Transcript
Air cooled liquid chillers with free-cooling system for outdoor installation
18,9 ÷ 258 kW
technicalcatalogue T_MXM_0413_GB
INDEX EUROVENT CERTIFICATION ..................................................................................................... 3 GENERAL CHARACTERISTICS ................................................................................................. 3 SERIES IDENTIFICATION .......................................................................................................... 4 MODEL IDENTIFICATION ........................................................................................................... 4 WORKING LIMITS ....................................................................................................................... 5 MAIN COMPONENTS ................................................................................................................. 7 OPTIONAL ACCESSORIES ........................................................................................................ 9 TECHNICAL DATA .................................................................................................................... 10 ACOUSTIC DATA ...................................................................................................................... 15 ELECTRIC DATA ....................................................................................................................... 16 THE FREE-COOLING SYSTEM ................................................................................................ 17 MP.COM: MICROPROCESSOR CONTROL SYSTEM ............................................................. 20 ACCESSORI - GRUPPO DI POMPAGGIO ............................................................................... 21 OPTIONAL ACCESSORIES - WATER TANK ........................................................................... 25 OPTIONAL ACCESSORIES - LNO KIT ..................................................................................... 26 OPTIONAL ACCESSORIES - ELN KIT ..................................................................................... 28 OPTIONAL ACCESSORIES - PARTIAL HEAT RECOVERY SYSTEM ..................................... 29 OPTIONAL ACCESSORIES – SILENCING PLENUM ON CONDENSER AIR DISCHARGE.... 30 UNIT DRAWINGS ...................................................................................................................... 31
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RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
EUROVENT CERTIFICATION
This product has been certified by Eurovent. RC GROUP SpA participates in the EUROVENT program for: LCP and HP (Liquid Chilling Packages and Heat Pumps). Check ongoing validity of certification on-line: www.eurovent-certification.com
GENERAL CHARACTERISTICS Packaged air cooled liquid chillers with free-cooling section for chilled water production. The machines are made with weather resistant materials and suitable for outdoor installation. Framework with sections of thick steel for high resistance to the greatest stress during handling and transport. Machines supply fully assembled with refrigerant charge and control systems. The installation requires electrical and hydraulic connections only allowing high costs and time reduction. Final assembly on all machines before shipment including running test, reading and monitoring of operating parameters, alarms simulation and visual check. Design, assembly and test as per the Company Quality Assurance program in full compliance with ISO 9001. RC Group has been the first Italian company in its segment to get the ISO 9001 in October th 13 , 1991 with certificate nr. 0018. The machines are in full compliance with European Directive 2006/42CE, 2006/95CE, 2004/108CE, 97/23CE and subsequent amendments.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
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SERIES IDENTIFICATION MAXIMO - Machines equipped with single condensing coil in vertical position, scroll compressors, axial fans, welded plate heat exchangers and free-cooling section. Horizontal air suction and vertical discharge. S version: single refrigerant circuit Cooling capacity 18,9 ÷ 209,0 kW D version: double refrigerant circuit Cooling capacity 47,7 ÷ 258,0 kW
MODEL IDENTIFICATION MAXIMO 58
P
2
D
C
3
58
Cooling capacity (kW)
P
Compressor type P Scroll fully-hermetic R410A
2
Compressors number
D
C
Refrigerant circuit S Single refrigerant circuit D Double refrigerant circuit Cabinet
3
Cabinet size
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RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
WORKING LIMITS MECHANICAL COOLING – chilled water production Working limits diagram for chilled water production according to the ambient temperature and chilled water outlet temperature. WORKING LIMITS IN COOLING MODE (°C) 20
Chilled outlet water temperature
15
B
A
10
5
Use glycol solution 0
-5
Use glycol solution and BRINE kit
-10 -13 -10
-5
0
5
10
15
20
25
30
35
40
45
(°C)
Ambient temperature
OPERATING ENVELOPE “A” Machine operating envelope whose cooling capacity is calculable with the electronic selection program RC WORLD. OPERATING ENVELOPE “B” Machine operating envelope where you need to contact RC Group sales department to calculate the cooling capacity.
The values are indicative. The working temperatures are influenced by a series of variables as: Working conditions Thermal load Active capacity steps Cleanness status of the finned pack heat exchanger Set of the microprocessor control
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
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FREE-COOLING – chilled water production in Free-Cooling Working limits diagram for chilled water production in Free-cooling mode, according to the ambient temperature and chilled water inlet temperature. WORKING LIMITS IN FREE-COOLING MODE (°C) 35
Chiller outlet water temperature
30
Use glycol solution (see antifreeze mixtures table)
25 20 15 10 5 0 -5
-10 -15 -20
-15
-10
-5
0 5 10 Ambient temperature
15
20
25
30 (°C)
PARTIAL HEAT RECLAIM Working limits for hot water production from partial heat reclaim system. The system is not regulated and the heating capacity which is supplied depends on the machine working conditions. 40÷75°C hot water outlet temperature range 5÷15°C Δt range between water inlet/outlet _______________________________________________ ANTIFREEZE MIXTURES Antifreeze mixtures has to be used when the machine working conditions foresees the chilled outlet liquid temperature as shown in the table: PROPYLENE GLYCOL Chilled outlet liquid temperature from the machine Percentage in weight of the mixture ETHYLENE GLYCOL Chilled outlet liquid temperature from the machine Percentage in weight of the mixture
°C
4
2
1
-2
-4
-6
-9
-12
%
5
10
15
20
25
30
35
40
°C
4
2
0
-4
-7
-9
-10
-12
%
5
10
15
20
25
30
35
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WARNING The values are referred to machine working temperature and not to freezing temperature of the used liquid. The use of antifreeze mixtures causes a reduction of the machine performance, Please refer to the RC WORLD electronic catalogue to obtain the effective performance. _______________________________________________ STORING TEMPERATURE If the machine is not installed on receipt and is stored for a long time, store it in a protected place, at temperatures ranging between -30°C and 50°C in absence of superficial condensation and direct sun light.
