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1965-67 PONTIAC GTO CONDENSER WITH DRIER 021065
G T O
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 1 OF 13
TABLE OF CONTENTS
PAGES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
COVER TABLE OF CONTENTS PACKING LIST/PARTS DISCLAIMER INFORMATION PAGE CORE SUPPORT MODIFICATION MOUNTING BRACKET INSTALLATION MOUNTING BRACKET INSTALLATION CONT. RADIATOR/HOOD LATCH REMOVAL & CONDENSER INSTALLATION CONDENSER INSTALLATION CONT. HARDLINE INSTALLATION DRIER/SAFETY SWITCH & HARDLINE INSTALLATION CORE SUPPORT TEMPLATE PACKING LIST
2 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 2 OF 13
CONDENSER KIT 021065 No.
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
1 1 1 4 4 1 2 3 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1
PART No.
DESCRIPTION
03767-VUC 65980-VCB 07321-VUC 18249-VUB 18260-VUB 33134-VUI 18290-VUB 18125-VUB 18136-VUB 18359-VUB 18029-VUB 18154-VUB 33857-VUF 33858-VUF 091160 091161 091162 643053 643052 11079-VUS 23131-VUW 18308-VUB 18611-VUB 18151-VUB
14 X 24 PARALLEL FLOW COND. DRIER CLAMP DRIER 10-24 X 3/8 PAN HEAD SCREW 10-24 NUT W/STAR WASHER 3/8 & 1/2 2 HOLE GROMMET 1/4-20 X 1 HEX BOLT 1/4 FLAT WASHER 1/4-20 HEX NUT 3/8-16 X 1 HEX BOLT 3/8 FLAT WASHER 3/8-16 HEX NUT #6 O-RING #8 O-RING HARDLINE 64-67 GTO #6 COND HRDLN/DRIER HARDLINE 64-67 GTO #6 COND HARDLINE 64-67 GTO #8 COND/COMP BRKT 65-67 GTO TOP COND BRKT 64-67 GTO BOTTOM COND MALE BINARY SWITCH 13” COMPRESSOR LEAD 5/16-18 X 1 HEX BOLT 5/16-18 FLAT WASHER 5/16-18 NYLON LOCKNUT
**BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
3
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 3 OF 13
1965-67 GTO
THIS KIT WAS DEVELOPED BASED ON THE MEASUREMENTS BELOW. 1966 GTO
18”
ENGINE SIDE OF CORE SUPPORT
DRIVER SIDE
PASSENGER SIDE
27 1/4”
1965 GTO
18”
ENGINE SIDE OF CORE SUPPORT
DRIVER SIDE
PASSENGER SIDE
27” 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 4 OF 13
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CORE SUPPORT MODIFICATION USING TEMPLATE PROVIDED ON PAGE 12 CUT OUT TEMPLATE AND PLACE ON BACK SIDE OF CORE SUPPORT AS SHOWN BELOW. USING A 1 1/4” HOLE SAW, DRILL HOLE IN CORE SUPPORT. INSTALL 2 HOLE GROMMET.
OEM HOLES
TOP OF CORE SUPPORT
TEMPLATE
PASSENGER SIDE ENGINE COMPARTMENT VIEW
TOP OF CORE SUPPORT
OEM LE HO
DRILL 1 ¼” HOLE
D
BEN
HARDLINE HOLE THROUGH CORE SUPPORT
64-67 PONTIAC LEMANS, GTO
OEM LE HO
DRILL 1 ¼” HOLE
5 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 5 OF 13
3/8 & 1/2 2 HOLE GROMMET 33134-VUI
TOP MOUNTING BRACKET INSTALLATION (FOR 65 GTO/LEMANS ONLY) INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2) 10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH #8 THE 11TH & 14TH HOLE FROM THE LEFT SIDE OF THE CONDENSER. FITTING (2) 10-24 NUT W/ STAR WASHER 18260-VUB
#6 FITTING
BACK VIEW
(2) 10-24 X 3/8 PAN HEAD SCREW 18249-VUB
TOP MOUNTING BRACKET INSTALLATION (FOR 66-67 GTO/LEMANS ONLY) INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2) 10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH THE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE CONDENSER. #8 FITTING (2) 10-24 NUT W/ STAR WASHER 18260-VUB
#6 FITTING
BACK VIEW
(2) 10-24 X 3/8 PAN HEAD SCREW 18249-VUB
6 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 6 OF 13
BOTTOM MOUNTING BRACKET INSTALLATION INSTALL BOTTOM MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2) 10-24 NUTS WITH STAR WASHERS. NOTE BRACKET MOUNTS THROUGH THE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE CONDENSER (BACK VIEW).
BACK VIEW (2) 10-24 X 3/8 PAN HEAD SCREW 18249-VUB
(2) 10-24 NUT W/ STAR WASHER 18260-VUB
7 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 7 OF 13
RADIATOR REMOVAL DRAIN RADIATOR, REMOVE UPPER AND LOWER RADIATOR HOSES AND REMOVE RADIATOR.
