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2013-v Parts M Anual - Doall Sawing Products

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November 2018
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Parts Manual 2013-V Serial No: 571-04101 to Band Sawing Machine MACHINE SPECIFICATIONS SERIAL NO. MODEL VOLTAGE CYCLE PHASE For your information and future reference, insert pertinent data concerning your machine in the spaces provided above. This information is printed on a label or stamped on a plate attached to the machine frame. Always specify model and serial numbers on all parts orders and correspondence concerning your machine. This will help avoid unnecessary delays and inconvenience during processing. The specifications contained herein were in effect at the time this manual was approved for printing. The DoALL Company, whose policy is one of continuous product improvement, reserves the right to change specifications or design at any time without notice and without incurring obligations. How to read your serial number: For Sales, Parts and Service, call 1-888-362-5572. DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS 60007 U.S.A. YOUR SERVICE REPRESENTATIVE: Page 1 PARTS MANUAL INDEX Fiche No. C-17 PAGE NO. C-1-71 C-9-32 C-2-118 C-7-23 C-8-30 C-2-117 C-9-33 C-9-34 C-10-2 C-1-71 C-5-128 C-6-32 C-6-33 C-2-119 C-3-46 C-10-49 C-2-114 C-1-71 C-10-65 C-6-32 C-8-17 C-8-16 C-10-28 C-5-127 C-5-135 C-2-115 C-2-116 C-10-42 C-10-6 C-7-20 C-7-18 C-7-19 C-3-91 C-3-92 C-5-128 C-3-93 C-3-91 C-4-47 C-10-43 C-5-36 C-4-48 C-2-117 C-10-16 C-8-17 Model 2013-V 1/12 Serial No. 571-04101 to DESCRIPTION Final Assembly *Air Feed Assembly *Auxiliary Post Support Assembly (Extra Work Height) *Band Filing and Polishing Assemblies *Band Lubricator Assembly (Accu-Lube/Unist) Bandwheel Assemblies *Carrier and Cable Assembly (Air Feed) *Chip Blower Assembly (And Related Items) *Disc Cutter Assembly Door Latches Drive Assembly Electrical Assembly Electrical Control Box Assembly *Extra Work Height Assembly *Glide Table Assembly *Guard Assembly (Point of Operation) Head Assembly Job Selector *Laser Line Generator Assembly Limit Switches (Interlocks) *Magnifier *Mist Coolant Assembly (And Related Items) *Mitre Assembly (#2 Cut-Off) Motor Base Assembly Motor Base Assembly Post Assembly *Post Elevating Handwheel Assembly *Protractor Work Stop & Alignment Gage Assembly *Rip Fence Assembly Saw Guide Assemblies (Insert/Special Application) Saw Guide Assemblies (Insert Types) Saw Guide Assemblies (Roller Types) *Sliding Air Table Assembly *Sliding Air Table Assembly (Shop Air Connection) Speed Indicator Table and Trunnion Assembly *Table Cylinder (Air Table) Transmission Assembly *Universally Calibrated Work Fixture Assembly Variable Assembly (6P-A Speedmaster) Variable Linkage Assembly Wheel Hinge Assembly *Work Holding Jaw Assembly *Worklamp Assembly FIRST SERIAL All All All All All All All All All All All All All All All All All All All All All All All 571-04101 571-12842 All All All All All All All All All All All All All All All All All All All *Denotes Attachment or Optional Equipment. 1 LAST SERIAL to to 571-12841 PAGES 2-3 4-5 6-7 8-9 10 - 11 12 - 13 14 - 15 16 - 17 18 - 19 2-3 20 - 21 22 - 23 24 - 25 26 - 27 28 - 29 30 - 31 32 - 33 2-3 34 - 35 24 - 25 74 - 75 36 - 37 38 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51 52 - 53 54 - 55 56 - 57 58 - 59 60 - 61 20 - 21 62 - 63 58 - 59 64 - 65 66 - 67 68 - 69 70 - 71 12 - 13 72 - 73 74 - 75 NEW DRG. S.C.L. 4-8-04 REVISIONS S.C.L. 8-16-06 S.C.L. 2-8-08 S.C.L. 8-3-09 9 8 10 11 12 13 14 15 41 40 39 38 37 16 17 18 19 7 6 5 4 3 2 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 FINAL ASSEMBLY C - 1 - 71 2 PRINTED IN U.S.A. CODE NO. C-1-71 ___________ ___________ FINAL ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 1 290166 404522 414621 513012 220211 009400 Final Assembly . Chip Box Weldment (Standard) .......................................................................................... . Chip Box Assembly (Dust Spout Option) ........................................................................... . Drive Assembly (See Detail) .............................................................................................. . Frame Weldment ................................................................................................................ . Knob Assembly .................................................................................................................. . DBW-15 Buttwelder Assembly (Optional) (See Welder Manual) ....................................... . Escutcheon (Diameters/X-Section Areas) .......................................................................... . Escutcheon (Caution) (English) .......................................................................................... . Escutcheon (Caution) (International) .................................................................................. . Electrical Assembly (See Detail) ........................................................................................ . Escutcheon (Warning) ........................................................................................................ . Decal (American Flag) ........................................................................................................ . Head Assembly (See Detail) .............................................................................................. . Job Selector ....................................................................................................................... . Decal (DoALL) .................................................................................................................... . Latch ................................................................................................................................... . Screw, Rd. Hd. Mach. #8-32NC x 3/8 ................................................................................ . Plastic Cover ...................................................................................................................... . Escutcheon (Warning) (English) ......................................................................................... . Escutcheon (Warning) (International) ................................................................................. . Upper Saw Guide Assembly (See Detail) .......................................................................... . Upper Saw Guide Holding Screw ....................................................................................... . Saw Band (Imperial Bi-Metal Super Silencer) .................................................................... . Saw Band Tag .................................................................................................................... . Tag (Installation Instructions) ............................................................................................. . Table and Trunnion Assembly (See Detail) ........................................................................ . Lower Saw Guide Assembly (See Detail) ........................................................................... . Screw, Soc. Hd. Cap 1/4-20NC x 1-3/4 ............................................................................. . Guard Weldment (Standard) .............................................................................................. . Guard Weldment (Air Table and/or Rip Fence Options) .................................................... . Guard Assembly (Point of Operation) (Optional) (See Detail) ............................................ . Screw, Rd. Hd. Mach. #10-24NC x 3/8 .............................................................................. . Nut, Hex. #10-24NC ........................................................................................................... . Washer, Lock #10 Std. ....................................................................................................... . Escutcheon (Caution) (English) .......................................................................................... . Escutcheon (Caution) (International) .................................................................................. . Latch ................................................................................................................................... . Screw, Rd. Hd. Mach. #8-32NC x 3/8 ................................................................................ . Escutcheon (International Only) ......................................................................................... . Screw, Rd. Hd. Drive #2 x 1/4 ............................................................................................ . Rear Drive Cover ................................................................................................................ . Screw, Hex. Hd. Self-Drill M4.8 x 13 .................................................................................. . Top Drive Cover ................................................................................................................. . Screw, Hex. Hd. Self-Drill M4.8 x 13 .................................................................................. . Label (1-888-DoALL) .......................................................................................................... . Label (Machine Specifications) .......................................................................................... . CE Label (Europa Only) ..................................................................................................... 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20* 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 209652 145882 149667 404476 201469 520279 515907 416163 172762 198853 216862 131033 131408 028081 018500 171508 304525 222563 028082 198246 413965 414435 417086 198867 199111 199320 172654 172655 172762 198853 101158 199397 420945 199299 420725 199299 222562 1012541 206698 UNITS PER ASS'Y. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 2 1 3 1 7 1 6 1 1 1 *NOTE: See Extra Work Height Assembly If Applicable. Following Not Shown: 128854 . Escutcheon (Government Specifications) ........................................................................... 199397 . Screw, Rd. Hd. Mach. #2 x 1/4 ........................................................................................... 406871 . Instruction Tag .................................................................................................................... 222564 . Box of Extra Parts .............................................................................................................. 222559 . . Saw Guide Insert Pack (See Detail) ................................................................................ 010853 . . Wrench (Table Tilt) ........................................................................................................... 199568 . . Hex. Key 3/16" .................................................................................................................. 202789 . Documentation CD ............................................................................................................. 1013223 . Pallet ................................................................................................................................ 318454 . Lubrication Chart (Optional) ............................................................................................... 123001 . Shipping Bracket and Hardware (Export Only) ................................................................. 417228 . Shipping Container (Government) .................................................................................... 3 1 4 1 1 1 1 1 1 1 1 1 1 NEW DRG. S.C.L. 2-25-04 2 REVISIONS S.C.L. 2-11-08 S.C.L. 8-3-09 S.C.L. 8-25-11 S.C.L. 7-8-13 1 3 6 4 5 7 8 36 38 37 39 GLIDE TABLE OPTION 9 10 2 7 6 5 4 12 11 13 14 16 15 17 3 1 18 19 20 21 8 9 22 23 10 24 AIR FEED SUB-ASSEMBLY 25 26 27 28 35 33 34 32 31 30 29 MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 2613-V3 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 589-09101 AIR FEED ASSEMBLY C - 9 - 32 4 PRINTED IN U.S.A. CODE NO. C-9-32 ___________ ___________ AIR FEED ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35 513087 517986 221718 416813 198008 199321 203604 198044 199325 34-005414 420866 115652 199484 008254 002004 35-006888 203221 008254 002004 35-006888 198896 199374 199260 199115 145883 138445 197094 172794 169631 198006 198045 199321 199325 199147 325663 326102 115652 199484 172793 172792 128179 Air Feed Assembly Air Feed Assembly (With Glide Table Option) (20" Machines) Air Feed Assembly (With Glide Table Option) (36" Machines) . Air Feed Sub-Assembly (See Detail) ......................................................................... . Screw, Hex. Hd. Cap 1/4-20NC x 3/4 ........................................................................ . Washer, Lock 1/4 Std. ................................................................................................ . Pipe Plug (Brass) (If Supplied) ................................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 3/4 ........................................................................ . Washer, Lock 3/8 Std. ................................................................................................ . Spacer Washer ........................................................................................................... . Carrier and Cable Assembly (Air Feed) (See Detail) ................................................. . Tubing Clamp ............................................................................................................. . Screw, Pan Hd. Self-Tap 1/4-20NC x 1/2 ................................................................. . 90° Street Elbow (Brass) ............................................................................................ . Barbed Insert .............................................................................................................. . Hose Clamp ................................................................................................................ . Reducer Bushing (Brass) ........................................................................................... . 90° Street Elbow (Brass) ............................................................................................ . Barbed Insert .............................................................................................................. . Hose Clamp ................................................................................................................ . Screw, Rd. Hd. Mach. 1/4-20NC x 5/8 ...................................................................... . Washer, Lock 1/4 Shakeproof Ext. ............................................................................ . Washer, Flat 1/4 S.A.E. Std. ...................................................................................... . Nut, Hex. 1/4-20NC .................................................................................................... . Oil-Fog Lubricator (Includes Bracket) ........................................................................ . Oil (ASTM 315) .......................................................................................................... . Neoprene Hose 11/16 O.D. (Black) ........................................................................... . Air Cylinder ................................................................................................................. . Air Filter ...................................................................................................................... . Screw, Hex. Hd. Cap 1/4-20NC x 1/2 (20" Machines) ............................................... . Screw, Hex. Hd. Cap 3/8-16NC x 7/8 (36" Machines) ............................................... . Washer, Lock 1/4 Std. (20" Machines) ....................................................................... . Washer, Lock 3/8 Std. (36" Machines) ....................................................................... . Nut, Hex. Jam 1-14NF ............................................................................................... . Cylinder Mounting Bracket (20" Machines) ................................................................ . Cylinder Mounting Bracket (36" Machines) ................................................................ . Tubing Clamp ............................................................................................................. . Screw, Pan Hd. Self-Tap 1/4-20NC x 1/2 .................................................................. . Foot Valve .................................................................................................................. . Guard ......................................................................................................................... . Barbed Insert .............................................................................................................. 36 37 38 39 For Machines with Glide Table Option: 209139 . Chain Support (13”) .................................................................................................... 209140 . Chain Support (2”) ...................................................................................................... 199649 . Screw, Button Hd. Soc. #10-24NC x 1/4 .................................................................... 199320 . Washer, Lock #10 Std. ............................................................................................... 3 1 8 8 Following Not Shown: 5-013007 . Work Holding Jaw Assembly (See Detail) ................................................................. 1 416813 203219 5-027506 128179 315365 125674 35-009530 203219 204233 203482 008254 1 1 1 1 1 1 1 1 1 2 28 29 30 Ref. 1 2 3 4 5 6 7 8 9 10 UNITS PER ASS'Y. . Air Feed Sub-Assembly . . Reducer Bushing (Brass) ......................................................................................... . . 90° Street Elbow (Brass) .......................................................................................... . . Barbed Insert ............................................................................................................ . . Bracket ..................................................................................................................... . . Regulating Valve ...................................................................................................... . . Gauge ....................................................................................................................... . . Reducer Bushing (Brass) ......................................................................................... . . Pipe Coupling (Brass) .............................................................................................. . . Pipe Nipple (4") (Brass) ........................................................................................... . . 90° Street Elbow (Brass) .......................................................................................... 5 1 2 2 1 3 3 3 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 A.R. A.R. 1 1 4 4 4 4 1 1 1 2 1 1 1 2 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 4-4-07 S.C.L. 2-11-08 S.C.L. 9-9-09 19 1 18 2 3 17 4 16 5 6 15 7 8 14 9 10 11 12 MODEL 2012-VH 3613-V3 3613-V5 3612-VH 2013-V 2013-V3 2013-V5 3613-1 2012-D12 2613-V3 13 FIRST MACH. LAST MACH. 561-03101 568-04101 569-04101 570-04101 571-04101 572-04101 573-04101 577-04101 584-08101 589-09101 AUXILIARY POST SUPPORT ASSEMBLY (EXTRA WORK HEIGHT) C - 2 - 118 CM - 2 - 132 6 PRINTED IN U.S.A. CODE NO. C-2-118 ___CM-2-132 ___________ AUXILIARY POST SUPPORT ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 506149 13-001423 198048 199325 032463 198048 199325 198439 13-001309 13-001419 199132 35-009616 203551 024337 198067 007629 6-001103 004261 13-001422 032462 305659 305660 198439 198450 Auxiliary Post Support Assembly . Post Collar ........................................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/2 .............................................. . Washer, Lock 3/8 Std. ......................................................................... . Upper Post Guide ............................