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1973 Zephyr

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FRAME ZEPHYR ®-- -. . I PAGE 1 SECTION 1 MOTO • SKI "73" I FRAME ZEPHYR ITEM OT'Y APPLICA liON ITEM NUMBER DESCRIPTION QT' V APPLICATION 1 011379 FRAME 1 All Zephyr 30 610023 NUT, NYLON LOCK 4 All Zephyr 2 680002 FITTINf., f.REASE 2 " 31 011371 PLATE, REINFORCING 2 " " 32 630049 PIN , HINf.E 2 " " 33 640046 LOCK, PIN HINGE 2 " 021169 SUPPORT, STEERING 1 " 3 620002 WASHER, FLAT 2 4 010031 COUPLER, HITCH 1 5 010044 PIN , HITCH 1 " 34 6 010043 BRACKET, HITCH 1 " 35 600057 BOLT 1 " 7 600083 BOLT 2 " 36 600046 BOLT 1 " 8 610023 NUT, NYLON LOCK 2 " 37 610015 NUT, NYLON LOCK 2 " 9 ( DESCRIPTION NUMBER 011355 DECAl, WARNING 1 " 38 020082 BUSHING , LOWER STEERING 1 " " 39 080078 BOX, TOOL 1 " 620002 WASHER, FLAT 1 " " 10 011292 GUARD, SNOW 1 11 630031 RIVET, POP 5 " 40 12 011291 BUMPER, FRONT 1 " 41 010059 HOLDER, RUBBER 2 13 610023 NUT , NYLON LOCK 1 " 42 640047 LOOPS, TUCKS 2 " 14 010156 CATCH , ASS'Y HOOD 2 " 43 640048 CLIP, RING 2 " 15 010155 BRACKET, HOOD CATCH 2 " 44 630020 RIVET, POP 2 " 16 010013 BRACKET, HOOD GUIDE 6 " 45 620030 WASHER, FLAT 2 " 17 630030 RIVET, POP 6 " 18 011358 DECAl, BUMPER A. R " 19 011340 PAD, FOOT SET 1 " 20 011338 REFLECTOR, ASS'Y 2 " 21 011363 PLATE, END 340 2 Z. 340 21 011365 PLATE , END 440 2 Z.440 22 011356 HANDLE, SIDE 2 All Zephyr 23 600054 BOLT 4 " 24 610015 NUT, NYLON LOCK 4 " 25 011390 \,ASHER, FLAT 4 " 27 020051 BUSHING, SKI LEG 4 " 28 011329 HINGE 2 " 29 600121 BOLT 4 " NOTES MOTO • SKI "73 " PAGE 2 SECTION 1 (SEAT & BACK REST) FRAME ZEPHYR Q)--- , @-o c ITEM NUMBER 1 080071 2 DESCRIPTION OT'Y APPLICA TlON SEAT ASS'Y 1 All Zephyr 600102 BOLT 2 " 3 620001 1,ASHER, LOCK 4 " 6 080085 BACK REST 1 " 7 600023 BOLT 2 " 8 620017 WASHER, LOCK 2 " ITEM NUMBER 9 600075 MOTO - SKI "73" DESCRIPTION BOLT QT'V 2 APPLICATION All Zephyr PAGE 3 SECTION 1 HOOD ZEPHYR a J cp cp ~ J Cr 22 • ~ •• •• Gf ~. 