2.0. Assembly

Transcript

Translation of original operating instructions Drag brush Terra Brush 508.002 From machine ID no. : Version : October 2011 508 99 09 2 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 3 Introduction PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY in order to familiarize yourself the correct method of operation and maintenance and in order to avoid personal injuries or damage to the machine. This manual and safety decals on your machine may also be available in other languages (see your dealer to order). THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Only use suitable parts and screws. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides refer to the direction of travel the implement when going forward. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification or Identification Numbers section. Please ensure that all numbers are correctly recorded. to help in tracing the machine should it be stolen. Your dealer also requires this number when you order spare parts. File the identification numbers in a secure place away from the machine. BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery inspection to ensure best performance. THIS MACHINE IS EXCLUSIVELY DESIGNED for commercial use in standard applications in agriculture and forestry and the maintenance of grassy areas and parks (“INTENDED USE“). This includes the following operations: • sweeping lawns • spreading sand on lawns • spreading sand and granulate on synthetic turf Use in any other way is considered contrary to the intended use. The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user. Using the equipment in accordance with the specifications also includes observance of the operating and maintenance conditions as specified by the manufacturer. PREDICTABLE MISUSE AND ABUSE. Persons and objects must not be transported with the machine attached. THIS MACHINE SHOULD BE OPERATED, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety requirements (accident prevention). The accident prevention regulations, all other generally recognized regulations on occupational health and safety, and the road traffic regulations must be observed at all times. Any unauthorized modifications carried out on this machine will relieve the manufacturer of all liability for any resulting damage or injury. NOTE THE INSTRUCTIONS for driving on public roads: "This machine is not suitable for travel on Highways or public roads. It requires additional equipment for this (lighting kit, warning signs for slow vehicles/SMV sign, reflectors). Please contact us if you wish to purchase this optional equipment “ 4 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. CONTENTS Page *************************************************** 1.0. Safety............................................................... 6&13 1.1. Safety decals.............................................. 11&12 1.2. Safety instructions........................................ 13 2.0. Assembly.............................................................14&22 2.1. Hitching moving gear....................................... 14 2.2. Attaching hydraulic cylinder for moving gear............... 15 2.3. Attaching electric lifting device for moving gear.......... 16 2.4. Attaching the three-point hitch............................ 17 2.5. Attaching extension arm.................................... 18 2.6. Attaching spacer rollers................................... 18 2.7. Attaching hydraulics for extension arm..................... 19&20 2.8. Attaching fine tine harrow................................. 21 2.9. Positions of the supports.................................. 22 2.10. Mounting magnet bar........................................ 23+24 3.0. Hitching to tractor..................................................25&28 3.1. General information........................................ 25 3.2. Attachment with three-point hitch.......................... 25 3.3. Attachment with drawbar.................................... 26 3.4. Support.................................................... 27 3.5. Connecting hydraulics...................................... 27 3.6. Ballast.................................................... 28 4.0. Transport............................................................29 4.1. General information........................................ 29 4.2. Transportation with three-point attachment................. 29 4.3. Transportation with drawbar................................ 29 5.0. Disconnecting from tractor...........................................30&31 5.1. General information........................................ 28 5.2. Disconnection with three-point hitch....................... 28 5.3. Disconnection with drawbar................................. 29 6.0. Before putting into operation........................................32&33 6.1. General information........................................ 32 6.2. Adjustment................................................. 32 6.3. Setting fine tine harrow................................... 32 6.4. Fitting three-point hitch version for very uneven ground..................................... 33 7.0. Operation............................................................34&35 7.1. General information........................................ 