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RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
MAIN COMPONENTS FRAMEWORK Base, self supporting frame and panelling in steel plate with protective surfaces treatment in compliance with UNI ISO 9227/ASTMB117 and ISO 7253, and painted with epoxy powders. Colour: RAL 9002 COMPRESSORS Orbiting spiral (SCROLL) hermetic compressors with spiral profile optimized for R410A refrigerant. ON / OFF capacity control (0 / 100% each compressor). 2-pole 3-phase electric motor with direct on line starting. Phase sequence electronic relay. Crankcase heater. Electric motor thermal protection via internal winding temperature sensors. Rubber supports. EVAPORATOR Copper brazed plate type with cover plates, plates and connections in AISI 316 stainless steel: With single refrigerant circuit for S version machines. With double refrigerant circuit for D version machines. Anticondensate insulation made of polyurethane. Temperature sensors on water inlet and outlet. Differential water pressure switch for water flow control. Antifreeze heater. CONDENSING COIL Heat exchanger coil with internally corrugated copper tubes and high efficiency aluminium fins, specifically developed to provide high heat transfer and lower pressure drops. The combination of two factors, special tubes and fins, allow to optimally combine the following aspects: Maximum capacity relative to the size of the exchanger. Minimum charge of refrigerant. Reduction of the air flow required for the heat exchange. Sub-cooling circuit to allow a significant increase in cooling capacity. Frame in galvanized steel. FREE-COOLING COIL Heat exchanger coil with copper tubes and high efficiency aluminium fins, specifically developed to provide high heat transfer and lower pressure drops. The combination of two factors, special tubes and fins, allow to optimally combine the following aspects: Maximum capacity relative to the size of the exchanger. Reduction of the air flow required for the heat exchange. Frame in galvanized steel. Motorized valves for free-cooling water circuit control. Temperature sensor on ambient air. FANS SECTION Axial fans with sickle-shaped blades, fan guard and optimized for low noise levels. Brushless type synchronous EC motor with integrated electronic commutated system and continuous variation of the rotation speed. The motor rotation control is obtained with the EC system (Electronic Commutation) that manage the motor according to the 0÷10V proportional signal coming from the microprocessor control. Maintenance-free bearings IP54 enclosure class. REFRIGERANT CIRCUIT Components for each refrigerant circuit: Thermostatic expansion valve up to model 76 P2 C3 D included. Electronic expansion valve from model 98 P2 C4 S included. The valve allows high performance and system efficiency thanks to a timely and accurate response to changes in temperature and pressure. The electronic expansion valve exclude the installation of the electromagnetic valve on liquid line. Sight glass. Liquid receiver.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
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Electromagnetic valve on liquid line. The electromagnetic valve is not installed when the electronic expansion valve is present. Filter dryer on liquid line. Service valves on liquid line and gas discharge. Safety valve on low pressure side. Safety valve on high pressure side. Pressure transducers with indication, control and protection functions, on low and high refrigerant pressure. High pressure safety switch with manual reset. Refrigerant circuit with copper tubing with anticondensate insulation of the suction line. Plastic capillary hoses for pressure sensors connection. R410A refrigerant charge. ELECTRICAL PANEL In accordance with EN60204-1 norms, suitable for outdoor installation, complete with: Main switch with door lock safety. Magnetothermic switch or fuses for each compressor. Magnetothermic switches for fans or water pumps (if scheduled). Contactors for each load. Transformer for auxiliary circuit and microprocessor supply. Panel with machine controls. Power supply: 400/3/50. CONTROL SYSTEM MP.COM microprocessor system with graphic display for control and monitor of operating and alarms status. The system includes: Voltage free contact for remote general alarm. Main components hour-meter. Non-volatile “Flash” memory for data storage. Menu with protection password. LAN connection. HYDRAULIC CONNECTIONS OF HEAT EXCHANGERS The heat exchangers’ threaded hydraulic connections are available up to a diameter of 2" included, and correspond to ISO 228/1 – G M. The pipes’ threaded hydraulic connections are available up to a diameter of 2 " included, and correspond to ISO 7/1 – R. The hydraulic connections with flange (FL) are supplied as standard with counter flange. The hydraulic connections with grooved end are supplied as standard with flexible joint and adapter pipe.
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RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
OPTIONAL ACCESSORIES The descriptions of these additional components can be found in Chapter OPTIONAL ACCESSORIES. Pumping group with 1 pump. Pumping group with 2 pump. Water tank. LNO Kit for a reduction of the machine noise emission. ELN Kit for a extreme reduction of the machine noise emission. Partial heat recovery system Silencing plenum on condenser air discharge. OTHER OPTIONAL ACCESSORIES BRINE kit for chilled water production up to –12°C. WARNING With BRINE Kit it is mandatory to use antifreeze mixture. Refer to the paragraph ANTIFREEZE SOLUTION. The use of antifreeze mixtures causes a reduction of the machine performance, Please refer to the RC WORLD electronic catalogue to obtain the effective performance. Condensing coil protection net. Condensing coil in Cu/Al coated execution . Condensing coil in special execution (please contact the RC GROUP Commercial Dept.). Spring antivibrating supports - not installed. Rubber supports - not installed. Heating system for electrical panel (suggested for operating condition of the machines with negative ambient temperature). Expansion valve energy reserve module to allow the closure of the valve in the event of lack of power supply. Water flow switch. Power factor capacitor for motor compressor - cos 0,9. Ambient temperature sensor. The ambient temperature sensor requires the installation of “Additional module” and “Driver for additional module” optional accessories. MP.COM microprocessor control accessories: Remote terminal. Clock card for alarms date and time displaying and storing. Serial port RCcom, MBUS/JBUS. Serial port LON. Serial port BACnet for Ethernet – SNMP – TCP/IP. Serial port BACnet for MS/TP. Data logger for the memorization of the intervened alarms. Additional module with the following inlets / outlets: INLETS o External alarm 1 o External alarm 2 o Line current indication. o Line voltage indication / Compensation o Ambient air temperature OUTLETS o External alarm 1 o External alarm 2 o General alarm 2 o General alarm 3 Driver for the additional module.
WARNING It is compulsory to install a water filter on evaporator water inlet (not supplied with the machine). RC GROUP reserves the right to accept the matching of the optional installed on the unit.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
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TECHNICAL DATA MODEL SIZE COOLING ONLY (1) COOLING CAPACITY Compressors power input Compressors operating current [OA] Evaporator water flow rate Evaporator pressure drop FREE COOLING (2) COOLING CAPACITY PARTIAL HEAT RECOVERY (3) HEATING CAPACITY Heat recovery water flow rate Heat recovery pressure drop COMPRESSORS Quantity Maximum current Starting current Capacity steps EVAPORATOR Water volume (evaporator + free cooling coil) Max water flow rate PARTIAL HEAT RECOVERY EXCHANGER Water volume Max water flow rate AXIAL FANS Total air flow Engaged power Plate current [FLA] REFRIGERANT Total refrigerant charge (optional excluded) Gas circuits POWER SUPPLY ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio IPLV - ARI Standard 550/590 ESEER Eurovent Standard SOUND LEVEL Average sound pressure level [LPm] (4) Sound power level [Lw] (5) PUMPING GROUP With 1 pump – 2 poles motor With 2 pumps – 2 poles motor WATER TANK - Volume DIMENSIONS Length Width Height NET WEIGHT HYDRAULIC CONNECTIONS EVAPORATOR Inlet / Outlet (ISO 7/1 - R) Inlet / Outlet – Flexible joint - OD PARTIAL HEAT RECOVERY Inlet / Outlet (ISO 7/1 - R) 1. 2. 3. 4. 5.
