1971 Super Jet

Transcript

r ~ { '( 1971 SUPER JET Leon Brassard Chef lllustrateur ...TIIItrJEr- 2 ----------------------------------------------------~~·•··•m•···~·~···~,.~··~··~··~'·=·'~"~·----·---------------INSTRUCTION HOW TO USE THE BOOK C 0 M ME NT .U T I Ll S E R L E Ll V R E ------- UCIIE 02- & ~11111--._,Er ------------------------------~~ EIIGIN.E SYSTEM • MUFFLER • INLET PIPE ElltllltU SYSTIM • • • • LIGHTS IGNITION WIRING BATTERY ETC ••• .,,_£COMPONENT PARTS: Component ports of on ass 1 y ore preceded by a dot (.) Component Parts of a sub-ass 'yore preceded by two dot ( • . )as follow: COMPOSANTS: Les composants d 'un assemblage sont precedth por un point (. ) Les composonts d'un sous-assemblage sont precedes P.Or deux points ( • • ) comme suit: Driven Pulley Ass'y . Shaft- Converter . Plate - Converter Spring ASS 'Y :. ASSEMBLAGE }1 ASS Y COMPONENTS COMPOSANTS D 'UN ASSEMBLAGE • • I SUB-ASS'Y . Dn~e Cam Ass y __. S 0 U S-ASSE M B LAG E . • Dnve Com Jr-----------"~~"~ SUB- ASS 'Y COMPONENTS .. Woodruff Key COMPOSANTS D 1 UN SOUS-ASSEMBLAGE rNOTE : ------------------------------------------------------------All ass 'y components can be purchased separately unless mentioned on the iIIustrotion concerned. To us les composants d I un assemblage peuvent etre achetes seporement b moins d I etre mentionnes sur I' i llustrotion concernee. ------------------~J.ir~~~,------------------------------------------------' -N-or_x_o_o_-__3 u GENERAL DESCRIPTION SUPER JET 197 1 7 3 ITEM GROU P iJKOUPR PAGE UMB£ 1 UNIT AS S' Y 01 4 2 ENGINE 02 6 3 EXHAUST SYSTEM 03 10 • MUFFLER • 1NLET PIPE 4 ELECTRICAL SYSTEM 04 12 • L IGHTS • IGN ITION • W IRING • BATTERY 5 ETC .. . DR IVE 05 18 • PULLEYS( DRIVER ) • lDRIVEN) AND BRAKE • CHAIN CASE 6 8 6 SUSPENSION 06 32 • FRON T g REAR SHAFT • HOUSING - BEARING • SPROCKETS - DRIVE 9 • SUSP.- BOOGIE WHEEL • SUS PENS ION - REAR •. RUBBER TRACK 7 STEER INS 09 34 10 36 12 38 ' • STEERING • SUPPORT - STEERING • SPRING& SKI - FRONT 8 BODY • BODY • SEAT ' 9 HOO D • HOOD • WINDSHIED • ORNAMENTS • STICKERS 10 GUARD 13 40 11 BU MPER 15 42 79 44 16 48 11 10 • BUMPER- FRONT • BUMPER - REAR 12 FUEL SYSTEM • CARBURATOR , FILTER, e THROTTLE, TANK, ETC ... 13 OPTIONAL ITEMS JN.C.ult:•_____ 4 -01 IIIIT us'y • UNIT ASSEMBLY SUPER JET 1971 SUPER JET 1971 ~ "-._... r N£NfJ = 5 .= = = = = = = = ENGINE SUPER JET 1971 HIRTHt for detail see groups HIRTH-80 YAMAHA-81 on separate booklets t YAMAHA _____ J/11&-:.l Erd fV/JJti •• U.SUti•IIArq•"'• • r UCINE 0 2- 7 ---------------------- ENGINE SUPER JET 1971 ITEM J/1/trJET 800066 800025 800026 800027 810016 810033 810036 QUANT. DESCRIPTION Hirth, Hirth, Hirth , Hirth, Yamaha, Yamaha, Yamaha, 493 C • C • 1 493 C • C • 1 634 C • C • 1 634 C • C • 1 s L 3 96 I sw 396, SW 396E, 2 2 2 2 2 2 2 c y I. cy I. cy I. cy I. cyI . cy I. c y I. (Manual} ( Electric ) (M an u a l) ( Elec tr ic ) (M anual ) (Manu al } ( Electric ) 220R 220RE 171 R 171RE 807 81 1 811 E 1 1 1 1 1 1 1 PL- 2 B-02 ENGINE ENGINE MOUNT suPER JET 1971 -l;lflC...J..f#r----- US E THESE FOR yAM ADAPTERS AHA ONLy /16 ~I "'S 15 "' HIRTH 634 c OMIT ITEMS .lc4. & 15 FO R THIS Co RNER ~14 I I 5 FWD (!