Transcript
INSTALLATION INSTRUCTIONS
MOTORIZED FRESH AIR DAMPER
MODEL
WGMFAD-3A WGMFAD-5A
Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead just as planned.
Manual : Supersedes: File: Date:
2100-362D 2100-362C Volume III Tab 19 02-25-10
Manual Page
2100-362D 1 of 10
CONTENTS
Description ......................................................... 3 Application .......................................................... 3 Installation Instructions ............................... 4 & 5 Wiring Diagram ................................................. 10
Figures Figure 1 Vent Option Door .................................. 6 Figure 2 Exhaust Cover Plates ........................... 6 Figure 3A Routing of Wires ................................... 7 Figure 3B Proper Installation ................................. 7 Figure 4 Thermostat Diagram ................................8 Figure 5 Gas Electric Connection ..........................9
Tables Table 1 Table 2 Table 3
Manual 2100-362D Page 2 of 10
WGMFAD-3A Ventialtion Air ................. 3 WGMFAD-3A Ventialtion Air ................. 4 WGMFAD-5A Ventialtion Air ................. 5
DESCRIPTION
APPLICATION
The motorized fresh air damper WGMFAD is an internally mounted damper designed to bring in up to 25% fresh air. The damper blade is powered by a 24 VAC motor with spring return on power loss. The damper is powered open anytime the unit blower motor is energized.
The amount of outside fresh air brought into the structure is dependent on the supply and return duct static pressure present in the duct system. Refer to Table for ventilation air that will be supplied at different duct static pressure for the model installed. For free blow applications with return air filter grille and supply grille, use 0.00 supply air static pressure and 0.1 return air static pressure.
This ventilation device does not include an exhaust provision. Depending on the tightness of the structure, an independent exhaust provision may be needed to obtain the ventilation air quantities shown.
TABLE 1 WGMFAD-3A VENTILATION AIR For use with W24G Model HIGH SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
150/1325
330/1300
480/1275
600/1240
680/1200
730/1140
750/1060
0.20
120/1190
310/1150
465/1130
580/1090
660/1035
700/985
720/925
0.40
110/1040
290/1000
440/940
550/880
640/845
690/760
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
MEDIUM SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
140/1130
300/1090
450/1075
570/1050
670/1000
720/940
740/850
0.20
110/1000
270/980
420/950
540/910
650/870
700/820
720/760
0.40
100/880
250/860
400/800
520/750
NA
NA
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
LOW SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
130/900
290/880
430/860
550/830
650/800
700/750
NA
0.20
100/820
250/790
400/730
520/700
NA
NA
NA
0.40
90/700
NA
NA
NA
NA
NA
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
Manual 2100-362D Page 3 of 10
TABLE 2 WGMFAD-3A VENTILATION AIR For use with W30G and W36G Models
HIGH SPEED Supply Air Static 0.00
160/1520
340/1490
490/1460
620/1420
725/1360
810/1330
870/1270
0.20
130/1340
320/1320
480/1270
610/1240
710/1140
780/1100
820/1050
0.40
120/1160
300/1140
450/1080
580/1020
680/930
760/820
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
MEDIUM SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
150/1325
330/1300
480/1275
600/1240
680/1200
730/1140
750/1060
0.20
120/1190
310/1150
465/1130
580/1090
660/1035
700/985
720/925
0.40
110/1040
290/1000
440/940
550/880
640/845
690/760
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
LOW SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
140/1130
300/1090
450/1075
570/1050
670/1000
720/940
740/850
0.20
110/1000
270/980
420/950
540/910
650/870
700/820
720/760
0.40
100/880
250/860
400/800
520/750
NA
NA
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
INSTALLATION Step 1. Disconnect all power to unit before installing WGMFAD. Step 2. Remove vent option door. (See Figure 1.) Remove fresh air damper or blank off plate if installed on vent option door. Step 3. The “exhaust cover plates” must be in place when a WGMFAD is installed. (See Figure 2.)
Manual 2100-362D Page 4 of 10
Step 4. Install WGMFAD with notch in front lip of WGMFAD centered over hole in condenser partition. (See Figure 3A.) Step 5. Position WGMFAD with front lip over condenser partition and front grille. (See Figure 3B.) This is important to insure proper drainage of any water entering damper assembly.