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/2 .............................................. . Washer, Lock 3/8 Std. ......................................................................... . Screw, Soc. Set 5/16-18NC x 3/4 ....................................................... . Back-Up Pad ....................................................................................... . Back-Up Pad Screw 1/2-13NC x 4-1/8 ............................................... . Nut, Hex. Jam 1/2-13NC ..................................................................... . Retaining Ring .................................................................................... . Escutcheon (Remove Bracket) ........................................................... . Support Arm ........................................................................................ . Screw, Hex. Hd. Cap 1/2-13NC x 1-1/2 .............................................. . Starwheel Assembly ........................................................................... . . Starwheel .......................................................................................... . . Spring Pin .......................................................................................... . . Post Clamp Screw ............................................................................ . Lower Post Guide ............................................................................... . Auxiliary Post (24" Work Height) ......................................................... . Auxiliary Post (30" Work Height) ......................................................... . Screw, Soc. Set 5/16-18NC x 3/4 ....................................................... . Screw, Soc. Set 3/8-16NC x 5/8 ......................................................... 16 17 18 19 UNITS PER ASS'Y. 7 1 2 2 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 NEW DRG. S.C.L. 9-25-97 REVISIONS S.C.L. 6-28-01 S.C.L. 2-20-04 S.C.L. 2-11-08 7 6 5 4 8 10 9 11 3 12 2 1 BAND FILING ASSEMBLY 7 8 9 6 5 4 3 2 1 BAND POLISHING ASSEMBLY BAND FILING ASSEMBLY BAND POLISHING ASSEMBLY C - 7 - 23 CM - 7 - 33 8 PRINTED IN U.S.A. CODE NO. C-7-23 ____CM-7-33 ___________ BAND FILING ASSEMBLY BAND POLISHING ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. 1 2 3 4 044780 111948 404994 132773 001371 34-009312 34-009001 317592 010627 120128 027487 027490 027488 027491 027489 027492 027417 027418 027420 027421 027419 027422 6-009307 6-009303 6-009301 6-009305 6-009309 6-009311 198922 198699 199315 199319 6-009314 6-009313 6-009308 6-009304 6-009302 6-009306 6-009310 6-009312 34-009313 34-009402 Band Filing Assembly (Short Guides, 26" Table) Band Filing Assembly (Long Guides, 26" Table) Band Filing Assembly (Short Guides, 30" Table) Band Filing Assembly (Long Guides, 30" Table) . Adaptor ............................................................................................................... . File Guide Back-Up ............................................................................................ . File Guide Back-Up Screw ................................................................................. . Center Plate (Oval) (26" Table) .......................................................................... . Center Plate (Round) (26" Table) ....................................................................... . Center Plate (Round) (30" Table) ....................................................................... . 1/4" File Guide Assembly (Short Guides) ........................................................... . 1/4" File Guide Assembly (Long Guides) ............................................................ . 3/8" File Guide Assembly (Short Guides) ........................................................... . 3/8" File Guide Assembly (Long Guides) ............................................................ . 1/2" File Guide Assembly (Short Guides) ........................................................... . 1/2" File Guide Assembly (Long Guides) ............................................................ . . Bracket (1/4", Short Guides) ............................................................................. . . Bracket (1/4", Long Guides) ............................................................................. . . Bracket (3/8", Short Guides) ............................................................................. . . Bracket (3/8", Long Guides) ............................................................................. . . Bracket (1/2", Short Guides) ............................................................................. . . Bracket (1/2", Long Guides) ............................................................................. . . Insert (1/4", Short Guides) ................................................................................ . . Insert (1/4", Long Guides) ................................................................................ . . Insert (3/8", Short Guides) ................................................................................ . . Insert (3/8", Long Guides) ................................................................................ . . Insert (1/2", Short Guides) ................................................................................ . . Insert (1/2", Long Guides) ................................................................................ . . Screw, Rd. Hd. Mach. #4-40NC x 5/8 (1/4" File Guides) .................................. . . Screw, Fill. Hd. Mach. #10-24NC x 5/8 (3/8" & 1/2" File Guides) ..................... . . Washer, Lock #4 Std. (1/4" File Guides) .......................................................... . . Washer, Lock #10 Std. (3/8" & 1/2" File Guides) .............................................. . . Washer (1/4" File Guides) (Between File Guide & Insert) ................................ . . Washer (3/8" & 1/2" File Guides) (Between File Guide & Insert) ...................... . . File Guide (1/4", Short Guides) ........................................................................ . . File Guide (1/4", Long Guides) ......................................................................... . . File Guide (3/8", Short Guides) ........................................................................ . . File Guide (3/8", Long Guides) ......................................................................... . . File Guide (1/2", Short Guides) ........................................................................ . . File Guide (1/2", Long Guides) ......................................................................... . . Guide Plate (1/4", Long Guides Only) .............................................................. . . Pin (1/4", Long Guides Only) ............................................................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 2 2 201220 106957 001371 34-009001 34-010402 318034 010570 016686 027412 198696 34-010504 136889 6-010301 Band Polishing Assembly (26" Table) Band Polishing Assembly (30" Table) . Adaptor ............................................................................................................... . Back-Up Screw ................................................................................................... . Guide Back-Up ................................................................................................... . Center Plate (Oval) (26" Table) (Not Shown) ..................................................... . Center Plate (Round) (30" Table) (Not Shown) .................................................. . Band Polishing Sub-Assembly ........................................................................... . . Bracket ............................................................................................................. . . Screw, Fill. Hd. Mach. #10-24NC x 3/8 ............................................................. . . Back-Up Cloth .................................................................................................. . . Adhesive .......................................................................................................... . . Back-Up Plate .................................................................................................. 1 1 1 1 1 1 1 3 1 A.R. 1 5 6 7 8 9 10 11 12 13 Ref. Ref. 1 2 3 4* 5 6 7 8 9 UNITS PER ASS'Y. *NOTE: Some 26" Tables will have the Round Center Plate Used on 30" Tables. 9 NEW DRG. S.C.L. 5-1-00 REVISIONS S.C.L. 2-25-04 S.C.L. 8-16-06 S.C.L. 2-8-08 TYPICAL MOUNTING 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ACCU-LUBE SYSTEM 1 3 2 4 TYPICAL MOUNTING 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 21 22 23 24 UNIST SYSTEM BAND LUBRICATOR ASSEMBLY C - 8 - 30 CM - 8 - 52 10 Z - 8 - 26 PRINTED IN U.S.A. CODE NO. C-8-30 ___CM-8-52 _____Z-8-26 BAND LUBRICATOR ASSEMBLY INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 520296 320570 133195 009955 199484 197332 204206 015139 313336 198276 216855 309004 324404 198353 016001 198207 199256 Band Lubricator Assembly (Accu-Lube System) . 90° Cord Grip Connector (.125-.375) .................................................... . Grommet ................................................................................................ . Tubing Clamp ......................................................................................... . Screw, Rd. Hd. Self-Tap 1/4-20NC x 1/2 ............................................... . Electrical Cord (#18-2 Conductor) ......................................................... . Applicator Unit (Includes Hoses, Nozzles, etc.) ..................................... . Cord Grip Connector (.250-.375) ........................................................... . Double Support ...................................................................................... . Screw, Soc. Hd. Cap 3/8-16NC x 1/2 .................................................... . Block ...................................................................................................... . Male Connector ...................................................................................... . Mounting Bracket ................................................................................... . Screw, Flat Hd. Soc. #6-32NC x 3/8 ...................................................... . Barbed Insert ......................................................................................... . Screw, Soc. Hd. Cap #6-32NC x 3/8 ..................................................... . Washer, Flat #6 S.A.E. Std. ................................................................... Following Not Shown and Mounted on or Near the Control Box: 211111 . Selector Switch (2 Position) ................................................................... 217373 . Escutcheon (Mist Lube) ......................................................................... Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1002498 217359 198015 199115 199321 209458 198321 215821 198360 199114 199321 215917 198366 214906 198366 5-027506 203144 176829 177054 176811 009955 198366 197344 133195 201688 Band Lubricator Assembly (Unist System) . Applicator Unit (Includes Hose) ............................................................. . Screw, Hex. Hd. Cap 1/4-20NC x 2-1/4 ................................................. . Nut, Hex. 1/4-20NC ................................................................................ . Washer, Lock 1/4 Std. ............................................................................ . Hose Clamp (Half) ................................................................................. . Screw, Button Hd. Soc. #10-24NC x 3/8 ............................................... . Nozzle Splitter ........................................................................................ . Screw, Button Hd. Soc. 1/4-20NC x 7/8 ................................................ . Nut, Hex. Jam 1/4-20NC ........................................................................ . Washer, Lock 1/4 Std. ............................................................................ . Mounting Bracket ................................................................................... . Screw, Button Hd. Soc. 1/4-20NC x 3/8 ................................................ . Mounting Bracket ................................................................................... . Screw, Button Hd. Soc. 1/4-20NC x 3/8 ................................................ . 90° Street Elbow .................................................................................... . Pipe Nipple (Brass) ................................................................................ . Solenoid Valve (3-Way) ......................................................................... . Solenoid Plug Connector Kit .................................................................. . Vent Filter Breather ................................................................................ . Tubing Clamp ......................................................................................... . Screw, Button Hd. Soc. 1/4-20NC x 3/8 ................................................ . Electrical Cord (#18-3 Conductor) ......................................................... . Grommet (If Supplied) ............................................................................ . Cord Grip Connector (.200-.394) ........................................................... Following Not Shown and Mounted on or Near the Control Box on Selected Models: 211111 . Selector Switch (2 Position) (Includes Contact Blocks) ......................... 217373 . Escutcheon (Mist Lube) ......................................................................... 11 1 1 4 4 A.R. 1 1 1 1 2 2 1 2 2 4 4 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 5 5 A.R. 1 1 1 1 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 4-4-07 S.C.L. 2-11-08 1 2 3 CROWNED BANDWHEELS 1 2 3 4 5 6 7 FLANGED BANDWHEELS 1 2 3 MODEL 2012-VH 3613-V3 3613-V5 3612-VH 2013-V 2013-V3 2013-V5 3613-1 2012-D12 WHEEL HINGE ASSEMBLY FIRST MACH. LAST MACH. 561-03101 568-04101 569-04101 570-04101 571-04101 572-04101 573-04101 577-04101 584-08101 BANDWHEEL ASSEMBLIES C - 2 - 117 CM - 2 - 131 12 PRINTED IN U.S.A. CODE NO. C-2-117 ____CM-2-131 ____________ BANDWHEEL ASSEMBLIES INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. CROWNED BANDWHEELS 402598 Bandwheel Assembly (Upper and Idler) 039712 Bandwheel Assembly (Lower) 125357 . Tire ......................................................................................................... 402597 . Bandwheel (Upper and Idler) ................................................................. 402599 . Bandwheel (Lower) ................................................................................ 5-001508 . Ball Bearing (Upper and Idler Bandwheels Only) .................................. 1 1 1 2 5 6 7 FLANGED BANDWHEELS 406558 Bandwheel Assembly (Upper and Idler) 408945 Bandwheel Assembly (Lower) 305030 . Tire And Rim Assembly ......................................................................... 004675 . Retainer .................................................................................................. 198000 . Screw, Hex. Hd. Cap #10-24NC x 3/8 ................................................... 406458 . Bandwheel (Upper and Idler) ................................................................. 408875 . Bandwheel (Lower) ................................................................................ 304732 . Flange Segment ..................................................................................... 198000 . Screw, Hex. Hd. Cap #10-24NC x 3/8 ................................................... 5-001508 . Ball Bearing (Upper and Idler Bandwheels Only) .................................. 1 4 8 1 1 6 18 2 Ref. 1 2 3 302346 5-001424 198423 120624 1 1 1 Ref. Ref. 1 2 3 Ref. Ref. 1 2 3 4 Wheel Hinge Assembly . Axis Stud ................................................................................................ . Screw, Soc. Set 1/4-20NC x 5/16 .......................................................... . Block ...................................................................................................... 13 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-11-08 1 2 13 12 3 11 1 2 10 9 3 4 8 7 6 5 4 1 5 2 3 4 5 6 6 7 8 1 VERTICAL PULLEY ASSEMBLY 2 HORIZONTAL PULLEY ASSEMBLY 3 4 5 EQUALIZER PULLEY ASSEMBLY MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 CARRIER AND CABLE ASSEMBLY (AIR FEED) C - 9 - 33 14 PRINTED IN U.S.A. CODE NO. C-9-33 ___________ ___________ CARRIER and CABLE ASSEMBLY (Air Feed) INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 420866 5-013417 35-005011 6-013501 5-013419 199546 5-013418 5-013417 35-006395 521571 199127 199325 315362 35-006396 35-005288 34-013106 199266 Carrier and Cable Assembly . Cable Clamp Housing ............................................................................ . Power Feed Chain Assembly ................................................................ . . Power Feed Chain ............................................................................... . . Cable Clamp Eye ................................................................................. . . RIvet (3/16 x 7/16) ............................................................................... . Cable Clamp Hook ................................................................................. . Cable Clamp Housing ............................................................................ . Horizontal Pulley Assembly (See Detail) ............................................... . Cable Carrier .......................................................................................... . Nut, Hex. Jam 3/8-16NC ........................................................................ . Washer, Lock 3/8 Std. ............................................................................ . Equalizer Pulley Assembly (See Detail) ................................................ . Vertical Pulley Assembly (See Detail) ................................................... . Power Feed Cord ................................................................................... . Handwheel ............................................................................................. . Washer, Flat 1/2 S.A.E. Std. .................................................................. 1 1 1 1 1 1 1 2 1 2 2 1 2 1 2 2 Ref. 1 2 3 4 5 6 7 8 35-006395 34-013301 204986 198005 199376 5-013309 199302 34-013418 35-006398 . Horizontal Pulley Assembly . . Cap ....................................................................................................... . . Pulley ................................................................................................... . . Screw, Hex. Hd. Cap 1/4-20NC x 3/8 .................................................. . . Washer, Lock 1/4 Shakeproof ............................................................. . . Pulley Spacer ....................................................................................... . . Washer, Flat 3/8 Wrought .................................................................... . . Thumb Nut ........................................................................................... . . Pulley Screw ........................................................................................ 1 1 1 1 2 1 1 1 Ref. 1 2 3 4 5 315362 34-013311 204986 003275 003276 172795 . Equalizer Pulley Assembly . . Cap ....................................................................................................... . . Pulley ................................................................................................... . . Pulley Axis ............................................................................................ . . Retaining Ring ..................................................................................... . . Clevis ................................................................................................... 1 1 1 2 1 Ref. 1 2 3 4 5 6 35-006396 34-013301 204986 199374 204985 198005 5-013309 . Vertical Pulley Assembly . . Cap ....................................................................................................... . . Pulley ................................................................................................... . . Washer, Lock 1/4 Shakeproof. ............................................................ . . Pulley Stud ........................................................................................... . . Screw, Hex. Hd. Cap 1/4-20NC x 3/8 .................................................. . . Pulley Spacer ....................................................................................... 1 1 1 1 1 2 15 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 9-11-07 S.C.L. 2-11-08 S.C.L. 8-3-09 9 10 11 8 12 7 13 6 5 SEE AIR TABLE ASSEMBLY (SHOP AIR CONNECTION) FOR MORE PARTS 4 14 1 2 3 WHEN AIR TABLE IS ALSO SUPPLIED MODEL 2013-V 2013-V3 2013-V5 2613-V3 FIRST MACH. LAST MACH. 571-04101 572-04101 573-04101 589-09101 CHIP BLOWER ASSEMBLY (AND RELATED ITEMS) C - 9 - 34 16 PRINTED IN U.S.A. CODE NO. C-9-34 __________ __________ CHIP BLOWER ASSEMBLY INDEX PART DESCRIPTION NO. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 NO. 417302 208125 319526 201746 008254 203818 002004 35-006888 197094 115652 198366 123041 128179 120241 172530 172529 197322 172528 Chip Blower Assembly Chip Blower Assemby (w/Sliding Air Table Option) . Orifice (.038) (Brass) ............................................................................. . Close Nipple (Brass) ............................................................................. . 90° Street Elbow ................................................................................... . Anchor Connector ................................................................................. . Barbed Insert ........................................................................................ . Hose Clamp .......................................................................................... . Neoprene Hose 11/16 O.D. .................................................................. . Tubing Clamp ........................................................................................ . Screw, Button Hd. Soc. 1/4-20NC x 3/8 ............................................... . 90° Street Elbow ................................................................................... . Barbed Insert ........................................................................................ . Valve ..................................................................................................... . Coolant And Air Hose ........................................................................... . . Connector ............................................................................................ . . Segmented Hose (Specify Length) ..................................................... . . Nozzle ................................................................................................. 14 UNITS PER ASS'Y. 1 1 1 1 1 1 A.R. 3 3 1 1 1 1 1 A.R. 1 When Air Table is Also Supplied: 120857 . Service Tee (Brass) .............................................................................. 1 Following Not Shown and Used When Air Compressor Option is Supplied: 168156 . Air Compressor (1/8 H.P.) ..................................................................... 168614 . Air Compressor (1/4 H.P.) ..................................................................... 198026 . Screw, Hex. Hd. Cap 5/16-18NC x 5/8 ................................................. 199323 . Washer, Lock 5/16 Std. ......................................................................... 016160 . 90° Cord Grip Connector (.500-.625) ................................................... 197218 . Electrical Cord (#14-4 Conductor) ........................................................ 1 1 4 4 1 A.R. 17 NEW DRG. S.C.L. 9-24-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-11-08 1 2 3 4 5 6 7 9 8 10 11 #020045 - BRACKET FOR SIDE MOUNTING 12 14 17 16 13 15 DISC CUTTER ASSEMBLY C - 10 - 2 CM - 9 - 1 18 Z-9-4 PRINTED IN U.S.A. CODE NO. C-10-2 _____CM-9-1 _______Z-9-4 DISC CUTTER ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. 1 402080 040044 039019 020045 004276 004275 35-003400 198046 199325 219409 35-003399 5-015109 004261 198046 199325 35-003402 5-015412 35-003401 5-015415 198029 199323 Disc Cutter Assembly (Rear Mounted) Disc Cutter Assembly (Side Mounted) . Bracket (Rear Mounted) ......................................................................... . Bracket (Side Mounted) ......................................................................... . Spring Pin (Rear Mounted) .................................................................... . Spring Pin (Side Mounted) ..................................................................... . Radius Arm Clamp ................................................................................. . Screw, Hex. Hd. Cap 3/8-16NC x 1 ....................................................... . Washer, Lock 3/8 Std. ............................................................................ . Adjustment Rod (w/ #202383 Adhesive) ............................................... . Radius Arm ............................................................................................ . Adjustment Housing ............................................................................... . Spring Pin ............................................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1 ....................................................... . Washer, Lock 3/8 Std. ............................................................................ . Center Pin Clamp ................................................................................... . Adjustment Wheel .................................................................................. . Center Adjusting Tube ........................................................................... . Center Pin .............................................................................................. . Screw, Hex. Hd. Cap 5/16-18NC x 1 ..................................................... . Washer, Lock 5/16 Std. .......................................................................... 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Following Not Shown and Used For Mounting to the Post: 198029 . Screw, Hex. Hd. Cap 5/16-18NC x 1 (Rear Mounted) ........................... 198031 . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/2 (Side Mounted) ..................... 199262 . Washer, Flat 5/16 S.A.E. Std. ................................................................ 199323 . Washer, Lock 5/16 Std. .......................................................................... 131797 . Cloth Bag ............................................................................................... 34-020308 . Wrench (If Suppled) ............................................................................... 2 2 2 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 UNITS PER ASS'Y. 19 NEW DRG. S.C.L. 2-25-04 2 REVISIONS S.C.L. 8-16-06 S.C.L. 2-7-08 S.C.L. 8-3-09 1 3 4 6 9 5 7 8 10 11 24 23 21 22 20 12 19 18 17 16 15 13 14 25 66 27 29 31 33 26 65 28 64 67 69 71 66 70 63 30 62 61 32 60 34 59 35 58 36 57 56 55 37 38 39 40 41 43 45 42 44 46 47 48 50 49 51 52 53 54 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 3613-1 577-04101 DRIVE ASSEMBLY C - 5 - 128 20 PRINTED IN U.S.A. CODE NO. C-5-128 __________ __________ DRIVE ASSEMBLY INDEX PART NO. NO. DESCRIPTION UNITS PER ASS'Y. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 513012 222150 016664 016684 198349 260380 133316 133317 133318 199140 199378 199268 039712 5-004604 198031 199323 198236 199321 172399 174055 315179 120796 199321 199176 314674 315549 316159 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 315548 173260 198001 173259 118698 118704 198347 199319 199111 004259 197317 165718 118698 198347 315817 198349 Drive Assembly (2013-V) Drive Assembly (3613-1) . Brush Holder Weldment ....................... 1 . Wheel Brush ........................................ 1 . Screw, Button Hd. Soc. 1/4-20NC x 1/2 2 . Dowel Pin ............................................. 2 . Spacer (.014/.016) ............................... A.R. . Spacer (.028/.032) ............................... A.R. . Spacer (.127/.143) ............................... A.R. . Nut, Hex. Jam 3/4-10NC ...................... 1 . Washer, Lock 3/4 Shakeproof Ext. ...... 1 . Washer, Flat 3/4 S.A.E. Std. ................ 1 . Bandwheel Assembly (See Detail) ...... 1 . Woodruff Key ....................................... 1 . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/2 4 . Washer, Lock 5/16 Std. ....................... 4 . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 .. 2 . Washer, Lock 1/4 Std. ......................... 2 . Adaptor ................................................ 1 . Screw, Soc. Hd. Shoulder 1/4-20NC x 3/8 1 . Shift Arm Mounting Bracket ................. 1 . Screw, Soc. Hd. Shoulder 1/4-20NC x 3/8 1 . Washer, Lock 1/4 Std. ......................... 1 . Nut, Hex. 1/4-20NC ............................. 1 . Shift Lever ............................................ 1 . Escutcheon (Band Speed) (Feet/English) 1 . Escutcheon (Band Speed) (Metric/ International) ........................................ 1 . Lockout Plate Weldment ...................... 1 . Pointer Plate ........................................ 1 . Screw, Hex. Hd. Cap #10-24NC x 1/2 . 2 . Spacer ................................................. 2 . Strap .................................................... 1 . Spacer ................................................. 1 . Screw, Button Hd. Soc. #10-24NC x 1/2 2 . Washer, Lock #10 Std. ........................ 2 . Nut, Hex. #10-24NC ............................ 2 . Spring Pin ........................................... 1 . Nylon Tubing 3/16 O.D. ....................... A.R. . Wire ..................................................... 1 . Strap .................................................... 1 . Screw, Button Hd. Soc. #10-24NC x 1/2 2 . Bracket ................................................. 1 . Screw, Button Hd. Soc. 1/4-20NC x 1/2 2 INDEX PART NO. NO. DESCRIPTION 41 414268 42 43 44 45 46 47 48 49 50 51* 52 53 54 55 56 57 58 59 60 61 133310 133311 133312 133313 198054 199325 314965 198044 199325 222149 199513 62 63 64 65 66 67 68 69 70 71 198440 100641 508583 198552 7-001345 506827 133570 133571 133572 133573 . Variable Linkage Sub-Assembly (See Detail) ................................................... . Shim (.035) .......................................... . Shim (.0149) ........................................ . Shim (.005) .......................................... . Shim (.003) .......................................... . Screw, Hex. Hd. Cap 3/8-16NC x 3 ..... . Washer, Lock 3/8 Std. .......................... . Angle Bracket ....................................... . Screw, Hex. Hd. Cap 3/8-16NC x 3/4 .. . Washer, Lock 3/8 Std. .......................... . Pivot Rod ............................................. . Cotter Pin ............................................. . Motor Base Assembly (See Detail) ...... . Nut, Hex. Jam 3/8-16NC ...................... . Plastic Tubing 1/2 O.D. ........................ . Fabreeka Washer ................................ . Spring ................................................... . Washer, Flat 3/8 S.A.E. Std. ................ . Screw, Hex. Hd. Cap 3/8-16NC x 7-3/8 . V-Belt (3 Phase Motors) ....................... . Variable Assembly (6P-A Speedmaster) (See Detail) .......................................... . Screw, Soc. Set 5/16-18NC x 1 ........... . V-Belt ................................................... . Pulley ................................................... . Screw, Soc. Set 5/16-18NC x 1/2 ........ . Key ....................................................... . Transmission Assembly (See Detail) ... . Shim (.005) .......................................... . Shim (.008) .......................................... . Shim (.010) .......................................... . Shim (.020) .......................................... 199127 197149 202180 001875 199264 202645 016218 045423 UNITS PER ASS'Y. 1 A.R. A.R. A.R. A.R. 3 3 2 2 2 1 2 1 1 A.R. 2 1 1 1 1 1 1 1 1 2 1 1 A.R. A.R. A.R. A.R. Not Shown and Located on Drive Cover Weldment and Used on Model 2013-V With 220V/50 Hz, Single Phase Motors Only: 420528 . Cover ................................................... 1 199649 . Screw, Button Hd. Soc. #10-24NC x 1/4 1 *NOTE: Item #51 was 171104 Before Serial #571-06380 on 2013-V and #577-06142 on 3613-1. 21 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 2-7-08 S.C.L. 8-3-09 24 23 22 21 20 19 18 17 16 15 14 13 12 25 OPTIONAL 26 11 27 33 32 30 31 29 10 28 9 7 5 3 1 8 6 4 2 34 35 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 ELECTRICAL ASSEMBLY C - 6 - 32 22 PRINTED IN U.S.A. CODE NO. C-6-32 ____________ ____________ ELECTRICAL ASSEMBLY INDEX NO. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 215624 199683 215619 221855 221854 198201 199255 199315 199106 133195 197332 220670 220671 221855 221854 198201 199255 199315 199106 215624 199683 215619 197332 009955 198210 201688 201687 197367 197225 197218 198008 199321 199260 201688 135106 007506 133195 DESCRIPTION UNITS PER ASS'Y. Electrical Assembly . Limit Switch (Door Interlock) ...................................................................... . Screw, Soc. Hd. Cap #6-32NC x 1-1/4 ....................................................... . Cord Grip Connector (.236-.472) ................................................................ . Mounting Bracket (Limit Switch Key) .......................................................... . Shim (.032) ................................................................................................. . Screw, Soc. Hd. Cap #4-40NC x 3/8 .......................................................... . Washer, Flat #4 S.A.E. Std. ....................................................................... . Washer, Lock #4 Std. ................................................................................. . Nut, Hex. #4-40NC ..................................................................................... . Grommet .................................................................................................... . Electrical Cord (#18-2 Conductor) .............................................................. . Worklamp Assembly (Standard Option) (See Detail) ................................. . Worklamp Assembly (Extra Work Height Option) (See Detail) .................. . Mounting Bracket (Limit Switch Key) .......................................................... . Shim (.032) ................................................................................................. . Screw, Soc. Hd. Cap #4-40NC x 3/8 .......................................................... . Washer, Flat #4 S.A.E. Std. ....................................................................... . Washer, Lock #4 Std. ................................................................................. . Nut, Hex. #4-40NC ..................................................................................... . Limit Switch (Door Interlock) ...................................................................... . Screw, Soc. Hd. Cap #6-32NC x 1-1/4 ....................................................... . Cord Grip Connector (.236-.472) ................................................................ . Electrical Cord (#18-2 Conductor) .............................................................. . Hose Clip .................................................................................................... . Screw, Soc. Hd. Cap #8-32NC x 3/8 .......................................................... . Electrical Control Box Assembly (See Detail) ............................................ . Cord Grip Connector (.200-.394) ................................................................ . Cord Grip Connector (.545-.709) ................................................................ . Electrical Cord (#10-3 Conductor) (115V, 1 Phase) ................................... . Electrical Cord (#12-3 Conductor) (220V, 1 Phase) ................................... . Electrical Cord (#14-4 Conductor) (3 Phase Motors) ................................. . Screw, Hex. Hd. Cap 1/4-20NC x 3/4 ......................................................... . Washer, Lock 1/4 Std. ................................................................................ . Washer, Flat 1/4 S.A.E. Std. ...................................................................... . Cord Grip Connector (.200-.394) ................................................................ . Hole Seal (When Worklight Not Supplied) ................................................. . Grommet .................................................................................................... . Grommet .................................................................................................... Following Not Shown: 009135 . Escutcheon (Limit Switch No.) ................................................................... 199397 . Screw, Rd. Hd. Drive #2 x 1/4 .................................................................... 23 1 2 1 1 A.R. 2 2 2 2 1 A.R. 1 1 1 A.R. 4 4 4 4 1 2 1 A.R. 3 3 1 1 1 A.R. A.R. A.R. 2 2 2 1 1 1 1 2 4 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 2-7-08 S.C.L. 8-3-09 13 14 1F-3F 4F 15 16 17 12 11 10 9 8 18 7 20 19 6 5 4 3 2 1 21 22 23 45 44 42 43 41 27 25 28 26 40 39 38 24 ON SOME MACHINES 37 29 36 35 30 31 32 34 33 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 ELECTRICAL CONTROL BOX ASSEMBLY C - 6 - 33 24 PRINTED IN U.S.A. CODE NO. C-6-33 __________ __________ ELECTRICAL CONTROL BOX ASSEMBLY INDEX PART NO. NO. DESCRIPTION Ref. 1 2 3 4 5 6 7 Electrical Control Box Assembly . Grounding Bus ..................................... 1 . Screw, Pan Hd. Slotted M6-1.0 x 16 .... 2 . Screw, Pan Hd. Slotted M6-1.0 x 8 ...... 1 . Screw, Pan Hd. Slotted M5-0.8 x 6 ...... 5 . Washer, Flat M5 ................................... 5 . Terminal Lug ........................................ 1 . Soft Start Option (200-230V) ............... 1 . Soft Start Option (380-480V) ............... 1 . Soft Start Option (500-600V) ............... 1 . Soft Start Option (200-240V) (Single Phase) ................................................. 1 . Transformer (208V) ............................. 1 . Transformer (220V, 230V, 460V, 575V) 1 . Transformer (400V) ............................. 1 . Nut, Hex. 1/4-20NC ............................. 4 . Washer, Flat 1/4 S.A.E. Std. ................ 4 . Wire Terminal (#10) ............................. 3 . Wire Terminal (#8 Stud, Locking) ........ 2 . Fuse Block (208V, 230V, 460V, 575V) 1 . Circuit Breaker (220V) ......................... 1 . Circuit Breaker (400V) ......................... 1 . Fuse Block (115 Single Phase) ........... 1 . Fuse Block (220 Single Phase) ........... 2 . Fuse (15 Amp) (208V) ......................... 3 . Fuse (10 Amp) (230V) ......................... 3 . Fuse (5 Amp) (460V, 575V) ................. 3 . Fuse (25 Amp) (115V Single Phase) .... 1 . Fuse (20 Amp) (220V Single Phase) ... 2 . End Stop .............................................. 3 . Fuse Block ........................................... 1 . Circuit Breaker (220V, 400V) ............... 1 . Fuse (1.6 Amp) (115V, 208V, 230V, 460V, 575V) .................................................... 1 . Contactor ............................................. 1 . Contactor (Single Phase Motors) ......... 1 . Enclosure Weldment ............................ 1 . End Stop .............................................. 4 . Circuit Breaker (Buttwelder Option) ..... 1 . Fuse Block (575V Only) (Buttwelder Option) ................................................. 2 . Fuse (8 Amp) (575V Only) (Buttwelder Option) ................................................. 2 . Nut Rivet M5-0.8 .................................. 2 . Overload Relay (208V, 220V) .............. 1 . Overload Relay (230V) ........................ 1 . Overload Relay (400V, (460V, 575V) .. 1 . Overload Relay (115V Single Phase) ... 1 . Overload Relay (220V Single Phase) .. 1 . Terminal Block ..................................... A.R. . End Section ......................................... 1 . End Stop .............................................. 2 . Terminal Block Marker Set .................. 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 320740 198962 215203 215202 199244 141639 203783* 211480* 209066* 211862* 319088 319087 217752 199115 199261 103847 207111 215213 1007425 1007421 215212 215212 205036 203162 203161 205335 206176 200618 215212 420355 204954 207206 207210 521588 200618 1007405 215212 22 203614 23 24 207171 207293 207292 207291 207298 207295 200615 200617 200618 204271 25 26 27 28 UNITS PER ASS'Y. INDEX PART NO. NO. DESCRIPTION 29 30 203456 207191 31 32 33 34 35 207186 200093 207190 207185 207185 207181 207185 203925 1007434 1007440 1007437 204150 207170 204152 176528 202711 . Escutcheon ......................................... 1 . Pushbutton Operator (Red Mushroom, Twist to Reset) ..................................... 1 . Contact Block (1-NC) ........................... 1 . E-Stop Marker (Yellow) ........................ 1 . Pushbutton Operator (Green) .............. 1 . Contact Block (1-NO) ........................... 1 . Hole Seal (No Worklight Option) .......... 1 . Selector Switch (2 Position) ................. 1 . Contact Block (1-NO) ........................... 