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1973 Star Jet

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•' STAR JET 55' • 1973 STAR JIT MODEL: 3.1111.100 3.1121.100 3.1311.100 3.1321.100 3.1411.100 3.1421.100 3.1412.100 3.1422.100 MODEL: 3.2111.200 3.2112.200 3.2311 .200 3.2312.200 3.2411.200 3.2412.200 2 IIISTRUCT IOM HOW TO USE THE BOOK COMMENT UTILISER LE LI VRE UC IIE 02-6 - - - fNo:IET ENGINE • M UffLE R • INLET PIP E El HIIICU STSHI • LIGHTS • IG NITION • W IRI NG • BATTERY ETC •.. '11_1- COMPONENT PARTS: Component ports of on ass 'y are preceded by a dot ( . ) Componen t Parts of a sub - oss 'y are preceded by two dot ( .. ) as follow: COMPOSANTS: Les composants d 'un assemb lage sont precedes par un point ( . ) Les composants d'un sous-ossemblage sont precedes par deux points ( . . ) comme suit: DrivenPulleyAss'y . Shaft - Converter . Plate - Converter ASS'Y - ASSEMBLAGE ]- ASS 'Y COMPONENTS COMPOSANTS 0 'UN ASSEMBLAGE · Sp~i ng S U B- A S S ' Y .Drive Cam Ass'y --+- SOUS -ASSE MBLAGE .. Drive Cam ] - - - - - - - - - - - • SUB- ASS'Y COMPONENTS .. Woodruff Key COMPOSANTS D 'UN SOU $-ASSEMBLAGE NOTE: --~-----------------------------------------------------, All ass ' y components can be purchased separately unless mentioned on the illustration concerned . Tous les composants d I un assemblage peuvent etre achetes separement ~ mains d I etre mentionnes sur I' illustration concernee . !TEll SROU P ~ROU~R PAGE UIIBE 2 ENGINE 02 3 EXHAUST SYSTEM OJ 10 7 • MU FFLER • IN LET PI PE 4 ELECTRI CAL SYSTEII 04 12 0_5_ 16 06 20 09 28 • LI G HT S • IG N ITI ON • W IRING • BATTERY a ETC ... DR lYE • PUL L EYS( DRIVER ) • (DR IVEN) AND BRAK E • CHA IN CASE 6 SUSPENSION • FRON T I REAR SHAFT • HOUSI N G - BEARING • SPROCKETS - DR IVE • SUSP.- BOOGIE WHEEL • SUSPENS ION- REAR • RUB BE R TRACK 7 STEER ING • STE ERING • SUPPORT- STEER ING • SPRING& SKI - FRONT 8 BODY I• 10 32 12 38 79 44 16 48 • BOO'/ • SEAT 9 HOOD • HOO D • W IND SH IE D • OR NAM E NTS .- • STICKERS 12 FUEL SYSTEII e CARBURATOR, FI LTER , • THROTTL E, TANK , ETC ... 13 OPTIOIIH ITEMS MODE l ' NUMBER C ODE _IN1:1-:#E.,- EFFECT IVE 1973 SEASON l3l2!4]1l212IOIOI 1973 00 w Year ~ @] [I] ·--::» rn "' [!) "" ~ .. ·- @ _[s] 1974 1975 ~ NO PECUL I AR I TY @] NO FEA TURE [!] [1] R I N G G EA R I N S TA L LE D []] 0 Q) STAR JET rn S S T WHISPER THUNDER 295 cc X ~ JET @ JET 1 cyI• [!] 295 cc X 2 cyI • 3 40 cc X 2 cyI • 4 40 cc X 2 cyI • ~ ~ ~ 2 cyI • [1] ~ 65 0 cc X ~ ~ [!) N ame MA N UAL START E LE C TR I C STAR T m ~ ~ Feature @] [!] ~ ~ [1J En g ine Si ze O ption ITJ [!) [1] BOG IE ll J M U L T I F LEX I I @] ~ ·~~~~~~ ·'"" . _..___ .. En g ine rn Make & Rat i ng [4] Suspen si on ~- --· - REGULAR YAMAHA SPORT YAMAHA RACIN G (I] (!) [!] [!] fl ~ 00 YAMAHA ·--· ~ · - ---- .-...- --- ............... ~~ I~ ~- N£NO - - - - - - - - - - S T A R JfT &S'S'T- .6. _ PARTS BOOK CORRECTIONS PAGE ITEM OLD NUMBER NEW NUMBER NEW DESCRIPTION QUANT. OLD NEW l4ii ~ '\. ~~~ - STARJIT&JFJF~------------------------~EN~G~INE~0~2-7 Iff(; ''ii / ENGINE & TOOL KIT ./ ~ No I DESCRIPTION ...INo:IEr 810161 Yamaha Y292cc 1 cylinder 810935 Yamaha Y338cc, 2 cylinders 810184 Yamaha Y433cc, 2 cylinders 810163 Yamaha S292cc, 1 cylinder 810164 Yamaha S338cc, 2 cylinders 810165 Yamaha S433cc, 2 cylinders 810932 Engine Tool Kit 810931 Engine Tool Kit 810018 •Socket Spark Plug n,· n,· n,· 1 1 1 1 l 1 1 1 1 1 1 l 1 1 1 l 1 1 1 1 1 1 1 1 810019 •Wrench 1 810020 •Open Wrench 810022 •Piyers 6" 810023 •Screw Driver 1 1 1 810024 •Double Bit 1 1 810025 •S ingle Bit 1 •Ignition Point Wrench 1 1 1 810026 1 1 1 210027 ·Bag 1 1 1 1 1 1 1 810930 •Open Wench 1 1 1 1 810933 . •Allen Key 6mm 1 . STAR ;ill &6 5 T - s ENGINE MOUNT 10 1 - Front~ -® STAR JIT &SST ENGIN-02-9 i / If(!