/ - J/1/trJEr- - - - - - - fJI VISII1' 6 lAST«g• 1fA t fP.,.tfY 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 020102 020109 912876 913485 916620 020105 020098 020104 912740 0 2011 6 020116 020153 914419 020115 020118 020085 020086 912740 020102 020106 020107 912875 916621 916620 020105 020098 020104 912740 020116 914419 020115 020118 020085 020086 912740 0 2- 9 - - - - - - - - - - - - - - - - - - - - - - - ENGINE MOUNT SUPER JET 1971 ITEM JltllrJEr 1 2 fiiCIIE DESCRIPTION i Motor Base ( H 634 c.c. ) ( H 493 c.c.) Adapter - Upper & Lower Lock washer Capscrew Bo I t Washer Damper Spacer Nut Bolt ( H493c.c. ) Bolt ( H 634 c.c. ) Bolt ( H 634 c.c . ) ( Front L.H . ) Nut Washer- Rubber Base - Transve r sal Pad (For 634 c . c . Only 3 are required) W a s h e r" ( H 6 3 4 c • c • 0 n I y 3 a r e r e q u i r e d ) Nut Motor Base (Yamaha SL 396c .c . - SW 396) J Adapter - Upper l Adapter - Lower . Washer Capscrew Bo It Washer Do m per Spacer Nut Bo It Nut Washer - Rubber Base - Transversal Pad Washer Nut QUANT. 1 4 4 4 4 8 8 4 4 4 3 1 4 4 2 4 4 4 1 2 2 4 4 4 4 8 4 4 4 4 4 2 4 4 4 PL-2 SYSTEM _.:.....____ 10- 03 umsr _ _ -l;lflC..l.t:• SUPMUFFLER ER JET 1971 ~\ HIRTH 634 C . c YAMAH A - SL 396 HIRTH 493 c .c . J/1/B~ErDIVISI(/II (jtASTIII>IIID~, • CfM' A MY MUFFLER SUPER JET 1971 r ITEM _rwcrJEr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 - 16 17 18 19 20 21 22 23 24 25 030060 030048 910051 914316 030073 916560 800068 030098 030005 910051 914316 030006 030109 030007 030107 030136 030005 910051 914316 030139 030124 030108 030133 030112 030109 030138 030137 musr nm1 0 3 - 11 - - - - - - - - - - - - - - - - - - - - - - DESCRIPTION i i Muffler (Hirth 634c.c.,35h.p.) Collar Bo It Nut Flexible Tubing Ass 1 y - Clamp Exhaust Manifold Muffler (Hirth 493c.c.) Co II a r Bo It Nut Flexible Tubing Ass 1 y - Clamp Exhaust Manifold Muffler (Yamaha Sl 396c.c.) Muffler (Yamaha SW 396) Co II a r Bo It Nut Flexible Tubing Ass 1 y - Clamp Exhaust Manifold (SL 396c . c.) Exhaust Manifold (SW396) Flexible Tubing Ass 1 y - Clamp Ass 1 y - Clamp - Retaining Support QUANT. 1 2 2 2 1 1 1 1 2 2 2 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 PL-2 1._2_-~0-4H-£C-TII-CA_L_sr-ST-£M---------------------------~I.Ir.,.r,;,-Jf,~,F~ a ______________ ELECTRICAL WIRING ( 2 CYL. MANUAL) SUPER JET 1971 I ~ J I 0 - ------ ElECTIICIL SYSUI 04 - 13 JwtrJE• wi:Jt''.. ,.., ......, ,,.,... _E_l_E_C_T•R•IC_A_l_W•I•R•I•N-G------------ r ( 2 CYL. MANUAL ) SUPER JET 1971 DESCRIPTION ITEM JN,rJET 1 2 3 4 - 5 6 7 8 9 - 10 11 12 13 14 15 16 Ass 'y - Wiring Harness (Hirth - Yamaha 2cyl.) 040 114 040145 ~.Connector ( 5 way Male ) . Connector ( 5 way Female ) 040145 Connector ( 5 way Male ) . Connector ( 5 way Female ) 040212 040143 Terminal PI ug ( Fem a le ) . Terminal PI ug ( Ma I e ) 040144 Ass'y - Switch - Ignition 040186 040072 Ass 'y - Head light . Socket 040075 040082 ~ . Bulb ( 35 W) . Bu I b ( 25 W ) 040074 040073 . lens Sp acer 120178 040107 Ass' y - Ta i I Light 040108 Base 040112 . Socket 040113 . Bu I b 040154 . Cover 040157 . lens 916571 .Screw 916419 . Rivet 040111 Extension - Front light 040175 Cap 040212 1· 1· i. QUANT. 