0- 1 ®---o PAGE SECTION 1 2 MOTO - SKI "73" . HOOD ZEPHYR APPLICATION TIE, CABLE 2 All Zephyr 09E30 DECAL, WARNING HOOD 1 " 19 091150 PLATE, IGNITION SWITCH 1 " " 20 091226 DECAL, PART LINE CENTER 1 " " 21 6100 43 CLIP, SPRING GRIP 4 " 091230 BUSHING , RUBBER 4 " APPLICATION ITEM NUMBER HOOD 1 All Zephyr 17 640033 090086 CABLE , HOOD RETAINER 1 " 18 3 630007 RIVET, POP 1 " 4 090081 BRACKET, HOOD CATCH 2 NUMBER 1 091105 2 DESCRIPTION DESCRIPTION 5 630150 RIVET , POP 4 6 091167 DECAL, WARNING INSTR . 1 " 22 7 091162 DECAL, IDENTIFICATION SET 1 " 23 111172 SWITCH, KEY 1 " 8 091213 DECAL, PART LINE COLOR 2 " 24 091106 PLUG , FOR RPM HOLD 1 " 9 600268 BOLT 4 " 10 610006 NUT, NYLON LOCK 4 " 11 091155 WINDSHIELD 1 " 12 091187 MOULDING, WINDSHIELD 1 " STRIP, ANCHOR 1 " 12 " 13 091166 091195 HOLDER, WINDSHIELD 15 091031 TRADE NAME 1 " 16 091163 BRACKET, WIRING HARNESS 2 " 14 c OT'Y OT'Y ITEM NOTES MOTO - SKI "73" 'PAGE 2 S ECTION 2 HOOD ( CONSOLE ) ZEPHYR ~ tttttt ~ 11 \ ~ OT'Y APPlICA TlON RETAINER, CONSOLE 3 091133 BASE, ENGINE COVER 600264 ITEM NUMBER 1 640044 2 3 DESCRIPTION OT'Y APPLI CATION ITEM NUMBER All Zephyr 13 051110 SILENCER, AIR INTAKE 1 Z. 340 1 " 13 051108 SILENCER, AIR 1 Z. 440 BOLT 3 " 14 620035 PLATE, LOCK 3 All Zephyr 1 " 15 091168 DECAL 1 " 091149 GUARD, PULLEY DESCRIPTION 4 091136 CONSOLE, HOOD 5 710029 GROMMET, RUBBER 1 " 16 1 " 6 091134 DOOR, CONSOLE ACCES 1 " 17 091137 BOLT, EYE 1 " 7 630011 RIVET, POP 6 " 18 091138 NUT, SWIVEL 1 " 8 620030 WASHER, POP 6 " 19 091142 HOLDER, WIRE 1 " 9 091190 DOCK, AIR 1 " 20 091231 PIN, HINGE 1 " 10 630151 RIVET, POP 6 " 12 091199 PAD , AIR SILENCER 1 Z.440 12 091198 PAD, AIR SILENCER 1 Z.340 MOTO - SKI "73" PAGE SECTION 3 2 (SPEEDOMETER) HOOD ZEPHYR f ~-.--@ .... , .... .:.".. CD on APPLICATION SPEEDOMETER ASS ' Y 1 All Zephyr 091111 SOCKET, LIGHT SPEEDO 1 " 3 091112 ANGLE, DRIVE 1 " 4 091113 CABLE , SPEEDO ASS 'y 1 " 5 091119 CABLE, SPEEDO (INNER) 1 " 8 091120 BULB 1 " ITEM NUMBER 1 091110 2 DESCRIPTION ITEM NUMBER 9 091227 10 640001 MOTO - SKI " 73" ' il QT'V APPLICATI ON CABLE SHORT 1 All Zephyr TIE CABLE 1 DESCRIPTION ". PAGE 4 SECTION 2 TRACK (TRACK 8: SUSPENSION) ZEPHYR ~ cp ~ o ~ c cp ist I ~1 ~ 3 ~ (~ ~ -(D ~ J '@ CfD ~ ( i I PAGE 1 SECTION 3 MOTO - SKI "73" 0-- ®-1 r~ o @! TRACK ,- ITEM NUMBER 1 030033 2 DESCRIPTION (TRACK OT'Y APPLICATION SUPPORT, SHORT BOGGlE 4 600033 BOLT 8 3 620010 WASHER, STAR 