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21 P1 S C1
24 P1 S C1
28 P1 S C1
30 P1 S C1
34 P1 S C2
40 P1 S C2
kW kW A m³/h kPa
18,9 6,2 11,3 3,5 62
21,3 7,3 13,5 3,9 77
25,2 8,4 15,6 4,6 92
27,7 9,9 17,6 5,1 89
33,3 10,4 19,0 6,1 87
37,5 12,4 23,9 6,9 96
kW
18,4
19,4
23,5
24,4
31,6
35,7
kW m³/h kPa
7,0 1,2 17,0 scroll 1 16,0 95,0 1 1
7,8 1,4 21,6 scroll 1 21,0 111,0 1 1
9,2 1,6 30,1 scroll 1 22,0 118,0 1 1
10,2 1,8 12,3 scroll 1 25,0 118,0 1 1
12,2 2,1 17,7 scroll 1 31,0 140,0 1 1
13,8 2,4 22,5 scroll 1 34,0 174,0 1 1
18,0 4,7 1 0,4 1,7 1 7500 0,5 1,5 R410A 11,3 1 400/3/50
18,0 5,3 1 0,4 2,0 1 7500 0,5 1,5 R410A 11,3 1 400/3/50
18,0 6,3 1 0,4 2,3 1 9650 0,8 1,6 R410A 11,3 1 400/3/50
18,7 6,9 1 0,6 2,6 1 9650 0,8 1,6 R410A 11,5 1 400/3/50
27,1 8,3 1 0,6 3,1 2 12000 0,6 3,0 R410A 13,7 1 400/3/50
27,1 9,4 1 0,6 3,4 2 14000 1,0 3,0 R410A 13,7 1 400/3/50
kW/kW
2,84 4,79 4,32
2,75 4,76 4,29
2,73 4,53 4,09
2,58 4,38 3,95
3,02 5,18 4,67
2,80 4,63 4,18
dB(A) dB(A)
64,2 80,8
64,6 81,2
66 82,6
65,2 81,8
66,4 83,6
69,4 86,6
PPF MAX PPF MAX l
1/1 130
1/1 130
1/1 130
1/1 130
2/1 210
2/1 210
mm mm mm kg
1250 1010 2010 430
1250 1010 2010 440
1250 1010 2010 440
1250 1010 2010 440
1800 1180 2060 600
1800 1180 2060 600
Ø Ø mm
1 1/2" -
1 1/2" -
1 1/2" -
1 1/2" -
2" -
2" -
1"
1"
1"
1"
1 1/4"
1 1/4"
n. A A n. n. l m³/h n. l m³/h n. m³/h kW A kg n. V/Ph/Hz
Ø
Gross value - Referred to chiller water temperature 12/7°C; 20% Ethylene glycol solution; ambient temperature 35°C, Gross value - Referred to chiller water inlet temperature 15°C; 20% Ethylene glycol solution; ambient temperature 3°C. Gross value - Referred to chiller water temperature 12/7°C; 35°C ambient temperature and hot water temperature 40/45°C. Average sound pressure level [LPm] 1m far according to ISO EN 3744 Sound power level [Lw] according to ISO EN 9614 - 2
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
TECHNICAL DATA MODEL SIZE COOLING ONLY (1) COOLING CAPACITY Compressors power input Compressors operating current [OA] Evaporator water flow rate Evaporator pressure drop FREE COOLING (2) COOLING CAPACITY PARTIAL HEAT RECOVERY (3) HEATING CAPACITY Heat recovery water flow rate Heat recovery pressure drop COMPRESSORS Quantity Maximum current Starting current Capacity steps EVAPORATOR Water volume (evaporator + free cooling coil) Max water flow rate PARTIAL HEAT RECOVERY EXCHANGER Water volume Max water flow rate AXIAL FANS Total air flow Engaged power Plate current [FLA] REFRIGERANT Total refrigerant charge (optional excluded) Gas circuits POWER SUPPLY ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio IPLV - ARI Standard 550/590 ESEER Eurovent Standard SOUND LEVEL Average sound pressure level [LPm] (4) Sound power level [Lw] (5) PUMPING GROUP With 1 pump – 2 poles motor With 2 pumps – 2 poles motor WATER TANK - Volume DIMENSIONS Length Width Height NET WEIGHT HYDRAULIC CONNECTIONS EVAPORATOR Inlet / Outlet (ISO 7/1 - R) Inlet / Outlet – Flexible joint - OD PARTIAL HEAT RECOVERY Inlet / Outlet (ISO 7/1 - R) 1. 2. 3. 4. 5.
50 P1 S C2
52 P2 S C2
52 P2 D C2
58 P2 S C3
58 P2 D C3
62 P1 S C3
kW kW A m³/h kPa
46,0 16,3 28,5 8,5 94
47,8 17,2 31,9 8,8 100
47,7 17,3 31,9 8,8 80
55,6 18,7 33,6 10,2 91
55,8 18,7 33,4 10,3 68
59,1 20,2 35,1 10,9 89
kW
42,6
43,1
43,1
53,9
53,9
56,3
kW m³/h kPa
16,9 2,9 33,9 scroll 1 40,0 225,0 1 1
17,5 3,0 23,8 scroll 2 44,0 140,0 2 1
17,5 3,0 23,6 scroll 2 44,0 140,0 2 1
20,4 3,5 36,8 scroll 2 50,0 143,0 2 1
20,5 3,5 32,3 scroll 2 50,0 143,0 2 1
21,7 3,7 14,0 scroll 1 48,5 272,0 1 1
27,8 11,4 1 0,6 4,2 2 17300 1,7 3,2 R410A 15,0 1 400/3/50
28,8 11,9 1 0,8 4,4 2 17300 1,7 3,2 R410A 15,3 1 400/3/50
28,4 11,9 2 0,8 4,4 2 17300 1,7 3,2 R410A 16,0 2 400/3/50
42,2 13,9 1 0,8 5,1 3 21000 1,5 4,5 R410A 21,7 1 400/3/50
41,9 14 2 1,2 5,1 3 21000 1,5 4,5 R410A 19,3 2 400/3/50
42,0 14,8 1 0,8 5,4 3 22000 1,7 4,5 R410A 18,9 1 400/3/50
kW/kW
2,56 4,16 3,75
2,54 4,41 3,98
2,52 3,97 3,58
2,75 4,91 4,42
2,76 4,41 3,98
2,70 4,45 4,01
dB(A) dB(A)
72,5 89,8
70 87,2
70 87,2
70,3 88,2
70,3 88,2
75,1 93
PPF MAX PPF MAX l
2/1 210
2/1 210
2/1 210
3/1 3/2 360
3/1 3/2 360
3/1 3/2 360
mm mm mm kg
1800 1180 2060 740
1800 1180 2060 700
1800 1180 2060 700
2600 1340 2060 930
2600 1340 2060 920
2600 1340 2060 970
2" -
2" -
2" -
73
73
73
1 1/4"
1 1/4"
1 1/4"
1 1/2"
1 1/2"
1 1/2"
n. A A n. n. l m³/h n. l m³/h n. m³/h kW A kg n. V/Ph/Hz
Ø Ø mm Ø
Gross value - Referred to chiller water temperature 12/7°C; 20% Ethylene glycol solution; ambient temperature 35°C, Gross value - Referred to chiller water inlet temperature 15°C; 20% Ethylene glycol solution; ambient temperature 3°C. Gross value - Referred to chiller water temperature 12/7°C; 35°C ambient temperature and hot water temperature 40/45°C. Average sound pressure level [LPm] 1m far according to ISO EN 3744 Sound power level [Lw] according to ISO EN 9614 - 2
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
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TECHNICAL DATA MODEL SIZE COOLING ONLY (1) COOLING CAPACITY Compressors power input Compressors operating current [OA] Evaporator water flow rate Evaporator pressure drop FREE COOLING (2) COOLING CAPACITY PARTIAL HEAT RECOVERY (3) HEATING CAPACITY Heat recovery water flow rate Heat recovery pressure drop COMPRESSORS Quantity Maximum current Starting current Capacity steps EVAPORATOR Water volume (evaporator + free cooling coil) Max water flow rate PARTIAL HEAT RECOVERY EXCHANGER Water volume Max water flow rate AXIAL FANS Total air flow Engaged power Plate current [FLA] REFRIGERANT Total refrigerant charge (optional excluded) Gas circuits POWER SUPPLY ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio IPLV - ARI Standard 550/590 ESEER Eurovent Standard SOUND LEVEL Average sound pressure level [LPm] (4) Sound power level [Lw] (5) PUMPING GROUP With 1 pump – 2 poles motor With 2 pumps – 2 poles motor WATER TANK - Volume DIMENSIONS Length Width Height NET WEIGHT HYDRAULIC CONNECTIONS EVAPORATOR Inlet / Outlet (ISO 7/1 - R) Inlet / Outlet – Flexible joint - OD PARTIAL HEAT RECOVERY Inlet / Outlet (ISO 7/1 - R) 1. 2. 3. 4. 5.