1 1 1 1 1 12 12 1 2 1 1 1 1 Ref. 2 1 1 1 1 1 1 1 1 1 PL-2 18 -05 DIIYE - - - - - JJtltrJE-r • II>FfSI# • • U.Jt•ll•lfAi ft•'~U' II lYE 05 - 19 - - - - - - - - - - - - - - - - - - - - - - CHA t N CASE ( H 493 C.C. - Y 396 C.C .) SUPER JET 1971 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 ~11/lrJET 050073 916561 916589 910003 916533 050039 050215 050064 050162 912605 912877 050089 910001 916533 910306 912 727 91 65 91 050200 912822 916551 770002 050216 050171 916480 912634 050223 916475 912874 050169 050090 050103 910204 912605 DESCRIPTION Ho usi ng ( Hir th 493c.c. ) (Y amaha 396c.c.} PI ug PI u g Capscrew Lock washer ( 17teeth ) Sprocket - Double Dri v e ( 2cyl. ) Spacer ( 37teeth Sprocket - Double Driven (8 2 pitches} Chain - Double Nut Lockwasher Ring Capscrew Lock w asher Bo It Nut Bo It Washer Nut 11 0 11 Ring Bearing ( 2 cy I . ) Spacer ( 2 cy I . ) Sleeve Bo It Nut Washer Bo It Lock washer Base 11 0 11 Ring Plate Capscre w Nut QUANT. 1 1 1 7 7 1 1 7 1 1 1 1 3 3 1 1 3 3 3 1 2 1 1 1 1 1 3 3 1 1 1 1 1 PL- 2 20 - 05 Ollr£ CHAIN CASE ( HIRTH 634 SUPER JET ~97CI. ) --30 DRIYE 0 5-21 CHAIN CASE HIRTH 634 C.C. SUPER JET 1971 r ITEM JJt/trJET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 050108 916561 050052 910003 916533 050202 050105 050203 050214 914454 912877 050089 910001 916533 910306 912727 916587 912822 916551 770001 050105 070024 916479 912634 050223 916475 912874 050169 050090 050103 910204 912740 912967 770002 916578 DESCRIPTION Housing PI ug PI ug Capscrew Lockwasher ( 2 1 teeth ) Sprocket - Double Drive Spacer ( 3 7 teeth ) Sprocket~Double Driven (Hy-Vo) Chain ( Hy - Vo) ( 84 pitches ) Nut Lock washer Ring Capscrew Lock washer Bo It Nut Bo It Nut "0" Ring Bearing Spacer Sleeve Bo It Nut Washer Bo It Lock washer Base "0 11 Ring Plate Capscrew Nut Cotter Pin Bearing 11 0" Ring QUANT. 1 1 1 7 7 1 1 1 1 1 1 1 3 3 1 1 3 3 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 PL-2 2_2_-o_ s _oa,_vr _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _,r~ll.,f.~~--------- • DRIVEN PULLEY H 493 C.C.- Y 396 C.C. SUPER JET 1971 31 28 JIIID-:1E.,- - - - - - - IJIIIISI01t C(AS1 1f(III IOAt COII, AIIIY DRIVE 05- 23 - - - - - - - - - - - - - - - - - - - - - - - DRIVEN PULLEY (HIRTH- 493 C.C. & YAMAHA 396 C.C.) SUPER JET 1971 ITEM -.TND-:.IEr DESCRIPTION QUANT. DRUMMOND DIE 1 2 3 - 4 5 6 7 050210 050346 050023 050142 050226 050133 050144 913125 916552 Ass 'y Driven Pu II e y(2CYL. H. &Y.) (Except H. 634c. c.} . Shaft - Converter • Plate - Converter . Spring .Ass'y Drive Com . . Drive Com .. Com Lining .. Woodruff Key .• Ro II Pin 1 1 1 1 1 1 3 1 1 ST. LAWRENCE - r 1 2 3 4 5 6 7 050341 050342 050343 050344 050236 050345 050340 913125 916638 Ass 'y Drive Pulley (2CYL. H.&Y.) (Except H.634c.c.) . Sh a ft - Converter . Pl a te - Converter . Spring .Ass'y Drive Com . . Drive Com .• Com Lining .. Woodruff Key . . Ro II Pin 1 1 1 1 1 1 3 1 1 NOTE: For Broke, See Next Page.} [ PL- 2 _,-111&--:..1ET' - - - - - - O·l'!JJo• 0 &t.tn~v• ,,., ft.,,,..,. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 05- 23 A ----------------------- BRAKE ( HIRTH- 493 C.C. & YAMAHA 396 C.C.) SUPER JET 1971 DESCRIPTION ITEM JNtr....IEr 8 IIJV£ 070000 070061 070001 070007 110001 070002 070006 070004 070010 070009 070005 070060 070061 070008 Brake Ass'y (Hirth 493-Yamaha 396c.c.) . Nut . Washer .Lever • Spring • Push Rod . Housing - Lever . Plate - Brake Lining . Lining - Brake 1/2 11 .Lining - Brake 5/16 11 • Housing - Br a ke . Caps cre w . Nut Clamp Ass 'y . Capscrew • Sleeve (Retaining Cable) • Nut Support Bo It Nut Fitting Spring Cable Ass 'y Bracket Holder Lever Control Ass 'y Caps crew Nut ~:~ --~:~ --- ~~ --- 070069 916469 916507 070041 070040 070039 070037 070038 070036 070042 070043 QUANT. 