Transcript
Front 1.5 m, 1.5 m + 3 m rigid tines and 1.5 m + 4 m rigid tines
2015 Operator Manual And Parts List
www.sumo1.com
Redgates Melbourne York YO42 4RG Tel. 01759 319901 Fax. 01759 319900
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1.0 Registration
To activate your SUMO Warranty, you must complete this page and send it back to us at: Sumo UK Ltd Redgates Melbourne York YO42 4RG Tel. 01759 319900 Fax. 01759 319901
(NO REGISTRATION = NO WARRANTY) SUMO SERIAL No: For your own records. (Serial plate on side of headstock)
Front Sumo Registration Document NAME: ADDRESS:
Postcode: Telephone Number: DATE: SUMO SERIAL No. (Serial plate on side of headstock)
DEALERSHIP NAME AND BRANCH:
COMMENTS:
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In order to obtain your free pair of Sumo overalls and baseball cap please fill in this form and send back to us at: Sumo UK Ltd Redgates Melbourne York YO42 4RG Tel. 01759 319900 Fax. 01759 319901
SUMO SERIAL No:
Overall size: tick where applicable
Small (38 chest) Medium (42 chest) Large (46 chest) Extra large (50 chest) XX Large (54 chest) XXX Large (58 chest)
NAME:
ADDRESS:
Postcode:
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2.0 Summary
The Front Sumo is a useful cultivation tool and gives an even consolidation across the whole width on a three or four metre system, by eliminating the loose soil between the wheels. As an integral part of the frame, the Front Sumo has ripper tine brackets and wing mounting points to ease the addition of tines. It also weighs 1.25 tonnes and can be used effectively as a front counter weight for rear mounted equipment. Before using the Front Sumo it is absolutely necessary that you read this Operators manual and Safety Instructions attentively. Specifications, descriptions and illustrations in this brochure are accurate, as known, at the time of publication but may be subject to change.
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Contents 1.0 Registration ........................................................................................................................................ 2 2.0 Summary ............................................................................................................................................ 4 3.0 Safety ................................................................................................................................................. 6 3.1 Qualification and Training ............................................................................................................. 6 3.2 General safety ................................................................................................................................ 7 3.3 Special safety instructions.............................................................................................................. 7 4.1 Operating........................................................................................................................................ 8 4.2 Adjustments ................................................................................................................................... 8 5.0 Maintenance ..................................................................................................................................... 8 5.1 Spares ............................................................................................................................................. 8 6.0 Parts and Assembly.......................................................................................................................... 9 6.1 Overview ........................................................................................................................................ 9 6.2 Tine and Point Assembly ............................................................................................................. 10 6.3 3 and 4 metre Extension Assembly.............................................................................................. 11 6.4 Packer Assembly.......................................................................................................................... 12 6.6 Stickers and Paint……………….……………………………………………………………………………… 13
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3.0 Safety This manual contains basic advice, which should be observed during setting-up, operation and maintenance. Therefore, this operating manual must be read by the personnel concerned prior to starting up and using the machine and be available at all times. If safety instructions are not complied with, then this can lead to the risk of injury to yourself and others as well as damage to the environment or the machine. Non-compliance to the safety instructions can also lead to claims for damages becoming invalid. 3.1 Qualification and Training Reliable personnel may only perform any work on, or, with the machine. Statutory minimum age limits must be observed. Employ only trained or instructed staff; the individual responsibilities of the personnel concerning operation, setting up, maintenance and repair must be clearly established. Make sure that only authorized personnel work on or with the machine. Define the machine operators’ responsibilities – also with regard to observing traffic regulations. The operator must have the authority to refuse any instructions issued by third parties, which contravene safety. Persons undergoing training or instruction or taking part in a general training course should not be allowed to work on or with the machine unless they are under the constant supervision of an experienced person. The use of spare parts, accessories and ancillary equipment not supplied and/or not approved by SUMO could have detrimental effects to the construction of the SUMO machine or on its functions and hence impair the active and/or passive driving and/or operational safety (accident prevention). SUMO shall not be responsible for any damage caused by the use of spare parts, accessories and ancillary equipment not supplied and/or approved by SUMO. Conversions of or modifications to the machine may only be carried out after consultation with SUMO.
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3.2 General safety Warning signs and other notices on the machine provide important information for the safe operation. Observing them will serve your safety. Before starting work, make yourself familiar with all the equipment and controls and well as their functions. The user should wear close-fitting clothing. Keep the machine and in particular the bearings clean to avoid risk of fire. Check around the machine before moving off or starting up (watch out for children!). Make sure you have adequate all-round visibility. Always match your speed to the local conditions. Avoid sudden turning manoeuvres when driving uphill or downhill or when travelling across a slope. Observe the respective regulations when using public roads. Take into account the wide overhang and/or the sideways force acting on the machine when turning or negotiating curves. 3.3 Special safety instructions Take extreme care when hitching up or unhitching machine to/from the tractor. Never allow persons to stand between the tractor and the machine unless the tractor is secured against rolling away by means of parking brake and/or wheel chocks. Ensure the stand is raised to its transport position. It is forbidden to allow persons to ride on the machine at any time. A safe distance should be maintained from the machine by observers when in work. Driving, steering and braking characteristics are influenced by mounted machines and ballast weights. Therefore, ensure adequate steering and braking ability. Never stand or work beneath suspended loads.
