Transcript
INSTALLATION INSTRUCTIONS
Accessory
Application
TRAILER HITCH
2010 ZDX
Publications No.
BII 42772
PARTS LIST
Issue Date
DEC 2009
Trailer Harness Kit P/N 08L91-SZN-200
Trailer Hitch Kit P/N 08L92-SZN-200
Trailer unit
Trailer hitch
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Unit bracket
Unit harness
Spacers
Hitch pin
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2
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Ballmount
Socket harness
Hitch pin clip
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Hex bolts, 10 x 40 mm
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6
6
6
EPT sealer
Spring washers
2
Flange bolts, 6 x 40 mm
Plain washers
Receiver cover
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
Screw grommet
BII 42772 (0912)
08L92-SZN-2000-91
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Self-tapping screw
Illustration of the Trailer Hitch on the Vehicle 2 FUSES (7.5A)
Wire ties
2
Fuses, 7.5A
SOCKET HARNESS
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6
UNIT HARNESS
Accessory User’s Information Manual
940609AE
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TRAILER HITCH
INSTALLATION
Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Socket
NOTE:
Scissors Diagonal cutters 10 mm Wrench Shop towel
• Before removing any parts from the vehicle, note their location and how they are installed so they can be reinstalled in the original positions. 1.
Make sure you have the anti-theft code for the audio unit and the navigation system (if equipped), then write down the radio station presets.
2.
Open the tailgate. Disconnect the negative cable from the battery.
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Isopropyl alcohol
• Do not damage the body paint finish.
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Plastic trim tool P/N SILTRIMTL10 Utility knife
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TOOLS AND SUPPLIES REQUIRED
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© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
Removing the Vehicle Parts 3.
5.
Pull up the weatherstrip as shown.
Remove the front cargo floorboard. 4 RETAINING TABS
REAR PANEL LINING
4 CLIPS
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FRONT
WEATHERSTRIP Pull up.
FRONT CARGO FLOORBOARD
941701AG
Remove the left and right rear tie-down hooks (open the lid and loosen one screw each). RIGHT REAR TIE-DOWN HOOK
6.
Open the rear cargo floorboard.
7.
Remove the rear panel lining (four retaining tabs and four clips).
8.
Close the rear cargo floorboard.
9.
Remove the right front tie-down hook (open the lid and loosen one screw).
FRONT
FRONT
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SCREW Loosen.
941304BG
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4.
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REAR CARGO FLOORBOARD
LID Open.
LEFT REAR TIE-DOWN HOOK
LID Open.
FRONT 941303AG
SCREW Loosen.
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
RIGHT FRONT TIE-DOWN HOOK
BII 42772 (0912)
941401AG
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10. Fold down the right rear seat back. NUT
VIEWED FROM TOP
13. Remove the right rear seat side cover (one bolt and one clip). REAR SEAT CUSHION FRAME
RIGHT REAR SEAT SIDE COVER
SEAT FLAP Open.
CLIP
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REAR SEAT CUSHION FRAME
BOLT
RIGHT REAR SEAT BACK
14. Remove the right rear side panel (lift the lever).
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962501BX
11. Open the seat flap and remove one nut.
12. Remove the rear seat cushion (two rear seat cushion frames and unplug the vehicle connectors).
CLIP HOLE
FRONT
RIGHT REAR SIDE PANEL
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2 REAR SEAT CUSHION FRAMES
941302BG
REAR SEAT CUSHION
LEVER Lift.
941402AG
VEHICLE CONNECTORS 962502BX
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BII 42772 (0912)
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
15. Remove the tool box.
5 CLIPS
FRONT CARGO FLOOR BOARD OPENING
WEATHERSTRIP Pull back. FRONT
971701BG
RIGHT REAR SIDE LINING
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16. Remove the seat flap (two clips, one screw, and two clips).
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TOOL BOX
FRONT
6 RETAINING TABS
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FRONT
17. Pull back the weatherstrip as shown.
2 CLIPS
941403AG
SEAT FLAP
SCREW
18. Remove the right rear side lining (six retaining tabs and five clips).
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19. Open the rear cargo floorboard. Release the cargo lining (three clips).
3 CLIPS
FRONT
2 CLIPS
FRONT CARGO FLOOR BOARD OPENING
971702BG
CARGO LINING 962503AX
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
BII 42772 (0912)
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Installing the Trailer Hitch
Routing the Socket Harness
20. Install the trailer hitch to the vehicle frame with two spacers, six spring washers, six plain washers, and six 10 x 40 mm hex bolts. Torque the hex bolts to 46 N·m (34 lbf·ft).
21. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach. VEHICLE PANEL
TAILGATE OPENING
FRONT EPT SEALER 2
6 PLAIN WASHERS
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VEHICLE PANEL
6 SPRING WASHERS 6 HEX BOLTS, TRAILER 10 x 40 mm HITCH Torque to 46 N·m (4.7 kgf·m, 34 lbf·ft) VIEWED FROM BOTTOM
EPT SEALER Cut in half.