1 1 1 1 1 2 1 1 1 1 1 1 J 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -----------r rN 0 T E: These items cannot be pur chased separately. 1 ~: PL-2 24.-05 ..Tills+J E T DRIVE 0 · ~•~mo~··~ '"~ '*Z~ · ·~gAr~sg~ m~ MY--- ---------------------------------------------------------~ DRIVEN PUlLEY (HIRTH 634 C.C . ) SUPER JET 1 971 FO R C ON TI NU A T ION, SE E "BR AKE " IIIYE 0 5- 25 DRIVEN PULLEY ( HIRTH 634 C.C. ) SUPER JET 1971 r DESCRIPTION 1 2 3 4 5 6 7 050128 050102 050023 050142 050226 050133 050144 913125 916552 Ass'y Driven Pulley (634c.c. Hirth) . Shaft - Converter . Plate - Converter . Spring . Ass 'y Drive Cam .• Drive Cam • .. Cam lining . . Woodruff Key . . Roll Pin rNOTE: 1 For Brake, See Next Page QUANT. 1 1 1 1 1 1 3 1 1 .j PL-2 -6~ - Q~SD-IIYE----------------------_Jr"'-lt..l~~--------- 2 BRA IE ¥ (HIRTH 634 C.C.) SUPER JET 197 1 43 - ------ JN.C,.J...~:• (' ITEM J111trJET 070024 770002 070023 070033 070025 916595 912740 050077 050080 916594 912740 070026 070056 070032 916494 916517 070074 070075 070017 910043 912738 110001 070079 070076 070078 070077 070006 070005 070058 070008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 - 30 31 32 33 34 35 36 37 38 39 40 41 42 ~~ ~) ~ 070007 070002 916467 912601 070004 070001 070011 915269 070041 070040 OilY£ 0 5- 27 BRAKE (HIRTH 634 C.C. ) SUPER JET 1971 QUANT. DESCRIPTION S I e eve Bearing Sleeve - Bearing Spacer Support Bo It Nut Holder Holder Bo It Nut Bracket Disk - Brake Key Set Screw Nut Brocket Brocket Bracket Capscrew Nut Spring Brake Lining 5/16 11 Brake Lining 1/2 II Brake Lining 5/16 11 Broke Lining 1/2 11 Housing Lever Housing Bushing Ass'y - Clomp . Capscrew . Sleeve . Nut Lever Push Rod Bo It Nut Plate Washer Nut Cotter Pin Fitting Spring (Front) (Rear) . Concave Convex Convex Concave 1 1 1 3 1 3 3 1 1 2 2 1 1 1 2 2 1 2 2 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 2 2 PL-2 ____________________________u_~rE_0_5_-_27_A ---------_Jr~!l:-J!f.Fya BRAKE (H IRTH 634 C.C.) SUPER JET 1971 r ITEM ..llti.rJl!!r 43 44 45 46 47 48 DESCRIPTION Ass' y - Brake Cable Bracket Handle Holder Bo It Nut 070072 070037 070036 070038 070042 070043 :f..~ QUANT. 1 1 1 1 1 1 NOTE: These items cannot be purchased separately. r r PL-2 28 -05 ____ ,_ DRIVE - - - - - - - - - - - - - - -l;lllC-I..t:• DRIVER PULLEY SUPER J ET 1971 ...T/1/D--:.IET - - - - - - DiVISION (UASrttOW60Art#MfMIJ' r 1 2 3 4 5 6 7 8 9 10 - 050269 916637 916527 050334 050338 050337 050339 050333 050332 050336 050181 050180 i 05- 29 DRI V ER PULLEY SUPER JET 1971 ( 2 CYL. ) DESCRIPTION ITEM .....TNtrJET - DIIYE - - - - - - - - - - - - - - - - - - - - - - Driver Pu II e y Ass 'y, (2 cyl. ) H i rth . Bolt . Lockwasher . Washer . Housing - Dri v er Pu l le y . Mo v able PI ate . Spring . Seat . Oilite Bushing . Fixed Driver Pu II ey Drive Be It, 1 c y I. (Hirth) Drive Belt, 2 cyl. ( Hirth) QUANT. 