4 030014 5 Be SUSPENSION) ITEM NUMBER All Zephyr 13 031139 " 14 8 SHAFT, STEEL CROSS 2 030013 SHAFT, ALUM . CROSS 2 6 030038 SUPPORT, LONG BOGGlE 4 7 031151 SPRING, R. H. BOGGlE 4 8 031152 SPRING, L.H. BOGGlE 4 9 031131 FLANGE , WHEEL INNER 16 All Zephyr DESCRIPTION ZEPHYR QT 'Y APPLI CATION RIVET 96 All Zephyr 031133 WHEEL, RUBBER 16 " " 15 680002 FITTING, GREASE 16 " " 20 030031 TRACK ASS'Y 1 " " 21 030002 CLEAT 46 " " 22 030004 RIVET 276 Z.10- 20 - 3O-4° 24 031157 WHEEL, BOGGlE SET 2 Z. I°-2° Z. 10-20- 3O-4° 25 031158 WHEEL , BOGGlE SET 2 Z.30- 4° 10 710003 CAP, SUPPORT END 16 " 11 031134 FLANGE , WHEEL OUTER 16 " 12 660003 BEARING, BALL 16 " " NOTES MOTO . SKI PAGE 2 SECT ION 3 TRACK ( FRONT Be SUSPEN S ION AXLE) ZEPHYR on APPLICATlON ITEM NUMBER NUT, NYLON LOCK 6 All Ze phy r 16 040011 BUSHING . NYLON 600055 BOLT 3 " 17 040025 FLANGE , BEARING SUPP . INNER " 3 640014 RING, SNAP 1 " 18 040024 FLANGE, BEARING SUPP . OUTER " 4 040013 SPROCKET, DRIVE 1 " 19 040026 PLUG, ALUMINUM " 6 660007 BEARING, BALL 2 " 20 600046 BOLT " 7 040039 SLEEVE, SPACER 1 " 22 680003 FITTING, GREASE " 8 040045 AXLE, FRONT 1 " 23 710051 RING, "0" " 9 600002 BOLT 4 " 10 610004 NUT, NYLON LOCK 4 " 12 040010 COLLAR, RETAINING 2 " 13 600014 SCREW, ALLEN SET 4 " 14 040023 WHEEL, IDLER FRONT 2 " 15 680002 FI TTING , GREASE 2 " ITEM NUMBER 1 610015 2 DESCRIPTION PAG E 3 SECTI O N 3 MOTO - SKI "73 " DESCRIPTION or'v APPLI CATION All Zephyr TRACK 8: SUSPENSI ON ( REAR AXLE ) ZEPHYR o o t - -- --- -I r-----~ O O • C!p e- M .. ---8 Gt-----· ~--e 1:--(0 PAGE 1 SECTION 5 MOTO - SKI "73" @r ZEPHYR TRANSMISSION (DRIVEN on ITEM NUMBER 1 061251 GOVERNOR, DRIVE PULLEY 1 1 061254 GOVERNOR, DRIVE PULLEY 2 060177 3 3 4 NUMBER Z.340 18 060084 1 Z.440 19 WASHER, GOVERNOR 1 All Zephyr 060065 WEIGHT, KIT 1 060063 loJEIGHT, KIT 1 SPRING APPLICA TlON DRIVE ITEM 061237 DESCRIPTION Be PULLEY) DESCRIPTION ZEPHYR OT 'V APPLI CATION SPRING 1 All Zephyr 670006 BUSHING, OILITE 2 " 20 640005 PIN, ROLL 1 " Z.340 21 060002 WASHER, SHIM 1 " Z.440 22 700036 BELT, DRIVE 1 " 1 " 1 " 23 060166 WASHER. SPECIAL 24 060076 BODY, ECCENTRIC 1 " .'. 