/; ENGINE MOUNT ' No ..T111o:IEr 1 020240 Engine Base 020245 Engine Base - DESCRIPTION ::_,&" I">. ">. ">. 1 l 1 1 4 4 4 2 020086 Rubber Padded Washer 4 4 3 050223 Flat Washer 4 4 4 020181 Cross-Base 2 2 2 2 5 0201 13 Engine Rubber 4 4 4 4 4 6 020085 Engine Pad Rubber 4 4 4 4 7 9 16622 Step Bol t 4 4 8 9 16530 Lock Wa sher 4 4 4 4 9 916730 Lock Washer 4 4 4 4 4 4 10 912740 Lock Nut 8 8 8 8 11 02011 6 Bolt - - 12 914419 Jam Nut - 13 916610 Cap Screw - - . - - - 4 4 2 4 4 4 4 4 8 4 4 2 4 4 4 4 4 8 10 .-...- - - - - - - - - - - STAR JET &JSJST- EXHAUST SYSTEM ® e STAR JET I SCIUIHIIIIfffl).; SST SJARJIJ&~~~--------------------------Ex_H_Au_sr_o3_-11 - ff(; EXHAUST SYSTEM No - .s> .s> "' .::- .'2& DESCRIPTION JND:IEr 030208• Muffler Kit (Y292) I~· c:,· 1 1 030209 ·Muffler 1 2 030211 •Exhaust Pipe 1 1 4 3 030187 •Center Ball Joint 4 030186 •Spring Ball Joint 030212 Muffler Kit (Y338) 1 1 030215 ·Muffler 1 2 030214 •Manifold 1 030228 •Center Ball Joint 1 030262 •Ball Joint"Ciip 2 030223 Muffler Kit ( Y 433) 1 1 - 3 4' - " J / ~- 1 030232 ·Muffler 2 03023 1 •Manifold 1 3 030228 •Center Ball Joint 1 4 030202 ~·Ball. Joint Clip 2 ~ 5 030005 Collar 2 2 6 030138 Clamp 1 1 2 1 1 1 1 7 030217 Support 8 910149 Cap Screw 1 1 1 9 910051 Cap Screw 2 2 2 10 912739 Lock Nut 1 1 1 11 914376 Nut 2 2 2 - -- 030246 Muffler Kit ( S292) . 030259 Muffler Kit ( S338) 030247 Muffler Kit (S433) 1 030248 •Muffler 1 030249 •Muffler . 1 l 1 030260 •Muffler 2 030234 •Manifold 2 030236 I •Manifold 2 030235 . •Manifold 4 030186 •Spring Ball Joint 5 030213 ··Ball Joint Clip 6 030116 •Muffler Clamp 7 ·Sprtng Exhaust 1 8 110077 912725 Lock Nut 9 914153 Bolt 1 1 1 ~ 4 1 1 1 1 1 .12-. . - - - - - - - - - - - IIAH dtl &5 5 T ELECTRICAL SYSTEM ~! I ll!JI e~----- 1 {§) -· SJARJIJ&Ji;Jir~--------------------------E-lE_ cT_RIC_A_ lo_4-_13 ELECTRICAL SYSTEM No .:;' 'l" n,· n,· DESCRIPTION ..IND:I•r .i I fl/1/; In,· 1 040175 Cap Moisture Proof 1 1 1 1 2 040186 Ignition Switch 1 1 1 1 3 040239 Toggle Switch 1 1 1 1 1 1 1 4 040355 Ass'y Tail Stop lamp 1 5 040367 •Ass'y Socket 1 1 1 1 1 1 1 1 1 6 040368 •Base and lens 1 7 040369 •Bulb 1 8 040358 Cut of Button 1 1 1 1 9 040362 Wiring Harness 1 1 1 - 040447 Wiring Harness 10 040363 Diagram I Cyl. 11 040364 Diagram 2 Cyl. 1 1 12 040370 Ass'y Head light 1 1 1 1 1 1 1 1 13 040371 •Un it Head Lamp 1 1 1 1 14 040382 · Washer Socket 1 1 1 1 15 040383 • Holder Socket 1 1 1 1 1 1 1 1 1 1 1 2 16 040384 •Seal Rubber 1 17 040385 ·Bulb 1 18 040872 •Ass'y Head light Kit 1 1 1 19 0403~ ••Screw Adjust 2 2 2 2 2 2 2 2 2 2 2 12 12 12 3 2 20 040874 ••Nut 2 2 2 2 21 040375 ••Washer 2 2 2 2 22 i40376 040377 .. Spring 2 2 2 2 23 ••Screw 1 1 1 1 24 040378 · · Nut 1 1 1 1 25 040379 ••Pin 1 1 26 040430 light Regulator 'i" 1 1 1 1 1 27 070094 Clevis Brake Switch 1 1 1 28 912716 Lock Nut 3 3 3 29 914266 Carriage Bolt 3 3 3 30 916557 Ty-Rap-Tie 10 10 10 31 916559 Clip Retain 3 3 3 32 916606 Clip Retain "V" 5 5 5 3 33 916732 Clip Snap 2 2 2 2 34 916737 Screw 1 1 1 1 35 916769 Clip Wiring 1 1 1 1 36 912879 Lock Washer 1 1 1 37 916521 Nut 1 1 1 - , 040408 Electric Starter Kit (see page 15) 1 - 040395 Electric Starter Kit (see page 15) 1 1 &TAR lltl &~Jf!IT _ ELECTRICAL STARTER OPTION (STAR JET) ~· I ® IIJ I ' ~ R. • STAR JET &55T_____________ E_LE_cr_Ric_A_Lo_4-_1s Iff(; 'ii / ELECTRICAL STARTER OPTION (STAR JET) No - • 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 ..INo:IEr 040408 040395 040161 040008 040164 040067 040166 040182 040185 040235 040299 040"393 040396 040410 04041 T 040412 040397 040407 120497 910011 9J2827 912872 914269 914355 916521 916557 916558 916801 040173 810094 810552 810095 810096 810456 810522 810183 811063 DESCRIPTION Electrical Starter Kit Electrical Starter Kit Rectifier Electric Starter Cable Wire Negative Lead Wire Negative Lead Starter Switch Solenoid Battery Instruction Anchor Bolt Cage Battery Wire Negative Lead Ext. Starter Switch Ext. Starter Switch Supp . Starter Switch Wire Positive Lead Wire Positive Lead Arrg't Starter ( see engine parts book) Decal Start Switch Cap Screw Wa sher Lock Washer Bolt Nut Nut Ty-Rap-Tie Ty-Rap-Tie Nylon Wing Nut Ass'y Ba ttery Washer Washer Special Bolt Screw Washer 0 Ring Ring Gear Ring Gear I£> &£>& .:::~~ No JND:IIEr 1 912605 Nut 2 912877 0 ~ ~ ro ®-! 0 !1~ G) m ~(~ (f) c (f) @-II -o m z 0 Cl: z(f) •=a ...-c.J ~ 30) ( 28) ~ Q ~ I STARJIT&JirJI;~~~------------------------~S~ US~ PEN~S~ ION~ 06-~ 21 , '."_ii I (I/; BOGIE SUSPENSION No - - - 1 2 3 4 5 6 7 8 9 10 11 12 - 13 14 15 16 17 18 19 20 21 22 23 24 25 060071 060438 060481 060069 060439 060070 060440 060494 060028 060029 060030 060045 060441 060053 060054 060493 770003 916612 916689 060062 110002 110003 060101 060100 060487 060018 050465 060024 060024 060047 060485 770003 770003 916550 060243 060244 020086 060031 06003"\ 060050 060051 110005 110004 910257 ;<'>:>· DESCRIPTION JNo:IEr Ass'y BoQie 3 <':>. 3 Ass'y Bogie Ass'y Bogie 3 3 · Ass'y Small Bogie ·Ass'y Small Bogie 1 1 1 1 1 •Ass'y Large Bogie •Ass'y Large Bogie 2 2 2 2 2 2 2 2 ••Small Frame (Ass'y small only) 1 l ··Large Frame (Ass'y large only) ··Large Frame (Ass'y large only) •• Bearing • •R ivet 1 1 2 12 2 1 1 2 12 2 1 1 1 1 1 •Main Shaft (Aluminum) Ass'y Rear Suspension •Ass'y Rear Shaft • Ass'y Rear Shaft ··Sprocket ••Sprocket 2 ••Rear Shaft l •• Roll Pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 , 1 1 1 1 1 2 12 2 1 1 1 l 1 1 1 1 2 12 2 1 1 1 2 12 2 2 12 1 1 2 1 1 1 2 2 2 2 2 2 2 2 1 2 2 2 2 1 1 2 2 1 1 2 2 2 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 •· Bracket l · ·Rubber Bushing ••Eye Bolt ••Tension Spring R. H. 1 ••Tension Spring L. H. ··Cap Screw 2 1 2 ·Ass'y Adj. Link PlateR. H. •Ass'y Adj. Link Plate L. H. •• Rubber Pad Washer ••Link Plate 1 2 ' ••Oil Seal ••Oil Seal •• Rear Shaft ••Bearing ••Bearing 3 ] ••Grease Cup · ·Wheel • •Wheel •Spring L. H. · Spring R. H. 3 1 •Ass'y Large Bogie ••Inner Flange ••Outer Flange • •Grease Fitting <':>. 1 1 2 1 l 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - - - - - - S T A R JIT &SST- .:;,;.. 22 BOGIE SUSPENSION ® ® -CQ ~ 8 8 8 e e e :; en ~ -- C) ® .. ~ ~:::....___---~® -----@J '-----® STAR JIT &ssr ____________ BOGIE SUSPENSION DESCRIPTION -06-~ 23 __.s.... u si.iiiiPE-NS..... IO-.. N /fiji/;I I , 0:>' ~ ~ ' ::o~1 0:>' 0;)' 1 1 1 No ..INo:l•r 26 912740 ··Lock Nut 27 91 4377 ••Nut 28 916468 ••Bolt 1 1 1 1 29 060044 ··P iu~ 2 2 2 2 2 1 1 1 30 916689 •Grease Cap 2 2 2 - 060308 Ass'y Track 1 1 1 - 060434 Ass'y Track 31 060038 •Cl ips - 060405 •C lips 32 060089 •Stra iner Bar 1 1 2 2 2 2 1 116 11 6 116 11 6 116 116 58 58 58 116 11 6 116 58 58 58 116 116 116 33 9 16613 • Rivet 34 910 141 Bolt 2 2 2 2 2 2 35 912830 Washer 6 6 6 6 6 6 36 91 4377 Nut 4 4 4 4 4 4 37 91 6475 