1 1 1 1 1 1 1 1 1 1 1 1 PL- 2 ...TillD--:.1E.,- 30- 051RIYE - - - - - - - - - - - - - - - - - - DRIVER PULLEY YAMAHA 5 0/IIIS/(J,,lASI~OttiOArCtJ•'AIIIJ' - - - - - ------ JwtrJE• 0 ,,.,wg• rc.r~ sr•t•cg,. , cg.,,.. ,. , ,. IIIYE 05- 31 ---------------------- DRI V ER PULLEY SUPER JET 1971 r YAMAH A ITEM JNtrJEr DESCRIPTION QUANT. SL 396 - ( 807 ) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 050295 050239 050240 050298 050294 050297 050296 050245 050246 050247 050293 050253 050483 050299 Housing Ass 'y Bo It Lockwasher Washer Movable PI ate Spring Nut Washer Seat - Spring Bearing Fixed Driver Pulley Drive Belt Clip Collar sw 1 2 3 4 5 6 7 8 9 10 11 12 13 14 050295 050239 050240 050298 050300 050303 050302 050245 050246 050247 050293 050253 050483 050299 1 1 1 1 1 1 1 1 1 1 1 1 1 1 396 - ( 8 1 1 ) Housing Ass 'y Bo It Lockwasher Washer Movable PI a te Spring Nut Washer Seat - Spring Bearing Fixed Driver Pulley Drive Belt Clip Collar 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PL- 2 _32_-o_ssu_m_Nslo_"------------------_Jr~ltrl~y--------~ a SUSPENSION SUPER JET 1971 I ~ ·--------·iJ siSmsru 06- 33 Jlfltr...JE-r ------ JviJ.lt• tutr•r• ,_. ,,,.,Arr ----------------------- SUSPENSION SUPER JET 1971 ITEM ...TIIIIrJEr DESCRIPTION Ass'y - Rear Suspension {Hirth 493 c.c.) (Y amaha 396 c.c. ) Ass'y - Rear Suspension (Hirth 634 c .c. } 060233 ( Yamaha 396 c.c. ) Bracket - Adjustor 060034 Bo It 916468 Eye-Bolt 060051 Washer 912830 912601 Nut Bo It 910141 Bo It 910257 Link Plate 060031 Grease Fitting 916411 L. H . 110004 J Spring - Ten sionner R.H. 1 1 00 05 l Spring - Tensionner Rubber Bushing 060050 Washer 0 20 086 Nut 912740 Ass'y - Rear Shaft {Hirth 493 c.c.) ( Ya 060065 maha 396 c.c. ) Ass'y - Rear Shaft ( Hirth 634 c . c . ) 060232 .Bearing 770003 .Oil Seal 060024 . PI ug 060044 .Shaft - Re ar {H 493c.c.)(Yam396c.c.) 060068 J 060072 1 .Shaft - Rear {H 634c.c.) . Sprocket 060018 . Wheel -C enter 060066 .Roll-Pin 916550 .Ring - Retaining 916593 Ass'y - Boggy Suspension 060004 .Ass 1 y - Small Boggy 060012 .. Frame 060015 . . Inner Flange 060028 .. Grease Cup 060030 .. Wheel 060045 .. Bearing 770003 .• Outer F lange 060029 .. Rivet 916612 .. Grease Fi tting 916402 R.H. 110003 J .Spring L. H • 1100021 .Spring .Ass'y- Large Boggy 060010 QUANT. 060158 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 2 2 2 8 4 2 2 2 2 1 1 2 2 2 1 1 2 2 2 1 1 2 1 4 2 3 1 1 2 2 2 2 2 12 2 1 1 1 PL- 2 -----------~J.if.~-r.A[«F~----------------------------------S-DS-PE-MS-IOM--0_6_-_l_l_A u S US PEN S ION S U PE R JET 1971 r ITEM J111lrJEr 34 35 36 37 38 39 40 41 42 43 44 - 45 46 47 48 49 50 51 - 52 53 54 55 56 57 58 59 60 060011 0 60028 060030 060045 770003 060029 916612 916402 060009 916475 050266 050174 770000 770002 770001 060024 050222 050258 050258 050262 770003 160019 160006 060081 91641 l 060142 910043 912738 060076 DESCRIPTION ~ 61 62 63 - 64 65 060035 916613 060038 060038 913206 912738 i .. Frame .. Inner Flange .. Grease C u p .. Whee I .. Bearing .. Outer Flange .. Rivet .. Grease Fitting .Main Shaft ( Al u minum ) . Capscrew Ass' y - Front Sh o f t ( H493c. c. )( Yam396c. c. ) Ass'y - Front Shaft {H634c.c. ) . Snap Ring .Bearing .Bearing .Oil Seal .. Shaft . Sprocket . Sprocket {H634c .c . ) .Idler Wheel ( H493c.c . ) (Yam396c . c. } . Bearing . Bushing .Adapter Trunnion Grease Fitting PI u g Capscrew Nut Ass' y - Track . Track .Strainer Bar .Rivet . Clips ( H 634c.c. ) .Clips (H 493c.c. ) {Yam 396c.c . ) Capscrew Nut QUANT. 