1 . Gasket Strip ......................................... A.R. . Disconnect Switch ................................ 1 . Disconnect Switch Shaft ...................... 1 . Disconnect Switch Handle ................... 1 . Push Nut Retainer ................................ 2 . Screw, Hex. Hd. Captive M5-0.8 x 12 . 2 . Washer, Nylon #10 ............................... 2 . Label (Electrical Hazard) ...................... 1 . Fuse/Overload Schedule ..................... 1 * 36* 37 38** 39** 40** 41 42 43 44 45 UNITS PER ASS'Y. Following Not Shown: 1003427 . U.L. Label ............................................. 197339 . Wire, #14 Black (19 Strand) ................. 197195 . Wire, #14 Green/Yellow (19 Strand) ..... 197197 . Wire, #16 Red (19 Strand) ................... 197325 . Wire, #16 White (19 Strand) ................ 197343 . Wire, #16 Green/Yellow (19 Strand) ..... 203722 . Ground ID Shrink Tube (50 Hz Only) ... 007635 . Wire Terminal (#10 Stud) (50 Hz) ........ 161543 . Hour Meter (Optional) .......................... 199106 . Nut, Hex. #4-40NC ............................... 199382 . Washer, Lock #5 Shakeproof Ext. ....... 208798 . Fan (Air Compressor Option) ............... 208799 . Fan Cover (Air Compressor Option) .... 208800 . Fan Lead Wire (Air Compressor Option) 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1 4 4 1 2 1 *If Supplied. **NOTE: Before Serial # 571-09706 (Excluding 703 & 705): Order Disconnect Switch Service Kit - #1007668. Otherwise, Use Part Numbers Listed. 25 NEW DRG. S.C.L. 7-31-03 REVISIONS S.C.L. 2-25-04 S.C.L. 8-16-06 S.C.L. 9-11-07 S.C.L. 2-8-08 S.C.L. 8-3-09 11 13 10 12 1 2 3 4 5 6 7 8 9 MODEL 2012-VH 2013-V 2013-V3 2013-V5 FIRST MACH. LAST MACH. 561-03101 571-04101 572-04101 573-04101 EXTRA WORK HEIGHT ASSEMBLY C - 2 - 119 CM - 2 - 129 26 PRINTED IN U.S.A. CODE NO. __ ___C-2-119 ____CM-2-129 ___ _ _____ EXTRA WORK HEIGHT ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. 1 2 3 216820 220734 216822 220735 216823 220736 506149 220671 407860 19" Work Height Assembly (2019-V, 2019-V3, 2019-V5) 18" Work Height Assembly (2018-VH, 2018-D12) 25" Work Height Assembly (2025-V, 2025-V3, 2025-V5) 24" Work Height Assembly (2024-VH, 2024-D12) 31" Work Height Assembly (2031-V, 2031-V3, 2031-V5) 30" Work Height Assembly (2030-VH, 2030-D12) . Auxiliary Post Support Assembly (Work Heights Over 19") (See Detail) . Worklamp Assembly (Optional) ............................................................. . Post Elevating Handwheel Assembly (18” and 19" Work Heights) (See Detail) ........................................................................................... . Post Elevating Handwheel Assembly (24” and 25" Work Heights) (See Detail) ........................................................................................... . Post Elevating Handwheel Assembly (30” and 31" Work Heights) (See Detail) ........................................................................................... . Saw Band Guard Assembly (18” and 19" Work Heights) ..................... . Saw Band Guard Assembly (24” and 25" Work Heights) ..................... . Saw Band Guard Assembly (30” and 31" Work Heights) ..................... . . Guard Weldment (18” and 19" Work Heights) .................................... . . Guard Weldment (24” and 25" Work Heights) .................................... . . Guard Weldment (30” and 31" Work Heights) .................................... . . Guard Slide Cover .............................................................................. . . Thumb Screw ...................................................................................... . Spring Pin (Work Heights Over 19" Only) ............................................. . Guard Slide (Post) (8-5/8") (V, V3, V5 Only) ........................................ . Guard Slide (Post) (14-5/8") (V, V3, V5 Only) ...................................... . Guard Slide (Post) (20-5/8") (V, V3, V5 Only) ...................................... . Guard Slide (Post) (6-5/8") (VH, D12 Only) .......................................... . Guard Slide (Post) (12-5/8") (VH, D12 Only) ........................................ . Guard Slide (Post) (18-5/8") (VH, D12 Only) ........................................ . Thumb Screw ........................................................................................ . Saw Band (Super Silencer) (18" and 19" Work Heights) ...................... . Saw Band (Super Silencer) (24" and 25" Work Heights) (V, V3, V5 Only) . Saw Band (Super Silencer) (24" and 25" Work Heights) (VH, D12 Only) . Saw Band (Super Silencer) (30" and 31" Work Heights) ...................... . Frame Weldment (18” and 19" Work Heights) ...................................... . Frame Weldment (24” and 25" Work Heights) ...................................... . Frame Weldment (30” and 31" Work Heights) ...................................... . Post Screw Cover Weldment (24”, 25”, 30”, 31” Post Elevating Handwheel Options) ................................................................................................. . Screw, Hex. Hd. Cap 1/4-20NC x 5/8 ................................................... . Washer, Lock 1/4 Std. ........................................................................... . Nut, Hex. 1/4-20NC ............................................................................... 407729 407618 4 10 306436 306312 305508 316926 316927 316923 316934 133372 105304 326503 326504 326505 325695 325696 325697 133372 171509 216825 171510 171511 220681 220682 220683 326507 11 12 13 198007 199321 199115 5 6* * * * * * 7 8 9 UNITS PER ASS'Y. *NOTE: Use These Interchangeable Guard Slides When Applicable. Be Sure To Use The Guard Slide That Will Cover Exposed Saw Band Completely. 27 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 4 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 9-9-07 S.C.L. 2-11-08 4 5 7 3 9 2 10 11 12 1 13 14 15 6 8 29 30 31 32 28 27 26 25 24 23 22 21 20 18 19 17 16 33 34 35 36 37 38 39 GLIDE TABLE ASSEMBLY C - 3 - 46 28 PRINTED IN U.S.A. CODE NO. C-3-46 ____________ ____________ GLIDE TABLE ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. 1 208104 220893 208103 220880 198346 316903 514113 521541 208038 208036 198031 199323 35-000516 321271 198046 199325 208041 208102 198238 320999 325833 208038 208035 198031 199323 198295 199327 198441 198238 208037 220874 418051 325872 209106 220889 199811 004599 418419 198044 199264 198046 199264 14-00473 198293 517672 521540 198046 199325 Glide Table Assembly (12" Stroke) Glide Table Assembly (18" Stroke) . Stop Plate (12" Stroke) .......................................................................... . Stop Plate (18" Stroke) ......................................................................... . Screw, Button Hd. Soc. #8-32NC x 3/8 ................................................ . Center Plate (Oval) ............................................................................... . Table (12" Stroke) ................................................................................. . Table Weldment (18" Stroke) ................................................................ . Guide Wheel ......................................................................................... . Bushing Adaptor (L.H. Side) ................................................................. . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/2 .............................................. . Washer, Lock 5/16 Std. ......................................................................... . Dowel Pin .............................................................................................. . Lower Post Block .................................................................................. . Screw, Hex. Hd. Cap 3/8-16NC x 1 ...................................................... . Washer, Lock 3/8 Std. ........................................................................... . Thumbscrew Weldment ........................................................................ . Lanyard ................................................................................................. . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 ................................................... . End Bar (12" Stroke) ............................................................................. . End Bar Weldment (18" Stroke) ............................................................ . Guide Wheel ......................................................................................... . Adjustable Bushing Adaptor (R.H. Side) ............................................... . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/2 .............................................. . Washer, Lock 5/16 Std. ......................................................................... . Screw, Soc. Hd. Cap 1/2-13NC x 1-1/2 ................................................ . Washer, Lock 1/2 Std. ........................................................................... . Screw, Soc. Set 5/16-18NC x 1-1/4 ...................................................... . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 ................................................... . Track (12" Stroke) ................................................................................. . Track (18" Stroke) ................................................................................. . Roller Support Weldment (12" Stroke) ................................................. . Glide Table Plate (18” Stroke) .............................................................. . Stop Block (12" Stroke) ......................................................................... . Stop Block (18" Stroke) ......................................................................... . Screw, Button Hd. Soc. 1/4-20NC x 1-1/2 ............................................ . Front Table Clamp ................................................................................ . Glide Table Handle ............................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 3/4 ................................................... . Washer, Flat 3/8 S.A.E. Std. ................................................................. . Screw, Hex. Hd. Cap 3/8-16NC x 1 ...................................................... . Washer, Flat 3/8 S.A.E. Std. ................................................................. . Dowel Pin .............................................................................................. . Screw, Soc. Hd. Cap 1/2-13NC x 1 ...................................................... . Table Support Weldment (12" Stroke) .................................................. . Table Support Weldment (18" Stroke) .................................................. . Screw, Hex. Hd. Cap 3/8-16NC x 1 ...................................................... . Washer, Lock 3/8 Std. ........................................................................... 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 UNITS PER ASS'Y. 29 1 1 1 1 1 1 3 3 3 3 2 1 2 2 1 1 2 1 1 3 3 3 3 4 4 4 18 2 2 1 1 1 1 2 1 1 2 2 2 2 2 3 1 1 2 2 NEW DRG. S.C.L. 10-29-97 REVISIONS S.C.L. 6-29-01 S.C.L. 2-25-04 S.C.L. 2-11-08 S.C.L. 8-3-09 1 2 3 4 5 6 7 8 9 MODEL 2013-V 2013-V3 2013-V5 2013-V 2013-V3 2013-V5 2613-V3 FIRST MACH. 500-92101 526-95101 551-01101 571-04101 572-04101 573-04101 589-09101 LAST MACH. 500-042942 526-03579 551-04106 GUARD ASSEMBLY (POINT OF OPERATION) C - 10 - 49 30 PRINTED IN U.S.A. CODE NO. C-10-49 ____________ ____________ GUARD ASSEMBLY (Point of Operation) INDEX NO. PART NO. DESCRIPTION Ref. 1 2 417086 213713 146046 131086 198219 203546 319337 417085 417084 203145 133372 203098 Guard Assembly (Point of Operation) . Guard Mounting Plate ........................................................................... . Thumb Screw Assembly ........................................................................ . . Knob..................................................................................................... . . Screw, Soc. Hd. Cap #10-24NC x 3/8 ................................................. . Spacer.................................................................................................... . Upper Guard (Plexiglas) ........................................................................ . Telescoping Guard................................................................................. . Lower Guard .......................................................................................... . Escutcheon (Guard Position)................................................................. . Thumb Screw ......................................................................................... . Nut Plate 1/4-20NC................................................................................ 3 4 5 6 7 8 9 UNITS PER ASS'Y. 31 1 2 1 1 1 1 1 1 1 1 1 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-11-08 8 7 6 5 4 3 2 1 9 10 11 12 13 14 34 15 16 33 17 32 31 18 22 23 24 19 20 25 27 26 28 29 30 MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 21 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 HEAD ASSEMBLY C - 2 - 114 32 PRINTED IN U.S.A. CODE NO. C-2-114 __________ __________ HEAD ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 1 2 3 4 5 6 7 8 9 10 11 12 520279 120627 35-009613 004265 198264 199323 198440 504621 402598 415369 178228 302346 319429 203548 139123 004261 199132 004259 199266 35-002810 144062 319252 5-001506 5-001507 319251 35-008761 199267 142250 198001 199320 199111 117737 131424 199123 163080 316925 316934 133372 216836 221771 404971 Head Assembly . Pin ......................................................................................................... . Retaining Ring ...................................................................................... . Spring Pin .............................................................................................. . Screw, Soc. Hd. Cap 5/16-18NC x 2 .................................................... . Washer, Lock 5/16 Std. ......................................................................... . Screw, Soc. Set 5/16-18NC x 1 ............................................................ . Head Casting ........................................................................................ . Bandwheel Assembly (See Detail) ....................................................... . Head Slide Weldment ........................................................................... . Screw, Soc. Set 1/4-20NC x 5/8 (Self Locking, Half Dog Point) .......... . Wheel Hinge Assembly (See Detail) ..................................................... . Band Tension Screw Sub-Assembly .................................................... . . Adaptor ................................................................................................ . . Screw .................................................................................................. . . Spring Pin ............................................................................................ . Nut, Hex. Jam 1/2-13NC ....................................................................... . Spring Pin .............................................................................................. . Washer, Flat 1/2 S.A.E. Std. ................................................................. . Thrust Ball Bearing ............................................................................... . Angle ..................................................................................................... . Lock Handle .......................................................................................... . Bearing Locknut .................................................................................... . Bearing Lockwasher ............................................................................. . Tilting Screw Handle (w/Stud) .............................................................. . Compression Spring ............................................................................. . Washer, Flat 5/8 S.A.E. Std. ................................................................. . Band Tension Pointer ........................................................................... . Screw, Hex. Hd. Cap #10-24NC x 1/2 .................................................. . Washer, Lock #10 Std........................................................................... . Nut, Hex. #10-24NC .............................................................................. . Escutcheon (Band Tension) (Inch/English) .......................................... . Escutcheon (Band Tension) (Metric/International) ............................... . Nut, Hex. Jam 5/16-18NC ..................................................................... . Retaining Compound (Loctite #271 ) .................................................... . Guard Weldment (Standard) ................................................................. . Guard Slide Cover ................................................................................ . Thumb Screw ........................................................................................ . Post Assembly (Standard) (2013-V, 2013-V3, 2013-V5) (See Detail) . . Post Assembly (Standard) (3613-1, 3613-V3, 3613-V5) (See Detail) .. . Post Elevating Handwheel Assembly (Standard - Optional) (See Detail) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31* 32 33 34* * * UNITS PER ASS'Y. 1 2 2 3 3 3 1 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 A.R. 1 1 1 1 1 1 *NOTE: See Extra Work Height Assembly If Applicable. Following Not Shown: 148368 . Escutcheon (Post - Raise/Lower) (International) .................................. 199396 . Screw, Rd. Hd. Drive #2 x 3/16 ............................................................ 33 1 3 NEW DRG. S.C.L. 3-17-09 REVISIONS 3 5 2 4 POST 6 7 1 8 9 UPPER DOOR MODEL 2012-VH ZV-3620 3613-V3 3613-V5 3612-VH 2013-V 2013-V3 2013-V5 3613-1 2012-D12 FIRST MACH. LAST MACH. 561-03101 565-03101 568-04101 569-04101 570-04101 571-04101 572-04101 573-04101 577-04101 584-08101 LASER LINE GENERATOR ASSEMBLY C - 10 - 65 CM - 10 - 45 34 Z - 10 - 33 PRINTED IN U.S.A. CODE NO. C-10-65 CM-10-45 Z-10-33 LASER LINE GENERATOR ASSEMBLY INDEX NO. Ref. 1 2 3 4 5 6 7 8 9 PART NO. 212884 326740 322740 199923 199965 199347 222859 223548 322650 199993 DESCRIPTION UNITS PER ASS'Y. Laser Line Generator Assembly . Label (Caution - Laser) .......................................................................... . Laser Mounting Bracket Weldment ........................................................ . Laser Mounting Bracket Weldment (ZV-3620 Only) .............................. . Screw, Soc. Hd. Cap M6-1.0 x 10 ......................................................... . Washer, Flat M6 ..................................................................................... . Washer, Lock M6 ................................................................................... . Laser Cordset ........................................................................................ . Laser Line Generator (Red) (24VDC) .................................................... . Laser Holder .......................................................................................... . Screw, Soc. Hd. Cap M6-1.0 x 20 ......................................................... 35 1 1 1 2 2 2 1 1 1 2 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 2-11-08 S.C.L. 8-3-09 13 14 15 16 17 12 11 18 19 10 20 21 22 9 8 23 7 24 25 6 COOLANT MANIFOLD DETAIL SEE AIR TABLE ASSEMBLY (SHOP AIR CONNECTION) FOR MORE PARTS 1 2 3 5 4 27 MODEL 2013-V 2013-V3 2013-V5 2613-V3 WHEN AIR TABLE IS ALSO SUPPLIED FIRST MACH. LAST MACH. 571-04101 572-04101 573-04101 589-09101 MIST COOLANT ASSEMBLY (AND RELATED ITEMS) C - 8 - 16 36 PRINTED IN U.S.A. CODE NO. C-8-16 ___________ ___________ MIST COOLANT ASSEMBLY INDEX PART DESCRIPTION NO. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 24 25 26 NO. 517518 208126 002004 35-006888 008254 178934 201746 008254 203818 319526 201746 197094 115652 198366 303956 199476 136918 197144 104713 038303 038304 307334 311565 172530 172531 172532 172533 172529 197322 172528 108116 5-027507 119910 121061 197140 136893 119912 5-004520 128179 35-006888 Mist Coolant Assembly Mist Coolant Assembly (w/Sliding Air Table Option) . Barbed Insert ........................................................................................ . Hose Clamp .......................................................................................... . 90° Street Elbow ................................................................................... . Ball Valve .............................................................................................. . Close Nipple (Brass) ............................................................................. . 