Cap Screw 6 6 6 6 6 6 - 050278 Ass'y Front Shaf t 1 - 050260 Ass'y Front Shaft 1 1 - 050487 Ass'y Front Shaft 38 050277 ·Sprocket - 050258 •Sprocket 050465 •Sprocket 39 060024 •Oil Seal 2 2 2 2 40 160006 41 1 2 2 2 2 2 2 2 •Adaptor 1 1 1 1 77000 1 ·Bearing 1 1 1 1 42 770003 ·Bearinq 1 1 1 1 43 912738 •Lock Nut 4 4 4 4 44 91 3206 •Cap Screw 4 4 4 4 1 2 45 0052 17 •Shaft Hex 1 1 1 - 060026 Ass.'v Trunnion 1 1 1 060304 Ass'vTrunnion 46 06008 1 •Tr unnion 1 1 1 47 060142 ·Plug 1 1 1 48 9 16689 •Grease Cap 1 1 1 1 49 912738 Lock Nu t 4 4 4 4 50 910043 Bol t 4 4 4 4 1 4 4 4 4 1 1 ...,. --- 1 4 4 4 4 .24. . - - - - - - - - - - - STAR JIT &55T SLIDE SUSPENSION-MULTIFLEX II 0 0 0 0 I • l 00<-b0000G@ n ~ 00 STAR JET &ssr_____________ s_us_PE_Ns_lo_N _o6_ -25 SLIDE SUSPENSION-MULTI FLEX II No - 1 2 3 4 5 6 7 8 9 10 '11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 DESCRIP TI ON fND:IEr 060489 060466 060396 050465 060392 060386 060387 060456 770007 770009 912725 914153 912738 913206 916815 060454 060429 060348 060353 060351 060352 060467 -060468 060475 060390 060389 060413 060414 770004 916724 910149 912739 9 16723 060470 060342 06047l 060940 06039 1 11 0066 110067 060408 060407 06041 1 060406 060431 916546 /lj/(; Ass'v Slide Susoension Ass'y Slide Suspension 1 • Ass'y Rear Shaft .. Sprocket 1 •• Rear Shaft .. Link Plate L. H. ••Link Plate R. H. 2 1 1 l · ·Shim •• Beari ng Flange 2 4 · ·Bearing •• Lock Nut · · Carriage Bol t 2 · · Nut .. Cap Screw ·· Reta ining Ring Link S tiffener Ad juster Ad justmen t Box Washer Spacer Bushing Fro n t Suspension Arm Shock Absorbe r 6 6 4 4 2 2 2 2 4 4 4 l 1 1 1 2 2 2 • •Beari ng ••Reta ining Ring 2 Cap Screw Rea r Suspen sio n Arm Idler Shaft Spacer •Ass'y Idler Wheel • • Idler Wheel Lock Nu t Cap Screw Slide Blade Slide Blad e S lide Runner Slide Runner Bea ring Run ner Coil Spring L. H. Coil Spring R. H. Shaft Holder L. H. Shaf t Holder R. H. Eye Bolt Front Strap Washer Rivet 1 1 2 1 1 1 2 4 2 6 6 4 4 2 2 2 2 4 4 4 1 1 1 1 2 2 1 2 2 1 1 2 4 2 4 2 6 6 4 6 6 4 2 4 4 2 2 2 2 2 2 2 4 2 4 4 4 4 4 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ·2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ~ 2 2 2 2 2 2 2 4 2 4 16 2 2 2 2 2 2 2 2 2 2 4 2 4 2 2 2 4 2 4 16 16 4 2 4 16 'J - - - - - - - - - - S T A R JIT &--;ssr_ ...... 26 SLIDE SUSPENSION-MULTIFLEX II I STARJIT&~~~------------------------~S~ US~PE~NS~IO~N~ 06~ -27 SLIDE SUSPENSION-MULTIFLEX II No 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 DESCRIPTION ...litlo:IEr 913278 912739 916721 060445 912829 912679 910053 910053 916722 912762 060416 060444 060415 916757 060382 912726 912873 916752 912740 913366 060473 060435 912724 060399 060345 916745 912831 060491 914293 912831 912724 72 .. 060434 Cap Screw ~IIII/ 2 Lock Nut Adjuster Bolt 2 2 Tab Washer Washer Square Nut 2 6 2 Cap Screw Lock Nut 2 Socket Screw Lock Nut Shaft Nylon Bearing Collar Set Screw Bearing Pad Lock Nut Lock Washer Cap Screw l.,.ock Nut 8 14 .8 1 2 2 2 2 4 2 2 1 1 2 2 2 2 2 2 2 2 2 6 6 6 2 2 8 2 2 2 8 14 2 8 14 14 8 8 8 1 1 1 2 2 2 2 2 4 2 2 1 1 2 2 2 2 2 2 2 2 2 2 Cap Screw Shaft - Suspension Arm 2 Bumper Stop Lock Nut Rear Strap 2 2 2 Runner- Rear Suspension Arm 2 4 4 2 6 6 6 1 1 Cap Screw Washer Guide Plate Carriage Bolt Flat Washer Lock Nut Ass'y Track 2 2 2 4 4 2 2 2 2 1 1 1 2 1 2 2 2 2 2 2 2 2 2 2 2 4 4 2 6 6 6 4 4 4 4 2 2 6 6 6 1 6 6 6 1 ..;.;;: 28~------------- IIAH lit I &lf#lf#T- STEERING & SKI 4 _,.-------.( 10 ~---@ ~.,.