Preview only show first 10 pages with watermark. For full document please download

2100-362

   EMBED


Share

Transcript

INSTALLATION INSTRUCTIONS MOTORIZED FRESH AIR DAMPER MODEL WGMFAD-3A WGMFAD-5A Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead just as planned. Manual : Supersedes: File: Date: 2100-362D 2100-362C Volume III Tab 19 02-25-10 Manual Page 2100-362D 1 of 10 CONTENTS Description ......................................................... 3 Application .......................................................... 3 Installation Instructions ............................... 4 & 5 Wiring Diagram ................................................. 10 Figures Figure 1 Vent Option Door .................................. 6 Figure 2 Exhaust Cover Plates ........................... 6 Figure 3A Routing of Wires ................................... 7 Figure 3B Proper Installation ................................. 7 Figure 4 Thermostat Diagram ................................8 Figure 5 Gas Electric Connection ..........................9 Tables Table 1 Table 2 Table 3 Manual 2100-362D Page 2 of 10 WGMFAD-3A Ventialtion Air ................. 3 WGMFAD-3A Ventialtion Air ................. 4 WGMFAD-5A Ventialtion Air ................. 5 DESCRIPTION APPLICATION The motorized fresh air damper WGMFAD is an internally mounted damper designed to bring in up to 25% fresh air. The damper blade is powered by a 24 VAC motor with spring return on power loss. The damper is powered open anytime the unit blower motor is energized. The amount of outside fresh air brought into the structure is dependent on the supply and return duct static pressure present in the duct system. Refer to Table for ventilation air that will be supplied at different duct static pressure for the model installed. For free blow applications with return air filter grille and supply grille, use 0.00 supply air static pressure and 0.1 return air static pressure. This ventilation device does not include an exhaust provision. Depending on the tightness of the structure, an independent exhaust provision may be needed to obtain the ventilation air quantities shown. TABLE 1 WGMFAD-3A VENTILATION AIR For use with W24G Model HIGH SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 150/1325 330/1300 480/1275 600/1240 680/1200 730/1140 750/1060 0.20 120/1190 310/1150 465/1130 580/1090 660/1035 700/985 720/925 0.40 110/1040 290/1000 440/940 550/880 640/845 690/760 NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 MEDIUM SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 140/1130 300/1090 450/1075 570/1050 670/1000 720/940 740/850 0.20 110/1000 270/980 420/950 540/910 650/870 700/820 720/760 0.40 100/880 250/860 400/800 520/750 NA NA NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 LOW SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 130/900 290/880 430/860 550/830 650/800 700/750 NA 0.20 100/820 250/790 400/730 520/700 NA NA NA 0.40 90/700 NA NA NA NA NA NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 Manual 2100-362D Page 3 of 10 TABLE 2 WGMFAD-3A VENTILATION AIR For use with W30G and W36G Models HIGH SPEED Supply Air Static 0.00 160/1520 340/1490 490/1460 620/1420 725/1360 810/1330 870/1270 0.20 130/1340 320/1320 480/1270 610/1240 710/1140 780/1100 820/1050 0.40 120/1160 