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65 P2 S C3
65 P2 D C3
76 P2 S C3
76 P2 D C3
98 P2 S C4
98 P2 D C4
kW kW A m³/h kPa
62,6 21,0 38,2 11,5 101
62,4 20,9 38,1 11,5 81
71,7 25,4 48,7 13,2 99
71,3 25,4 48,6 13,1 79
92,7 32,1 56,3 17,0 79
91,5 31,9 56,0 16,8 66
kW
58,8
58,7
65,1
65,0
82,8
82,3
kW m³/h kPa
23,0 4,0 40,7 scroll 2 62,0 171,0 2 1
22,9 3,9 15,5 scroll 2 62,0 171,0 2 1
26,3 4,5 31,3 scroll 2 68,0 208,0 2 1
26,2 4,5 20,3 scroll 2 68,0 208,0 2 1
34,0 5,9 30,6 scroll 2 80,0 265,0 2 1
33,6 5,8 33,5 scroll 2 80,0 265,0 2 1
43,2 15,6 1 0,8 5,8 3 23000 2,0 4,5 R410A 22,1 1 400/3/50
42,6 15,6 2 1,2 5,8 3 23000 2,0 4,5 R410A 19,6 2 400/3/50
44,5 17,9 1 1,0 6,6 3 25750 2,5 4,8 R410A 28,6 1 400/3/50
43,7 17,9 2 1,2 6,6 3 25750 2,5 4,8 R410A 25,5 2 400/3/50
62,0 23,2 1 1,7 8,6 4 35000 2,7 6,4 R410A 33,9 1 400/3/50
63,1 23 2 1,2 8,5 4 35000 2,7 6,4 R410A 31,3 2 400/3/50
kW/kW
2,73 4,62 4,17
2,73 4,18 3,77
2,57 4,35 3,92
2,56 3,88 3,5
2,66 4,6 4,14
2,64 4,11 3,71
dB(A) dB(A)
70,2 88,1
70,2 88,1
69,4 87,3
69,4 87,3
68,4 87
68,4 87
PPF MAX PPF MAX l
3/1 3/2 360
3/1 3/2 360
3/1 3/2 360
3/1 3/2 360
4/1 4/2 520
4/1 4/2 520
mm mm mm kg
2600 1340 2060 940
2600 1340 2060 930
2600 1340 2060 1000
2600 1340 2060 1000
3700 1490 2050 1470
3700 1490 2050 1470
73
73
73
73
88,9
88,9
1 1/2"
1 1/2"
1 1/2"
1 1/2"
2"
2"
n. A A n. n. l m³/h n. l m³/h n. m³/h kW A kg n. V/Ph/Hz
Ø Ø mm Ø
Gross value - Referred to chiller water temperature 12/7°C; 20% Ethylene glycol solution; ambient temperature 35°C, Gross value - Referred to chiller water inlet temperature 15°C; 20% Ethylene glycol solution; ambient temperature 3°C. Gross value - Referred to chiller water temperature 12/7°C; 35°C ambient temperature and hot water temperature 40/45°C. Average sound pressure level [LPm] 1m far according to ISO EN 3744 Sound power level [Lw] according to ISO EN 9614 - 2
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
TECHNICAL DATA MODEL SIZE COOLING ONLY (1) COOLING CAPACITY Compressors power input Compressors operating current [OA] Evaporator water flow rate Evaporator pressure drop FREE COOLING (2) COOLING CAPACITY PARTIAL HEAT RECOVERY (3) HEATING CAPACITY Heat recovery water flow rate Heat recovery pressure drop COMPRESSORS Quantity Maximum current Starting current Capacity steps EVAPORATOR Water volume (evaporator + free cooling coil) Max water flow rate PARTIAL HEAT RECOVERY EXCHANGER Water volume Max water flow rate AXIAL FANS Total air flow Engaged power Plate current [FLA] REFRIGERANT Total refrigerant charge (optional excluded) Gas circuits POWER SUPPLY ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio IPLV - ARI Standard 550/590 ESEER Eurovent Standard SOUND LEVEL Average sound pressure level [LPm] (4) Sound power level [Lw] (5) PUMPING GROUP With 1 pump – 2 poles motor With 2 pumps – 2 poles motor WATER TANK - Volume DIMENSIONS Length Width Height NET WEIGHT HYDRAULIC CONNECTIONS EVAPORATOR Inlet / Outlet (ISO 7/1 - R) Inlet / Outlet – Flexible joint - OD PARTIAL HEAT RECOVERY Inlet / Outlet (ISO 7/1 - R) 1. 2. 3. 4. 5.
124 P2 S C4
124 P2 D C4
158 P2 S C4
158 P2 D C4
180 P2 S C5
180 P2 D C5
kW kW A m³/h kPa
114,0 41,4 71,3 21,0 74
112,0 41,4 71,3 20,6 64
147,0 54,6 92,9 27,0 80
149,0 54,8 93,4 27,3 72
169,0 60,4 103,0 31,0 65
170,0 60,5 104,0 31,1 68
kW
98,1
97,5
113,0
113,0
131,0
132,0
kW m³/h kPa
41,9 7,2 32,2 scroll 2 97,0 320,5 2 1
41,2 7,1 32,7 scroll 2 97,0 320,5 2 1
53,9 9,3 41,0 scroll 2 130,8 375,4 2 1
54,5 9,4 33,2 scroll 2 130,8 375,4 2 1
61,9 10,7 31,8 scroll 2 147,4 459,4 2 1
62,3 10,7 25,6 scroll 2 147,4 459,4 2 1
63,7 28,6 1 2,1 10,5 4 42000 4,7 11,4 R410A 38,6 1 400/3/50
63,1 28,2 2 1,6 10,4 4 42000 4,7 11,4 R410A 42,1 2 400/3/50
65,5 36,7 1 4,0 13,5 4 46800 7,1 11,4 R410A 50,9 1 400/3/50
65,0 37,2 2 2,0 13,7 4 46800 7,1 11,4 R410A 42,9 2 400/3/50
116,2 42,2 1 5,3 15,5 5 53000 6,8 14,3 R410A 73,7 1 400/3/50
114,2 42,4 2 4,2 15,6 5 53000 6,8 14,3 R410A 65,8 2 400/3/50
kW/kW
2,47 4,07 3,67
2,43 3,66 3,3
2,38 3,84 3,46
2,41 3,53 3,18
2,51 4,15 3,74
2,53 3,75 3,38
dB(A) dB(A)
72,3 90,9
72,3 90,9
74,4 93
74,4 93
74,1 93,3
74,1 93,3
PPF MAX PPF MAX l
4/1 4/2 520
4/1 4/2 520
4/1 4/2 520
4/1 4/2 520
5/1 5/2 720
5/1 5/2 720
mm mm mm kg
3700 1490 2050 1610
3700 1490 2050 1610
3700 1490 2050 1660
3700 1490 2050 1640
4950 1500 2090 2240
4950 1500 2090 2210
Ø Ø mm
88,9
88,9
88,9
88,9
88,9
88,9
2"
2"
2"
2"
2"
2"
n. A A n. n. l m³/h n. l m³/h n. m³/h kW A kg n. V/Ph/Hz
Ø
Gross value - Referred to chiller water temperature 12/7°C; 20% Ethylene glycol solution; ambient temperature 35°C, Gross value - Referred to chiller water inlet temperature 15°C; 20% Ethylene glycol solution; ambient temperature 3°C. Gross value - Referred to chiller water temperature 12/7°C; 35°C ambient temperature and hot water temperature 40/45°C. Average sound pressure level [LPm] 1m far according to ISO EN 3744 Sound power level [Lw] according to ISO EN 9614 - 2
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
13
TECHNICAL DATA MODEL SIZE COOLING ONLY (1) COOLING CAPACITY Compressors power input Compressors operating current [OA] Evaporator water flow rate Evaporator pressure drop FREE COOLING (2) COOLING CAPACITY PARTIAL HEAT RECOVERY (3) HEATING CAPACITY Heat recovery water flow rate Heat recovery pressure drop COMPRESSORS Quantity Maximum current Starting current Capacity steps EVAPORATOR Water volume (evaporator + free cooling coil) Max water flow rate PARTIAL HEAT RECOVERY EXCHANGER Water volume Max water flow rate AXIAL FANS Total air flow Engaged power Plate current [FLA] REFRIGERANT Total refrigerant charge (optional excluded) Gas circuits POWER SUPPLY ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio IPLV - ARI Standard 550/590 ESEER Eurovent Standard SOUND LEVEL Average sound pressure level [LPm] (4) Sound power level [Lw] (5) PUMPING GROUP With 1 pump – 2 poles motor With 2 pumps – 2 poles motor WATER TANK - Volume DIMENSIONS Length Width Height NET WEIGHT HYDRAULIC CONNECTIONS EVAPORATOR Inlet / Outlet (ISO 7/1 - R) Inlet / Outlet – Flexible joint - OD PARTIAL HEAT RECOVERY Inlet / Outlet (ISO 7/1 - R) 1. 2. 3. 4. 5.
