CM) on signal ports ±2 kV line-earth (CM) on communications ports Conducted RF immunity IEC 61000-4-6: 10V rms with 1 kHz sine-wave 80%AM from 150 kHz...80 MHz 31 Certifications Certifications(1) (when product is marked) C-UR-US UL Recognized Component Industrial Control Equipment, certified for US and Canada. See UL File E65584. CE European Union 2004/108/EC EMC Directive, compliant with: EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B) C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions ODVA ODVA conformance tested to DeviceNet specifications (1) See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details. Publication 1799-IN011A-EN-P - February 2007 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com. Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running: United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues. New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned: United States Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process. Outside United States Please contact your local Rockwell Automation representative for return procedure. RSNetWorx for DeviceNet, TechConnect, and DeviceLogix are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are properties of their respective companies. Publication 1799-IN011A-EN-P - February 2007 PN 953030-32 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.