TABLE 3 WGMFAD-5A VENTILATION AIR For use with W42G, W48G and W60G Models
HIGH SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
140/1930
190/1910
235/1880
295/1840
355/1810
400/1770
440/1725
0.20
160/1650
205/1640
250/1625
335/1570
420/1515
450/1475
475/1430
0.40
175/1375
235/1340
295/1310
350/1240
465/1170
515/1085
565/1000
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
MEDIUM SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
110/1615
160/1595
250/1575
300/1535
395/1500
450/1475
500/1445
0.20
130/1415
190/1380
270/1350
345/1300
380/1265
470/1200
555/1140
0.40
150/1135
215/1080
305/1030
375/965
475/895
540/790
600/680
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
LOW SPEED Supply Air Static
Ventilation Air / Total Air (CFM)
0.00
45/1190
150/1175
260/1165
350/1135
435/1105
530/1070
620/1030
0.20
65/1010
180/980
290/950
390/910
490/865
560/800
635/735
0.40
85/790
210/725
355/660
415/600
495/535
NA
NA
Return Static
0.00
0.05
0.10
0.15
0.20
0.25
0.30
Step 6. Route wires as shown in Figure 3A into unit low voltage terminal strip area. Step 7. Connect black wire to C terminal of low voltage block. Connect red wire to R of low voltage block. Connect orange wire to G terminal of low voltage block. Connect brown/ white wire to “A” terminal of low voltage block. Connect blue wire to W1 terminal of low voltage block. See wall mount low voltage connection diagram in the unit installation instructions for wiring diagram.
Step 8. Check WGMFAD for proper operation. WGMFAD should open whenever there is a call for ventilation (Terminal “A”), and the blower should energize. Step 9. Plug 4 holes in vent option door with plastic plugs provided and replace vent option door.
Manual 2100-362D Page 5 of 10
FIGURE 1 VENT OPTION DOOR TO BE REMOVED
Manual 2100-362D Page 6 of 10
FIGURE 2 EXHAUST COVER PLATES MUST BE IN PLACE
FIGURE 3A ROUTING OF WIRES
FIGURE 3B PROPER INSTALLATION
Manual 2100-362D Page 7 of 10
FIGURE 4 THERMOSTAT WIRING DIAGRAM
Low Voltage Wiring -
MOTORIZED FRESH AIR DAMPER, COMMERCIAL ROOM VENTILATOR-SPRING, COMMERCIAL ROOM VENTILATOR-POWER
Thermostat Subbase Thermostat Part #8403-057 (TH311DD1040)
1
Thermostat Part #8403-060 (1120-445)
2
RC
C
W
R
C
W1/E
A
R
W2
D/YO
C
W1
A
R
W2
E
Y
G
B
Y2
Y1
G
O/B
Y2
Y1
G
1
O
L
(MUST BE CONFIGURED FOR HEAT/COOL)
Unit 24V Terminal Block Factory Installed Jumper
4
Y
3
2
F
3
ORANGE
RED/WHITE
BROWN/WHITE
BLUE
BLACK/WHITE
Unit Control Panel
VENT PACKAGE WIRING PLUG
1
SET SWITCH ON THERMOSTAT TO "GAS-OIL"
2
CONFIGURE THERMOSTAT FOR HEAT/COOL
3
MUST INSTALL JUMPER FOR 8403-057 OR OTHER THERMOSTAT THAT DOES NOT HAVE OCCUPANCY OUTPUT.
4
INSTALL IF YOU REQUIRE VENTILATION ANYTIME BLOWER IS ON.
Manual 2100-362D Page 8 of 10
MIS-2775
FIGURE 5
AIR CONDITIONER WITH CS2000 DO NOT CONNECT "L" UNTIL AFTER 8403-060 CONTROLLER IS CONFIGURED TO CS2000 = YES TEMPERATURE/HUMIDITY CONTROLLER BARD P/N 8403-060
R
THERMOSTAT TH5220D1151 BARD P/N 8403-058 NOTE: MUST BE CONFIGURED FOR HEAT/COOL
C
G
Y1
W1/E
C
G
Y1
W
W2
Y2
L
YO/D
W2
Y2
R
RC
YELLOW 8403-038 H600A1014 HUMIDITY CONTROLLER 2
BLUE
RED 6
1 IF OPTIONAL VENT PACKAGE IS INSTALLED, THE "G" WIRE MUST BE CONNECTED TO ASSURE CONTINUOUS BLOWER DURING OCCUPIED PERIODS WHEN VENT SYSTEM IS "ON". THE "G" WIRE MUST ALSO BE CONNECTED FOR PRE-PURGE OPERATION (SEE STEP 2, FUNCTION SWITCH SETTINGS).