34 7.2. Driving characteristics.................................... 34 7.3. Releasing lock for extension arm........................... 34 7.4. Deformed strip brushes..................................... 35 7.5. Troubleshooting............................................ 35 8.0. Maintenance..........................................................36&39 8.1. General information........................................ 36 8.2. Hydraulic system........................................... 36 8.3. Lubrication................................................ 37 8.4. Wheels and tires........................................... 37 8.5. Cleaning................................................... 38 8.6. Replacing strip brushes.................................... 38 8.7. Disassembly and disposal................................... 39 8.8. Unauthorized conversion and spare part manufacture......... 39 9.0. Equipment............................................................40&41 9.1. Scope of delivery.......................................... 40 9.2. Optional equipment......................................... 40 9.3. Approved machine combinations.............................. 41 10.0. Technical information................................................42&49 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 5 1.0. Safety Recognize safety information This is the safety alert symbol. When you see this symbol on your machine or in this manual, be aware of the potential for personal injury. Follow recommended precautions and safe operating practices. Follow safety instructions Carefully read all safety messages in this manual and warning signs on your machine. Keep warning signs in good condition. Replace missing or damaged warning signs. Make sure that new equipment, components and replacement parts include the current warning signs. Replacement warning signs are available from your dealer. Learn how to operate the machine and use the controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your dealer. 6 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 1.0. Safety Observe road traffic regulations Always observe local road traffic regulations when using public roads. Wear protective clothing Wear close fitting clothing and personal protective equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earplugs to protect against objectionable or uncomfortably loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating the machine. Stay clear of rotating drive shafts Entanglement in a rotating drive shaft may cause serious injury or death. Keep all drive shaft guards in place at all times. Make sure rotating shields can turn freely. Wear close fitting clothing. Stop the engine and make sure PTO shaft is stopped before making adjustments, connections, or cleaning out PTO-driven equipment. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 7 1.0. Safety Guard and shields Keep guards and shields in place all the times. Ensure that they are in good condition and installed correctly. Always disengage the drive components, turn off engine and remove key before removing any guards or shields. Keep hands, feet and clothing away from moving parts. Avoid high-pressure fluids Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Hydraulic oil escaping from a small leak is virtually invisible, therefore search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should check a reliable medical reference. 8 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 1.0. Safety Use safety lights and devices Slow moving tractors with attachments or towed equipment and self-propelled machines are a particular hazard on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights. Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your dealer. Avoid heating near pressurized fluid lines Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or use a welding torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut if heat goes beyond the immediate flame area. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 9 1.0. Safety Remove paint before welding or heating Welding must be conducted only by persons with appropriate qualifications. Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: • If you sand paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, clean with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. 10 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 1.0. Safety 1.1. Safety Decals Pictorial warning signs Warning signs are attached to several important places on this machine to indicate potential danger. The hazard is identified by a exclamation point in a warning triangle. An adjacent symbol shows information on how to avoid personal injury. These safety signs, their placement on the machine and a brief explanatory text are shown below. Operator’s manual This operator’s manual contains all important information necessary for safe machine operation. Carefully observe all safety rules to avoid accidents. 508.01 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 11 1.0. Safety 1.1. Safety Decals Extension arms Proceed with care when raising or lowering the extension arms. Danger of injury if the extension arm falls. 