EPT SEALER 950915AE
22. Cut one EPT sealer in half. Attach one cut piece of EPT sealer to the vehicle panel as shown.
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FRONT
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FRONT
23. Secure the trailer socket to the trailer hitch with two 6 x 40 mm flange bolts.
940102BE
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INSTALLATION HOLES
2 FLANGE BOLTS, 6 x 40 mm
FRONT
TRAILER HITCH
TRAILER SOCKET 940301AE
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© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
24. Remove the vehicle grommet from the vehicle panel. SOCKET HARNESS
27. Remove the vehicle ground bolt. Secure the vehicle ground terminal and socket harness ground terminal to the vehicle with the ground bolt. TAILGATE OPENING
FRONT SOCKET HARNESS SOCKET HARNESS GROUND TERMINAL
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VEHICLE PANEL
WIRE TIE SOCKET HARNESS
SOCKET HARNESS
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HOLES FRONT
TRAILER HITCH
VEHICLE GROUND TERMINAL
FRONT
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INSIDE
FRON
28. Route the socket harness, and secure it to the vehicle panel with the two clips.
REAR OUTSIDE
GROMMET
GROMMET
VEHICLE GROMMET
VEHICLE GROUND 940322BE BOLT
TAILGATE OPENING
940302CE
FRONT
25. Route the socket harness through the holes and secure the grommet on the socket harness to the vehicle panel as shown.
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26. Secure the socket harness to the trailer hitch with one wire tie.
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2 CLIPS
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
VEHICLE PANEL
BII 42772 (0912)
SOCKET HARNESS
SOCKET HARNESS 940323BE
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29. Continue routing the socket harness, and secure it to the vehicle panel with the two clips. TAILGATE OPENING
Routing the Unit Harness 32. Insert the unit bracket into the trailer unit.
VEHICLE PANEL
UNIT BRACKET
FRONT
TRAILER UNIT
SOCKET HARNESS
SOCKET HARNESS
940601CE
TAILGATE OPENING
940215AE
33. Insert one screw grommet into the vehicle panel as shown.
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30. Plug the socket harness 4-pin connector to the unit harness 4-pin connector.
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2 CLIPS
UNIT HARNESS
TAILGATE OPENING FRONT
FRONT
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SOCKET HARNESS
UNIT HARNESS 4-PIN CONNECTOR
VEHICLE PANEL CLIP
4-PIN CONNECTORS
SCREW GROMMET
VEHICLE PANEL
940214CE
940602CE
SOCKET HARNESS 4-PIN CONNECTOR
31. Secure the 4-pin connectors to the vehicle panel with the clip on the unit harness 4-pin connector.
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© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
34. Secure the trailer unit to the vehicle panel with one self-tapping screw. TAILGATE OPENING
36. Route the unit harness and secure it to the vehicle harness with four wire ties.
TRAILER UNIT
VEHICLE HARNESS
FRONT
FRONT UNIT HARNESS
VEHICLE SELF-TAPPING TRAILER PANEL SCREW UNIT
940216CE
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35. Route the unit harness, and plug the unit harness 12-pin connector into the trailer unit.
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4 WIRE TIES
UNIT HARNESS
FRONT
EPT SEALER Cut in step 22.
VEHICLE PANEL
EPT SEALER
940604BE
37. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach.
Pr
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38. Secure the unit harness to the vehicle panel with the remaining piece of EPT sealer cut in step 22.
UNIT HARNESS 12-PIN CONNECTOR
TRAILER UNIT
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
TAILGATE OPENING
940603CE
BII 42772 (0912)
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39. Remove the tape and dummy connector from the vehicle 8-pin connector.
Installing the Fuses 42. Open the hood. Remove the cover from the fuse box (four retaining tabs).
8-PIN CONNECTORS TAILGATE OPENING
UNIT HARNESS
WIRE TIE FRONT
COVER
4 RETAINING TABS
FRONT
VEHICLE 8-PIN CONNECTOR
DUMMY CONNECTOR Remove.
UNIT HARNESS 8-PIN CONNECTOR
FUSE BOX
940605BE
40. Plug the unit harness 8-pin connector to the vehicle 8-pin connector and secure the 8-pin connectors to the vehicle harness with one wire tie.
940606AE
43. Install 7.5A fuses into the #9 and #11 slots in the fuse box.
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TAPE Remove.
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VEHICLE 8-PIN CONNECTOR
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41. If another accessory harness is already plugged into the vehicle 8-pin connector, unplug the other accessory harness 8-pin connector and plug it into the unit harness 8-pin connector. Plug the unit harness 8-pin connector into the vehicle 8-pin connector.
FUSE BOX
2 FUSES, 7.5A
VIEWED FROM FRONT
#11 SLOT
#9 SLOT
FRONT
8-PIN CONNECTOR
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8-PIN CONNECTOR
VEHICLE 8-PIN CONNECTOR
UNIT HARNESS
FUSE BOX
940607AE
OTHER ACCESSORY HARNESS 8-PIN CONNECTOR 941603BE
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BII 42772 (0912)
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
Installing the Ballmount 44. Slide the ballmount into the trailer hitch and secure it with one hitch pin and one hitch pin clip.
HITCH PIN
HITCH PIN CLIP
BALLMOUNT
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BALLMOUNT HITCH PIN
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TRAILER HITCH
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FRONT
940103CE
45. Check that all wire harnesses are routed properly and all connectors are plugged in. 46. Reinstall all removed parts.
47. Reconnect the negative cable to the battery.
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48. Enter the anti-theft code for the audio and navigation system (if equipped), and reset the radio station presets.
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49. Reset the clock.
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
BII 42772 (0912)
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Please Put a Copy of this Page in the Glove Box for Your Customer
Installing the receiver cover
FRONT
RECEIVER COVER
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TRAILER HITCH
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Whenever you remove the hitch pin clip, hitch pin and ballmount, securely store them in the cargo area. Then install the receiver cover into the opening at the end of the trailer hitch. When you reinstall the ballmount, store the receiver cover in the cargo area.
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940608BE
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BII 42772 (0912)
© 2009 American Honda Motor Co., Inc. – All Rights Reserved.