90° Street Elbow ................................................................................... . Anchor Connection ............................................................................... . Orifice (.038) (Brass) ............................................................................. . Close Nipple (Brass) ............................................................................. . Neoprene Hose 11/16 O.D. (Black) ...................................................... . Tubing Clamp ........................................................................................ . Screw, Button Hd. Soc. 1/4-20NC x 3/8 ............................................... . Bracket .................................................................................................. . Screw, Rd. Hd. Self-Tap 1/4-20NC x 3/4 .............................................. . Bottle Assembly .................................................................................... . Plastic Tubing 3/8 O.D. (Clear) ............................................................. . Hose Clamp .......................................................................................... . Coolant Manifold Assembly (Standard) ................................................ . Coolant Manifold Assembly (19” Work Height) ..................................... . Coolant Manifold Assembly (25” Work Height) ..................................... . Coolant Manifold Assembly (31” Work Height) ..................................... . . Coolant And Air Hose (Standard) ....................................................... . . Coolant And Air Hose (19” Work Height) ............................................ . . Coolant And Air Hose (25” Work Height) ............................................ . . Coolant And Air Hose (31” Work Height) ............................................ . . . Connector .......................................................................................... . . . Segmented Hose (Specify Length) ................................................... . . . Nozzle ............................................................................................... . 90° Barbed Insert .................................................................................. . . Sight Feed Valve ................................................................................. . . Manifold ............................................................................................... . . Coolant Tube Assembly ..................................................................... . . . Nylon Tubing .089 O.D. (Cut to Length) ........................................... . . . Glue (Meta Grip #3802) .................................................................... . . . Pipe Plug ........................................................................................... . 90° Street Elbow ................................................................................... . Barbed Insert ........................................................................................ . Hose Clamp .......................................................................................... 27 When Air Table is Also Supplied: 120857 . Service Tee ........................................................................................... 19 20 21 22 23 UNITS PER ASS'Y. 37 1 1 1 1 1 1 1 1 1 A.R. 3 3 1 2 1 A.R. 2 1 1 1 1 1 1 1 1 1 A.R. 1 1 1 1 1 A.R. A.R. 1 1 1 1 1 NEW DRG. S.C.L. 9-25-97 1 REVISIONS S.C.L. 2-25-04 S.C.L. 2-11-08 2 3 20 21 22 23 24 25 26 4 27 5 19 18 17 16 15 14 13 12 11 6 MITRE SUB-ASSEMBLY 7 8 9 10 MITRE ASSEMBLY (NO. 2 STANDARD CUT-OFF) C - 10 - 28 38 Z - 10 - 6 PRINTED IN U.S.A. CODE NO. C-10-28 ______Z-10-6 ___________ MITRE ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. 1 2 3 4 050419 055290 055305 050511 198423 201915 198220 003682 029583 198276 198278 34-005414 3-020406 4-020401 101935 101931 198276 198278 34-005414 003681 029584 198423 050710 055304 050712 34-020410 003677 004229 34-020407 34-020409 003676 199008 004254 198236 4-020302 4-020301 102944 11-020301 003672 199399 34-017401 020941 005131 040598 Mitre Assembly (No. 2 Standard Cut-Off) (20" Table) Mitre Assembly (No. 2 Standard Cut-Off) (24" Table) Mitre Assembly (No. 2 Standard Cut-Off) (26" Table) Mitre Assembly (No. 2 Standard Cut-Off) (30" Table) . Screw, Soc. Set 1/4-20NC x 5/16 .......................................................... . Stop Collar ............................................................................................. . Screw, Soc. Hd. Cap #10-24NC x 1/2 ................................................... . Rear Slide Rod Bracket (20" Table) ...................................................... . Rear Slide Rod Bracket (24", 26", 30" Tables) ...................................... . Screw, Soc. Hd. Cap 3/8-16NC x 1/2 (20", 30" Table) .......................... . Screw, Soc. Hd. Cap 3/8-16NC x 3/4 (24", 26" Table) .......................... . Spacer Washer (26" Table Only) ........................................................... . Slide Rod (20" Table) ............................................................................. . Slide Rod (24" Table) ............................................................................. . Slide Rod (26" Table) ............................................................................. . Slide Rod (30" Table) ............................................................................. . Screw, Soc. Hd. Cap 3/8-16NC x 1/2 (20", 30" Tables) ........................ . Screw, Soc. Hd. Cap 3/8-16NC x 3/4 (24", 26" Tables) ........................ . Spacer Washer (26" Table Only) ........................................................... . Front Slide Rod Bracket (20" Table) ...................................................... . Front Slide Rod Bracket (24", 26", 30" Tables) ..................................... . Screw, Soc. Set 1/4-20NC x 5/16 .......................................................... . Mitre Sub-Assembly (20", 24" Table) ..................................................... . Mitre Sub-Assembly (26" Table) ............................................................ . Mitre Sub-Assembly (30" Table) ............................................................ . . Locking Stud Washer ........................................................................... . . Stud ...................................................................................................... . . Roll Pin ................................................................................................. . . Mitre Head Pivot .................................................................................. . . Pivot Washer ........................................................................................ . . Pointer .................................................................................................. . . Screw, Truss Hd. Mach. #8-32NC x 1/4 .............................................. . . Roll Pin ................................................................................................. . . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 .................................................. . . Gauge Rod ........................................................................................... . . Mitre Bar (20", 24" Table) .................................................................... . . Mitre Bar (26" Table) ............................................................................ . . Mitre Bar (30" Table) ............................................................................ . . Degree Plate ........................................................................................ . . Screw, Rd. Hd. Drive #4 x 1/4 .............................................................. . . Thumb Screw ....................................................................................... . . Mitre Head ............................................................................................ . . Handwheel ........................................................................................... . . Slide Arm .............................................................................................. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 UNITS PER ASS'Y. 39 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 4 1 1 1 1 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 2-7-08 S.C.L.11-11-11 S.C.L.1-27-12 9 10 8 7 6 5 4 3 2 1 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 571-12841 MOTOR BASE ASSEMBLY C - 5 - 127 40 PRINTED IN U.S.A. CODE NO. C-5-127 ____________ ____________ MOTOR BASE ASSEMBLY INDEX NO. Ref. 1 2 3 4 5 6 7 8 9 10 PART NO. DESCRIPTION UNITS PER ASS'Y. Motor Base Assembly . Motor Base Plate ................................................................................... . Motor Base Plate (Single Phase) ........................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/4 ................................................. . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/4 (Single Phase) ...................... . Washer, Flat 3/8 Wrought ...................................................................... . Washer, Flat 5/16 Wrought (Single Phase) ........................................... . Nut, Hex. 3/8-16NC ................................................................................ . Nut, Hex. 5/16-18NC (Single Phase) .................................................... . Electric Motor (208V, 230V, 460V) ........................................................ . Electric Motor (575V) ............................................................................. . Electric Motor (200V, 400V) ................................................................... . Electric Motor (115V/60 Hz, 1 Phase) ................................................... . Electric Motor (220V/50 Hz, 1 Phase) ................................................... . Electric Motor (380V; 60 Hz) .................................................................. . Pulley (60 Hz) ........................................................................................ . Pulley (50 Hz) ........................................................................................ . Pulley (115V/60 Hz, 1 Phase) ................................................................ . Pulley (220V/50 Hz, 1 Phase) ................................................................ . Screw, Soc. Set 1/4-20NC x 1/2 ............................................................ . Cord Grip Connector .............................................................................. . Flange Washer ....................................................................................... . Bond Nut ................................................................................................ 1 1 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Following Not Shown: 205642 . Motor Terminal Block (50 Hz Only) ........................................................ 1 421097* 518409 198182 198030 199302 199301 199126 199122 1013068 1013073 1013251 133879 209595 222489 326052** 326053** 308824 321368 198425 015835 014411 019543 *NOTE: Before Serial #571-06380, Item #1 Was 518409. **NOTE: Before Serial #571-06411, Items #5 were 322011 – Pulley (60Hz) and #322012 – Pulley (50 Hz). 41 NEW DRG. S.C.L. 1-27-12 REVISIONS 10 11 9 8 7 6 5 4 3 2 1 MODEL FIRST MACH. LAST MACH. 2013-V 571-12842 MOTOR BASE ASSEMBLY C - 5 - 135 42 PRINTED IN U.S.A. CODE NO. C-5-135 ____________ ____________ MOTOR BASE ASSEMBLY INDEX NO. Ref. 1 2 3 4 5 6 7 8 9 10 11 PART NO. DESCRIPTION UNITS PER ASS'Y. Motor Base Assembly . Motor Base Plate ................................................................................... . Screw, Hex. Hd. Cap 5/16-18NC x 1-1/4 ............................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/4 (50 Hz Only) ........................... . Washer, Flat 5/16 Wrought .................................................................... . Washer, Flat 3/8 Wrought (50 Hz Only) ................................................. . Nut, Hex. 5/16-18NC .............................................................................. . Nut, Hex. 3/8-16NC (50 Hz Only) .......................................................... . Washer, Lock 5/16 Std. .......................................................................... . Washer, Lock 3/8 Std. (50 Hz Only) ...................................................... . Electric Motor (208V, 230V, 460V) ........................................................ . Electric Motor (575V) ............................................................................. . Electric Motor (200V, 400V) ................................................................... . Electric Motor (115V, 220V, 60 Hz, 1 Phase) ........................................ . Electric Motor (380V; 60 Hz) .................................................................. . Pulley 208V, 230V, 460V and 60 Hz Single Phase Motors) .................. . Pulley (575V Only) ................................................................................. . Pulley (50 Hz) ........................................................................................ . Screw, Soc. Set 1/4-20NC x 1/2 ............................................................ . Cord Grip Connector .............................................................................. . Flange Washer ....................................................................................... . Bond Nut ................................................................................................ 1 4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 Following Not Shown: 219480 . Wire Connector (Yellow) ........................................................................ 5 421097 198030 198182 199301 199302 199122 199126 199323 199325 1013068 1013073 1013251 133879 222489 1013049 326052 326053 198425 015835 014411 019543 43 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-11-08 S.C.L. 8-3-09 1 2 12 3 11 4 10 5 6 7 8 9 MODEL 2013-V 2013-V3 2013-V5 2613-V3 FIRST MACH. LAST MACH. 571-04101 572-04101 573-04101 589-09101 POST ASSEMBLY C - 2 - 115 44 PRINTED IN U.S.A. CODE NO. C-2-115 ____________ ____________ POST ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. 1 216836 216837 216938 216839 417400 418468 418780 417630 417394 204849 203548 004261 204848 204850 198280 199325 319741 112328 198698 198459 004282 318807 Post Assembly (Standard) Post Assembly (19” Work Height) Post Assembly (25” Work Height) Post Assembly (31” Work Height) . Post (21.50”) (Standard) ....................................................................... . Post (32.12”) (19” Work Height) ............................................................ . Post (38.12”) (25” Work Height) ............................................................ . Post (44.12”) (31” Work Height) ............................................................ . Post Slide Casting ................................................................................. . Lockscrew Sub-Assembly ..................................................................... . . Adaptor ................................................................................................ . . Spring Pin ............................................................................................ . . Brass Stud ........................................................................................... . Spring Plunger ...................................................................................... . Screw, Soc. Hd. Cap 3/8-16NC x 1-1/4 ................................................ . Washer, Lock 3/8 Std. ........................................................................... . Post Slide Plate ..................................................................................... . Screw, Soc. Hd. Shoulder 5/16-18NC x 1/2 ......................................... . Screw, Fill. Hd. Mach. #10-24NC x 1/2 ................................................. . Screw, Soc. Set 3/8-24NF x 1 ............................................................... . Spring Pin .............................................................................................. . Guard Stop Bracket .............................................................................. 2 3 4 5 6 7 8 9 10 11 12 UNITS PER ASS'Y. 45 1 1 1 1 1 1 1 1 1 2 4 4 1 4 2 4 2 1 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 8-16-06 S.C.L. 4-4-07 S.C.L. 2-11-08 S.C.L. 9-9-09 29 1 2 3 28 27 26 4 5 25 6 23 24 7 9 22 8 10 21 11 12 13 14 18 15 19 20 17 16 MODEL 2012-VH 3613-V3 3613-V5 3612-VH 2013-V 2013-V3 2013-V5 3613-1 2012-D12 2613-V3 FIRST MACH. LAST MACH. 561-03101 568-04101 569-04101 570-04101 571-04101 572-04101 573-04101 577-04101 584-08101 589-09101 POST ELEVATING HANDWHEEL ASSEMBLY C - 2 - 116 CM - 2 - 130 46 PRINTED IN U.S.A. CODE NO. C-2-116 ____CM-2-130 ____________ POST ELEVATING HANDWHEEL ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. 1 2 3 404971 407860 407729 407618 198245 199374 303029 306242 306243 306244 013122 198242 198576 303030 142425 198000 199258 125566 004240 016063 133113 404970 317286 5-013309 004263 120922 216098 123901 004259 198422 003971 140765 004259 125567 132667 143983 143984 143985 132666 Post Elevating Handwheel Assembly (Standard) Post Elevating Handwheel Assembly (18” and 19” Work Heights) Post Elevating Handwheel Assembly (24” and 25” Work Heights) Post Elevating Handwheel Assembly (30” and 31” Work Heights) . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/2 ................................................. . Washer, Lock 1/4 Shakeproof ............................................................... . Post (25.94”) (Standard) ........................................................................ . Post (31.94”) (18” and 19” Work Heights) ............................................. . Post (37.94”) (24” and 25” Work Heights) ............................................. . Post (43.94”) (30” and 31” Work Heights) ............................................. . Dowel Pin ............................................................................................... . Screw, Soc. Hd. Cap 1/4-20NC x 1 ....................................................... . Screw, Soc. Set 5/16-18NC x 3/4 (Flat Pt.) ........................................... . Cover ...................................................................................................... . Guard Stop Weldment ........................................................................... . Screw, Hex. Hd. Cap #10-24NC x 3/8 ................................................... . Washer, Lock #10 S.A.E. Std. ............................................................... . Bevel Gear ............................................................................................. . Spring Pin ............................................................................................... . Thrust Ball Bearing ................................................................................ . Tubing .................................................................................................... . Housing .................................................................................................. . Retaining Ring ....................................................................................... . Spacer .................................................................................................... . Spring Pin ............................................................................................... . Bearing ................................................................................................... . Handwheel ............................................................................................. . Pin .......................................................................................................... . Spring Pin ............................................................................................... . Screw, Soc. Set 1/4-20NC x 1/4 ............................................................ . Compression Spring .............................................................................. . Friction Plug ........................................................................................... . Spring Pin ............................................................................................... . Bevel Gear ............................................................................................. . Shaft (21.88”) (Standard) ....................................................................... . Shaft (27.88”) (18” and 19” Work Heights) ............................................ . Shaft (33.88”) (24” and 25” Work Heights) ............................................ . Shaft (39.88”) (30” and 31” Work Heights) ............................................ . Nut .......................................................................................................... 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 UNITS PER ASS'Y. 47 2 2 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 A.R. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 NEW DRG. S.C.L. 9-18-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-11-08 1 2 3 4 13 5 12 6 11 10 9 8 7 USED ON T-SLOT TABLES. PROTRACTOR WORK STOP AND ALIGNING GAGE ASSEMBLY C - 10 - 42 CM - 10 - 7 48 PRINTED IN U.S.A. CODE NO. C-10-42 __ __CM-10-7 _ __________ PROTRACTOR WORK STOP and ALIGNMENT GAGE ASSEMBLY INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. Ref.* 1 2 3* 4 5 6 7* 8 9 10 11 12 13 051495 35-001976 14-000473 025302 051496 34-017401 133971 011635 011633 198867 199265 011634 35-001614 198867 Protractor Work Stop And Aligning Gage Assembly . Gage Rod................................................................................................ . Dowel Pin ............................................................................................... . T-Nut ...................................................................................................... . Miter Head .............................................................................................. . Thumbnut ............................................................................................... . Knob ....................................................................................................... . Stud ........................................................................................................ . Pointer .................................................................................................... . Screw, Rd. Hd. Mach. #10-24NC x 3/8................................................... . Washer, Flat 7/16 S.A.E. Std. ................................................................ . Shaft ....................................................................................................... . Protractor Plate ...................................................................................... . Screw, Rd. Hd. Mach. #10-24NC x 3/8 .................................................. 1 1 1 1 1 2 1 1 2 1 1 1 3 *NOTE: For Model 26-HB2 Ref. 3 7 054758 029162 101118 Protractor Work Stop And Aligning Gage Assembly . T-Nut ...................................................................................................... . Stud ........................................................................................................ 49 1 1 NEW DRG. S.C.L. 9-19-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-11-08 1 2 3 11 4 5 6 10 9 8 7 RIP FENCE ASSEMBLY C - 10 - 6 50 Z-9-5 PRINTED IN U.S.A. CODE NO. C-10-6 ______Z-9-5 __________ RIP FENCE ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. 1 35-000543 047779 35-000542 5-016302 11-016302 198278 34-005414 35-005251 35-005178 35-000545 35-000544 198278 35-000548 35-000546 5-016403 198425 5-016303 34-006504 117670 Rip Fence Assembly (24" Table) Rip Fence Assembly (26" Table) Rip Fence Assembly (30" Table) . Clamp Guide (24" and 26" Tables) ........................................................ . Clamp Guide (30" Table) ....................................................................... . Screw, Soc. Hd. Cap 3/8-16NC x 3/4 ..................................................... . Spacer Washer (If Supplied) .................................................................. . Rip Fence Sub-Assembly (24" Table) .................................................... . Rip Fence Sub-Assembly (26" and 30" Table) ....................................... . . Clamp (24" Table) ................................................................................ . . Clamp (26" and 30" Tables) ................................................................. . . Screw, Soc. Hd. Cap 3/8-16NC x 3/4 ................................................... . . Work Guide (24" Table) ....................................................................... . . Work Guide (26" and 30" Tables) ........................................................ . . Clamp Bar Screw ................................................................................. . . Screw, Soc. Set 1/4-20NC x 1/2 .......................................................... . . Clamp Bar ............................................................................................ . . Spring Clip ............................................................................................ . . Handwheel Assembly ........................................................................... 1 1 2 2 1 1 1 1 2 1 1 2 2 1 2 1 Following Not Shown: 203556 . Tag (Rip Fence Alignment) .................................................................... 1 2 3 4 5 6 7 8 9 10 11 UNITS PER ASS'Y. 51 NEW DRG. S.C.L. 9-25-97 REVISIONS S.C.L. 2-20-04 S.C.L. 2-11-08 3 1 1 2 4 3 4 5 BEARING CAP DETAIL HIGH SPEED SAW GUIDE ASSEMBLY 1 (CROWNED BANDWHEELS) (1/16" - 1/2" SAW BANDS) 1 2 3 8 7 4 6 5 2 4 3 UPPER ASSEMBLY 3 4 2 5 5 1 6 LOWER ASSEMBLY 7 8 SAW GUIDE ASSEMBLY (FLANGED BANDWHEELS) UPPER ASSEMBLY LOWER ASSEMBLY STANDARD SAW GUIDE INSERT GAGE SAW GUIDE INSERTS UPPER ASSEMBLY UPPER ASSEMBLY 1 2 3 4 5 6 7 8 16 9 15 10 14 11 12 LOWER ASSEMBLY 17 1 2 3 4 5 6 18 19 13 22 21 20 TYPICAL FOR BOTH GUIDES ADJUSTABLE ANGLE SAW GUIDE ASSEMBLY LOWER ASSEMBLY 90 SAW GUIDE ASSEMBLY SAW GUIDE ASSEMBLIES (STANDARD and SPECIAL APPLICATION) C - 7 - 20 CM - 7 - 29 52 PRINTED IN U.S.A. CODE NO. C-7-20 CM-7-29 __________ SAW GUIDE ASSEMBLIES INDEX PART NO. NO. DESCRIPTION UNITS PER ASS'Y. INDEX PART NO. NO. HIGH SPEED SAW GUIDES (Standard For Crowned Bandwheels) Ref. 028081 Upper Saw Guide Assembly (High Speed) (1/16”-1/2”) 1* 011529 . Ball Bearing ......................................... 1 2 011541 . Retaining Ring (If Supplied) ................. 1 3* 018415 . Bearing Cap ......................................... 1 4* 176845 . Spacer ................................................. 1 5 198238 . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 . 2 6 34-008502 . Insert Washer ...................................... 2 7 027981 . Upper Saw Guide Block ....................... 1 8 137339 . Hole Plug (If Supplied) ......................... 1 Ref. 1* 2 3* 4* 5 6 7 8 Lower Saw Guide Assembly (High Speed) (1/16”-1/2”) ............................................. 011529 . Ball Bearing ......................................... 011541 . Retaining Ring (If Supplied) ................. 018415 . Bearing Cap ......................................... 176845 . Spacer ................................................. 198238 . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 ... 34-008502 . Insert Washer ...................................... 027983 . Lower Saw Guide Block ....................... 137339 . Hole Plug (If Supplied) ......................... 1 1 1 1 2 2 1 1 *NOTE: When ordering any of the marked items, ordering #085369 - Bearing Replacement Kit is recommended. 2 2 1 1 1 Ref. 1 2 3 4 5 1 1 2 2 1 304844 121210 140204 198244 34-008502 406768 Lower Saw Guide Assy (Carbide Insert). . Back-up Insert ...................................... . Pivot Bolt .............................................. . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 . Insert Washer ...................................... . Lower Saw Guide Block ....................... 90° SAW GUIDE ASSEMBLY Ref. 416651 90° Saw Guide Assy (26” Table) Ref. 044804 90° Saw Guide Assy (30” Table) 1 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 ..... 2 027597 . 90° Upper Angle Saw Guide Bracket.... 3 027596 . 90° Lower Angle Saw Guide Bracket.... 4 011658 . Pipe Nipple .......................................... 5 35-003647 . 90° Elbow ............................................. 6 198239 . Screw, Soc. Hd. Cap 1/4-20NC x 3/4 .. 317853 . Center Plate (Oval) (Not Shown) ..... ... 029261 . Center Plate (Round)(Not Shown) ........ 416371 . Chip Baffle (If Supplied) (Not Shown).. 133372 . Thumb Screw (Not Shown) .................. UNITS PER ASS'Y. ADJUSTABLE SAW GUIDE ASSEMBLIES Ref. 205025 Adjustable Angle Saw Guide Set (26” Table) Ref. 205114 Adjustable Angle Saw Guide Set (30” Table) 1 018500 . Upper Saw Guide Holding Screw ..... 2 2 319704 . Adaptor Bar ...................................... 1 3 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 . 1 4 198241 . Screw, Soc. Hd. Cap 1/4-20NC x 7/82 5 205024 . Cap .................................................. 1 6 198739 . Screw, Flat Hd. Mach. #6-32NC x 3/8 2 7 417525 . Upper Saw Guide Housing .............. 1 8 205818 . Label (Logo) ..................................... 1 9 205802 . Label (Warning) ............................... 1 10 417522 . Lower Saw Guide Housing .............. 1 11 205020 . Spring Plunger ................................. 1 12 205399 . Split Ring .......................................... 1 13 205022 . Roller Bearing .................................. 2 14 319979 . Eccentric Stud .................................. 2 15 205022 . Roller Bearing .................................. 1 16 35-000328 . Dowel Pin ......................................... 1 17 417524 . Upper Saw Guide ............................. 1 417523 . Lower Saw Guide ............................. 1 18 205022 . Roller Bearing .................................. 2 19 320173 . Concentric Stud ............................... 2 20 205817 . Sleeve Cap ...................................... 1 21 004219 . Spring Pin ........................................ 1 22 017655 . Locknut #10-24NC ........................... 4 028082 STANDARD FOR FLANGE BANDWHEELS Ref. 304843 Upper Saw Guide Assy (Carbide Insert). 1 198244 . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 2 34-008502 . Insert Washer ...................................... 3 406430 . Upper Saw Guide Block ....................... 4 121210 . Back-Up Insert ..................................... 5 140204 . Pivot Bolt .............................................. DESCRIPTION Following Not Shown: 204909 . Gage ................................................ 319939 . Saw Band Guard Assembly ............. 319930 . . Guard Weldment ............................ 316934 . . Sliding Guard ................................. 133372 . . Thumb Screw ................................. 317592 . Center Plate (26” Table) .................. 120128 . Center Plate (30” Table) .................. 1 1 1 1 1 1 1 SAW GUIDE INSERT GAGE 34-008320 . Insert Gage (.025) ............................ 13-008303 . Insert Gage (.032) ............................ 13-009307 . Insert Gage (.035) ............................ 34-008506 . Box (For Inserts and Gages) ............ 1 1 1 1 SAW GUIDE INSERT SELECTION 2 1 1 1 1 2 1 1 1 1 STEEL 004499 004498 004497 004496 004495 003960 003959 003958 003957 003956 53 SIZE 1/16” 3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” CARBIDE 141759 016168 016170 013291 105894 013292 008982 NEW DRG. S.C.L. 9-29-97 1 REVISIONS S.C.L. 2-20-04 S.C.L. 2-11-08 2 3 4 5 6 1 3 2 4 5 7 9 11 UPPER ASSEMBLY SAW GUIDE INSERTS 8 10 6 7 LOWER ASSEMBLY SAW GUIDE INSERT GAGE 1 2 3 HEAVY DUTY SAW GUIDE ASSEMBLY (WITH CARBIDE BACK-UP) 6 4 5 1 2 3 4 5 8 7 6 7 UPPER ASSEMBLY 1 2 3 4 1 5 UPPER ASSEMBLY 3 2 4 5 1 2 3 4 LOWER ASSEMBLY BEARING SUB-ASSEMBLY LOWER ASSEMBLY PRECISION SAW GUIDE ASSEMBLY 6 7 HEAVY DUTY SAW GUIDE ASSEMBLY (1/16" - 1/2" SAW BANDS) (WITH STEEL BACK-UP) SAW GUIDE ASSEMBLIES (INSERT TYPE) C - 7 - 18 CM - 7 - 23 54 PRINTED IN U.S.A. CODE NO. C-7-18 CM-7-23 __________ SAW GUIDE ASSEMBLIES INDEX PART NO. NO. DESCRIPTION INDEX PART NO. NO. UNITS PER ASS'Y. DESCRIPTION UNITS PER ASS'Y. HEAVY DUTY SAW GUIDE ASSEMBLY (CARBIDE BACK-UP) Ref. 119918 Upper Saw Guide Assembly (1/16” - 1/2” Bands) Ref. 017861 Upper Saw Guide Assembly (5/8” - 3/4” Bands) Ref. 303011 Upper Saw Guide Assembly (1” Band) Ref.* 120119 Upper Saw Guide Assembly (1” Bands w/ Coolant Line) 1 198238 . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 (1/16” – 1/2”) ........................................ 2 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 (5/8” – 3/4”) .......................................... 2 198244 . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 (1”; Coolant Line) ................................. 2 2 34-008502 . Insert Washer ...................................... 2 3 198445 . Screw, Soc. Set 5/16-24NF x 1/2 (5/8”, 3/4”, 1”) ....................................... 1 033509 . Coolant Nozzle (Coolant Line) ............. 1 4 038076 . Upper Saw Guide Block (1/16” - 1/2”) 1 025252 . Upper Saw Guide Block (5/8”, 3/4”) ..... 1 025253 . Upper Saw Guide Block (1”) ................ 1 033631 . Upper Saw Guide Block (W/Coolant Line) ..................................................... 1 5 135441 . Locknut (5/8”, 3/4”, 1”) ......................... 1 6 133202 . Pipe Plug (5/8”, 3/4”, 1”) ...................... 1 108116* . 90° Barbed Insert (Coolant Line) ......... 1 7 018337 . Guide Guard (5/8”, 3/4”, 1”) ................. 1 8 017218 . Bearing Cap Ass’y. (Includes Carbide) 1 9 011529 . Ball Bearing ......................................... 2 10 011541 . Retaining Ring ..................................... 1 11 200306 . Spacer (Between Bearings) ................. 1 HEAVY DUTY SAW GUIDE ASSEMBLY (STEEL BACK-UP) Ref. 120143 Upper Saw Guide Assembly (1/16” - 1/2” Bands) Ref. 011528 Upper Saw Guide Assembly (5/8” - 3/4” Bands) Ref. 011530 Upper Saw Guide Assembly (1” Band) 1 198244 . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 (1/16” – 1/2”, 1”) ................................... 2 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 (5/8” – 3/4”) .......................................... 2 2 34-008502 . Insert Washer ....................................... 2 3 198445 . Screw, Soc. Set 5/16-24NF x 1/2 (5/8”, 3/4”, 1”) ....................................... 1 4 038076 . Upper Saw Guide Block (1/16” - 1/2”) . 1 025252 . Upper Saw Guide Block (5/8”, 3/4”) ..... 1 025253 . Upper Saw Guide Block (1”) ................ 1 5 120369 . Pipe Plug (5/8”, 3/4”, 1”) ....................... 1 6 011540 . Bearing Cap ......................................... 1 7 011529 . Ball Bearing .......................................... 2 8 011541 . Retaining Ring ..................................... 1 9 200306 . Spacer (Between Bearings) ................. 1 * Models 1612-3, 2612-2H, 2613-2, 3613-3, 6013-3, 6013-H3 Only. NOTE: If your Machine has 2 Coolant Lines to the Upper Saw Guide, Delete This Item and Replace With the Following: 109452 . Swivel Joint .......................................... 1 016001 . Barbed Insert ....................................... 2 6 Ref. Ref. Ref. 1 2 3 4 5 PRECISION SAW GUIDE ASSEMBLY (1/16” – 1/2” Bands) Ref. 011519 Precision Upper Saw Guide Assembly 1 198238 . Screw, Soc. Hd. Cap 1/4-20NC x 5/8.... 2 2 34-08502 . Insert Washer ....................................... 2 3 198445 . Screw, Soc. Set 5/16-24NF x 1/2 ......... 1 4 025249 . Upper Saw Guide Block ....................... 1 5 198501 . Screw, Soc. Set #8-32NC x 1/4 (Cone Pt.) 1 6 120369 . Pipe Plug .............................................. 1 7 34-080092 . Bearing Sub-Assembly (See Detail) ... 1 6 7 Ref. Ref. Ref. 1 2 3 4 5 7 119001 018168 017732 017218 011529 011541 200306 037738 025258 025257 198238 Lower Saw Guide Assembly (1/16” - 1/2” Bands) Lower Saw Guide Assembly (5/8” - 3/4” Bands) Lower Saw Guide Assembly (1” Band) . Bearing Cap Ass’y. (Includes Carbide) 1 . Ball Bearing ......................................... 2 . Retaining Ring ..................................... 1 . Spacer (Between Bearings) ................. 1 . Lower Saw Guide Block (1/16” - 1/2” . 1 . Lower Saw Guide Block (5/8”, 3/4”) ...... 1 . Lower Saw Guide Block (1”) ................ 1 . Screw, Soc. Hd. Cap 1/4-20NC x 5/8 (1/16” – 1/2”) ........................................ 2 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 (5/8” – 3/4”) .......................................... 2 198244 . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 (1”; Coolant Line) ................................. 2 34-008502 . Insert Washer ...................................... 2 SAW GUIDE INSERT SELECTION STEEL 004499 004498 004497 004496 004495 003960 003959 003958 003957 003956 SIZE 1/16” 3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” CARBIDE 141759 016168 016170 013291 105894 013292 008982 55 120142 011543 011542 011540 011529 011541 200306 037738 025258 025257 198244 Lower Saw Guide Assembly (1/16” - 1/2”) Lower Saw Guide Assembly (5/8” - 3/4”) Lower Saw Guide Assembly (1”) . Bearing Cap ......................................... . Ball Bearing .......................................... . Retaining Ring ..................................... . Spacer (Between Bearings) ................. . Lower Saw Guide Block (1/16” - 1/2”) .. . Lower Saw Guide Block (5/8”, 3/4”) ...... . Lower Saw Guide Block (1”) ................ . Screw, Soc. Hd. Cap 1/4-20NC x 1-1/4 (1/16” - 1/2”, 1”) .................................... 198242 . Screw, Soc. Hd. Cap 1/4-20NC x 1 (5/8” - 3/4”) ........................................... 34-008502 . Insert Washer ....................................... 1 2 1 1 1 1 1 2 2 2 Ref. 1 2 3 4 5 011507 198238 34-008502 34-008009 025247 198501 Precision Lower Saw Guide Assembly . Screw, Soc. Hd. Cap 1/4-20NC x 5/8.... 2 . Insert Washer ....................................... 2 . Bearing Sub-Assembly (See Detail) ... 1 . Lower Saw Guide Block ....................... 1 . Screw, Soc. Set #8-32NC x 1/4 (Cone Pt.) 1 Ref. 1 2 3 4 34-008009 34-008418 35-009043 34-008312 34-008309 . Bearing Sub-Assembly . . Shaft ................................................... . . Ball Bearing ........................................ . . Washer ............................................... . . Roller Seal ......................................... 1 1 1 1 SAW GUIDE INSERT SELECTION 34-008320 . Insert Gage (.025) ................................ 13-008303 . Insert Gage (.032) ................................ 13-008307 . Insert Gage (.035) ................................ 34-008506 . Box (For Inserts and Gages) ................ 1 1 1 1 NEW DRG. S.C.L. 9-30-97 REVISIONS S.C.L. 2-20-04 S.C.L. 2-11-08 1 3 1 2 4 2 5 3 4 5 UPPER ASSEMBLY UPPER ASSEMBLY 3 1 2 4 8 7 6 5 1 LOWER ASSEMBLY 2 3 4 5 1 LOWER ASSEMBLY 2 3 4 5 BACK-UP ROLLER 1 SIDE ROLLER 2 3 4 1 1 2 2 3 3 4 4 5 5 BACK-UP ROLLER 5 TYPE I - ROLLER SAW GUIDE ASSEMBLY SIDE ROLLER TYPE II - ROLLER SAW GUIDE ASSEMBLY SAW GUIDE ASSEMBLIES (ROLLER TYPE) C - 7 - 19 CM - 7 - 27 56 PRINTED IN U.S.A. CODE NO. C-7-19 CM-7-27 __________ SAW GUIDE ASSEMBLIES INDEX PART NO. NO. DESCRIPTION UNITS PER ASS'Y. TYPE I – ROLLER SAW GUIDE ASSEMBLY Ref. 029256 1/4” Upper Roller Saw Guide Assembly Ref. 029258 3/8” Upper Roller Saw Guide Assembly Ref. 029506 1/2” Upper Roller Saw Guide Assembly 1 See Below . Back-Up Roller Assy (See Detail) ........ 2 028960 . Upper Guide Block ............................... 3 198239 . Screw, Soc. Hd. Cap 1/4-20NC x 3/4 .. 4 199321 . Washer, Lock 1/4 Std. ......................... 5 See Below . Side Roller Assy (See Detail) .............. 1 1 2 2 1 Ref. Ref. Ref. 1 2 3 4 5 1 1 2 2 1 029257 029259 029505 See Below 028961 199239 199321 See Below 1/4” Lower Roller Saw Guide Assembly 3/8” Lower Roller Saw Guide Assembly 1/2” Lower Roller Saw Guide Assembly . Back-Up Roller Assy (See Detail) ........ . Lower Guide Block ............................... . Screw, Soc. Hd. Cap 1/4-20NC x 3/4 .. . Washer, Lock 1/4 Std. ......................... . Side Roller Assy (See Detail) .............. TYPE I – ROLLER ASSEMBLIES Ref. 028982 1/4” Back-Up Roller Assembly Ref. 028978 3/8” Back-Up Roller Assembly Ref. 028976 1/2” Back-Up Roller Assembly 1 100046 . Retaining Ring ...................................... 2 011541 . Retaining Ring ...................................... 3 018296 . Shaft ..................................................... 4 011529 . Ball Bearing .......................................... 5 028983 . 1/4” Back-up Roller ............................... 028979 . 3/8” Back-up Roller ............................... 028977 . 1/2” Back-up Roller ............................... Ref. Ref. Ref. 1 2 3 4 5 028984 028980 028974 100046 011541 018296 011529 028985 028981 028975 1/4” Side Roller Assembly 3/8” Side Roller Assembly 1/2” Side Roller Assembly . Retaining Ring ..................................... . Retaining Ring ..................................... . Shaft .................................................... . Ball Bearing ......................................... . 