-/~---=----® '-----------< 28 ®·-----~ ""---::-~---®® ~------® STARJIT&JFJF~------------------------~ ST~ EER~IN~G~09~ -29 STEERING & SKI No - ~ - - !, 1 2 - 3 4 - 5 6 7 .8 9 10 11 12 ' ··'i ' t) [; I 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 - ....- - DESC Rl PT ION .Jiwo:IET 090290 090291 090293 090162 0902 16 090289 916540 090183 090246 070098 090044 090052 090053 090163 090178 0901 79 0901 84 040358 090059 912602 916403 916404 916414 91651 4 910043 91 0047 910204 912738 91 2740 912831 912874 913360 913364 913370 9 16550 090220 090220 090253 090273 090275 090298 090288 090285 Ass 'y Steering Iff//;I ! "''•"" . .',.~ . .', ~ ~· 1 1 Ass'y Steer ing Ass'y Steering •Lever · Steeri ng Welded •Stee r ing Welded · Rivet · Handle Grip • Ha ndle Grip Bush ing Brake Half Guide Bushing Ski Spindle Bushing Steering Arm Holder Steer ing Fla t Washer Steering S topper Steering Cut t Off Button ·Connec ting Rod · Nu t ·Ball Jo int L. H. • Ball Join t R. H. · Lock Washe r · Nut Cap Screw Cap Screw Cap Screw Lock Nut Lock Nu t Washer Lock Washer Cap Screw Cap Screw Cap Sc rew Roll Pin Ass'y Steering Suppor t Ass'y Steering Support (Manual only) Ass'y Steering Support ( Elect. only) Ass'y Steering Support ( Manua l only) Ass'y Steering Support ( Elect. on ly) Ass'y Steering Support Ass'y Steering Support Ass'y Steering Support ~· 1 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 1 2 2 2 1 1 2 2 2 2 4 2 4 2 1 1 1 1 1 2 2 4 2 1 1 2 2 4 2 1 1 1 2 2 4 2 2 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 1 5 4 2 2 2 1 1 1 2 1 5 4 2 2 2 1 1 1 1 1 ] , I 1 1 1 1 2 2 1 2 2 1 1 2 2 2 2 2 2 2 2 1 1 1 1 5 5 4 5 5 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 30 STEERING & SKI STAR ;ill &65T - @ ®---' ®® ® • SJARJIJ&~~~-------------------------STE_ER~IN_ G_ o9_ -31 .: -' i i' I Iff(; STEERING & SKI No DESC Rl PT ION fND:I/Er 33 090219 Steering Support 34 090254 Steering Support 35 090286 Steering Support / " '" ":>" ":>" 1 1 1 1 36 030138 Clamp 2 37 090256 Heat Shield 1 38 090274 Heat Shield 39 090297 Heat Shield 2 l 1 1 40 090260 Support Engine Cover 2 2 41 040182 Solenoid (elect. only) 1 1 42 040393 Wire Negative Lead (elect. only) 1 I 43 910147 Cap Screw 2 2 44 912739 Lock Nut 2 2 45 912828 Washer 2 2 46 912827 Washer (elect. only) 2 2 47 914269 Bolt 2 2 48 916419 Rivet 2 2 49 916521 Nut 2 2 50 916714 Clip-On Receptacle 1 1 ' 51 916744 Rivet - 080080 Ass'y Ski Black 080107 Ass'y Ski Black 1 1 3 3 2 3 2 3 2 2 2 2 3 1 1 1 1 53 080014 •Ski Runner 1 1 1 54 080081 · Ski 1 1 1 1 - 080105 •Ski 55 916507 •Lock Nut 1 I 1 - 912739 08010¢ •Lock Nut 56 Ski Bracket 1 1 1 57 080110 Ski Spring Bumper 1 1 1 58 080112 Ski Saddle 59 110078 No. 1 Leaf Spring 1 1 1 I 60 110078 No. 2 Leaf Spring 1 1 1 1 61 110080 No.3 Leaf Spring 1 1 1 1 62 080046 Spring Bearing Pad 1 1 1 l 63 080048 Rubber Ski Stop 1 1 1 1 1 1 l 1 64 912739 Lock Nut 2 2 2 2 65 912740 Lock Nut 3 3 3 3 66 913294 Cap Screw 1 1 1 67 913296 Cap Screw l 1 l 2 l l 1 2 2 1 1_, 68 913298 Cap Screw 69 913358 Cap Screw 70 913376 , 9 13372 Cap Screw Cap Screw 2 2 72 913374 Cap Screw 73 Shock Absorber 1 1 1 080091 71 -- - "' - - - - - - - - - - - S T A R JIT &--s'ST _ ...._ 32 BODY- TRUNK -SEAT (STAR JET) \ STAR JIT &55T____________..... Bo;..;;..,; ov_ 1....... .~'ii <'.>. DESCRIPTION ..T~e~o:IEr Ass'v Hood <'.>. 1 1 1 1 1 1 1 1 120471 •Decal L. H. 1 1 1 - 120472 •Decal R. H. 1 1 1 - 120638 · Decal L. H . 295 1 - 120639 •Decal R. H . 295 1 - 120640 · Decal R. H. 340 - 120641 •Decal L. H . 340 120 642 •Decal R. H. 440 120643 •Decal L. H . 