A
C
R
G
Y
W1 W2
5
Y2
BK
3
8403-047 H200-10-21-10 DEHUMIDSTAT
3
UNIT 24V TERMINALS
HUMIDITY CONTROLLER CONNECTIONS USED ONLY FOR OPTIONAL DEHUMIDIFICATION CIRCUIT THAT MUST BE FACTORY INSTALLED IN AIR CONDITIONER
ERV OR CRV
BARD VENTILATION PACKAGE (OPTIONAL) NOTE: IF FACTORY INSTALLED DISCONNECT AND TAPE RED R AND ORANGE WIRES
4
NC C VENT
NO C
NC
PWR
C
NC
FACTORY JUMPER - SEE SEARCH TIME DETAIL ON PAGE 3
HVAC FAN
BR/W O
3
OPTIONAL LIGHTING CONTROL
AREA OCCUP. REM + NO C NC -
+
-
+
PWR PRECOND DOOR
NO C NC HVAC
LIGHTING CONTROL RELAY NORMALLY CLOSED CONTACTS
MANUAL SWITCH FIELD SUPPLIED LIGHTS
MAN. OVERIDE (24 HRS)
REMOTE MOTION DETECTOR (OPTIONAL) NORMALLY OPEN CONTACTS
1
REQUIRED FOR 2 STAGE COOLING UNITS OR UNITS WITH ECONOMIZERS.
2
JUMPER IS FACTORY INSTALLED.
3
LIGHTING CONTROL CIRCUIT IS OPTIONAL AND FIELD SUPPLIED. LIGHTING CONTROL RELAY REQUIRES NORMALLY CLOSED CONTACTS AND MUST BE SIZED ACCORDING TO CONTROLLED LOAD.
CS2000A2 ENERGY MONITOR
RECOMMENDED SWITCH SETTINGS SHOWN BELOW FUNCTION SWITCHES LEARN PRE P MODE RATE SEARCH-TIME N/C STAGE AUX DEMAND 2 DEMAND 1
TEMPERATURE SWITCHES
90 84 81 78 68 65 62 58 54 48 4093-152
Manual 2100-362D Page 9 of 10
9 B
7
A
BLACK/WHITE
4
1
17
2
3
17
17
6
B
9
6
CONTROL PANEL
3
5
6
G
PLUG #1 17 PLUG #2 25
LOW VOLTAGE TERMINAL STRIP
C
2
C
1
17
A
7
B
9
6
4
RED/WHITE ORANGE
W1
4
17
BLACK/WHITE
17
3
1
17 17
BLOWER INTERLOCK RELAY 22
W1
BLUE
17
BLACK /WHITE
BROWN /WHITE 17
BROWN/WHITE
21
T
A
4056-202 A
3
CHANGEOVER 22 RELAY
A
7
4
1
YELLOW YELLOW 21
X
A
17
17
DAMPER MOTOR
R
17
17
BLACK/WHITE
R
G
PLUG #1 17 PLUG #2 25
LOW VOLTAGE TERMINAL STRIP
5
B
RED/WHITE ORANGE
17
A
9
6
4 7
3
1
BLOWER INTERLOCK RELAY 22
BLACK/WHITE
BLACK /WHITE
BROWN /WHITE 17
BROWN/WHITE
21
CONTROL PANEL
BLUE
CHANGEOVER 22 RELAY
6
4
BLUE
17
3
1
BLACK/WHITE
YELLOW YELLOW 21
ORANGE
17
BLUE
T
RED/WHITE
MFAD
BLACK/WHITE
X
BRONW /WHITE BROWN/WHITE
BRONW /WHITE BROWN/WHITE
DAMPER MOTOR
ORANGE
MFAD
RED/WHITE
Manual 2100-362D Page 10 of 10
4056-202 A