1 2 2 2 2 2 12 2 3 3 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 4 4 1 1 58 11 6 174 1 16 6 6 PL- 2 34- 09 STHIIU STEERING & SKI SUPER JET 1971 2 / • FO BRAKE R CABLE • " DRIV~~TAIL SEE PULLEY " ...TIIItr.....IEr'I"' .,.,~u cun~•· u STHIIIC 0 9 - 35 g•,._..s~ STEERING & SKI SUPER JET 1971 ITEM J111trJEr n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 - ~ 31 32 33 34 35 36 37 38 · 39 40 41 42 090077 090047 090042 910049 912738 090044 090043 910043 912738 090123 916475 090059 916403 916404 912602 916514 916478 916481 912740 916414 916514 090058 090053 916481 912831 912740 090060 090049 916538 090052 080058 080006 080022 916485 912740 080024 916476 912740 11~06 11..Q.Q.O 8 110007 080064 916470 DESCRIPTION Bar-Steering Handle -G rip Swivel -Steering Bo It Nut Guide - Bushing Holder Capscrew Nut Support Capscrew Rod End - Tie Rod End - Tie Rod Nut Nut Bo It Bo It Nut Washer Nut Arm Bushing Bo It Washer Nut End-Stop Rubber - End - Stop Rivet Spindle-Ski Ass'y - Spring & Ski .Rubber-Ski Stop . Bracket - Support . Bo It • Nut . Bumper - Ski Spring . Bo It • Nut . Leaf Spring - Sec~ndary • Leaf Spring -Auxiliary . Leaf Spring - Main • Link . Bo It QUANT. 1 2 1 1 1 2 1 2 2 1 2 2 2 2 2 2 2 1 1 4 1 2 4 2 4 2 2 2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 PL-2 ----------~~,r,;,~~~--------------------------------sn_E._IN_s_os__-_J_s_A U1 STEERING & SKI SUPER JET 1971 r ITEM JNtrJer 43 44 - 45 46 47 070011 916469 080071 080027 080014 916507 DESCRIPTION . Nut • Bo It . Ass'y - Ski • . Ski - Blade .. Runner . • Nut QUANT. 3 2 2 1 1 1 . PL-2 36-10 - J/1/trJE~ _ _ _ _ _ _ _ _ _ __ _ BODY • ----------------------------~ olrn~'·•~•w~ rl! r~c m~q•~m r BODY &SEAT SUPER JET 1971 . (\ - - - - - - J111tr...IErlfl~ rrDtl,,u r tJnnno• ftAsr•o• IDlY 10 - 37 ----------------------- BODY & SEAT SUPER JET 1971 ITEM JwtrJET 100004 100176 100086 100147 100168 100167 916549 916602 916603 916598 916599 140031 1 2 3 4 5 - 6 7 - 8 9 - r 10 1l 12 - 13 14 ~:~ 140057 140061 140038 120153 916419 790048 790047 790038 DESCRIPTION i i Body ( Hirth 634 c . c. ) Body (Hirth 493 c . c . ) (Yamaha 393 c. c .) L. H • Foot Pad R. H. Foot Pad Pla t e - Serial Plate - Model Rivet Snap - Male Snap - Washer PI ug Screw Ass'y- Seat . Seat . Attachment Ass 'y - Trunk . Trunk . Sticker .Rivet Ass'y - Fuel Gauge . Cap - F u e I . Dip Stick Measure 4 i QUANT. 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 10 1 1 1 r rNOTE: These i.tems cannot be pur chased separ a tely. PL- 2 "_oo•- ---------- ....Tlf[IC,,I..t:•---• a_s-1_2 HOOD SUPER JET 1971 N N -----------~l.lr.~-df.«F~------------------------------------·-.. u . HOOD SUPER JET 1971 DESCRIPTIO N ITEM JMirJEr 1 2 - 3 4 5 - 6 7 8 9 10 - 11 r - 12 - ,.-.. 