508.02 Transport Both extension arms must be folded up and locked prior to transportation. 508.03 12 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 1.0. Safety 1.2. Safety instructions • Besides the information in these operating instructions, please also observe all generally applicable safety and accident-prevention standards! • Familiarize yourself with all equipment and operating elements and their functions before starting work. Ensure that all protective equipment has been properly installed it is too late to do this when you have started work! • During work operation, the user is responsible for the safety of third parties! • Caution! The equipment version with drawbar is NOT approved for operation on public roads. • Before moving off, ensure that the immediate area of the machine is clear, e.g. no children nearby. Ensure that your visibility is not impaired! • Keep clear of the danger zone of the machine! • Switch off the machine and the tractor motor when performing any maintenance work. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 13 2.0. Assembly 2.1. Installation of moving gear • Insert the moving gear in the support clips (see arrow) of the base frame as shown in Figure 508.04. Two persons are required to attach the moving gear. The load for attachment is 40 kg. • Attach moving gear to the base frame with pin (A). • The pin (A) is locked with a lock washer and hexagon screw (B). 14 • Secure the drawbar at the rear holes with the hexagon screw (C) and tighten the nut so it is still movable. • Attach the top connecting rod (D) at one of the holes in the base frame and lock it. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2.0. Assembly 2.2. Installation of hydraulic cylinder for moving gear • Install the piston rod of the hydraulic cylinder (A) with pin (B) and two-sided spacer ring (C) on the clips of the moving gear. • The pin (B) is locked by securing the pin clip with screw, lock washer and nut. • Install the hydraulic cylinder (A) with pin (D) and two-sided spacer ring (E) on the base frame and lock with the linch pin (F). All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 15 2.0. Assembly 2.3. Installation of electric lifting device for moving gear • Secure the electric lifting device (A) to the base frame with screw (B) and screw (C) on the moving gear . • Attach the cable to the holes in the drawbar with the clips. • Lay out the electrical cable with rocker switch and connector to the tractor. • Connect the plug (E) to the 16 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2.0. Assembly 2.4. Installation of three-point frame • Secure the three-point frame (A) on the front holes with screws (B) and nut. Release nut slightly so the threepoint frame remains movable for uneven surfaces. • The three-point hitch (A) is fastened at the holes (C) with screws (B) and nuts on machines with fine tine harrow. Release nut slightly so the three-point hitch remains movable for uneven surfaces. • Fix brace (D) to the strap (E) of the three-point hitch with screw (F) and nut. Release nut slightly so the brace remains movable for uneven surfaces. • Attach brace (G) with the slot to the basic unit at the back in the top hole (H) and lock. Secure the brace (G) at the front holes of the brace (D). All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 17 2.0. Assembly 2.5. Installing extension arm Lower basic unit to the ground. Insert extension arm (A) with its hinge clips from the outside into the hinge clips of the base frame. Insert bottom pin (B) at front and rear. Insert top pin (C) at front and rear. Secure pins with linch pin (D). Hold the extension arms as shown in Figure 508.54 for safe lifting and lowering (manually). The load when raising and lowering the side extension arm is 24 kg. 2.6. Installation of spacer rollers On even surfaces the rollers are designed to prevent the frame or extension arm from digging cavities in the turf. Installation is always at the front, viewed in the direction of travel. Secure the bracket (A) with the holes in the frame. The roller bracket (B) can be secured at various clearances from the end of the bristles. We recommend a distance of 40 mm to the end of the brush strip bristles. 18 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2.0. Assembly 2.7. Installation of hydraulics for the extension arms Screw bracket (A) to the plate of the basic unit Attach clamp bracket (B) to side frame. Attach hydraulic manifold (C) to basic unit with the clamp bracket. Fasten hydraulic line to frame with the clamps (D). Observe the following when connecting the hydraulic lines: • the length must be sufficient for the movements • lines must not be damaged by movements. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 19 2.0. Assembly 2.7. Installation of hydraulics for the extension arms Connection diagram for moving gear and side frame B3 A3 B4 A4 B4 A1 A4 B1 A2 B2 A3 B2 B3 A2 B1 A1 B3 A3 B2 A2 B1 A1 508.40 Connection diagram for side frame only B3 B4 A3 B4 A4 A4 A2 B2 A3 B3 B2 A2 B3 A3 B2 A2 508.41 20 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2.0. Assembly 2.8. Installation of the fine tine harrow Secure the fine tine harrow (A) on the back holes with screws (B) and nuts. Release nut slightly so the fine tine harrow remains movable for uneven surfaces. Lift front of fine tine harrow, and attach to the straps (C) of the basic unit in the bottom hole with pin (D) and lock. Before transportation, secure the fine tine harrow with pin (E) in hole (F) and lock. To move the pin (E) lift the fine tine harrow with handle (G). The supports must be mounted as described in Section 2.9. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 21 2.0. Assembly 2.9. Positions of supports 2.9.1. Version of three-point hitch Basic unit without fine tine harrow Basic unit with fine tine harrow The fine tine harrow includes an additional support. It is required for the basic unit type with tine harrow and three-point attachment. The position of the three supports is shown in Figure 508.33 2.9.2. Trailer version Basic unit with moving gear with or without fine tine harrow The support included with the fine tine harrow is not required. 22 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2.0. Assembly 2.10. Mounting magnet bar Warning Cardiac pacemakers Magnets may influence the function of cardiac pacemakers and implanted defibrillators. • A pacemaker may be switched to test mode and cause problems. • In some cases a defibrillator may not operate at all. • If you wear such a device, keep a sufficient distance from magnets. • Warn wearers of such devices before they approach magnets. The bar is attached to the back clips of the basic unit. Slide magnetic bar brackets onto the clips (A) and screw them tight. Loosen clamping screws (B). Position magnetic bar on the bottom bracket (arrow) and align laterally. The bracket is always at the back. Tighten clamping screws (B). The screws (C and D) must not be fully tightened, the magnetic bar must be movable. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 23 3.0. Connecting to the tractor 3.1. General CAUTION! Switch off the engine before performing any work. The ignition key must be removed. Secure the tractor against rolling away. 3.2. Installation with three-point hitch Attach the lower connecting rod to the bolts (A) and secure it. Attach top connecting rod (C) to the three-point hitch with the pin (B) and lock it. Firmly tighten turnbuckles of the stabilizing chains. Adjust the top connecting rod (C) so the pin (D) is in the center of the brace. Slightly raise mounted equipment with the tractor rear hydraulic system. Pull out spring clip and remove pin (E). Push supports (F) up and insert screws in bottom holes. Lock pin (E) with spring clip. 24 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 3.0. Connecting to the tractor 3.3. Installation with drawbar Attach drawbar to tractor and lock. Connect hydraulic lines to tractor. Set hydraulic valve to open position. If the machine is fitted with the electric lifting device, the electrical plug must be connected to the socket on the tractor. If your tractor is not fitted with a socket, contact your dealer or have a socket installed by a specialist technician. If the lock on this connection fails have it checked by your dealer or a qualified technician and replace the lock. Use lock 16A . Press moving gear of attached equipment downwards with the hydraulics to raise the equipment. Pull out spring clip and remove pin (A). Push supports (B) up and insert screws in bottom holes. Lock pin (A) with spring clip. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 25 3.0. Connecting to the tractor 3.4. Drawbar support Machine support in top position, insert pin and lock. 3.5. Connecting the hydraulics The hydraulics are connected to the hydraulic connectors on the rear end of the tractor. For tractors that do not have this equipment, please contact your dealer. Avoid tight bends and chafing of the hydraulic lines. 26 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 3.0. Connecting to the tractor 3.6. Ballast When attaching rear-mounted equipment, always ensure there is sufficient front-axle load; the steering capability of the vehicle must be maintained. Always position weights in accordance with specifications at the securing points provided. When selecting the front weights, make sure that the approved axle loads and the approved total weight including mounted equipment are not exceeded. IMPORTANT: Observe the tractor specifications in the Operating Manual. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 27 4.0. Transport 4.1. General • The equipment version with drawbar is NOT approved for operation on public roads. • Both extension arms must be folded up and locked for transportation. 4.2. Transportation with three-point attachment Raise the attached equipment with the tractor rear hydraulics and lock to prevent accidental lowering. Be aware of the swivel range of the attached Terra Brush when driving on public roads. 4.3. Transportation with drawgear Lower the moving gear of the mounted equipment hydraulically or electrically to the stop and lock to prevent accidental lowering. 28 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 5.0. Disconnecting from the Tractor 5.1. General CAUTION! Switch off the engine before performing any work. The ignition key must be removed. Secure the tractor against rolling away. Always park on a paved and even surface when detaching the machine. 