300/1140 450/1080 580/1020 680/930 760/820 NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 MEDIUM SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 150/1325 330/1300 480/1275 600/1240 680/1200 730/1140 750/1060 0.20 120/1190 310/1150 465/1130 580/1090 660/1035 700/985 720/925 0.40 110/1040 290/1000 440/940 550/880 640/845 690/760 NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 LOW SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 140/1130 300/1090 450/1075 570/1050 670/1000 720/940 740/850 0.20 110/1000 270/980 420/950 540/910 650/870 700/820 720/760 0.40 100/880 250/860 400/800 520/750 NA NA NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 INSTALLATION Step 1. Disconnect all power to unit before installing WGMFAD. Step 2. Remove vent option door. (See Figure 1.) Remove fresh air damper or blank off plate if installed on vent option door. Step 3. The “exhaust cover plates” must be in place when a WGMFAD is installed. (See Figure 2.) Manual 2100-362D Page 4 of 10 Step 4. Install WGMFAD with notch in front lip of WGMFAD centered over hole in condenser partition. (See Figure 3A.) Step 5. Position WGMFAD with front lip over condenser partition and front grille. (See Figure 3B.) This is important to insure proper drainage of any water entering damper assembly. TABLE 3 WGMFAD-5A VENTILATION AIR For use with W42G, W48G and W60G Models HIGH SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 140/1930 190/1910 235/1880 295/1840 355/1810 400/1770 440/1725 0.20 160/1650 205/1640 250/1625 335/1570 420/1515 450/1475 475/1430 0.40 175/1375 235/1340 295/1310 350/1240 465/1170 515/1085 565/1000 Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 MEDIUM SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 110/1615 160/1595 250/1575 300/1535 395/1500 450/1475 500/1445 0.20 130/1415 190/1380 270/1350 345/1300 380/1265 470/1200 555/1140 0.40 150/1135 215/1080 305/1030 375/965 475/895 540/790 600/680 Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 LOW SPEED Supply Air Static Ventilation Air / Total Air (CFM) 0.00 45/1190 150/1175 260/1165 350/1135 435/1105 530/1070 620/1030 0.20 65/1010 180/980 290/950 390/910 490/865 560/800 635/735 0.40 85/790 210/725 355/660 415/600 495/535 NA NA Return Static 0.00 0.05 0.10 0.15 0.20 0.25 0.30 Step 6. Route wires as shown in Figure 3A into unit low voltage terminal strip area. Step 7. Connect black wire to C terminal of low voltage block. Connect red wire to R of low voltage block. Connect orange wire to G terminal of low voltage block. Connect brown/ white wire to “A” terminal of low voltage block. Connect blue wire to W1 terminal of low voltage block. See wall mount low voltage connection diagram in the unit installation instructions for wiring diagram. Step 8. Check WGMFAD for proper operation. WGMFAD should open whenever there is a call for ventilation (Terminal “A”), and the blower should energize. Step 9. Plug 4 holes in vent option door with plastic plugs provided and replace vent option door. Manual 2100-362D Page 5 of 10 FIGURE 1 VENT OPTION DOOR TO BE REMOVED Manual 2100-362D Page 6 of 10 FIGURE 2 EXHAUST COVER PLATES MUST BE IN PLACE FIGURE 3A ROUTING OF WIRES FIGURE 3B PROPER INSTALLATION Manual 2100-362D Page 7 of 10 FIGURE 4 THERMOSTAT WIRING DIAGRAM Low Voltage Wiring - MOTORIZED FRESH AIR DAMPER, COMMERCIAL ROOM VENTILATOR-SPRING, COMMERCIAL ROOM VENTILATOR-POWER Thermostat Subbase Thermostat Part #8403-057 (TH311DD1040) 1 Thermostat Part #8403-060 (1120-445) 2 RC C W R C W1/E A R W2 D/YO C W1 A R W2 E Y G B Y2 Y1 G O/B Y2 Y1 G 1 O L (MUST BE CONFIGURED FOR HEAT/COOL) Unit 24V Terminal Block Factory Installed Jumper 4 Y 3 2 F 3 ORANGE RED/WHITE BROWN/WHITE BLUE BLACK/WHITE Unit Control Panel VENT PACKAGE WIRING PLUG 1 SET SWITCH ON THERMOSTAT TO "GAS-OIL" 2 CONFIGURE THERMOSTAT FOR HEAT/COOL 3 MUST INSTALL JUMPER FOR 8403-057 OR OTHER THERMOSTAT THAT DOES NOT HAVE OCCUPANCY OUTPUT. 4 INSTALL IF YOU REQUIRE VENTILATION ANYTIME BLOWER IS ON. Manual 2100-362D Page 8 of 10 MIS-2775 FIGURE 5 AIR CONDITIONER WITH CS2000 DO NOT CONNECT "L" UNTIL AFTER 8403-060 CONTROLLER IS CONFIGURED TO CS2000 = YES TEMPERATURE/HUMIDITY CONTROLLER BARD P/N 8403-060 R THERMOSTAT TH5220D1151 BARD P/N 8403-058 NOTE: MUST BE CONFIGURED FOR HEAT/COOL C G Y1 W1/E C G Y1 W W2 Y2 L YO/D W2 Y2 R RC YELLOW 8403-038 H600A1014 HUMIDITY CONTROLLER 2 BLUE RED 6 1 IF OPTIONAL VENT PACKAGE IS INSTALLED, THE "G" WIRE MUST BE CONNECTED TO ASSURE CONTINUOUS BLOWER DURING OCCUPIED PERIODS WHEN VENT SYSTEM IS "ON". THE "G" WIRE MUST ALSO BE CONNECTED FOR PRE-PURGE OPERATION (SEE STEP 2, FUNCTION SWITCH SETTINGS). A C R G Y W1 W2 5 Y2 BK 3 8403-047 H200-10-21-10 DEHUMIDSTAT 3 UNIT 24V TERMINALS HUMIDITY CONTROLLER CONNECTIONS USED ONLY FOR OPTIONAL DEHUMIDIFICATION CIRCUIT THAT MUST BE FACTORY INSTALLED IN AIR CONDITIONER ERV OR CRV BARD VENTILATION PACKAGE (OPTIONAL) NOTE: IF FACTORY INSTALLED DISCONNECT AND TAPE RED R AND ORANGE WIRES 4 NC C VENT NO C NC PWR C NC FACTORY JUMPER - SEE SEARCH TIME DETAIL ON PAGE 3 HVAC FAN BR/W O 3 OPTIONAL LIGHTING CONTROL AREA OCCUP. REM + NO C NC - + - + PWR PRECOND DOOR NO C NC HVAC LIGHTING CONTROL RELAY NORMALLY CLOSED CONTACTS MANUAL SWITCH FIELD SUPPLIED LIGHTS MAN. OVERIDE (24 HRS) REMOTE MOTION DETECTOR (OPTIONAL) NORMALLY OPEN CONTACTS 1 REQUIRED FOR 2 STAGE COOLING UNITS OR UNITS WITH ECONOMIZERS. 2 JUMPER IS FACTORY INSTALLED. 3 LIGHTING CONTROL CIRCUIT IS OPTIONAL AND FIELD SUPPLIED. LIGHTING CONTROL RELAY REQUIRES NORMALLY CLOSED CONTACTS AND MUST BE SIZED ACCORDING TO CONTROLLED LOAD. CS2000A2 ENERGY MONITOR RECOMMENDED SWITCH SETTINGS SHOWN BELOW FUNCTION SWITCHES LEARN PRE P MODE RATE SEARCH-TIME N/C STAGE AUX DEMAND 2 DEMAND 1 TEMPERATURE SWITCHES 90 84 81 78 68 65 62 58 54 48 4093-152 Manual 2100-362D Page 9 of 10 9 B 7 A BLACK/WHITE 4 1 17 2 3 17 17 6 B 9 6 CONTROL PANEL 3 5 6 G PLUG #1 17 PLUG #2 25 LOW VOLTAGE TERMINAL STRIP C 2 C 1 17 A 7 B 9 6 4 RED/WHITE ORANGE W1 4 17 BLACK/WHITE 17 3 1 17 17 BLOWER INTERLOCK RELAY 22 W1 BLUE 17 BLACK /WHITE BROWN /WHITE 17 BROWN/WHITE 21 T A 4056-202 A 3 CHANGEOVER 22 RELAY A 7 4 1 YELLOW YELLOW 21 X A 17 17 DAMPER MOTOR R 17 17 BLACK/WHITE R G PLUG #1 17 PLUG #2 25 LOW VOLTAGE TERMINAL STRIP 5 B RED/WHITE ORANGE 17 A 9 6 4 7 3 1 BLOWER INTERLOCK RELAY 22 BLACK/WHITE BLACK /WHITE BROWN /WHITE 17 BROWN/WHITE 21 CONTROL PANEL BLUE CHANGEOVER 22 RELAY 6 4 BLUE 17 3 1 BLACK/WHITE YELLOW YELLOW 21 ORANGE 17 BLUE T RED/WHITE MFAD BLACK/WHITE X BRONW /WHITE BROWN/WHITE BRONW /WHITE BROWN/WHITE DAMPER MOTOR ORANGE MFAD RED/WHITE Manual 2100-362D Page 10 of 10 4056-202 A