13 14 15 16 17 18 19 20 21 22 23 24 25 120199 120226 120211 120221 120072 120071 120079 916609 120077 120076 916639 040073 120178 040083 120145 120144 120150 120149 120194 120155 120158 120160 120195 120155 120158 120161 120191 120155 120156 120157 916615 916597 120183 916616 916407 120078 120190 120084 916617 120083 120020 916458 912724 i i ~ i i i Hood Ass' y ( Hirth 493 c. c . -634 c. c. ) Hood Ass'y (Y amaha 396 c.c.) .Hood ( Hirth ) . Hood (Yamaha ) L. H . . Air Scoop R . H. . Air Scoop . Ventilati o n Gri II . Nut L. H . . Fender R. H. .Fender . Nut . Lens . Spacer . Brocket L. H . . Sticker ( Sno*Jet ) R. H. . Sticker ( Sno*Jet ) L. H. ( Super Jet ) . Sticker R. H. . Sticker ( Super Jet ) .Ass'y - Sticker ( Hirth 493 c.c.) .. Sticker ( G ) . . Sticker ( H) (Hirth) .. Sticker ( 493 c.c. ) . Ass'y - Sticker (Hirth 634 c . c. ) . . Sticker (G) .. Stick er (H) (Hirth) . . Sti c ker (634 c.c.) . Ass 'y - Sticker (Yamaha 396 c.c.) .. Sticker (G) .. Sti c ker (Y) (Yamaha) .. Sticker ( 396 c.c. ) . Catche .Rivet . Cable . CIi p .Rivet W indshield C I ips Trim Rivet Trim-Silver Hinge Bo It Nut _•_1_2_-_ __ 39 QUANT. l l l l 1 1 1 3 l l 4 Ref. 2 4 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 8 1 1 1 1 5 1 2 1 1 4 4 PL-2 - - - - - - ....T/1/trJEr• tl'lfii· U ft AJUU1fA1 t ft•f.. !1 1111 12- 39 A - - - - - - - - - - - - - - - - - - - - - HOOD SUPER JET 1971 ITEM JwtrJET 26 - 27 28 29 30 - 31 32 100020 100021 100019 910043 912738 120210 120225 916626 130019 QUANT. DESCRIPTION 1 i Hinge Hinge Holder Bo It Nut Cover-Dash ( Hirth ) Cover - Dash (Yamaha) Rivet Sticker-Ignition l. H • R. H. 1 1 2 3 3 1 1 2 1 . . PL- 2 - ~Er- .,.,,1,0• ~~~------------~~---~ll~JW~D~ •·•~wr=•~·~'- 40 -13 UUD GUARD SUPER JET 1971 *L A JIJI • - 9 10 2 HIRTH Y AMAHA 5 :J 8 -n _ _ __ ...T111tr JE..,-&IVISI(I• •U,.,. Cfd ( f:IJO.... ,. CUll 13 - 41 - - - - - - - - - - - - - - - - - - - - - G U ARD SUPER JET 197 1 r 1 2 3 4 5 6 7 8 9 10 11 130024 916585 916549 1300 4 0 130036 130043 916626 130038 130035 916584 916583 916549 130042 QUANT. DESCRIPTION ITEM J/lltr.JET G u ard Co t c he Ri v e t Cover - Engine Gri lie Sticker Rivet Deflector G r iII e Fastener Recep t acles Pop Rivet Sticker ( 396 ) 1 L. H . R. H. Rear 1 1 4 1 1 1 4 1 1 6 6 15 1 PL- 2 J111tr....IEr 42 - 15 8UIIP£J 0 ·--~ ------------------------------~· ~wu~ ,,.,= ,~··~cg:~ w=• u'L ' ~----------- BUM PER SUPER JET 1971 / I IUIIPEI 15 - 43 BUMPER SUPER JET 1971 r DESCRIPTION ITEM J1111£JET QUANT. 1 2 3 4 5 6 7 8 9 10 150050 910043 912738 910049 150049 150057 916456 914355 150033 150044 Bumper- Front Capscrew Nut Capscrew Spacer Rear - Bumper Bo It Nut Hitch Stud 1 6 9 3 3 1 2 2 1 2 11 912739 Nut 2 PL-2 44-19,FIEL STST£11 FUEL SYSTEM SUPER JET 1971 17 I ~ ~ ' 14 .....T/1/D~E.,-- - - - - - - ll1tt'f$...C. . CIA.it!fi~·I.A rCIIUIH!t f fiEl STSTEII 79 - 45 - - - - - - - - - - - - - - - - - - - - - - - FUEL SY STEM SUPER J ET 1971 ITEM .JJOitrJEr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 790396 790077 790193 79 0 182 790064 790058 790188 916557 916600 790395 91000 1 916533 070036 070042 070043 070038 070037 790057 790189 790367 790 192 916557 OESCRI PTION Carburettor ( HD 78A) Carburettor ( HD 14A ) Return - Fuel Line ( Clear ) ( Fo r HD Carb ) Inlet- Fuel Line ( Red ) PuIs e - Fu e I Line Adapter Ass 'y - Fuel Filter Clip CI i p Ass ' y - C h oke lever Capscrew W asher Handle - Control Caps crew Nut Holder Bracket Housing & Cab I e Filter Fitting (For HD Carb) Line - Fuel Return Clip QUANT. 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 PL- 2 46 -79 FUEL SYSTEM CARBURETTOR (TILLOTSON HO -l•A) SUP ER JET 1971 - _,-111,..