1/4” Side Roller .................................... . 3/8” Side Roller .................................... . 1/2” Side Roller .................................... INDEX PART NO. NO. Ref. Ref. Ref. Ref. Ref. Ref.* 1 2 3 4 5 2 1 1 2 1 1 1 Upper Saw Guide Block Assembly . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 .. . Washer, Lock 1/4 Std. ......................... . Barbed Insert ....................................... . Screw, Soc. Set 3/8-16NC x 3/8 .......... . Plug ...................................................... . Coolant Guard ..................................... . Upper Saw Guide Block ....................... . Coolant Nozzle .................................... 1 1 1 2 2 1 1 1 Ref. 1 2 3 4 5 017215 002140 198235 198449 001741 027743 Lower Saw Guide Block Assembly . Chip Deflector ...................................... . Screw, Soc. Hd. Cap 1/4-20NC x 3/8 .. . Screw, Soc. Set 3/8-16NC x 1/2 .......... . Plug ...................................................... . Lower Saw Guide Block ....................... 1 2 2 2 1 Not Shown (For Both Upper and Lower Guides): 131798 . Cloth Bag ............................................. 1 020799 020807 020292 021072 020293 028967 001303 001568 013530 001779 013531 013540 013533 013542 013535 100758 1/4” Side Roller Assembly 3/8” Side Roller Assembly 1/2” Side Roller Assembly 5/8” Side Roller Assembly 3/4” Side Roller Assembly 1” Side Roller Assembly . Retaining Ring ..................................... . Retaining Ring ..................................... . Spindle ................................................. . Ball Bearing .......................................... . 1/4” Side Roller .................................... . 3/8” Side Roller .................................... . 1/2” Side Roller .................................... . 5/8” Side Roller .................................... . 3/4” Side Roller .................................... . 1” Side Roller ....................................... 2 1 1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 *NOTE: To Be Used With Flanged Rubber-Tired Wheels Using 1/4”, 1/2”, 3/4” or 1” Bands. Also Used With Steel Fanged or Rubber Crowned Wheels Using 1” Band Only. TYPE II – ROLLER SAW GUIDE ASSEMBLY 109517 198236 199321 016001 198448 001741 033636 033517 033509 UNITS PER ASS'Y. TYPE II ROLLER ASSEMBLIES Ref. 020798 1/4” Back-Up Roller Assembly Ref. 020808 3/8” Back-Up Roller Assembly Ref. 020295 1/2” Back-Up Roller Assembly Ref. 021071 5/8” Back-Up Roller Assembly Ref. 020296 3/4” Back-Up Roller Assembly Ref.* 028968 1” Back-Up Roller Assembly 1 001303 . Retaining Ring ..................................... 2 001568 . Retaining Ring ..................................... 3 013530 . Spindle ................................................. 4 001779 . Ball Bearing .......................................... 5 013532 . 1/4” Back-Up Roller .............................. 013541 . 3/8” Back-Up Roller .............................. 013534 . 1/2” Back-Up Roller .............................. 013543 . 5/8” Back-Up Roller .............................. 013536 . 3/4” Back-Up Roller .............................. 100757 . 1” Back-Up Roller ................................. 2 1 1 2 1 1 1 Ref. 1 2 3 4 5 6 7 8 DESCRIPTION 57 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-12-08 S.C.L. 8-3-09 25 23 22 20 21 19 18 17 16 15 4 9 13 11 14 12 10 8 6 5 43 45 44 46 7 2 1 47 49 48 50 3 24 26 27 28 29 69 30 68 32 34 31 33 35 36 66 64 67 65 63 62 37 61 60 38 59 39 40 41 58 57 42 56 55 54 98 99 70 72 71 73 74 79 75 76 81 80 82 77 78 53 52 100 101 102 51 103 97 93 95 94 83 84 85 86 87 88 89 91 96 MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 90 92 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 SLIDING AIR TABLE ASSEMBLY C - 3 - 91 58 PRINTED IN U.S.A. CODE NO. C-3-91 __________ __________ SLIDING AIR TABLE ASSEMBLY INDEX PART NO. NO. DESCRIPTION Ref. Ref. 1 2 Sliding Air Table Assembly Sliding Air Table Assembly (18” Stroke Option) . Pipe Plug ............................................. 1 . Table .................................................... 1 . Table (18” Stroke Option) .................... 1 . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/4 2 . Washer, Lock 3/8 Std. ......................... 2 . Washer, Flat 3/8 S.A.E. Std. ................ 2 . Clamp .................................................. 1 . Square Weldment ................................ 1 . Chain ................................................... 1 . Screw, Rd. Hd. Mach. #8-32NC x 1/4 .. 2 . Plug ...................................................... 1 . Support Block ...................................... 1 . Screw, Rd. Hd. Mach. #6-32NC x 1-1/4 2 . Washer, Lock #6 Std. .......................... 2 . Screw, Soc. Set #6-32NC x 1/4 ........... 1 . Pointer ................................................. 1 . Screw, Rd. Hd. Mach. #6-32NC x 1/4 .. 2 . Handle Sub-Assembly ......................... 1 . . Handle ............................................... 1 . . Spring Pin .......................................... 1 . . Shaft .................................................. 1 . Grease Fitting ...................................... 1 . Bracket Weldment ............................... 1 . Screw, Rd. Hd. Mach. 1/4-20NC x 1/2 . 2 . Washer, Lock 1/4 Shakeproof ............. 2 . Slide Bar .............................................. 1 . Slide Bar (18” Stroke Option) ............... 1 . Screw, Soc. Hd. Cap #10-24NC x 5/8 . 10 . T-Bolt 5/16-18NC ................................. 2 . Nut, Hex. 5/16-18NC ........................... 2 . Screw, Soc. Hd. Cap #10-24NC x 1/4 . 2 . Dog ...................................................... 2 . Stop ..................................................... 2 . Screw, Rd. Hd. Mach. 1/4-20NC x 1/2 . 2 . Pipe Plug ............................................. 1 . Support Bar .......................................... 1 . Screw, Rd. Hd. Mach. #6-32NC x 1-3/4 2 . Washer, Lock #6 Std. .......................... 2 . Screw, Soc. Set #6-32NC x 1/4 ........... 1 . Screw, Hex. Hd. Cap 3/8-16NC x 2-3/4 1 . Nut, Hex. Jam 3/8-16NC ...................... 1 . Guard Bar ............................................ 1 . Cradle .................................................. 1 . Dowel Pin ............................................. 2 . Screw, Hex. Hd. Cap 3/8-16NC x 1-1/4 2 . Washer, Lock 3/8 Std. ......................... 2 . Keeper Block ....................................... 1 . Trunnion Plate ..................................... 1 . Screw, Rd. Hd. Mach. 1/4-20NC x 3/8 . 2 . Washer, Lock 1/4 Shakeproof ............. 2 . Trunnion ............................................... 1 . Retainer ............................................... 4 . Screw, Rd. Hd. Mach. #10-24NC x 3/8. 16 . Washer, Lock #10 Std. ........................ 16 . 45° Grease Fitting ................................ 1 . Cylinder Bracket .................................. 1 . Cylinder Bracket Weldment (18” Stroke Option) ................................................. 11 . Pan ...................................................... 1 . Pan Assembly (18” Stroke Option) ...... 1 . . Sliding Pan ......................................... 1 . . Pan Weldment ................................... 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 503826 211092 35-006580 501380 518044 198047 199325 199264 004599 125361 129590 198851 125393 135730 198847 199317 198406 34-003315 198838 131011 118116 004242 125392 35-001775 125389 198895 199356 023967 321369 198221 009392 199122 198218 009504 009503 198895 6-033518 135741 198850 199317 198406 198053 199127 303601 040903 133875 198047 199325 024241 021621 198822 199356 050791 005176 198867 199319 010656 041061 418499 503045 518292 418785 321752 UNITS PER ASS'Y. INDEX PART NO. NO. DESCRIPTION 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 . Screw, Truss Hd. Mach. 1/4-20NC x 3/8 . Pipe Plug .............................................. . Swivel Base ......................................... . Pin ........................................................ . Head .................................................... . Screw, Hex. Hd. Cap 3/4-16NF x 5 ...... . Ball Bushing ......................................... . Center Plate ......................................... . Spring Pin ............................................ . Rod Wiper ............................................ . O-Ring .................................................. . Shim (.035) .......................................... . Shim (.0149) ........................................ . Shim (.005) .......................................... . Shim (.003) .......................................... . Shaft .................................................... . Spring Pin ............................................ . Screw, Soc. Hd. Cap 1/4-28NF x 1-1/4 . Locknut 1/4-28NF (Slotted) .................. . Belleville Washer ................................. . Nut, Hex. Jam 3/8-16NC ...................... . Washer, Lock 3/8 Shakeproof .............. . Screw, Hex. Hd. Cap 1/2-13NC x 2 ..... . Washer, Lock 1/2 Std. .......................... . Actuator Rod ........................................ . Actuator Rod (18” Stroke Option) ......... . Guide Rod ............................................ . Guide Rod (18” Stroke Option) ............ . Washer, Lock 1/4 Shakeproof .............. . Neoprene Hose 11/16 O.D. (Black) ..... . Barbed Insert ....................................... . Hose Clamp ......................................... . Mounting Plate ..................................... . Screw, Fil. Hd. Mach. 1/4-24NF x 1-1/4 . Regulating Valve .................................. . Screw, Hex. Hd. Cap 1/4-20NC x 7/8 .. . Washer, Lock 1/4 Shakeproof .............. . Pipe Plug .............................................. . 90° Street Elbow .................................. . Barbed Insert ....................................... . Hose Clamp ......................................... . Neoprene Hose 11/16 O.D. (Black) ..... . Nut, Hex. Jam 3/4-16NF ...................... . Washer, Flat 3/4 S.A.E. Std. ................ . Spacer .................................................. . Dowel Pin (1” Long) ............................. . Dowel Pin (1-1/2” Long) ....................... . Screw, Soc. Hd. Cap 1/2-13NC x 3/4 ... . Screw, Hex. Hd. Cap 5/16-18NC x 3/4 . Washer, Lock 5/16 Std. ........................ . Screw, Hex. Hd. Cap 3/8-16NC x 3/4 .. . Washer, Lock 3/8 Std. .......................... . Table Feed Cylinder ............................. . Table Feed Cylinder (18” Stroke Option) . Nut, Hex. Jam 1/2-20NF ...................... 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 199019 11-005509 021594 005130 039464 198106 003647 010490 004209 165507 260468 133310 133311 133312 133313 172730 004244 198252 115660 104632 199127 199358 198069 199327 203103 211086 021612 321738 199356 197094 002004 35-006888 125386 198678 125674 198009 199356 122748 17-013521 002004 35-006888 197094 199141 199268 010501 016351 35-000445 198291 198027 199323 198044 199325 209718 209867 199134 UNITS PER ASS'Y. Following Not Shown: 204231 . Adjustment/Installation Summary ........ 35-004455 . Reducer Bushing ................................. 203809 . Flow Control Valve (Right Angle) ......... 176811 . Vent Filter Breather .............................. 203271 . Grommet .............................................. 59 6 1 1 1 1 1 4 1 1 4 4 A.R. A.R. A.R. A.R. 1 1 1 1 6 2 1 4 4 1 1 1 1 1 A.R. 2 2 1 2 1 2 2 1 1 2 2 A.R. 1 1 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 3 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-12-08 7 8 9 11 10 12 13 14 15 16 17 18 6 4 5 3 19 20 2 1 21 22 MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 SLIDING AIR TABLE ASSEMBLY (SHOP AIR CONNECTION) C - 3 - 92 60 PRINTED IN U.S.A. CODE NO. C-3-92 __________ __________ SLIDING AIR TABLE ASSEMBLY (Shop Air Connection) INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * 19* 20* 21* 22* 208124 145883 138445 197094 5-027506 128179 35-006888 206114 206137 010923 198896 199115 199374 002004 197094 35-006888 176879 203818 120389 120857 002004 35-006888 197094 35-006888 Sliding Air Table Assembly (Shop Air Connection) . Oil-Fog Lubricator (Includes Bracket) ................................................... . Oil (ASTM #315) ................................................................................... . Neoprene Hose 11/16 O.D. (Black) ...................................................... . 90° Street Elbow ................................................................................... . Barbed Insert ........................................................................................ . Hose Clamp .......................................................................................... . Regulator ............................................................................................... . Gauge ................................................................................................... . Hex. Nipple ............................................................................................ . Screw, Rd. Hd. Mach. 1/4-20NC x 5/8 .................................................. . Nut, Hex. 1/4-20NC ............................................................................... . Washer, Lock 1/4 Shakeproof .............................................................. . Barbed Insert ........................................................................................ . Neoprene Hose 11/16 O.D. (Black) ...................................................... . Hose Clamp .......................................................................................... . Escutcheon (Air Supply) ....................................................................... . Anchor Connector ................................................................................. . 90° Barbed Insert .................................................................................. . Service Tee (Brass) .............................................................................. . Barbed Insert ........................................................................................ . Hose Clamp .......................................................................................... . Neoprene Hose 11/16 O.D. (Black) ...................................................... . Hose Clamp .......................................................................................... *When Chip Blower or Mist Coolant Options Are Supplied. 61 1 A.R. A.R. 1 1 1 1 1 1 2 2 2 1 A.R. 2 1 1 1 1 1 1 A.R. 2 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-12-08 S.C.L. 9-9-09 2 1 3 4 5 6 7 8 9 16 14 15 13 12 11 10 26 17 18 19 20 25 21 24 22 23 MODEL 3613-V3 3613-V5 2013-V 2013-V3 2013-V5 3613-1 2613-V3 FIRST MACH. LAST MACH. 568-04101 569-04101 571-04101 572-04101 573-04101 577-04101 589-09101 TABLE AND TRUNNION ASSEMBLY C - 3 - 93 62 PRINTED IN U.S.A. CODE NO. C-3-93 ____________ ____________ TABLE AND TRUNNION ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. 1 2 3 4 172512 172513 040645 198065 199327 316903 010490 317592 120128 318034 010570 317853 029261 004209 514113 055303 059826 003861 199401 512731 198046 199325 024244 35-000516 34-003315 198839 199273 198046 199264 004599 039464 010501 199141 199268 016351 198291 198106 Table and Trunnion Assembly (26" x 26") Table and Trunnion Assembly (30" x 30") . Trunnion ................................................................................................ . Screw, Hex. Hd. Cap 1/2-13NC x 1 ...................................................... . Washer, Lock 1/2 Std. ........................................................................... . Center Plate (Oval) (Standard) .............................................................. . Center Plate (Round) (Standard)........................................................... . Center Plate (Oval) (Band Filing, Angle Saw Guide Set Option) ......... . Center Plate (Round) (Band Filing, Angle Saw Guide Set Option) ...... . Center Plate (Oval) (Band Polishing Option) ........................................ . Center Plate (Round) (Band Polishing Option) ..................................... . Center Plate (Oval) (90° Saw Guide Option) ........................................ . Center Plate (Round) (90° Saw Guide Option) ..................................... . Spring Pin (Round Center Plate Only) .................................................. . Table (26" x 26") (Oval Center Plate) ................................................... . Table (26" x 26") (Round Center Plate) ................................................ . Table (30" x 30") .................................................................................... . Escutcheon ........................................................................................... . Screw, Rd. Hd. Drive #6 x 3/8 ............................................................... . Cradle .................................................................................................... . Screw, Hex. Hd. Cap 3/8-16NC x 1 ...................................................... . Washer, Lock 3/8 Std. ........................................................................... . Lower Post Block .................................................................................. . Dowel Pin .............................................................................................. . Pointer ................................................................................................... . Screw, Rd. Hd. Mach. #6-32NC x 5/16 ................................................. . Washer, Flat #6 S.A.E. Std. .................................................................. . Screw, Hex. Hd. Cap 3/8-16NC x 1 ...................................................... . Washer, Flat 3/8 S.A.E. Std. ................................................................. . Clamp .................................................................................................... . Head ...................................................................................................... . Spacer ................................................................................................... . Nut, Hex. 3/4-16NF ............................................................................... . Washer, Flat 3/4 S.A.E. Std. ................................................................. . Dowel Pin .............................................................................................. . Screw, Soc. Hd. Cap 1/2-3NC x 3/4 ..................................................... . Screw, Hex. Hd. Cap 3/4-16NF x 5 ...................................................... 