440 120475 • Sticker 29 2 2 3 - 1 120476 •Sticker 338 120549 •Sticker 433 4 120477 · Sticker Sno * Jet 2 2 2 5 120479 •Deca l-Dash 1 1 1 6 120482 · Decal Rear Dash R. H. ( see page 43 ) 1 120480 •Decal Rear Dash R. H. (see page 43) 1 1 7 120481 · Decal Rear Dash L. H . (see page 43) 1 1 8 120366 · Decal Front Dash R. H . 1 9 12036 8 •Deca l Front Dash L. H . 1 10 120644 · Decall SST Front Light 1 11 120645 •Decal Switch R. H. (see page 43) 1 - 1 1 1 2 12 120646 •Decal SST L. H. (see page 43) 1 13 120626 • Panel Fiber R. H. 1 1 14 120627 •Panel Fiber L. H . 15 040175 Cap Moisture Pr oof 1 1 1 16 040186 lngnition Switch 1 1 1 17 040 239 Toggle Swi tch 18 120183 Cable 1 19 110054 Spring L. H. 1 20 110055 Spring R. H. 1 21 120290 Guide L. H. 1 22 120291 GuideR. H. 1 23 120500 Gu 1de Inside 24 120292 Holder Spri ng 4 25 120293 Ass'y Hinge L. H. 26 120294 Ass'y HingeR. H. 27 120319 2 2 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 Reflector Amber -:_-- _-.. .: : = - 2 ~ 4o - - - - - - - - - - - S T A R JIT &1!15T- HOOD ::l STAR JIT &S'S'T____________...;.;HOO;...;;..,;D~1.;;;...;..2-41 - - HOOD No ...INo:IEr 28 120394 29 120563 Ass'y Grill Ventilation 30 1204:46 31 DESCRIPTION III/I/;I ' ~· ~ I f?: <>,: C\j": 1 1 1 Washer 8 8 8 120452 Air Vent L. H. 1 32 120453 Air Vent R. H. 1 31 120551 Air Vent L. H. 1 1 32 120552 Air Vent R. H. 1 1 ~3 120466 Ass'y Grill 1 1 - 120629 Ass'y Grill Grill Ventilation ...... ~· ~ 1 1 1 34 120465 •Light Pivot Bracket 1 1 1 35 120470 1 1 1 2 2 2 2 - 120625 •Grill •Grill 36 916688 •Rivet 1 1 37 120576 Light Pre-Aiming 1 l 1 1 38 040370 Ass'y Head Lamp (see Electrical) 1 1 1 1 39 9 12870 Lock Washer 4 4 4 4 40 914266 Carriage Bolt 4 4 4 4 4 4 4 41 916521 Hex Nut 42 916846 Washer- Rubber 43 120647 Spacer - Rubber 44 120492 Trim Moulding - 120502 Trim Moulding 1 1 150086 End Cap - Bumper 2 2 2 2 46 150087 Spacer - Bumper 4 4 4 4 47 150088 Spacer - Rubber 4 4 4 4 48 150089 Spacer - Rubber 2 2 .2 2 1 l 1 1 2 2 2 45 4 2 2 2 2 4 4 4 4 4 4 2 2 2 2 2 4 4 2 2 4 4 2 2 2 1 49 150109 Front Bumper - 150092 Fron t Bumper 50 150101 Spacer Hood 51 160213 Kit Speedometer 1 1 2 2 1 52 160214 Ass'y Tachometer 53 160217 Instrument Spacer 54 912724 Lock Nut 55 912870 Lock Washer 56 914266 Carriage Bolt 1 1 1 2 2 6 2 6 3 3 4 4 57 58 914270 914292 Carriage Bolt Carriage Bolt 59 916521 Nut 60 916525 Washer 61 916559 Wiring Clip 62 916716 Washer 63 916846 Washer Rubber 64 150093 Washer Hood Spring 6 6 6 6 2 6 6 6 6 3 4 1 4 2 4 2 6 2 2 6 2 1 1 4 4 2 2 _42- - - - - - - - - - - - STAR dtl &4#§!1TWINDSHIELD & DASH STAR JIT &S'S'T HOOD 12-43 WINDSHIELD & DASH No ..liwD:I!Er 1 180425 120632 120426 120451 120633 120436 120437 120400 120401 912716 912827 914266 912870 912521 916702 - 2 - 3 - 4 5 6 7 8 9 11 12 13 14 15 16 17 - 18 19 20 - 21 22 - 120368 160214 160213 120563 120366 040186 120482 120480 120645 120700 040239 120481 .120646 790621 790622 120494 120496 DESCRIPTION Iff!/I ~ 71\;)". :- ~&.! !';)" 1 Windshield ~ ' 1 !';)" 1 1 Windshield Trim Upper 1 1 Trim Upper 1 1 Trim Trim R. H. Trim L. H. Trim R. H. 1 1 Trim L. H. Lock Nut 3 4 3 Flat Washer Carriage Bolt Lock Washer 1 1 1 3 4 3 1 3 4 3 Nut Washer 8 8 8 9 Decal Front Dash L. H. Ass'y Tachometer Ass'y Speedometer 1 1 1 Grill Ve ntilation Decal Front Das h R. H. 1 1 1 1 1 Ignition Switch Decal Rear Dash R. H. Decal Rear Dash R. H. Deca l Rear Dash R. H. 1 Decal Rear Dash L. H. 1 1 1 1 1 1 1 1 Decal SSTL.H . Ai r Intake Top Air Intake Bottom Engine Cover (manual) 1 1 1 1 1 1 1 1 1 1 Engine Cover (elect.) •. . i i - 1 1 1 Engine Cover Toggle Switch - 1 --- 8 8 8 9 8 8 8 9 - - - - - - - - - - - S T A R ~IT &S'S'T- ......