-J Er- - - - - - - lllfiSJU la A, • I • ITEM ...TIIItr...IEr 1 790343 2 790231 3 .790238 4 790239 5 790245 6 790345 7 790356 8 790246 9 .790229 10 ~ .790284 11 .790295 12 790333 13 ~ .790334 14 ?) .790323 15 .790324 16 790325 17 .790262 18 ~ .790255 19 790342 20 .790257 21 * 790292 22 . 790258 23 ~:~ 4t790237 24 ~ .790252 25 .790240 26 .790233 27 .790253 28 .790272 29 .790270 30 . 790331 31 .790361 32 ;j790362 33 790278 34 ~ 790261 35 Q . 790326 36 . 790327 37 790328 38 790332 39 . 790294 40 790282 41 ;) .790232 42 ~ .790252 43 .790258 1f•t q•,,t• r FIEL STSTEII 79- 47 ----------------------- CARBURETTOR ( HD 14 A ) SUPER JET 1971 DESCRIPTION Bod y Channel Plug Screw Body Channel Plug Screw Body Channel Welch Plug Choke Friction Boll Choke Friction Spring Choke Shaft & Lever Choke Shutter Choke Shutter Screw Choke Wire Ret. Screw Diaphragm Gasket Diaphragm Diaphragm Cover Flange Gasket Fuel Pump Gasket Fuel Pump Diaphragm Fuel Pump Body Fue l Strainer Screen Fuel Strainer Cover Gaske t Fuel Strainer Cover Fuel Strainer Cover Ret. Screw d e Mixture Screw de Mixture Screw Spring d e Mixture Screw Washer de Mixture Screw Pocking d e Speed Screw de Speed Screw Spring n et Control Lever net Control Lever Pin net Control Lever Pin . Ret. Screw net Needle, Seat & Gasket n et Screen n et Screen Ret. Spring In et Seat Gasket In et Tension Spring In et Valve Gasket In et V alve Diaphragm In et Valve Bod y In et Valve Body Screw & Lockwosher High Speed Mixture Screw High Speed Mixture Screw Gland High Speed Mixture Screw Gland Gasket High Speed Mixture Screw Pocking High Speed Mixture Screw Spring QUANT. 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 PL- 2 - - - - -....Tli!C.-I..t:•----------------FUE-l-SY-:ST-EM_7_•9_-_4_7_A CARBURETTOR ( HD14A ) SUPER JET 1971 ITEM JMs+.....IEr 44~:~·790237 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 .790349 790275 790317 790354 790234 790363 790350 790352 790348 790347 790283 790234 790235 *790306 790279 *790246 *790229 DESCRIPTION High Speed Mixture Screw Washer Main Fuel Jet ( .089) Main Fuel Jet Gasket Nozzle Check Valve Throttle Cable Bracket Throttle Coble Brocket Lockwosher Throttle Coble Bracket Ret. Screw Throttle Cable Clamp Throttle Coble Clomp Ret. Screw Throttle Coble Clomp Ret. Nut Throttle Shaft & Lever Throttle Shaft Clip Throttle Shaft Clip Lockwasher Throttle Shqft Clip Ret. Screw Throttle Shaft Return Spring Throttle Shutter Throttle Shutter Screw Throttle Wire Ret. Screw QUANT. 1 1 1 1 1 2 2 1 1 1 1 1 l 1 1 1 2 1 rN 0 T E S: - - -- - - -- - - , {~I t e m s m a r k e d t h u s a r e p a r t of 111 790205 Gasket Set 11 *tl tems marked thus are part of 11 790226 Repair Parts Kit 11 PL- 2 48,..16 OPTIOIUL ITEMS SPEEDOMETER & MUD FLAP SPEEDOMETER & FLAP SUPER JET 1971 ( ITEM JMtrJEr 1 2 3 4 5 6 7 8 9 10 11 12 160009 16000 2 160003 160004 160012 160060 160061 160005 160010 040125 160015 160016 916576 DESCRIPTION Speedometer Kit . Ass 'y - Head Speedometer .Adapter Join t . Shaft - Flexible ( 42.5 11 Lg) . Shaft - Flexible (24 II Lg ) . Fitting .Joint . Sh a f t - . Sq u a r e . Extention-Wiring . Connect o"r s Mud Flap Bracket Screw QUANT. 1 1 1 1 1 1 1 1 1 2 1 1 2 r PL- 2