4 061223 SPRING 1 Z.340 5 660004 BEARING, IDLING 1 All Zephyr 25 060075 SLEEVE, SPACING 1 " 6 060061 BUSHING 4 " 26 600007 BOLT 1 " 7 060184 BOLT 4 " 27 660005 BEARING, BALL 2 " 8 610016 NUT, SELF LOCKING 4 " 28 710051 SEAL RING, "0" 1 " " 9 060089 PULLEY, DRIVE FIXED HALF 1 " 29 061234 DISC, BRAKE 1 " 30 600102 BOLT 3 " " 31 620001 WASHER, LOCK 3 " 060313 ECCENTRIC ASS'Y 1 " 620054 WASHER 1 " 10 060091 PULLEY, DRIVE SLIDING HALF 1 11 060055 SEAT, SPRING 1 12 600282 BOLT 1 " 32 13 061242 PULLEY, DRIVEN ASS 'y wlo ECCENTRIC 1 " 33 14 060103 PULLEY, DRIVEN FIXED HALF 1 " 15 060106 CAM, OUTER 1 " 16 060107 SHOE, NYLON SLIDING 3 " 17 060105 PULLEY, DRIVEN SLIDING HALF 1 " NOTES MOTO - SKI "73" PAGE 2 SECTION 5 TRANSMISSION (CHAIN CASE Be BRAKE) ZEPHYR '1Q8 --cD \ ~ l ~ ®-®--~~, .... ®...o I PAGE 3 SECTION 5 MOTO - SKI "73" '1." U _ ;_ TRANSMISSION ITEM NUMBER 1 061221 SPROCKET, UPPER 14 T 1 1 060101 SPROCKET, UPPER 13 T 2 060032 3 4 DESCRIPTION QT'Y CASE Be BRAKE) (CHAIN APPLICATION ITEM NUMBER Z.440 23 061233 1 Z.340 24 SPROCKET, LOWER 30 T 1 All Zephyr 060169 CHAIN, 67 ROLLERS 1 061222 CASE , CHAIN 1 DESCRIPTION ZEPHYR OT'Y APPLICATION SLEEVE, 1/4 2 All Zephyr 061235 NUT, LOCK 2 " 25 690187 SWITCH, STOP 1 " " 26 690188 SLEEVE 1 " " 27 061243 SPRING 1 " " 28 061214 GUIDE, SPRING 1 " " 29 600018 BOLT 1 " 610004 NUT, NYLON LOCK 1 " 5 060165 SPACER , CASE CHAIN 1 6 060009 COVER , CASE CHAIN 1 7 060113 SEAL , RUBBER 1 " 30 8 060112 GASKET , RUBBER 1 " 31 600024 BOLT 1 " 9 060108 SLEEVE . SPACER 2 " 32 610015 NUT, NYLON LOCK 1 " 10 060160 SHIM, .015 A. R " 33 060002 WASHER 1 " 10 060161 SHIM , .035 " " 34 610007 NUT, SELF LOCKING 1 " 10 060162 SHIM, .062 " " 35 640014 RING , SNAP 1 " 11 600046 BOLT 2 " 36 680002 FITTING , GREASE 1 " 12 610015 NUT, NYLON LOCK 2 " 13 610046 NUT, NYLON LOCK 2 " 14 600055 BOLT 3 " 15 610015 NUT , NYLON LOCK 3 " 16 061217 BRACKET, DISC BRAKE 1 " 17 061227 BRACKET , DISC UNIT 1 " 18 061238 LINING, 3/4" 1 " 19 061239 LINING , 1/2" 1 " 20 600272 SCREW , ALLEN CAP 1 " 21 600273 SCREW, ALLEN CAP 1 " 22 061232 SLEEVE , 1/2 2 " NOTES MOTO - SKI "73" PAGE 4 SECT ION 5 ELECTRICAL LIGHT ZEPHYR t o <) @f-------·O ® ·0 ,;'\1:'+ .~ it. ; .. I· @f---- - - ·O -- ·1 ® . ~ j~--CD .. CD 1... ~ ..1 CD C}--