14
197 P2 S C5
197 P2 D C5
230 P3 S C5
240 P4 D C5H
270 P4 D C5H
kW kW A m³/h kPa
186,0 69,1 118,0 34,1 89
183,0 69,5 117,0 33,7 81
209,0 85,6 145,0 38,5 97
231,0 83,2 143,0 42,5 95
258,0 99,0 168,0 47,5 100
kW
145,0
145,0
153,0
165,0
190,0
kW m³/h kPa
68,1 11,7 38,5 scroll 2 164,0 476,0 2 1
67,2 11,6 29,8 scroll 2 164,0 476,0 2 1
76,6 13,2 34,7 scroll 3 196,2 440,8 3 1
84,9 14,6 32,9 scroll 4 194,0 417,5 4 1
94,6 16,3 40,9 scroll 4 227,8 472,4 4 1
124,0 45,6 1 5,3 16,8 5 54000 7,2 14,3 R410A 83,1 1 400/3/50
121,8 46,3 2 4,2 17,0 5 54000 7,2 14,3 R410A 102,2 2 400/3/50
104,8 51,9 1 6,3 19,1 5 56300 8,2 14,3 R410A 83,7 1 400/3/50
161,2 54,5 2 4,2 20,0 5 69000 9,1 14,3 R410A 127,0 2 400/3/50
161,2 54,5 2 4,2 20,0 5 69000 9,1 14,3 R410A 126,6 2 400/3/50
kW/kW
2,44 3,99 3,6
2,39 3,6 3,25
2,23 4,15 3,74
2,50 3,79 3,4
2,39 3,72 3,34
dB(A) dB(A)
74,4 93,7
74,4 93,7
75,4 94,7
74,1 93,4
74,1 93,4
PPF MAX PPF MAX l
5/1 5/2 720
5/1 5/2 720
5/1 5/2 720
5/1 5/2 720
5/1 5/2 720
mm mm mm kg
4950 1500 2090 2220
4950 1500 2090 2230
4950 1500 2090 2370
4950 1500 2090 2510
4950 1500 2090 2510
Ø Ø mm
88,9
88,9
88,9
88,9
88,9
2"
2"
2"
2"
2"
n. A A n. n. l m³/h n. l m³/h n. m³/h kW A kg n. V/Ph/Hz
Ø
Gross value - Referred to chiller water temperature 12/7°C; 20% Ethylene glycol solution; ambient temperature 35°C, Gross value - Referred to chiller water inlet temperature 15°C; 20% Ethylene glycol solution; ambient temperature 3°C. Gross value - Referred to chiller water temperature 12/7°C; 35°C ambient temperature and hot water temperature 40/45°C. Average sound pressure level [LPm] 1m far according to ISO EN 3744 Sound power level [Lw] according to ISO EN 9614 - 2
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
ACOUSTIC DATA MODEL SIZE Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
dB(A)
21 P1 S C1 80,8
24 P1 S C1 81,2
28 P1 S C1 82,6
30 P1 S C1 81,8
34 P1 S C2 83,6
40 P1 S C2 86,6
50 P1 S C2 89,8
52 P2 S C2 87,2
52 P2 D C2 87,2
58 P2 S C3 88,2
dB(A) dB(A) dB(A)
64,2 54,5 49,2
64,6 54,8 49,6
66,0 56,3 51,0
65,2 55,5 50,2
66,4 57,1 51,9
69,4 60,1 54,9
72,5 63,2 58,0
70,0 60,7 55,5
70,0 60,7 55,5
70,3 61,4 56,3
dB(A)
58 P2 D C3 88,2
62 P1 S C3 93,0
65 P2 S C3 88,1
65 P2 D C3 88,1
76 P2 S C3 87,3
76 P2 D C3 87,3
98 P2 S C4 87,0
98 P2 D C4 87,0
dB(A) dB(A) dB(A)
70,3 61,4 56,3
75,1 66,2 61,1
70,2 61,4 56,3
70,2 61,4 56,3
69,4 60,6 55,5
69,4 60,6 55,5
68,4 60,0 55,0
68,4 60,0 55,0
dB(A)
158 P2 S C4 93,0
158 P2 D C4 93,0
180 P2 S C5 93,3
180 P2 D C5 93,3
197 P2 S C5 93,7
197 P2 D C5 93,7
230 P3 S C5 94,7
240 P4 D C5H 93,4
270 P4 D C5H 93,4
dB(A) dB(A) dB(A)
74,4 65,9 61,0
74,4 65,9 61,0
74,1 66,0 61,2
74,1 66,0 61,2
74,4 66,4 61,6
74,4 66,4 61,6
75,4 67,4 62,5
74,1 66,1 61,2
74,1 66,1 61,2
MODEL SIZE Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2) MODEL SIZE Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
1. 2.
124 P2 124 P2 S D C4 C4 90,9 90,9 72,3 63,9 58,9
72,3 63,9 58,9
Sound power level [Lw] according to ISO EN 9614 – 2. Average sound pressure level [LPm] according to ISO EN 3744
IMPORTANT For further information about units acoustic data, please refer to “The Noise” bulletin of RC GROUP technical literature.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
15
ELECTRIC DATA MAXIMUM ELECTRIC ABSORPTION CALCULATION [FLA] This chapter is showing the maximum electrical absorption calculation of unit (A), corresponding to extreme working conditions. The involved components are the following: - Compressors electric motor - Condensers fans electric motors - Water pump electric motor (if present) The electrical data of the various components are indicated in the relative technical data sheets. EXAMPLE 1: Calculation for MAXIMO 58 P2 D C3: MAXIMUM ELECTRIC ABSORPTION [FLA] - Compressors A 31,9 - Condenser fans A 3,2 Maximum electric absorption A 35,1
+ =
EXAMPLE 2: Calculation for MAXIMO 58 P2 D C3 equipped with PPF MAX 2/1 pumping group: MAXIMUM ELECTRIC ABSORPTION [FLA] - Compressors A 31,9 - Condenser fans A 3,2 - Water pump A 3,5 Maximum electric absorption A 38,6
+ + =
IMPORTANT For water pumps and condenser fans, the current nominal values have been considered equal to the plate value. Therefore the nominal current and the plate current are the same. In fact, the real absorbed current is normally lower than the plate value. These values depend on the unit working conditions and on the control type of the plant.
16
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
THE FREE-COOLING SYSTEM The RC Group free-cooling water chillers provide significant energy saving whenever it is necessary to produce chilled water even in the presence of low outside air temperatures. CHARACTERISTICS OF THE FREE-COOLING CHILLERS These chillers belong to a peculiar solution for the following characteristics: Free cooling coil. Microprocessor control system with advanced software which allows unit working at low condensing temperatures. This peculiarity enables to take advantage of the new compressors characteristics with condensing temperatures down to 25°C and consequently to work with the highest possible efficiencies. Electronic expansion valve, from model 98 P2 C4 S included, which allows an optimal and precise control of the refrigerant during evaporation and overheating phases. Axial fans directly coupled to EC type electric motors. Condensing control with continuous variation of the fans speed directly controlled by the microprocessor. Optimization of the cooling circuit that allows a reduction of the refrigerant charge and low pressure drops of the cooling circuit.