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 UNITS PER ASS'Y. 63 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2 1 1 2 2 2 1 1 1 1 1 2 3 1 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-12-08 S.C.L. 9-9-09 12 13 14 15 17 16 18 19 20 21 22 23 11 25 10 27 9 28 8 29 7 5 31 4 32 33 34 35 3 2 36 1 37 46 53 45 44 43 42 41 40 39 38 47 48 MODEL 2012-VH 3613-V3 3612-VH 2013-V 2013-V3 3613-1 2613-V3 49 50 52 26 30 6 54 24 51 VIEW IN DRIVE COMPARTMENT FIRST MACH. LAST MACH. 561-03101 568-04101 570-04101 571-04101 572-04101 577-04101 589-09101 TRANSMISSION ASSEMBLY C - 4 - 47 CM - 4 - 147 64 PRINTED IN U.S.A. CODE NO. C-4-47 ____CM-4-147 ____________ TRANSMISSION ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 1 2 3 4 5 6 7 8 506827 108557 5-004303 5-004309 5-004602 323106 213598 35-008664 307343 031737 004283 307344 100122 175651 35-008189 35-007538 002273 111692 214190 164548 164547 143391 111449 111451 048621 111450 004209 35-000443 6-004421 147522 147523 408641 198239 212668 147524 408637 147521 35-007192 152085 152086 152087 152088 147622 108557 506828 198257 013122 5-004311 054871 152157 313681 5-004424 103235 160149 199396 113737 138442 198005 120369 159133 17-013521 Transmission Assembly . Bearing ......................................................................................................................... . Countershaft Bearing Cover ......................................................................................... . Gasket .......................................................................................................................... . Woodruff Key ................................................................................................................ . Bearing Cover .............................................................................................................. . Shaft Seal ..................................................................................................................... . Retaining Ring .............................................................................................................. . Input Shaft Assembly ................................................................................................... . . Input Shaft And Clutch ............................................................................................... . . Spring Pin ................................................................................................................... . . Clutch ......................................................................................................................... . Ball Bearing .................................................................................................................. . Flinger (If Supplied) ...................................................................................................... . Retaining Ring .............................................................................................................. . Retaining Ring .............................................................................................................. . Ball Bearing .................................................................................................................. . Snap Ring .................................................................................................................... . Shaft Seal ..................................................................................................................... . Needle Bearing ............................................................................................................. . Inner Race .................................................................................................................... . Grease (Union 76 Unoba EP 2) .................................................................................... . Shifter Fork Weldment .................................................................................................. . Shifter Clutch Assembly ............................................................................................... . . Shifter Clutch .............................................................................................................. . . Ball Bearing ................................................................................................................ . . Spring Pin ................................................................................................................... . Dowel Pin ..................................................................................................................... . Clutch Gear .................................................................................................................. . Spacer .......................................................................................................................... . Ball Bearing .................................................................................................................. . Bearing Cover Plate ..................................................................................................... . Screw, Soc. Hd Cap 1/4-20NC x 3/4 ............................................................................ . Black Silicon (Super Flex 598) ..................................................................................... . Oil Seal ......................................................................................................................... . Output Shaft ................................................................................................................. . Seal Ring ...................................................................................................................... . Woodruff Key ................................................................................................................ . Shim (.005) ................................................................................................................... . Shim (.010) ................................................................................................................... . Shim (.032) ................................................................................................................... . Shim (.060) ................................................................................................................... . Bearing Spacer ............................................................................................................. . Ball Bearing .................................................................................................................. . Transmission Cover ..................................................................................................... . Screw, Soc. Hd. Cap 5/16-18NC x 5/8 ......................................................................... . Dowel Pin ..................................................................................................................... . Gasket .......................................................................................................................... . Transmission Case ....................................................................................................... . Magnetic Plug ............................................................................................................... . Countershaft And Pinion .............................................................................................. . Gear ............................................................................................................................. . Spacer .......................................................................................................................... . Escutcheon (If Supplied) .............................................................................................. . Screw, Rd. Hd. Drive #2 x 3/16 .................................................................................... . Pipe Plug ...................................................................................................................... . Gear Oil ........................................................................................................................ . Screw, Hex. Hd. Cap 1/4-20NC x 3/8 ........................................................................... . Pipe Plug (1/8 NPT) ..................................................................................................... . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 (Low Head) ....................................................... . 90° Street Elbow ........................................................................................................... 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 UNITS PER ASS'Y. 65 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A.R. 1 1 1 1 3 1 1 1 1 1 5 A.R. 1 1 1 2 A.R. A.R. A.R. A.R. 1 1 1 4 1 1 1 1 1 1 1 1 2 1 A.R. 4 1 4 1 NEW DRG. S.C.L. 9-18-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-12-08 1 2 3 16 15 14 13 4 5 12 6 7 11 9 10 8 USED ON T-SLOT TABLES. UNIVERSALLY CALIBRATED WORK FIXTURE ASSEMBLY C - 10 - 43 CM - 10 - 9 66 PRINTED IN U.S.A. CODE NO. C-10-43 _____CM-10-9 ____________ UNIVERSALLY CALIBRATED WORK FIXTURE ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. Ref. Ref. 1 2 3 4 5 6 045083 404907 045084 404817 045085 198236 018390 018392 199005 045088 047500 045089 047499 198833 101117 198281 199264 003855 045086 045087 018391 198417 34-013508 028892 100702 002579 Universally Calibrated Work Fixture Assembly (11" Scale) Universally Calibrated Work Fixture Assembly (28 cm Scale) Universally Calibrated Work Fixture Assembly (16" Scale) Universally Calibrated Work Fixture Assembly (41 cm Scale) . Head ........................................................................................................ . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 ...................................................... . Wear Strip ................................................................................................ . Pointer ..................................................................................................... . Screw, Truss Hd. Mach. #6-32NC x 1/4 .................................................. . Scale (11" - 0" - 11") ................................................................................ . Scale (28cm - 0cm - 28cm) ..................................................................... . Scale (16" - 0" - 16") ................................................................................ . Scale (41cm - 0cm - 41cm) ..................................................................... . Screw, Rd. Hd. Mach. #5-40NC x 1/8 ..................................................... . Collar (For Angle Cutting) ........................................................................ . Screw, Soc. Hd. Cap 3/8-16NC x 1-1/2 ................................................... . Washer, Flat 3/8 S.A.E. Std. .................................................................... . T-Slot Nut ................................................................................................. . Bar (11" and 28 cm Scales) ..................................................................... . Bar (16" and 41 cm Scales) ..................................................................... . Pin ............................................................................................................ . Screw, Soc. Set #10-32NF x 1/4 ............................................................. . Knob ........................................................................................................ . Cam Assembly ......................................................................................... . . Cam ....................................................................................................... . . Handle ................................................................................................... 7 8 9 10 11 12 13 14 15 16 UNITS PER ASS'Y. 67 1 4 2 2 4 1 1 1 1 10 1 2 2 2 1 1 1 2 1 1 1 1 NEW DRG. S.C.L.10-28-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-12-08 1 9 2 3 8 4 7 6 5 VARIABLE ASSEMBLY (SPEEDMASTER) C - 5 - 36 CM - 5 - 38 68 G7 - 4.3.1 PRINTED IN U.S.A. CODE NO. C-5-36 ____CM-5-38 _G7-4.3.1 VARIABLE ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 043146 Ref. 045423 1 2 3 4 010861 010857 024882 022507 028813 010859 024881 198436 010496 001139 Variable Assembly (6P Speedmaster) (16-M, 1612-UM,Bandfiler, 1612-U, 30-M, 3012-U, CM-16) Variable Assembly (6P-A Speedmaster) (1612, 1611-H, 1612-0, 1612-1, 1612-U, 1612-H, 3612, 3612-H, 3612-U, 3613-0, 3613-1, 2013-U, E2013-U, 2013-V) . Oiler (If Supplied) ..................................................................................... 1 . Sleeve ...................................................................................................... 1 . Floating Sheave ....................................................................................... 1 . Shaft (6P Speedmaster) .......................................................................... 1 . Shaft (6P-A Speedmaster) ....................................................................... 1 . Plug (Either End of Shaft) ........................................................................ 1 . End Sheave .............................................................................................. 2 . Screw, Soc. Set 5/16-18NC x 3/8 ............................................................ 4 . Oil Wick .................................................................................................... 3 . Retaining Ring ......................................................................................... 1 5 6 7 8 9 UNITS PER ASS'Y. 69 NEW DRG. S.C.L. 2-25-04 REVISIONS S.C.L. 2-12-08 7 1 2 3 4 22 21 19 20 5 8 9 10 11 12 13 14 6 18 17 16 15 24 23 MODEL FIRST MACH. LAST MACH. 2013-V 571-04101 3613-1 577-04101 VARIABLE LINKAGE SUB-ASSEMBLY C - 4 - 48 70 PRINTED IN U.S.A. CODE NO. C-4-48 _ __ _____ _ ___ ____ VARIABLE LINKAGE SUB-ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. 1 2 3 4 5 6 7 414268 042535 004259 142253 198422 004259 315180 174012 118699 199292 35-006328 198690 198854 35-007558 002915 126207 315182 005956 199142 513017 006175 007979 5-013410 199142 106110 124594 107280 118116 118117 Variable Linkage Sub-Assembly . Handwheel ............................................................................................. . Spring Pin ............................................................................................... . Universal Joint ....................................................................................... . Screw, Soc. Set 1/4-20NC x 1/4 ............................................................ . Spring Pin ............................................................................................... . Variable Screw ....................................................................................... . Indicator Arm Sub-Assembly ................................................................. . . Arm ....................................................................................................... . . Washer, Flat #8-S Brass ...................................................................... . . Swivel Block ......................................................................................... . . Screw, Fill. Hd. Mach. #6-32NC x 3/8 .................................................. . Screw, Rd. Hd. Mach. #8-32NC x 1/2 .................................................... . Retaining Ring ....................................................................................... . Spacer (.0625) ....................................................................................... . Spring Washer (.099) ............................................................................. . Base Weldment ...................................................................................... . Adjusting Screw ..................................................................................... . Nut, Hex. Jam 3/4-16NF ........................................................................ . Arm ......................................................................................................... . Trunnion Pin ........................................................................................... . Spacer .................................................................................................... . Screw Stop Nut 1/2-13NC x 3/8 ............................................................. . Nut, Hex. Jam 3/4-16NF ........................................................................ . Belleville Washer ................................................................................... . Bushing .................................................................................................. . Shaft ....................................................................................................... . Handle .................................................................................................... . Pin .......................................................................................................... 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 UNITS PER ASS'Y. 71 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 3 3 1 1 2 4 1 1 1 1 1 1 NEW DRG. S.C.L. 9-18-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-12-08 1 2 7 3 4 5 6 WORK HOLDER ASSEMBLY 040262 7 6 5 4 3 2 1 WORK HOLDING JAW ASSEMBLY 5-013007 WORK HOLDING JAW ASSEMBLIES C - 10 - 16 CM - 9 - 5 72 Z-9-9 PRINTED IN U.S.A. CODE NO. C-10-16 _____CM-9-5 _______Z-9-9 WORK HOLDING JAW ASSEMBLIES INDEX NO. PART NO. DESCRIPTION UNITS PER ASS'Y. Ref. 1* 2 3 4 5 6 7 040262 5-013313 198698 020386 198236 002162 198410 020385 Work Holder Assembly . Sprocket ................................................................................................. . Screw, Fill. Hd. Mach. #10-24NC x 1/2 .................................................. . Left Arm .................................................................................................. . Screw, Soc. Hd. Cap 1/4-20NC x 1/2 ..................................................... . Knurled Screw ........................................................................................ . Screw, Soc. Set #10-24NC x 1/4 ........................................................... . Right Arm ............................................................................................... 2 4 1 1 1 2 1 *NOTE: Before 2-12-44 On Hydraulic Machines, Use #6-023337 Sprocket With 3/16" Pitch; Specify Pitch of Chain When Ordering. Ref. 1 2 3 4 5 6 7 5-013007 5-013512 5-013318 040678 5-013110 198892 5-013313 199015 Work Holding Jaw Assembly . Jaw Handle ............................................................................................. . Bracket ................................................................................................... . Work Holding Jaw Sub-Assembly .......................................................... . . Work Holding Jaw ................................................................................ . . Screw, Rd. Hd. Mach. 1/4-20NC x 5/16 ............................................... . . Sprocket ............................................................................................... . . Screw, Truss Hd. Mach. #10-24NC x 3/8 ............................................ Ref. 34-003107 Work Holding Jaw (Ratchet And Screw Feed Options) 73 2 2 1 1 6 2 4 NEW DRG. S.C.L. 9-18-97 REVISIONS S.C.L. 2-25-04 S.C.L. 2-12-08 5 4 3 2 1 TYPICAL 6 OPTIONAL 7 8 22 24 21 23 25 26 29 28 27 O.S.H.A. REQUIREMENT: WIRE DIRECTLY TO CONTROL BOX. SEE ELECTRICAL SCHEMATIC FOR CONNECTIONS AND/OR MORE INFORMATION. TO WORKLAMPS OPTIONAL ON ALL MACHINES. FOR MACHINES WITH 2 WORKLAMPS (2613-3, 2618-4, 6013-H3) WORKLAMP ASSEMBLY C - 8 - 17 CM - 8 - 73 74 PRINTED IN U.S.A. CODE NO. C-8-17 _____CM-8-73 ____________ WORKLAMP ASSEMBLY INDEX NO. PART NO. DESCRIPTION Ref. Ref. 1 2 3 4 5 220670 220671 018172 198853 198892 199321 221545 221546 138436 009955 198853 201688 Worklamp Assembly (Standard) Worklamp Assembly (Extra Work Height) . Tubing Clamp ........................................................................................ . Screw, Rd. Hd. Mach. #8-32NC x 3/8 ................................................... . Screw, Rd. Hd. Mach. 1/4-20NC x 5/16 ................................................ . Washer, Lock 1/4 Std. ........................................................................... . Worklamp (Includes Bracket) ................................................................ . Worklamp (Includes Bracket) (Extra Work Height) ............................... . Magnifier (Optional) ............................................................................... . Nylon Tubing Clamp .............................................................................. . Screw, Rd. Hd. Mach. #8-32NC x 3/8 ................................................... . Cord Grip Connector (.200-.394) .......................................................... A.R. A.R. 2 2 1 1 1 1 1 1 406094 100506 002992 137173 137172 133826 015139 014411 197156 014545 014411 Worklamp Assembly (2 Worklamps) (2613-3, 6013-H3) . Outlet Box Assembly ............................................................................. . Junction Box (2618-4 Only) ................................................................... . Box Cover ............................................................................................. . Gasket ................................................................................................... . Wire Connector ..................................................................................... . Cord Grip Connector ............................................................................. . Flange Washer ...................................................................................... . Sealtite Conduit 1/2 I.D. ........................................................................ . Sealtite Connector ................................................................................. . Flange Washer ...................................................................................... 1 1 1 1 A.R. 2 2 A.R. 2 2 6 7 8 Ref. 21 22 23 24 25 26 27 28 29 UNITS PER ASS'Y. Use Worklamps Listed Above; Quantity of 2. 75

2013-v Parts M Anual - Doall Sawing Products

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