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4.0 Operation and Adjustment 4.1 Operating The Front Sumo should be operated so it remains level by adjusting the length of the top link. If the machine is fitted with ripper tine extensions they must be folded out by removing the movable extension pin and be manually folded out until it is lined up with the appropriate hole on the frame. The pin should then be replaced ready for work. For road transport the extensions must be folded in and secured with the pin. The points supplied with the front sumo are reversible and once one end is worn they can be turned over. In order to flip over or change the points first the Front Sumo must be secured as not to cause any harm to the operator when working on the machine. Also the tractor engine must be turned off with the parking brake applied. In order to change the points it is first necessary to remove the two nuts and bolts behind the tine freeing the worn part. Then the point can be either be flipped over or replaced with a new point in the same position, with the appropriate nut and bolt tightened up to secure the point in position. The ripper tines are protected with a shear bolt located in front of the tine and in the event of one breaking it needs to be replaced with the appropriated nut and bolt (see 6.2 Tine and Point Assembly).
4.2 Adjustments Depth adjustment of the ripper tines is achieved by removing the tine pin secured with a linch pin and replacing it in a different hole on the tine (see 6.2 Tine and Point Assembly).
5.0 Maintenance The packer bearings should be greased with one pump once a week and after washing off. The condition of the ripper tines and the points should be regularly monitored in order to maintain the most efficient use of the machine.
5.1 Spares When ordering replacement parts please have your serial number, part numbers (listed in Section 6.0) and quantities at hand.
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6.0 Parts and Assembly 6.1 Overview
4 1 4
3 1 4
2 1 4
Item 1
Description
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Main frame Tine and point Assembly 3 & 4 m Extension Assembly
4
Packer Assembly
10
2
8 9
1.5 m + 4 m rigid tines machine
Basic 1.5 m machine
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6.2 Tine and Point Assembly
9 1 2 1 4 1 2 1 24 1 2 1 4
Item 1 2 3
Part No. SW200 SWM20004 SWB105
4 5 6 7 8 9
SWB145 SW198 SWM12003 SWM1270PB SW199 SW262
3 2 1 2 1 5 4 3 2 1 2 1 4 7 6 5 3 2 1 2 1 4
4 3 2 1 2 1 4
6 5 3 2 1 2 1 4
8 7 6 5 3 2 1Quantity/ 1.5m 2 machine 6 1 6 4
Description M20x70 shear bolt M20 nylock nut Linch pin
M19 x 75 Front Sumo tine pin Front press ripper tine M12 plain nut M12x70 plough bolt Front press ripper tine point Front Sumo Main Frame
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Quantity/ 3m machine 10 10 10
Quantity/ 4m machine 14 14 14
6 6 12 12 6 1
10 10 20 20 10 1
14 14 28 28 14 1
6.3 3 and 4 metre Extension Assembly
2 1 1
3 Extensions folded
4 3 2 1
Item
Part No.
1
SW263
2 3
SW264 SWB105
4 4a (Not Shown)
SW265 SW266
Description Front Sumo movable Extension pin Front Sumo fixed Extension pin Linch pin Front Sumo 3m tine extension Front Sumo 4m tine extension
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Quantity/ 1.5m machine
Quantity/ 3m machine
Quantity/ 4m machine
N/A
N/A
N/A
N/A N/A
2 2
2 2
N/A
1
N/A
N/A
N/A
1
6.4 Packer Assembly
1
2
3 2
4
6 5
Item 1
Part No. SW262
2 3 4 5 6
SWB146 SWM16004 SWB147 SWM16001 SWM1650
Description Front Sumo Main Frame Front Sumo tyres (295/80 R22.5) M16 nylock nut Front Sumo Packer bearing M16 flat washer M16x50 bolt
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Quantity/ 1.5m machine 1
Quantity/ 3m machine 1
Quantity/ 4m machine 1
5 8 2 16 8
5 8 2 16 8
5 8 2 16 8
6.5 Main Frame
2 6 5
6 7 6 5 7 8 7 6 5
3 2 1 5
4 3 2 1
8 1 2 1
Item
Part No.
1 2 3 4 5
SW267 SWB105 SWB148 SW269 SW270
6 7 8
SW268 SWB149 SW262
Description Front Sumo Cat II Lower Link Pin Linch pin Front Sumo stand R-clip Front Sumo Stand Pin Front Sumo Stand Front Sumo Cat II Top Link Pin 40 mm box rubber stand cap Front Sumo Main Frame
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Quantity/ 1.5m machine
Quantity/ 3m machine
Quantity/ 4m machine
2 3 1 1 1
2 3 1 1 1
2 3 1 1 1
1 1 1
1 1 1
1 1 1
6.6 Stickers and Paint
2
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