FREE-COOLING ACTIVATION Operation in free-cooling mode is managed by the microprocessor control system: the freecooling system is activated when the ambient air temperature is at least 3°C below the temperature of the supply water (plant return water). Example 1: Active Free-cooling: Plant return water temperature (temperature of the supply water) 12°C Ambient temperature 8°C In these working conditions the free-cooling is active when the difference between the water and the ambient temperature is higher than 3°C. (12 – 8) = 4°C Example 2: Non-active Free-cooling: Plant return water temperature (temperature of the supply water) 12°C Ambient temperature 11°C In this working conditions the free-cooling is not active because the difference between the water and the ambient temperature is lower than 3°C. (12 – 11) = 1°C FREE-COOLING ACTIVATION DIAGRAM (°C) Chiller water inlet temperature
20
15 Free-Cooling ON 10 Free-Cooling OFF 5
-20
-15
-10
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
-5
0
5
10
15 20 25 30 (°C) Ambient temperature
17
WORKING LOGIC The air moved by the fans, crosses first the Free-Cooling coil and then the condenser coil of the cooling circuit. By using this additional coil we can take advantage of the low air temperature to cool the return water before sending it to the evaporator. This pre-cooling stage (free-cooling) helps to save energy by using the external air to supply part of the cooling load of the plant instead of relying entirely on the compressors. The RC Group Free-cooling chillers have three operating modes: 1) 2) 3)
Normal operation (mechanical cooling). Partial free-cooling operation (free-cooling + mechanical cooling). Total free-cooling operation (only free-cooling).
The hydraulic circuit predisposition is achieved with a 3-way motorized valve. MECHANICAL COOLING During normal operation the free-cooling valve by-passes the free-cooling coil supplying water to the evaporator to obtain the mechanical cooling. The unit works as a traditional liquid chiller. The microprocessor manages the leaving water temperature regulating the compressors capacity and the condensing control is effected by reducing the air flow in the condensing coil through modulation of fans rotation speed. Free-cooling coil Condensing coil
Evaporator
FREE-COOLING As soon as the ambient air temperature decreases of 3°C below the water return temperature, the free-cooling valve feeds the free-cooling coil which pre-cools (partial free-cooling) or cools (total free-cooling) the water before entering the evaporator. The control logic manages in an optimized way the engaged electric power in order to face the thermal load to be dissipated, reducing at the minimum the compressors running time in order to exploit the free-cooling at the maximum. PARTIAL FREE-COOLING The free-cooling is partial when the water is partially cooled by the Free-Cooling coil and the remaining part by the compressors. TOTAL FREE-COOLING The free-cooling is total when the full thermal load is completely supplied by the exchange coil. Free-cooling coil Condensing coil
Evaporator
18
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
The free-cooling percentage compared with the requested total thermal load depends on the ambient temperature, on the chilled water temperature returning from the plant and on the total thermal load. Passage from mechanical cooling to Free-Cooling: The free-cooling valve opens to feed the free-cooling coil. The compressors remain active following the normal temperature control. The Free-Cooling system provides to increase the global cooling capacity of the machine, by reducing the demand for compressor operation until the eventual shutdown. Temperature control in Free-Cooling mode: When operating in total Free-Cooling, the fans are proportionately controlled on the chilled water temperature. In case the cooling capacity in free-cooling mode is excessive, the microprocessor proportionally reduces the fans rotation speed. In case the cooling capacity in free-cooling mode is still excessive, the microprocessor stops the fans. The supplied cooling capacity in free-cooling mode could still be excessive than the requested one. In this case, the microprocessor controls the 3-way valve in total close down, for the total by-pass of the free-cooling coil. Passage from Free-Cooling to mechanical cooling: The system return to the “Mechanical cooling” condition, with compressors activation according to the plant thermal load.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
19
MP.COM: MICROPROCESSOR CONTROL SYSTEM The MP.COM microprocessor control system is equipped with 8 keys terminal and back lighted graphic display on which all information in different languages or easily identifiable symbols are displayed. The system disposes of a “flash” memory that preserves the information even in absence of power supply.
KEYBOARD FUNCTIONS KEY 1
Switches on/off the unit.
KEY 2
Stops the alarm acoustical signal and displays the intervened alarm.
KEY 3
Accedes to the parameters of possible units connected in LAN network. LAN connection with 3 wires without additional accessories. It is possible to connect in network different capacity units and with different number of compressors.
KEY 4
Home key – displays the main screen.
KEY 5
Accedes to control and visualization menus as: - Unit working status - Set-points - Alarms reset (protected by password) - Service parameters setting (protected by password) - Intervened alarms history - Setting for main components manual operation (protected by password) - Date and time setting - Setting of communication system for SMS messages dispatch
KEY 6
Scroll the pages inside each menu and decreases the displayed value
KEY 7
Scroll the pages inside each menu and increases the displayed value
KEY 8
Shift the cursor inside each menu and confirm a parameter insertion
REMOTE CONTROLS/ALARMS INLETS 1 External enabling 2 Cooling set-point changeover (xK1 - xK2) 3 Cooling set-point changeover (xK1 – xK3)
• • •
OUTLETS 1 General alarm 1
••
• ••
remote controls/alarms voltage free controls/alarms
IMPORTANT To obtain more information, please refer to the software catalogue of the unit. 20
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
ACCESSORI - GRUPPO DI POMPAGGIO Factory assembled pumping group . The system don't modify the machine dimensions. In the chillers technical data tables are showed the pumping group type for each machine. The system includes: SINGLE PUMP VERSION .../1 Pumping group with one in-line pump: Control and working electric equipment built in the water chiller electric board and directly managed by the microprocessor control. Pump with 2 poles electric motor (PPF MAX series). Insulated piping. Expansion tank. Safety valve. Safety flow switch. Pressure gauge on water suction and discharge. Valve for water filling/discharge.
TWO PUMPS VERSION .../2 Pumping group with twin head in-line pumps. Control and working electric equipment built in the water chiller electric board and directly managed by the microprocessor control. Pump with 2 poles electric motor (PPF MAX model). Insulated piping. Expansion tank. Safety valve. Safety flow switch. Pressure gauge on water suction and discharge. Valve for water filling/discharge. One pump is working and the other is in stand-by. Automatic changeover in case of failure.
PUMPING GROUP
PPF MAX .../1
PPF MAX .../2
MA VE
FL RU
P
RC
RC VE YS RU MA P FL
MA
MA
YS
VE
YS RU
RU
MA P
FL RU
RC
Valve for water filling / discharge Expansion tank Safety valve Service valve Pressure gauge Water pump Water flow switch
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
21
OPTIONAL ACCESSORIES – PUMPING GROUP TECHNICAL DATA 2 POLES ELECTRIC MOTOR MODEL WATER FLOW RATE Minimum water flow rate Maximum water flow rate DISCHARGE HEAD At minimum water flow At maximum water flow WATER PUMP (1) Plate power input Plate current [FLA] WEIGHT (2) Empty weight POWER SUPPLY
1 2
PPF MAX
1/1
SINGLE PUMP MODEL 2/1 3/1 4/1
5/1
TWIN PUMP MODEL 3/2 4/2 5/2
m3/h m3/h
2 14
8 28
5 35
5 35
10 60
5 35
30 50
60 100
kPa kPa
190 85
180 125
213 193
213 193
261 255
213 175
245 185
255 180
kW A
1,1 2,7
1,5 3,5
3,0 6,1
3,0 6,1
5,5 10,3
3,0 6,1
4,0 7,8
7,5 13,8
32,5 400/3/50
34,5 400/3/50
68,0 400/3/50
68,0 400/3/50
84,0 400/3/50
116,0 400/3/50
130,0 400/3/50
182,0 400/3/50
kg V/Ph/Hz
The given value is referred to the working pump only. Add this value to the chiller weight
WARNING: The noise generated by the pumps does not increase the chiller overall noise pressure level.