_ 44 FUEL SYSTEM - _________________________ STARJIT&JFJF~ F_UE_L_SY_ST_EM_7_9-_45 FUEL SYSTEM No DESCRIPTION ....INo:IEr 1 790591 Gas Tank 2 790058 Adaptor If(!/;I .!2 " ..ss I ;:: #1 o,· o,· o,· 1 1 1 1 1 1 1 1 3 790605 Clamp 4 790533 Gas Cap 5 790597 Gas Cap 1 6 790064 Fuel Line ( 8" - 3/8" dia.) 1 7 790188 Fuel Filter 1 1 1 8 790192 lnline Fuel Ret. (6 1/2" - 5/16" dia.) 1 1 1 9 790624 lnline Fuel Ret. ( 16"- 5/16" dia .) 10 790064 Fuel Line (8"- 3/8" dia.) 1 1 1 11 12 790431 Fuel Line (28" - 3/8" dia .) 1 1 1 790530 Filter in Line 1 1 1 14 790596 Return Line (48"- 5/16 dia.) 15 790623 Fuel Line (38"- 3/8 dia.) 16 790434 Vacuum Line (3 1/2 - 3/8" dia . ) 1 1 1 1 1 1 1 1 17 790625 Vacuum Line 1 18 790602 Fuel Line ( 18" - 3/8 dia.) 1 19 790569 Return Line (34" - 5/16 dia.) 1 20 790543 Carburator (see page 46) 1 21 790544 Carburator (see page 48) 22 790607 Carburator (see page 52) 23 790608 Carburator (see page 52) 24 790609 Carburator (see page 52) 25 790465 Tuning Spacer 1 1 1 1 l 1 1 1 1 1 1 l 1 1 T 26 790554 Throttle Cable 27 790565 Choke Lever 28 790571 Choke Knob 29 790549 Air Intake Cover 1 30 790550 Air Intake 1 31 790615 Filter Spacer 1 32 790617 Inlet Pipe 1 1 1 l 33 790618 Spacer Aluminum 34 790619 Spacer Neoprene 1 1 1 1 35 790620 Spacer 36 790621 Air Intake Top 1 1 1 1 3 3 6 6 4 2 37 790622 Air Intake Bottom 38 912211 Mach Screw 39 912214 Mach Screw 40 916533 Lock Washer 3 41 916557 Ty-Rap-Tie 2 2 42 790436 Clip, Return Line 2 43 790437 Clip, Return Line 2 2 6 2 2 2 2 2 4 2 2 4 2 2 .46--------------,. SrAH lit I &~1/IT _ CARBURATOR (STAR JET) Y-292 , 8 • STAR JIT &ssr____________ ....;,F..;.;UE;.;.L..;.;SY..;.;ST..;;;.EM;.;...;7~9-4.;.;.7 CARBURATOR (STAR JET) No ...liwo:IEr Keihin DESCRIPTION ~· 7 2 2 1 1 1 1 l 1 1 1 1 1 1 2 2 014988 Body Channel Pluo Screw 1 02531 Body Channel Welch Pluq 2 790238 04326 Body Channel Welch Pluq 3 790239 04784 Choke Friction Ball 4 790245 08805 Choke Friction Sprinq 5 790351 015003 Choke Shaft and Lever 790675 016355 Choke Shaft and Lever 6 790346 014962 Choke Shutter 790356 015010 Choke Shutter 7 790246 08942 Choke Shutter Screw 790676 015912 Choke Shutter Screw 8 790229 015055 Choke Wire Ret. Screw 790284 014120 Diaphragm Gasket 790265 012473 Diaphragm Gasket 790295 014248 Diaphragm Gasket - - 9 10 790266 012475 Diaphragm Gasket - 790677 015941 Daphragm Cover 11 790679 015348 Diaphragm Cover - 790678 015455 Elbow Connector Ass'y 12 790298 014319 Flange Gasket - 790334 014834 Flange Gasket 13 790338 014881 Fuel Pump Gasket - 790223 014643 Fuel Pump Gasket 14 790337 014880 Fuel Pump Diaphgram - 790324 014644 Fuel Pump Diaphgram 15 790335 014878 Fuel Pump Body 0,---:: o," 1 790343 790236 - ~ 1 l 2 - r!/11 "' "' * "' 1 2 1 >j( 1 1 l 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 * * 1 1 1 1 * ... 1 - 790325 014645 Fuel Pump Body 16 790262 011516 Fuel Strainer Screen 1 1 1 1 1 1 * 17 790255 010529 Fuel Strainer Cover Gasket 18 •19 790342 014937 1 1 790257 010571 Fuel Strainer Cover Gasket Fuel Strainer Cover Ret. Scr. 1 1 1 1 20 790300 014321 Idle Mix. Screw 1 - 790292 014239 Idle Mix. Screw 1 1 21 790244 08793 Idle Mix. Screw Spring 1 1 1 1 1 1 1 1 1 1 * 1 * - 790258 011103 Idle Mix. Screw Spring 22 790260 011428 Idle Mix. Screw Washer - 790237 03114 Idle Mix. Screw Washer 23 790259 011401 Idle Mix. Screw Packing 1 if 1 790252 010511 idle Mix. Screw Packing 24 790303 014336 Idle Speed Screw - 790240 05095 25 790233 0788 Idle Speed Screw Idle Speed Screw Spring 26 790253 010513 Inlet Control Lever - 790469 014020 Inlet Control Lever 27 790272 013406 Inlet Control Pin 1 1 1 013269 Inlet Control Pin 1 1 790270 * 1 - 28 * 1 1 1 1 1 * * * * * - - - - - - - - - - - S T A R JIT &?14FT- _... 