5.2. Removal with three-point hitch Lower Terra Brush to ground. Release top connecting rod and release at pin (A) of the three-point hitch. Release lower connecting rod turnbuckles and remove lower connecting rod from the locating pin (B) of the threepoint frame. Before parking the equipment. Pull out spring clip and remove pin (A). Lock supports (B) in the top holes. Lock pin (A) with spring clip. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 29 5.0. Disconnecting from the Tractor 5.3. Removal with trailer version Raise the moving gear of the mounted equipment hydraulically or electrically to the stop and lock to prevent accidental lowering. Lower the support on the drawbar and lock. Before parking the equipment. Pull out spring clip and remove pin (A). Lock supports (B) in the top holes. Lock pin (A) with spring clip. Disconnect hydraulic lines or electric plug. Disconnect tractor from drawbar. 30 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 6.0. Before Using 6.1. General CAUTION! Switch off the engine before performing any work. The ignition key must be removed. Secure the tractor against rolling away. The Terra Brush must be modified for very uneven grass areas (see Section 6.8.). 6.2. Presetting The basic setting of both equipment versions must be made on a firm and flat surface. Move machine to working position. Using the top connecting rod on the tractor or the drawbar, adjust the frame so the load on all strip brushes is equal. 6.3. Adjusting fine tine harrow For working with the fine tine harrow the pin (A) must be inserted into the slot (→) and the bottom hole (B) and locked. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 31 5.0. Before Using 6.4. Adjusting three-point version for very uneven ground The three-point hitch comes with a chain (A) and two chain links (B). If you wish to use the hitched machine on areas with very uneven ground, the brace (C) must be replaced with the chain. • Remove the complete brace (C). • Attach the chain (A) with link (B) to the strap of the three-point hitch and the matching strap on the base frame. • If the three-point frame is upright, the chain should sag slightly for better adaptation of the mounted equipment to the ground. NOTE: Check the length of the chain when the machine is in transport position. 32 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 7.0. Operation 7.1. General CAUTION During work operation, the user is responsible for the safety of third parties! Avoid driving in tight corners with the equipment version with drawgear. With the equipment version with three-point frame, the tractor must always be in the floating position during operation. The Terra Brush must be modified for very uneven grass areas (see Section 6.4.). The Terra must be operated on dry ground. If it is operated in wet conditions the brushes will become clogged and the work results will be unsatisfactory. 7.2. Driving properties ATTENTION The driving and operating characteristic of the tractor may be affected by installation of the TERRA BRUSH. • Always adapt your driving style to match the terrain and ground conditions. • Special care should be taken when working and turning on a slope. RISK OF TIPPING OVER! 7.3. Release locking element for extension arm Pull locking pin and engage at recess. Carefully lower extension arm. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 33 7.0. Operation 7.4. Deformed strip brushes The base frame has been designed so the three-point hitch or drawgear can be installed at the front or rear. If the bristles on the strip brushes are permanently bent, we recommend installation of the three-point hitch or drawgear on the other side. In the case of seriously bent bristles, replacement of the set is necessary. 7.5. Faults and remedies ATTENTION Switch off the engine before performing any work. The ignition key must be removed. Secure the tractor against rolling away. Description Moving gear cannot be raised or lowered 34 Cause Ball cock closed position Remedy Set ball cock to open position All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 8.0. Service 8.1. General CAUTION! All work for maintenance, repair and disassembly must be done by qualified technicians only. Switch off the engine before performing any work. The ignition key must be removed. Set the parking brake to secure the tractor against rolling away. The safety lock must be engaged in the model with side extension arms. 8.2. HYDRAULICS SYSTEM Suitable for hydraulic fluids that are mineral, glycol and synthetic oil based. Check hydraulic lines at regular intervals for damage and aging and replace if necessary. The manufacturer's specified replacement interval for hydraulic lines is 6 years. ATTENTION The hydraulic system is not approved for the use of organic oils ATTENTION Escaping fluid under pressure can penetrate the skin causing serious injury. For this reason, always depressurize the system before disconnecting lines.Before pressure builds up again in the system, ensure that there are no leaks in any of the line connections.Hydraulic oil escaping from a small opening is hardly visible. A piece of cardboard should therefore be used when looking for leaks. Protect hands and body from high pressure fluids. If a fluid penetrates the skin, it must be removed immediately by a doctor who is familiar with such injuries; otherwise serious infections could result. Doctors unfamiliar with this type of injury should check a reliable medical reference. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 35 8.0. Service 8.3. Lubrication • Switch off machine before all lubrication work. • Clean lubrication nipple before lubrication. • Lubricate frequently as required. (Until all lubrication points are sufficiently lubricated). • Clean up leaking grease. • Keep all exposed machine parts, threaded spindles and guides slightly lubricated. • Before starting the machine after a longer standstill, lubricate and maintain the entire machine. The lubricating points for the moving gear frame must be greased at the end of every week. 8.4. Wheels and tires Check the air pressure regularly: 1.4 bar (20 psi) CAUTION: If the tires burst and parts of the wheel rims fly off they may cause serious or fatal injury. Always make sure that tire pressure is correct and does not exceed the specified maximum pressure limit. Check wheels and tires daily for underpressure, cuts, warping or damaged rims. 36 Install tires only if you have the necessary experience and equipment. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 8.0. Service 8.5. Cleaning CAUTION: Clean with a hand brush or water only. Never with your bare hands. - RISK OF INJURY! Clean the machine daily after completion of work to ensure that the machine is in perfect working order the next time you use it. Only cleaned strip brushes ensure optimal functioning. Store the cleaned equipment only when it is dry. 8.6. Replacing strip brushes The strip brushes must always be replaced in sets. Release hexagon screws (A) Replace strip brush Screw on hexagon screws (A) manually. Straighten strip brushes. Tighten hexagon screws. NOTE: When mounting the strip brushes always start in the middle. Arrange the strip brushes so the bristles overlap (see arrow in Figure 508.52). In this way the strip brushes will not generate stripes. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 37 8.0. Service 8.7. Disassembly / Disposal ATTENTION ! Take care when you disassemble the equipment. Please refer to the Chapter "Safety measures" and local safety regulations. The following dangers exist: • residual pressure in lines and controlling elements, • heavy parts that could fall after release, • sharp edges • crushing if machine topples. Disassembly for disposal 1. Place machine on a firm surface. 2. Drain hydraulic oil. 3. Disassemble machine from the top downwards. NOTE Specifications and laws concerning the disposal of hazardous substances and pollutants must be observed in all cases. Familiarize yourself completely with the procedure for disposal. 38 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 8.0. Service 8.8. Unauthorized modification and spare part manufacturing • Conversion or modifications to the TERRA BRUSH are permissible only after consultation with the manufacturer ! • Original spare parts and accessories authorized by the manufacturer guarantee your safety. The use of other parts can change the properties of the TERRA BRUSH. In this case, the manufacturer is exonerated from liability in the event of damage. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 39 9.0. Equipment 9.1. Equipment supplied Basic unit Moving gear with drawbar or three point hitch Brush set with standard bristles or Brush set with hard bristles Hydraulic lifting device for moving gear or Optional equipment electric lifting device for moving gear Operating manual, transfer declaration with warranty card. 9.2. Optional equipment Extension arm set Brush set with standard bristles for extension arm Brush set with hard bristles for extension arm Jockey roller KIT (with 2 pieces) suitable for base frame and extension arm Electric lifting device for moving gear Hydraulic actuation of extension arm Fine tines Magnetic bar 40 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 9.0. Equipment 9.3. Approved machine combinations Grass areas Basic unit S S S S S S Trailed version W W W -- -- -- Three point hitch -- -- -- W W W Extension arm set -- O -- -- O -- Jockey roller KIT O O O O O O Fine tines -- -- O -- -- O Magnetic bar O O O O Synthetic turf Basic unit S S S S Trailed version W W -- -- Three point hitch -- -- W W Fine tines -- O -- O Extension arm set -- -- -- -- Jockey roller KIT O O O O Magnetic bar O O O O S = Standard W = Available O = Option All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 41 10.0. Specifications 10.1. Technical details Three-point version: 42 A Working width without extension arm 74 in. B Working width with extension arm 149 in. C Machine length without fine tine harrow 48 in. D Machine width without extension arm 77 in. E Machine width with extension arms folded up 93 in. F Machine width with lowered extension arms 149 in. G Machine height 30 in. H Machine height with extension arms folded up 49 in. J Height up to middle of lower connecting rod connection 14 in. K Height up to middle of top connecting rod connection 29 in. L Machine length with fine tine harrow 57 in. M Max. Machine length with magnetic bar 72 in. Min. hydraulic operating pressure 2031 psi Max. hydraulic operating pressure 2538 psi Min. lifting power of tractor 6527 lb. Total weight of basic unit without extension arm 278 lb. Total weight of basic unit with extension arm 489 lb. Dead weight of hydraulic operation of extension arm 66 lb. Dead weight of jockey roller KIT 13 lb. Dead weight of fine tine harrow 84 lb. Dead weight of magnetic bar 22 lb. Max. weight for lawns 675 lb. Max. weight for artificial turf 397 lb. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 10.0. Specifications 10.1. Technical details Three-point version: M D G K J A C E L H F C B 508.57 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 43 10.0. Specifications 10.2. Technical details Trailer version: without extension arm A Working width without extension arm 74 in. B C Machine length with moving gear and drawbar 100 in. D Machine length with fine tine harrow, moving gear and drawbar 111 in. E Machine width without extension arm F Machine length with magnetic bar 77 in. 115 in. G H Machine height with moving gear and drawbar 26 in. J Min. hydraulic operating pressure 2031 psi Max. hydraulic operating pressure 2538 psi Tires 44 16x6.50-8/4PR Tire pressure 20 psi Track width 57 in. Number of axles 2 pcs Number of wheels per axle 1 pcs Total weight of basic unit without extension arm 234 lb. Dead weight of hydraulic moving gear lifting device 176 lb. Dead weight of electric moving gear lifting device 176 lb. Dead weight of hydraulic operation of extension arm 66 lb. Dead weight of jockey roller KIT 13 lb. Dead weight of fine tine harrow 84 lb. Dead weight of magnetic bar 22 lb. Permissible drawbar load 220 lb. Max. weight for lawns 529 lb. Max. weight for artificial turf 529 lb. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 10.0. Specifications 10.2. Technical details Trailer version: without extension arm F E A D C 508.58 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 45 10.0. Specifications 10.3. Technical details Trailer version: with extension arm A B Working width with extension arm 149 in. Machine length with fine tine harrow, moving gear and drawbar 111 in. C D E F Machine width with extension arms folded up G Machine width with lowered extension arms 93 in. 149 in. H J Machine height with extension arms folded up Min. hydraulic operating pressure 2031 psi Max. hydraulic operating pressure 2538 psi Tires 46 52 in. 16x6.50-8/4PR Tire pressure 20 psi Track width 57 in. Number of axles 2 pcs Number of wheels per axle 1 pcs Total weight of basic unit with extension arm 445 lb. Dead weight of hydraulic moving gear lifting device 176 lb. Dead weight of electric moving gear lifting device 176 lb. Dead weight of hydraulic operation of extension arm 66 lb. Dead weight of jockey roller KIT 13 lb. Dead weight of fine tine harrow 84 lb. Permissible drawbar load 220 lb. Max. weight for lawns 785 lb. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 10.0. Specifications 10.3. Technical details Trailer version: with extension arm H B J F G C 508.53 All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 47 10.0. Specification 10.4. Metric bolt and cap screw torque values Property Class and Head Markings Property Class and Nut Markings class 4.8 class 8.8 or 9.8 class 10.9 class 12.9 Size Lubricated * Dry ** Lubricated * Dry ** Lubricated * Dry ** Lubricated * Dry ** N-m M6 4,8 M8 12 M10 23 lb-ft 3,5 8,5 17 N-m 6 15 29 lb-ft 4,5 11 21 N-m 9 22 43 lb-ft 6,5 16 32 N-m 11 28 55 lb-ft 8,5 20 40 N-m 13 32 63 lb-ft 9,5 24 47 N-m 17 40 80 lb-ft 12 30 60 N-m 15 37 75 lb-ft 11,5 28 55 N-m 19 47 95 lb-ft 14,5 35 70 M12 M14 M16 40 63 100 29 47 73 50 80 125 37 60 92 75 120 190 55 88 140 95 150 240 70 110 175 110 175 275 80 130 200 140 225 350 105 165 255 130 205 320 95 150 240 165 260 400 120 190 300 M18 M20 M22 135 190 260 100 140 190 175 240 330 125 180 250 260 375 510 195 275 375 330 475 650 250 350 475 375 530 725 275 400 540 475 675 925 350 500 675 440 625 850 325 460 625 560 410 800 580 1075 800 M24 330 M27 490 M30 675 250 360 490 425 625 850 310 450 625 650 475 950 700 1300 950 825 600 925 675 1150 850 1075 800 1350 1000 1200 875 1350 1000 1700 1250 1600 1150 2000 1500 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000 M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500 DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolt with identical property class Fasteners should be replaced with the same or higher property class. If higher property class ** “Lubricated“ means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. 48 fasteners used, these should only be tightened to the strength of the original. Make sure fastener threads are clean and that threads are properly engaged. This will prevent them from failing when tightening. Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value. ** “Dry“ means plain or zinc plated without any lubrication. All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 10.0. Specifications 10.5. Serial Number Record product identification No. (serial no.) in the space provided below. Always quote this number when ordering spare parts or making warranty claims. Product Identification Number:______________________ All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 49