HOOD LATCH ASSEMBLY REMOVE OEM HOOD LATCH ASSEMBLY
CONDENSER INSTALLATION INSTALL CONDENSER AS SHOWN BELOW.
8 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 8 OF 13
CONDENSER INSTALLATION CONT. SECURE THE CONDENSER TO THE CORE SUPPORT AS SHOWN BELOW. TOWARDS ENGINE
CORE SUPPORT
OEM BOLTS TOP CONDENSER BRACKET
CONDENSER
HOOD LATCH ASSEMBLY
SIDE VIEW
1/4-20 X 1” HEX BOLT w/FLAT WASHER AND NUT
OEM BOLT
3/8-16 X 1” HEX BOLT w/FLAT WASHER AND NUT
OEM STUD 65 GTO/LEMANS
9 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 9 OF 13
66-67 GTO/LEMANS
HARDLINE INSTALLATION LUBRICATE #6 O-RING (SEE FIGURE 1) AND INSTALL THE #6 COND HARDLINE AS SHOWN.
TWIST WITH THIS WRENCH
HOLD WITH THIS WRENCH
LUBRICATE O-RING
FOR A PROPER SEAL OF FITTINGS INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL.
#6 HARDLINE COND 091161
O-RING
#6 O-RING 33857-VUF
MALE INSERT
FIGURE 1
#6 O-RING
FEMALE NUT
#8 O-RING SUPPLIED OIL FOR O-RINGS
O-RING, SLIDE OVER MALE INSERT TO SWAGED LIP
LUBRICATE #8 O-RING (SEE FIGURE 1) AND INSTALL THE #8 COND HARDLINE AS SHOWN.
#8 HARDLINE COND 091162
#8 O-RING 33858-VUF
10 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 10 OF 13
DRIER/SAFETY SWITCH INSTALLATION MOUNT DRIER ON PASSENGER SIDE INNER FENDERWELL. INSTALL DRIER/DRIER CLAMP TO INNER FENDERWELL USING 5/16-18 x 1” BOLT W/FLAT WASHERS ON BOTTOM SIDE OF INNER FENDERWELL AND 5/16-18 NYLON LOCKNUT. NOTE: REFRIGERANT FLOW THROUGH DRIER IS IN FROM CONDENSER, OUT TO EVAPORATOR.
SAFETY SWITCH (BINARY TYPE) 11079-VUS
PASSENGER SIDE INNER FENDERWELL
FLOW ARROW DRIER
IN
IN
FLOW HARDLINE INSTALLATION LUBRICATE (2) #6 O-RING (SEE FIGURE 1, PAGE 10) AND INSTALL THE #6 DRIER/COND HARDLINE AS SHOWN.
#6 O-RING 33857-VUF
IN
FLOW
#6 HARDLINE COND/DRIER 091160
11
#6 O-RING 33857-VUF 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 11 OF 13
CORE SUPPORT TEMPLATE
TOP OF CORE SUPPORT
CUT ALONG DOTTED LINE
OEM HOLE
BEND
DRILL 1 ¼” HOLE
HARDLINE HOLE THROUGH CORE SUPPORT OEM HOLE
65-67 PONTIAC LEMANS, GTO
12 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 12 OF 13
CONDENSER KIT 021065 No.
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
1 1 1 4 4 1 2 3 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1
PART No.
DESCRIPTION
03767-VUC 65980-VCB 07321-VUC 18249-VUB 18260-VUB 33134-VUI 18290-VUB 18125-VUB 18136-VUB 18359-VUB 18029-VUB 18154-VUB 33857-VUF 33858-VUF 091160 091161 091162 643053 643052 11079-VUS 23131-VUW 18308-VUB 18611-VUB 18151-VUB
14 X 24 PARALLEL FLOW COND. DRIER CLAMP DRIER 10-24 X 3/8 PAN HEAD SCREW 10-24 NUT W/STAR WASHER 3/8 & 1/2 2 HOLE GROMMET 1/4-20 X 1 HEX BOLT 1/4 FLAT WASHER 1/4-20 HEX NUT 3/8-16 X 1 HEX BOLT 3/8 FLAT WASHER 3/8-16 HEX NUT #6 O-RING #8 O-RING HARDLINE 64-67 GTO #6 COND HRDLN/DRIER HARDLINE 64-67 GTO #6 COND HARDLINE 64-67 GTO #8 COND/COMP BRKT 65-67 GTO TOP COND BRKT 64-67 GTO BOTTOM COND MALE BINARY SWITCH 13” COMPRESSOR LEAD 5/16-18 X 1 HEX BOLT 5/16-18 FLAT WASHER 5/16-18 NYLON LOCKNUT CHECKED BY:____________ PACKED BY:____________ DATE:____________
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES 901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 13 OF 13