22
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
OPTIONAL ACCESSORIES – PUMPING GROUP PUMP PERFORMANCE – MODELS WITH SINGLE PUMP
PPF MAX 1/1
Prevalenza (kPa)
Prevalenza (kPa)
PPF MAX 2/1
3
3
Portata acqua (m /h)
Portata acqua (m /h)
PPF MAX 3/1
Prevalenza (kPa)
Prevalenza (kPa)
PPF MAX 4/1
3
Portata acqua (m /h)
3
Portata acqua (m /h)
Prevalenza (kPa)
PPF MAX 5/1
3
Portata acqua (m /h)
The graph is referred to performances values of the pump. To obtain the pressure available for the plant, deduct the pressure drop of the relative heat exchanger as indicated in unit technical data.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
23
OPTIONAL ACCESSORIES – PUMPING GROUP PUMP PERFORMANCE – MODELS WITH TWIN HEAD PUMP PPF MAX 4/2
Discharge Head (kPa)
Discharge Head (kPa)
PPF MAX 3/2
3
Water flow rate (m /h)
3
Water flow rate (m /h)
Discharge Head (kPa)
PPF MAX 5/2
3
Water flow rate (m /h)
The graph is referred to performances values of the pump. To obtain the pressure available for the plant, deduct the pressure drop of the relative heat exchanger as indicated in unit technical data.
24
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
OPTIONAL ACCESSORIES - WATER TANK The tank is supplied assembled under the unit, ready to work. In the chiller technical data sheet are showed the tank type for each unit. The tank includes: Base and self supporting frame in steel plate with protective surfaces treatment in compliance with UNI ISO 9227/ASTMB117 and ISO 7253, and painted with epoxy powders. Colour: RAL 9002 2 water tanks with anticondensate insulation. Antifreeze heater Piping with anticondensate insulation for connection with the machine.
MODEL Water volume Empty weight (1) Chilled water hydraulic connections Inlet/outlet (ISO 7/1 – R) Inlet/outlet – Flexible joint Water discharge (ISO 7/1-R) Air vent (ISO 7/1-R)
l kg
C1 130 110
C2 210 160
C3 360 265
C4 520 400
C5 720 512
C5H 720 512
Ø DN Ø Ø
1 1/2" -1/2” 1/2”
2” -1/2” 1/2”
-65 1/2” 1/2”
-80 1/2” 1/2”
-80 1/2” 1/2”
-80 1/2” 1/2”
(1) Add this value to the machine weight.
1. 2. 3. 4.
Water inlet. Water outlet. Air vent pipe. Water discharge pipe.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
25
OPTIONAL ACCESSORIES - LNO KIT This optional is available as accessory to obtain a chiller noise reduction. The versions equipped with KIT LNO having the following characteristics: Technical compartment and panels insulated with polyurethane for sound proofing. Set of the working parameters. Soundproof cap on each compressor. The LNO KIT allow 3 different type of set: LNO KIT 100% No air flow reduction. Noise reduction is obtained through a different working set of the microprocessor control and an acoustic insulation of the noise source. LNO KIT 85% Noise reduction is obtained through a different working set of the microprocessor control, an acoustic insulation of the noise source and a reduction of the condenser air flow at 85% of the nominal value.
Consider that a condenser air flow reduction induce a minor cooling/heating capacity of the chiller and a major energy consumption of the compressor. WARNING To obtain the effective working conditions of cooling capacity and noise reduction for unit equipped with LNO KIT, please refer to the electronic selection catalogue RC WORLD.
ACOUSTIC DATA 100% LNO KIT MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
m³/h kW dB(A)
21 P1 S C1 7500 0,5 80,3
24 P1 S C1 7500 0,5 80,4
28 P1 S C1 9650 0,8 82,1
30 P1 S C1 9650 0,8 81,1
34 P1 S C2 12000 0,6 83,0
40 P1 S C2 14000 1,0 86,2
50 P1 S C2 17300 1,7 88,4
52 P2 S C2 17300 1,7 87,0
52 P2 D C2 17300 1,7 87,0
58 P2 S C3 21000 1,5 87,9
dB(A) dB(A) dB(A)
63,7 53,9 48,7
63,8 54,1 48,8
65,5 55,8 50,5
64,5 54,8 49,5
65,8 56,5 51,3
69,0 59,7 54,5
71,2 61,9 56,7
69,8 60,4 55,2
69,8 60,4 55,2
70,0 61,2 56,1
m³/h kW dB(A)
58 P2 D C3 21000 1,5 87,9
62 P1 S C3 22000 1,7 91,5
65 P2 S C3 23000 2,0 87,9
65 P2 D C3 23000 2,0 87,9
76 P2 S C3 25750 2,5 87,0
76 P2 D C3 25750 2,5 87,0
98 P2 S C4 35000 2,7 86,2
98 P2 D C4 35000 2,7 86,2
dB(A) dB(A) dB(A)
70,0 61,2 56,1
73,6 64,7 59,7
70,0 61,2 56,1
70,0 61,2 56,1
69,2 60,3 55,2
69,2 60,3 55,2
67,6 59,1 54,2
67,6 59,1 54,2
m³/h kW dB(A)
158 P2 S C4 46800 7,1 92,8
158 P2 D C4 46800 7,1 92,8
180 P2 S C5 53000 6,8 93,2
180 P2 D C5 53000 6,8 93,2
197 P2 S C5 54000 7,2 93,6
197 P2 D C5 54000 7,2 93,6
230 P3 S C5 56300 8,2 94,5
240 P4 D C5H 69000 9,1 93,0
270 P4 D C5H 69000 9,1 93,0
dB(A) dB(A) dB(A)
74,2 65,8 60,8
74,2 65,8 60,8
73,9 65,9 61,0
73,9 65,9 61,0
74,3 66,3 61,4
74,3 66,3 61,4
75,2 67,2 62,3
73,8 65,7 60,9
73,8 65,7 60,9
MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2) MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
1. 2.
26
124 P2 124 P2 S D C4 C4 42000 42000 4,7 4,7 90,6 90,6 72,0 63,5 58,6
72,0 63,5 58,6
Sound power level [Lw] according to ISO EN 9614 – 2. Average sound pressure level [LPm] according to ISO EN 3744
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
85% LNO KIT MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
m³/h kW dB(A)
21 P1 S C1 6375 0,3 76,7
24 P1 S C1 6375 0,3 76,9
28 P1 S C1 8203 0,5 78,5
30 P1 S C1 8203 0,5 77,6
34 P1 S C2 10200 0,4 79,4
40 P1 S C2 11900 0,6 82,5
50 P1 S C2 14705 1,0 85,2
52 P2 S C2 14705 1,0 83,2
52 P2 D C2 14705 1,0 83,2
58 P2 S C3 17850 0,9 84,2
dB(A) dB(A) dB(A)
60,1 50,3 45,0
60,3 50,6 45,3
61,9 52,1 46,9
61,0 51,3 46,0
62,2 52,9 47,7
65,3 56,0 50,8
68,0 58,7 53,5
66,0 56,7 51,5
66,0 56,7 51,5
66,3 57,4 52,3
m³/h kW dB(A)
58 P2 D C3 17850 0,9 84,2
62 P1 S C3 18700 1,1 88,4
65 P2 S C3 19550 1,2 84,1
65 P2 D C3 19550 1,2 84,1
76 P2 S C3 21888 1,5 83,3
76 P2 D C3 21888 1,5 83,3
98 P2 S C4 29750 1,7 82,7
98 P2 D C4 29750 1,7 82,7
dB(A) dB(A) dB(A)
66,3 57,4 52,3
70,5 61,6 56,6
66,2 57,4 52,3
66,2 57,4 52,3
65,4 56,5 51,5
65,4 56,5 51,5
64,1 55,7 50,7
64,1 55,7 50,7
m³/h kW dB(A)
158 P2 S C4 39780 4,3 89,0
158 P2 D C4 39780 4,3 89,0
180 P2 S C5 45050 4,2 89,4
180 P2 D C5 45050 4,2 89,4
197 P2 S C5 45900 4,4 89,8
197 P2 D C5 45900 4,4 89,8
230 P3 S C5 47855 5,0 90,7
240 P4 D C5H 58650 5,6 89,3
270 P4 D C5H 58650 5,6 89,3
dB(A) dB(A) dB(A)
70,4 62,0 57,0
70,4 62,0 57,0
70,1 62,1 57,2
70,1 62,1 57,2
70,5 62,5 57,6
70,5 62,5 57,6
71,4 63,4 58,5
70,0 62,0 57,2
70,0 62,0 57,2
MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2) MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
1. 2.
