1983 Long Track

Transcript

· LON' TRACK ·' Model No. 0831449 TABLE OF CONTENTS Hood , 1 Chassis and Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 Rack and Tunnel Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3 Bumper and Hinge 4 Console and Electrical 5 Steering 6 Ski 7 Drive Clutch ...................•........... .................. . 8 Driven Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Brake and Chaincase 10-11 Suspension 12-13 Track and Drive Shaft 14 Engine Mounting 15 Crankcase 16 Cylinder 17 Piston and Crankshaft 18 Magneto 19 Recoil Starter and Blower Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20 Carburetor 21 Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 22 Related Items Back Cover . ... 1 Hood Ref. Part No. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. 5430654 1 5710026 1 7511850 13 5430797 1 5810221 AR 7670009 6 5810108 AR 7621601 2 5430640 3 7071930 1 7071931 1 5430626 2 7010033 2 5410345 2 Deser iption Hood· Black Air Duct Screw Air Channel Hood Foam Push-On Nut Foil Tape Rivet - Cherry Mate Plaque Logo Decal, Hood - L.H. Decal, Hood - R.H. Strap Hook Tip Ref. No. 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. 5430M2 5410290 7072048 2431004 4032001 4030028 4032002 4032003 7621402 7670040 7080241 5430610 7670042 1 7 1 1 1 1 4 4 1 2 1 1 2 Desc ription Windshield O-Ring Decal, Warning Headlight Asm. IIncl. 18-21) Headlight Housing Headlight Bulb Spring Screw Rivet Fastener Cable Grill Fastener ~. ~. 1 16 \ ~. 16 11 ~ Chassis and Seat Ref. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2681191 2681178 7522008 5430618 2460237 7542122 7042020 5220271 5810225 2511103 5810142 7042021 5020246 2870563 2511147 1 1 2 1 1 3 1 1 1 1 1 1 1 • 2 AR 1 Description Seat · Bun/Board Seat Cover Screw Insert Taillight Harness Nut Spring Bracket Pad Gas Cap w/Gauge Gasket Spring Weight Gas Hose Gas Tank Ref. No. 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Qty. 7052023 7080220 7512497 5230116 1011442 7071854 7080216 7512193 7512103 7558302 7072056 7670021 1011527 1 2 2 1 1 1 1 3 2 2 2 3 1 Description Fitting Grease Fitting Bolt Nose Pan Clutch Guard Decal Pin Carriage Bolt Bolt Washer Decal Push-Nut Chassis 30 27 '><;,,&1> . / 33 -~ 21 23 24 25 Rack and Tunnel Extension Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. 1011524 7515479 7575001 5020455 7072055 7071859 7621462 5220497 5810222 4030037 4032016 4032015 4030038 4032014 7511985 1011518 7662209 1 2 2 1 1 1 17 2 2 1 1 1 1 1 2 1 1 Description Rack Screw Lock Washer Brace Decal Decal - Track Rivet Brkt. - Snow Flap Snow Flap - Side Taillight Asm. (Incl. 11-14) Pig Tail Gasket Bulb Lens Screw Hitch Clevis Pin Ref. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. 7661401 7541925 7621432 5810223 5221698 2670070 7072049 7072050 5430786 10115~5 7621470 5410437 7515481 7542411 7512222 7542122 7621401 5210697 1 2 16 1 1 2 1 1 2 1 24 1 2 2 6 6 5 2 Desc ription Cotter Pin Nut Rivet Snow Flap - Rear Backing Strip Reflector Decal - L.H. Decal- R.H. Wear Strip Extension - Tunnel Rivet Grommet Bolt Nut Bolt Nut Rivet Washer .-....." • 3 21 Bumper and Hinge Ref. Part No. No. 1 2 3 4 5 6 7 8 9 10 11 12 4 5210941 7542122 7558302 7512004 7512261 7512232 7558302 7542122 2690006 5224225 5521126 2670080 aty. 2 4 4 4 4 10 6 6 1 2 2 1 Description Hinge Nut Washer Screw Bolt Screw \/Yasher Nut Tool Pouch Pan Support Crad le - Front Front Bumper Kit Ref. No. 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 7072058 5220457 5210998 7512275 2670071 5430620 7511987 5521090 5430650 5210929 7541925 7621431 aty. 1 2 2 2 2 1 4 2 2 2 4 10 Description Bumper Decal Plate Spacer Carriage Bolt Reflector Plug Screw Cradle - Rear End Cap Reinf. Bumper Nut Rivet 26 Console and Electrical Ref. Part No. Oty. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5430671 7511989 5430520 7080223 4110012 7542807 7571610 5430605 7071744 5220337 4110038 7080206 2200188 7511990 7621462 7670009 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 Description Console Screw Recoil Handle Nut Key Nut Washer Insert - Recoil Decal, Ignition Switch Reinforcement, Console Ignition Switch Choke Cable Lever Kit Screw Rivet Push-On Nut Ref. No. Part No. Oty. 18 19 20 21 22 23 24 7541925 7558203 3280063 3280062 7080138 3280052 3280054 2200205 4 4 2 1 AR 1 1 1 25 26 27 28 29 2460221 2200074 2200195 2200163 2200071 1 1 1 1 1 17 Description Nut Washer Nut wlWasher Bracket Panduit Strap Speedometer Cable Speedometer Head Bezel and Glass (Replacement) Harness (Incl. 26-29) Housing wfTabs Housing w/Recp. Housing Kit Housing w/Recp. 5 10 ~19 30 Steering Ref. Qty. No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6 4110052 5410366 7080319 1823126 7080260 7511848 5430604 4110056 7511849 7512465 7710401 7555730 5430603 5430601 7661624 7710503 5410272 7512126 1 1 4 1 1 12 2 1 1 2 2 1 2 1 1 1 2 2 Description Brakelight Switch Boot Dart Clip Post Throttle Cable Screw Adaptor Kill Switch Screw Set Screw E-Ring Washer Block Throttle Lever Pin Retaining Ring Grip Bolt Ref. No. Part No. Qty. 19 7080138 20 7542122 21 7542324 22 7080220 23 7512394 24 7542439 25 7060112 26 7542401 27 5020401 28 7515433 29 7555720 30 7512410 31 5220206 32 3573909 33 5430602 34 4110051 AR 2 2 1 2 6 4 4 2 2 4 4 2 2 1 1 Description Panduit Strap Nut Nut Grease Fitting Bolt Nut Tie Rod End Nut Tie Rod Bolt Washer Bolt Steering Arm Bushing Brake Lever Dimmer Switch 13 __ ~ ~ "12 14 ~ 3 Ski Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty. 1820246 1820132 7661407 5430003 7542302 7662018 7542438 1820226 7661205 7555803 7542438 7556509 3574208 2 2 8 2 2 2 4 2 6 AR 2 2 2 Description Ski Skag Cotter Pin Wear Plate Nut Clevis Pin Nut Spring Stop Cotter Pin Washer Nut Bushing Bushing Ref . No. 14 15 16 17 18 19 20 21 22 23 24 25 Part No. Qty. 6230054 5010059 5410307 7515454 1820229 7515452 766210'\ 7041134 7043038 5430264 7662102 ! 7662001 2 2 2 4 2 2 2 2 2 4 2 2 Description Spindle Bushing Ski Stop Bolt Saddle Bolt Clevis Pin Shock Spring Bushing Clevis Pin Clevis Pin . 7 1 ( 11 '<, -'\ w: \ ~( \/ / \~~- - I ", \ ~-. 2 / "----------------~ V ~---------------_./ Drive Clutch Ref, No. 1 2 3 4 5 6 7 8 Part No, 1321406 7512182 5430793 7661905 5430796 1321405 7661005 aty. 1 3 6 3 6 3 6 Description Clutch Asm. (lncl. 2-9) Bolt Button Pin Washer - Plastic Roller w/Bushing Spring Pin Ref. No. 8 9 10 11 12 13 Part No. 5020302 5210754 7041102 1321408 3576502 7710408 aty. 3 1 1 3 1 1 Description Pin Washer (.050) Spring - Yellow Weight w/Bushing Bearing Retainer Driven CI utch Assembly No. 132210536" Ref. Part No. No. Qty. 7714804 7556804 5630185 7721103 1 AR 1 1 1 2 3 4 Description Retaining Ring Washer Helix 36°, Key Ref. No. 5 6 7 8 Part No. 7041038 3569803 7511953 5430466 Qty. 1 1 4 3 Description Spring Bushing (D.U.l Screw Button I " 9 38 21 .~ 9 \ _-.J 30 Brake and Chaincase Ref. No. 1 2 3 .4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 10 Part No. Qty. 5220514 7542425 1930559 5220211 7515478 7080315 5630305 1930592 5210910 7041131 7542122 7080316 5332795 7512240 1930582 1930580 1930594 1930578 1930577 1930576 7713901 1332091 7727003 5020453 7721204 7542324 7555725 3514501 5221172 1 2 4 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 3 1 1 Description Bracket Nut Spacer Bracket Bolt Brake Cable Asm. Caliper - Stationary Brake Puck Backing Plate Spring Nut Clevis Bushing Bolt Caliper Shaft Lever Locking Tab Jam Nut Bolt & Stop Snap Ring Brake Disc Key Jackshaft Key Nut Washer Bearing Flangette Ref. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Part No. 7512394 7556509 3211042 1322105 5430787 7555734 7555701 7577901 7512328 5223775 7512246 5410012 7541918 7558201 7511909 5410277 7512325 7577902 1332078 3221034 3224024 3222034 7556509 7718406 3514303 5010128 7512470 7542404 7661504 Qty. 3 AR 1 1 1 AR 1 1 1 1 3 1 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1 1 1 Description Carriage Bolt Bushing Drive Belt Driven Clutch Spacer Washer Washer Lock Washer Bolt Cover Bolt Plug Well Nut Washer Screw Gasket Bolt Lock Washer Tightener Asm. Sprocket - 19 Tooth Chain - 66 Pitch Sprocket - 39 Tooth Bushing Retaining Ring Bearing Spacer Bolt Nut Pin 24 21 / -~ \ --------- ~ 45 30 Brake and Chaincase Ref. No. Part No. 59 60 61 62 5420153 AR 7670037 1 7552801 4 7512240 4 Qty. Description Hose Clip Lock Washer Bolt Ref. No. 63 64 65 Part No . 5630226 7542423 7515428 Qty. 1 3 3 Description Chaincase Nut Carriage Bolt 11 Suspension ..._..........__ . ..blv No. 1540534 Ref. No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 -' • · ........--...--. • • 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 .... w 1540532 1540533 7512227 7621435 5430627 7558212 7542122 5410315 7661602 7512492 7553001 5521114 1543015 5521115 5430629 5020393 7515443 5332655 5430540 7555712 7542409 7555802 1594031 5521130 7041165 7041166 5020416 5521116 7556301 1540149 5332732 5332734 5020395 1594021 Oty. 1 1 4 2 2 2 4 4 4 16 12 4 4 2 1 2 2 2 2 2 2 4 2 2 1 1 1 1 2 1 2 2 1 3 E..... -...... _........ A -_ . ..blv No. 1540535 Description Rail Asm.. L.H. (Incl. 2-8) Rail Asm.. R.H. (Incl. 2·8) Bolt Rivet Rail Tip Rivet Burr Nut Bumper Spring Pin Bolt Lock Washer Tube Wheel Tube Roller Axle Bolt Spacer Roller Washer Nut Washer Wheel Spacer Spring· L.H. Spring· R.H. Shaft Spacer Bushing Rail Asm. Spacer Spacer Shaft Wheel Ref. Part No. No. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 7542404 7515459 5020452 7515432 5332730 1543016 7555726 7041128 7041129 5521089 1540494 7542303 7515306 7542302 7041130 5430537 5332631 5020412 5020413 1540492 5020414 5410336 7555716 5410336 7542321 5332751 7041133 5020415 5430630 5521111 1540493 7515312 5521104 Oty. 2 2 1 4 2 2 2 1 1 2 1 2 3 3 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 3 De.criptlon Nut Bolt Shaft Bolt Spacer Wheel Washer Spring· L.H. Spring· R.H. Tube Torque Arm Nut Bolt Nut Shock Bushing Spacer Axle Axle Torque Arm Axle Bolt Washer Strap Nut Tube Spring Axle Roller Spacer Pivot Arm Bolt Hi-Fax Track and Drive Shaft Ref. Part No. No. 1 2 3 1590210 3280019 5020388 1 1 1 Ref. No. Oeseription Qty. Shaft Asm. (Incl. 2-4) Bushing Shaft 4 5 6 Part No. 5430635 5410368 5221)015 Qty. 2 1 AR Description Sprocket Track Ilncl, 6) Guide Clip . .. 14 I Engine Mounting Ref. No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1260471 7042015 7042027 3081078 1260452 3082068 3080285 3080530 1211430 7512491 7571611 1270079 7542508 5221901 5410326 5010166 7542122 7511930 4060071 5210650 7541925 7512539 7553101 3110020 1270080 5210697 aty. 1 1 1 2 1 2 4 4 1 2 2 1 2 4 4 2 2 2 1 1 2 4 4 2 1 2 Description Muffler Spring Spring Spring Manifold Exhaust Gasket Nut Lock Washer Engine - EC44-2PM-5000 Bolt Washer Channel Lock Nut Cap Dampener Bushing Nut Bolt Regulator Heat Sink Nut Bolt Lock Washer Motor Mount Motor Plate Washer Ref. No. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part No. aty. 7542403 7512556 7575202 5210748 5430261 7080134 2870563 2530008 5810138 7522013 1253094 7541923 7512208 7558302 5220274 7512140 5810137 4010055 5410341 5430613 5410311 7071861 5521132 7080003 5521133 7512564 2 1 1 1 1 1 AR 1 1 1 1 2 2 4 1 2 1 1 1 1 1 1 AR 2 AR . 2 Description Nut Bolt Lock Washer Washer Bushing Clamp Fuel Line Filter Pad Screw Silencer Well Nut Bolt Washer Plate Bolt Intake Foam Tubing Inlet Hose Tube Boot Decal Impulse Hose Clamp Fuel Line 3/16 1.0 . Bolt - 15 Crankcase Ref. Part No. No. 1 2 3 4 5 6 7 8 9 16 3083284 3080746 3083054 3083077 3080050 3080356 3080739 3083078 3083045 "" Oty. 1 8 2 2 2 2 6 4 2 Description Crankcase Assy. [lncl. 2·8) Stud Dowel Pin Bolt lock Washer Washer Bolt Bolt Oil Seal Ref. No. 10 11 12 13 14 15 16 17 Part No. 3081634 3083044 3083027 3080641 3083290 3083133 3083288 3083289 Oty. 1 2 2 1 2 2 1 1 Desc ription Wave Washer Plug Wave Washer Union Screw lock Washer Plate Gasket 22 23 Cylinder Ref. Part No. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3083221 3083222 3080016 3080283 3083176 3083099 3083081 3080047 3080281 3080356 3083266 3080250 3080199 3082632 3080530 aty. 1 1 4 16 2 2 2 8 8 8 2 2 10 2 12 Description Cylinder - Right Ilncl. 2 & 3) Cylinder - Left (Incl. 2 & 3) Stud Stud Insulator Gasket Gasket Nut Lock Washer Washer Cylinder Head Head Gasket Nut Nut Lock Washer Ref. No. Part No. aty. 15 16 17 18 19 20 21 22 23 24 25 26 27 3080142 3082068 3080285 3080530 3070163 3083285 3082623 3082257 3083086 3081330 3080048 3080530 3080142 12 4 4 4 2 1 1 1 1 2 4 4 4 Description Washer Gasket Nut Lock Washer Spark Plug BR9ES Intake Manifold Adaptor Band Asm (Incl. 23) Screw Bolt Nut Lock Washer Washer 17 Piston and Crankshaft Ref. Part No. No. 1 2 3 4 5 6 7 8 9 10 18 3083286 3083280 3083287 3083216 3083252 3083278 3083277 3083276 3080447 3082836 Qty. 1 1 1 2 2 1 4 2 1 4 Description Crankshaft Asm (Incl. 2-11) Crank - Mag End Crank - Center (Incl. 4) Crank Pin Connecting Rod Crank· PTO End Spacer Bearing Spacer Bearing Ref. No. 11 12 13 14 15 16 17 18 19 Part No. Qty. 3083089 3083159 3083091 3082822 3081718 3083233 3083093 3083094 3081447 1 2 2 2 4 2 1 1 1 Description Bearing Piston Piston Pin Piston Ring Clip Bearing Nut Lock Washer Key 13 10 ~ I 16 11 /' ,/ J~ 13 / 17 / 18 "-" 14 Magneto Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Part No. aty. 3083143 3083148 3081296 3083147 3082483 3083145 3083146 3081260 3083149 3081256 3082969 3081513 1 1 1 2 4 1 1 2 1 1 1 1 Deseription Plate Asm. (Incl. 2-14) Lighting Coil Clamp Collar Screw Exciter Coil Pulser Coil Screw Clamp Screw Grommet Coupler Ref. No. 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 3083150 3080077 3081469 3083151 3083152 3083153 3082206 3083215 3083155 3083240 3080078 3081600 aty. Description 1 2 2 1 1 6 2 1 2 2 2 2 Coupler Lock Washer Screw Flywheel Asm. (Incl. 17 & 18) Blower Bolt Washer Ignition Coil Spark Plug Cap Nut· Rubber Washer Screw 19 2~ < -, >( v " ' /' I .. Recoil Starter and Blower Housing Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 Part No. ety. 3083095 3083096 3083101 3083102 3083103 3083104 3083105 3083106 3083107 3082835 3083097 3083217 3080146 3080077 1 1 1 1 1 1 1 1 1 1 1 7 3 3 Description Starter Asm (I ncl. 2 - 11) Case Asm. Reel Ratchet Spring Spring Plate Flange Nut Guide Starter Rope Spring Bolt Bolt Lock Washer Ref. No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. ety. 3083187 3083109 3083110 3080530 3080142 3083218 3083219 3083220 3083099 3081190 3080530 3080142 3081645 3083108 1 1 2 2 2 1 1 1 4 2 2 2 4 1 Desc ription Clamp Blower Housing Bolt Lock Washer Washer Baffle Baffle Baffle Gasket Bolt Lock Washer Washer Bolt Pulley Gi .