48 CARBURATOR (STAR JET) Y-338 STAR JET &S'S'T____________ 1(.1/11 CARBURATOR (STAR JET) No 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 ..fND:IEr 790318 790468 790249 790361 790261 790362 790341 790278 790340 790261 790336 790326 790339 790327 790315 790328 790258 790332 790237 790294 790252 790282 790304 790232 790072 790252 790680 790258 790350 790237 790348 790349 790352 790275 790353 790578 790247 790354 790234 790235 790363 790302 790350 790344 790352 790246 Tillotson 014602 015596 010165 015218 011503 015219 014884 013744 014883 011503 014879 014646 014882 014647 014499 014648 011103 014687 03114 014247 010511 013853 014334 0676 015000 010511 015005 011103 014995 03114 014997 014993 014998 013683 015004 014578 09678 014999 0992 01974 015384 014324 014995 014961 014998 08942 DESCRIPTION Inlet Needle Seat and Gasket Inlet Needle, Seat and Gasket Inlet Seat Gasket Inlet Screen Inlet Tension Spring Inlet Screen Ret. Spring Inlet Valve Gasket Inlet Seat Gasket Inlet Valve Diaphragm Inlet Tension Spring Inlet Valve Body Inlet Valve Gasket Inlet Valve Body Ret. Screw Inlet Valve Diaphragm High Speed Mix. Screw Inlet Valve Body High Speed Mix. Screw Spring In le t Valve Body Screw and Lock High Speed Mix. Screw Washer High Speed Mix. Screw Washer High Speed Mix. Screw Packing High Speed Mix. Screw Gland Nozzle Check Valve High Speed Mix. Screw Gland Gasket Throttle Cable Bracket High Speed Mix. Screw Packing Throttle Cable Bracket Ret. Screw High Speed Mix. Screw Spring Throttle Cable Clamp High Speed Mix. Screw Washer Throttle Cable Clamp Ret. Nut Main Fuel Jet ( .089) Throttle Cable Clamp Ret. Screw Main Fuel Jet Gasket Throttle Shaft and Lever Nozzle Check Valve Throttle Shaft Clip Throttle Cable Bracket Throttle Shaft Clip Lock Washer Throttle Shaft Clip Ret. Screw Throttle Cable Bracket Ret. Screw Throttle Shaft Ret. Spring Throttle Cable Clamp Throttle Shutter Throttle Cable Clamp Ret. Screw Throttle Shutter Scr. and Lock ___... Fu_EL_ s..., vs_TE_M_79--49 ~· c§> I ....... C?. ....... C?. ~· '~ I'). 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 * * • 1 1 .,. * 1 6 1 1 1 • * 1 1 • 1 1 1 1 1 1 1 1 1 1 1 1 2 • ...., 5o _ _ _ _ _ _ _ _ _ _ _ _ _ _ IilAH 1111 & CARBURATOR (STAR JET) Y-433 /lii~T _ __ SJARJIJ&~~~-------------------------Fu_ EL_sY_sT_EM CARBURATOR (STAR JET) No 52 53 54 55 56 57 58 59 60 61 62 ...T~e~o:IEr 790348 790229 790347 790683 790283 790684 790234 790235 790545 790279 790676 790229 790681 790682 Tillotson 014997 055 014992 GS-1HR 014118 RK-2HR 0992 01974 01588 013745 015912 055 GS-1HD RK-4HD DESC Rl PT ION Throttle Cable Clamp Ret. Nut Throttle Wire Ret. Screw Throttle Safety and Lever Gasket Set Throttle Shaft Clip Repair Parts Kit Throttle Shaft Clip Lock Throttle Shaft Clip Ret. Screw Throttle Shaft Ret. Spring Throt tle Shutter Throttle Shutter Screw Throttle Wire, Ret. Screw Gasket Set Repair Parts Kit • * Ind icates contents of repa ir parts kit 79_-s1 !fl/f/ 5::)' c§5 I "':">' " "':>' 5::)' ' ~ "':>' 1 1 1 1 1 1 1 1 1 1 1 2 1 • • 1 * 1 1 1 1 1 1 2 1 1 1 1 * 2 ~ s STAR C_A_R-BU-R~A=Jo=R~(:SS:T) ~tl fi 5 5 T - __________ ·- - I ~- @/ I