124 P2 124 P2 S D C4 C4 35700 35700 2,9 2,9 86,8 86,8 68,2 59,8 54,8
68,2 59,8 54,8
Sound power level [Lw] according to ISO EN 9614 – 2. Average sound pressure level [LPm] according to ISO EN 3744
IMPORTANT For further information about units acoustic data, please refer to “The Noise” bulletin of RC GROUP technical literature.
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
27
OPTIONAL ACCESSORIES - ELN KIT This optional is available as accessory to obtain an extreme machine noise reduction. The versions equipped with ELN KIT having the following characteristics: Set of the working parameters. Machine frame and panels insulated with soundproofing material. Soundproof cap on each compressor. Consider that a condenser coil air flow reduction induce a minor cooling capacity of the machine and a major energy consumption of the compressor. WARNING To obtain the effective working conditions of cooling capacity and noise reduction for unit equipped with ELN KIT, please refer to the electronic selection catalogue RC WORLD.
ACOUSTIC DATA ELN KIT MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
m³/h kW dB(A)
21 P1 S C1 5250 0,2 72,8
24 P1 S C1 5250 0,2 73,3
28 P1 S C1 6755 0,3 74,6
30 P1 S C1 6755 0,3 73,9
34 P1 S C2 8400 0,2 75,7
40 P1 S C2 9800 0,3 78,5
50 P1 S C2 12110 0,6 82,3
52 P2 S C2 12110 0,6 79,0
52 P2 D C2 12110 0,6 79,0
58 P2 S C3 14700 0,5 79,9
dB(A) dB(A) dB(A)
56,2 46,4 41,2
56,8 47,0 41,7
58,0 48,3 43,0
57,3 47,6 42,3
58,5 49,2 44,0
61,3 51,9 46,7
65,1 55,8 50,6
61,8 52,4 47,3
61,8 52,4 47,3
62,0 53,2 48,1
m³/h kW dB(A)
58 P2 D C3 14700 0,5 79,9
62 P1 S C3 15400 0,6 85,6
65 P2 S C3 16100 0,7 79,8
65 P2 D C3 16100 0,7 79,8
76 P2 S C3 18025 0,8 79,1
76 P2 D C3 18025 0,8 79,1
98 P2 S C4 24500 0,9 79,2
98 P2 D C4 24500 0,9 79,2
dB(A) dB(A) dB(A)
62,0 53,2 48,1
67,7 58,9 53,8
61,9 53,0 48,0
61,9 53,0 48,0
61,2 52,3 47,2
61,2 52,3 47,2
60,6 52,2 47,2
60,6 52,2 47,2
m³/h kW dB(A)
158 P2 S C4 32760 2,4 84,6
158 P2 D C4 32760 2,4 84,6
180 P2 S C5 37100 2,3 85,0
180 P2 D C5 37100 2,3 85,0
197 P2 S C5 37800 2,5 85,4
197 P2 D C5 37800 2,5 85,4
230 P3 S C5 39410 2,8 86,3
240 P4 D C5H 48300 3,1 85,2
270 P4 D C5H 48300 3,1 85,2
dB(A) dB(A) dB(A)
66,0 57,6 52,6
66,0 57,6 52,6
65,7 57,7 52,8
65,7 57,7 52,8
66,1 58,1 53,2
66,1 58,1 53,2
67,1 59,0 54,2
65,9 57,9 53,0
65,9 57,9 53,0
MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2) MODEL SIZE Total air flow Engaged power Sound power level [Lw] (1) Average sound pressure level [LPm] at 1m (2) [LPm] at 5m (2) [LPm] at 10m (2)
1. 2.
124 P2 124 P2 S D C4 C4 29400 29400 1,6 1,6 82,7 82,7 64,1 55,6 50,7
64,1 55,6 50,7
Sound power level [Lw] according to ISO EN 9614 – 2. Average sound pressure level [LPm] according to ISO EN 3744
IMPORTANT For further information about units acoustic data, please refer to “The Noise” bulletin of RC GROUP technical literature.
28
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
OPTIONAL ACCESSORIES - PARTIAL HEAT RECOVERY SYSTEM The partial heat recovery exchangers are installed on every refrigerant circuit of the machine before the main condenser. The system is not regulated and the control is ON-OFF type. The heat recovery system’s operation is subject to the supply demand of cooling capacity. The system includes: Copper brazed plate type heat exchanger with cover plates, plates and connections in AISI 316 stainless steel. Anticondensate insulation made of polyurethane. Antifreeze heater. Hydraulic piping. In the machines with two refrigerant circuits, the parallel connection of the hydraulic circuit is factory assembled. The heating capacity which is supplied depends on the kind of refrigerant gas which is used and working temperatures. The heat exchangers can produce hot water up to the maximum temperature of 70÷75°C and according to the working conditions of the unit.
PARTIAL HEAT RECOVERY
HEAT RECOVERY HYDRAULIC CIRCUIT
A1
SC1
RU1
COM1
LIQUID LINES
.
COM RU SC A
SUCTION LINE
SC2
RU2
COM2
SUCTION LINE
Compressor Manual valve Partial heat recovery exchanger Main condenser
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
29
OPTIONAL ACCESSORIES – SILENCING PLENUM ON CONDENSER AIR DISCHARGE The plenum is supplied as separate accessory for installation on site. The system includes: Aluminium profile frame jointed with reinforced PVC corners. Panelling in steel plate with protective surfaces treatment in compliance with UNI ISO 9227/ASTMB117 and ISO 7253, and painted with epoxy powders. Colour: RAL 9002 Noise absorption partitions. The plenum is supplied with built-in weatherproof noise absorption partitions allowing outdoor installation. Air discharge on the upper side of the machine (vertical air discharge) The use of the silencing plenum allows to reach a level of sound pressure 1m far on fans air discharge side equal to the chiller average sound pressure level reduced of 3dB(A). The silencing plenum doesn’t modify the declared average noise level.
SIZE Weight
kg
C1 40
C2 70
C3 100
C4 130
C5 170
C5H 170
SILENCING PLENUM ON CONDENSER AIR DISCHARGE
A .
EXAMPLE 1: Calculation for MAXIMO 58 P2 D C3: Sound pressure level [Lp] 1m far according to ISO EN 3744= 70,3 dB(A) Sound pressure level [Lp] 1m far, fans air discharge side (A.) = 70,3-3=67,3 dB(A)
30
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
UNIT DRAWINGS Dimensions in mm MAXIMO C1
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
31
UNIT DRAWINGS Dimensions in mm MAXIMO C2
32
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
UNIT DRAWINGS Dimensions in mm MAXIMO C3, mod.58, 62, 65
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
33
UNIT DRAWINGS Dimensions in mm MAXIMO C3, mod.76
34
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
UNIT DRAWINGS Dimensions in mm MAXIMO C4, mod.98
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
35
UNIT DRAWINGS Dimensions in mm MAXIMO C4, mod. 124, 158
36
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
UNIT DRAWINGS Dimensions in mm MAXIMO C5
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
37
UNIT DRAWINGS Dimensions in mm MAXIMO C5H
38
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
RC GROUP S.p.A. ● T_MXM_0413_GB ● R410A
39
The continuous improvement of products may imply changes in the data shown in this catalogue.
RC GROUP S.p.A. • Via Roma, 5 • 27010 Valle Salimbene (PV), Italy www.rcgroup.it • Tel. +39 (0) 382 433 811 • Fax +39 (0) 382 587 148
T_MXM _0413_GB RC Group S.p.A. is a company of