Transcript
INSTALLATION INSTRUCTIONS PARTS LIST
Accessory
Application
REAR UNDER SPOILER (WITH TEMPLATE)
2011 TL
Publications No.
BII 45138 Issue Date
OCT 2010
4 Self-tapping screws
Right rear under spoiler
10 Seals Left rear under spoiler Template
2 Brackets
TOOLS AND SUPPLIES REQUIRED 4 Fender bolts
Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Socket Pushpin
6 Washer nuts
Drill 3 mm, 10 mm, and 12 mm Drill bits File Air saw: Snap-on AT192A
2 Bumper bolts
Masking tape Diagonal cutters Eye protection (face shield, safety goggles, etc.) Isopropyl alcohol Shop towel
8 Clip holders
Blanket Rubber roller (T/N EQSE54D) Scissors Tape measure
2 Spring nuts
© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
Felt-tip pen
BII 45138 (1010)
08F03-TK4-2010-91
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INSTALLATION
2.
Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Remove the rear bumper: •
Open the trunk lid, and remove the eight selftapping screws and two clips from the rear bumper.
NOTE: If equipped, remove the rear splash guards.
REAR BUMPER
NOTE: • Be careful not to damage the rear bumper and body paint finish. • The rear under spoiler should be installed only when the ambient air temperature is 15°C (60°F) or above. • To allow the adhesive to cure, do not wash the vehicle for 24 hours. Please advise your client. 1.
Mark both sides of the rear bumper the length of the reflector using the measurement shown. Attach a strip of masking tape along the three marks on each side. REAR BUMPER CLIP
•
9 HOOKS
REAR BUMPER REFLECTOR
8.5 mm (0.3 in.)
8.5 mm (0.3 in.)
APPLY MASKING TAPE HERE
Pull.
MARK FELT-TIP PEN
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950702AH
On each side, release the 12 hooks, and gently pull the rear bumper out from the body. 3 HOOKS
REAR BUMPER REFLECTOR
8 SELF-TAPPING SCREWS
REAR BUMPER 950701AH
BII 45138 (1010)
950703AH
© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
•
With the help from an assistant, remove the rear bumper (four hooks, and unplug the two vehicle connectors). Place the rear bumper on the blanket to prevent damage.
4.
On the inside of the bumper, place each template around the left bumper reflector, and tape the templates to the bumper using masking tape.
4 HOOKS
REAR BUMPER (Inside) MASKING TAPE Align here.
REAR BUMPER
2 VEHICLE CONNECTORS
Align here.
950704AH
Installing the Rear Under Spoiler 3.
Using scissors, cut out the template.
TEMPLATE
920601AH
5. TEMPLATE
SCISSORS
Using a pushpin, pierce the mark on each template. Remove the templates.
TEMPLATE
REAR BUMPER (Inside)
Cut out. MARK 920604AH
MARK PUSHPIN 920401AR
© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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6.
Using a pushpin, pierce the center of the eight scribe marks on the rear bumper.
9.
REAR BUMPER (Inside)
While wearing eye protection, drill the two pierced marks using a 3 mm drill bit, then finish with a 12 mm hole saw. REAR BUMPER (Inside)
PIERCED MARK
PUSHPIN
8 SCRIBE MARKS
DRILL (3 mm 6 mm 12 mm DRILL BIT)
920402AR
7.
While wearing eye protection, drill the eight pierced marks using a 3 mm drill bit, then finish with a 10 mm bit. REAR BUMPER (Inside)
10. Using a file, remove any burrs from the holes. 11. Using an air saw, cut the rear bumper along the scribe line.
DRILL (3 mm 10 mm DRILL BIT)
REAR BUMPER (Inside) SCRIBE LINE
Cut out. 8 PIERCED MARKS AIR SAW
DRILL (3 mm
8.
920405AR
920403AR
10 mm DRILL BIT)
12. Using a file, remove any burrs from the edge.
Using a file, remove any burrs from the holes.
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© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
13. Remove and discard the original spring nut from the bumper, and install one spring nut (supplied) onto the rear bumper. SPRING NUT
16. Using isopropyl alcohol on a shop towel, clean the surface where the left rear under spoiler will attach. Allow the surface to dry before going to the next step.
REAR BUMPER
REAR BUMPER
BRACKET
INSTALLATION POSITION (Clean with isopropyl alcohol.) REAR BUMPER
HOLE (Do not use.)
SELF-TAPPING SCREW 832505BH
910706CH
14. Attach the bracket to the rear bumper using one selftapping screw.
17. Install two seals over the two clips shown, and install one seal over the other clip shown.
15. Peel back approximately 1½ inches of adhesive backing from each adhesive tape, and tape the ends to the front surface of the left rear under spoiler.
LEFT REAR UNDER SPOILER CLIP
MASKING TAPE
3 ADHESIVE BACKINGS (Peel back 1½ inches and tape it to the front surface of the left rear under spoiler.)
CLIP
SEAL
SEAL SEAL
LEFT REAR UNDER SPOILER
920606BH
920605AH
© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
BII 45138 (1010)
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18. Loosely install the left rear under spoiler on the rear bumper using two fender bolts, one bumper bolt, and the three washer nuts. REAR BUMPER
20. Install the four clip holders onto the four clips, but don’t tighten them yet. While holding the left rear under spoiler up to the masking tape, tighten the four clip holders in the order shown.
3 WASHER NUTS (Loosely install.) LEFT REAR UNDER SPOILER
MASKING TAPE
Align here. REAR BUMPER (Inside) 4 CLIPS
BUMPER BOLT
FENDER BOLT
LEFT REAR UNDER SPOILER 910707CH
2 3
19. Loosely install one self-tapping screw into the left rear under spoiler.
1
4
4 CLIP HOLDERS
LEFT REAR UNDER SPOILER
920607BH
21. Using diagonal cutters, cut the excess off of each clip.
SELF-TAPPING SCREW (Loosely install.)
REAR BUMPER (Inside)
LEFT REAR UNDER SPOILER 832510AH
4 CLIPS Cut off.
910708BH
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© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
22. While pressing in on the bumper, slowly and carefully remove the two adhesive backings in the order shown.
ADHESIVE BACKING
27. With the help of an assistant, reinstall the rear bumper.
REAR BUMPER Press in on the rear bumper in the direction shown.
1 2
ADHESIVE BACKING
LEFT REAR UNDER SPOILER
REAR BUMPER 8D1903AH 8D1901CH
23. Using the rubber roller, roll over the rear under spoiler while applying firm pressure to set the adhesive. DOUBLE-FACED TAPE
28. Remove the two adhesive backings. Using the palm of your hand, press the rear under spoilers firmly against the rear bumper to ensure adhesion.
REAR BUMPER ADHESIVE BACKING (Remove.)
REAR BUMPER
LEFT REAR UNDER SPOILER
DOUBLEFACED TAPE LEFT REAR UNDER SPOILER
RUBBER ROLLER
RIGHT REAR UNDER SPOILER 8D2201AJ
8D1902BH
24. Tighten the three washer nuts installed in step 18 and the self-tapping screw installed in step 19. 25. Turn the template over and repeat steps 4 thru 24 to install the right rear under spoiler. 26. Remove the masking tape attached in step 1.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved.
BII 45138 (1010)
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