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2110-555

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REPLACEMENT PARTS MANUAL WALL MOUNTED PACKAGE HEAT PUMPS Models: WH422D WH484D WH603D General Notes Contents ! Revised and/or additional pages may be issued from time to time. Description Page Cabinet Components ! A complete and current manual consists of pages shown in the following contents section. " Exploded View .......................... 1 " Usage List ................................. 2 Functional Components " Exploded View .......................... 3 " Usage List ................................. 4 Important Control Panel ! Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plate. Blower Housing " Layout View .............................. 5 " Usage List ................................. 6 " Exploded View .......................... 7 " Usage List ................................. 7 BARD MANUFACTURING COMPANY Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned. Manual: Supersedes: File: Date: 2110-555B 2110-555A Tab 17 09-09-04 © Copyright 2003 Manual 2110-555B Page CABINET COMPONENTS SEXP-175 Manual 2110-555B 1 Page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X WH603DC WH603DA, B WH484DC Description Lower Base Left Side Right Side Back Top Upper Front Service Door Condenser Grille Side Grille Condenser Partition Drain Pan Blower Partition See Control Panel Assembly Dwg Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Disconnect Access Door Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Airframe Assembly Right Side Support Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Blank Off Plate WH484DA, DB Part No. S127-214 S500-262-*! S500-261-*! S508-098 S506-142-*! S514-077-* ! S552-224-* ! 118-049-* ! 118-057-*! S521X258 123-083 121X216 Control Panel Assy S133-114 S133-115 S533-113-*! S153-218-*! 125-024 113-140 137-209 BFAD-5 131X099 105X877 147-046-*! 135-128 111X034 105X878 143-042-*! 135-129 113-150-*! 536-258 WH422DC Drawing No. WH422DA, DB CABINET COMPONENTS X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X ! Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint clolor, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Manual 2110-555B 2 Page FUNCTIONAL COMPONENTS Manual 2110-555B 3 Page NS = Not Shown Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Molded Plug 36" Lead Accumulator Defrost Sensor TXV – Heating TXV – Heating High Pressure Switch (Solder) Heating Distributor Assembly Heating Distributor Assembly Heating Distributor Assembly Drain Back Assembly Drain Back Assembly Drain Back Assembly Three Way Valve Solenoid Coil Crandcase Heater High Press. Switch (Flare) (Opt.) Low Press. Switch (Flare) (Opt.) Low Ambient Ctrl. (Flare) (Opt.) WH603DC WH603DB WH603DA WH484DC WH484DB Description Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Condenser Coil Condenser Coil TXV – Cooling TXV – Cooling TXV– Cooling Evaporator Coil Assembly Evaporator Coil Assembly Air Filter 1" Throwaway Air Filter 1" Washable Air Filter 2" Pleated 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve Reversing Valve Reversing Valve WH484DA 8000-126 8000-127 8000-128 8000-236 8000-221 8000-222 8000-153 8000-154 8000-155 S900-183 S900-184 S900-185 S900-186 8202-004 5151-027 8105-039 8105-030 5051-117 5051-075 5051-077 5651-158 5651-102 5651-103 917-0042 917-0049 7004-016 7004-030 7004-027 1171-022 1171-024 1171-023 5650-039 5650-040 5650-041 5650-042 5650-043 5650-037 5202-011 8408-027 5651-102 5651-103 8406-055 800-0210 800-0296 800-0211 800-0297 800-0300 800-0299 5650-036 5650-043 8605-005 1804-0106 1804-0107 CMA-6 WH422DC Part No. 1 1 1 1 1 1 1 1 1 2 2 2 2 3 4 5 5 6 6 6 7 7 7 8 8 9 9 9 10 11 12 13 13 13 14 14 15 16 17 18 18 19 20 20 20 21 21 21 22 23 NS NS NS NS WH422DB Drawing No. WH422DA FUNCTIONAL COMPONENTS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X 2 X X 2 X X 2 2 2 2 2 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Manual 2110-555B Page 4 CONTROL PANEL COMPONENTS Manual 2110-555B 5 Page X X X X WH603DC X X X WH603DB X X WH603DA X WH484DC X WH484DB WH422DC X WH484DA WH422DB Draw ing N o. WH422DA CONTROL PANEL COMPONENTS X X X X X X Part No. Description 1 8607-019 Low Voltage Terminal Strip 2 2 2 8607-013 8607-014 8607-015 Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator X 3 3 8201-056 8201-032 Blower Control Blower Relay X X 4 4 8407-048 8407-050 Transformer Transformer X X 5 5 5 8401-007 8401-002 8401-016 Compressor Contactor Compressor Contactor Compressor Contactor X 6 6 6 6 6 8552-005 8552-055 8552-026 8552-072 8552-058 Outdoor Motor Capacitor Compressor Capacitor Outdoor Motor Capacitor Compressor Capacitor Compressor Capacitor 7 135-130 Wire Shield X X X X X X X X X 8 8611-006 Ground Terminal X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 9 3000-1167 Wire Harness X X X X X X X X X 10 8201-009 Low Ambient Bypass Relay 1 X X X X X X X X X 11 8201-065 Low Pressure Bypass TDR 1 X X X X X X X X X 12 8201-101 Heat Pump Control Board X X X X X X X X X 13 117X229 Control Panel X X X X X X X X X 14 8551-005 Start Device X 15 8408-037 Return Air Thermostat X X X X X X X X X 16 117X139 Low Voltage Box X X X X X X X X X 17 8201-085 Phase Monitor X X X X 18 8607-017 Terminal Block 1 X X X X X X X X X 19 8201-092 Dehumidification Logic Board X X X X X X X X X 20 8201-032 Outdoor Fan Relay NS 4096-130 Wiring Diagram NS 4096-131 Wiring Diagram NS 4096-231 Wiring Diagram NS 4096-232 Wiring Diagram NS 4096-332 Wiring Diagram NS 4096-333 Wiring Diagram NS = 1 = X X X X X X X X X X X X X X Not Shown Optional Manual 2110-555B Page 6 BLOWER ASSEMBLY Manual 2110-555B 7 Page X X X X X X X 6 X 4 X 2 2 900-186 Description 10 Inch Wheel (CW) 9 Inch Wheel (CW) 10 Inch Wheel (CCW) 9 Inch Wheel (CCW) Blower Motor (230/208) Blower Motor (460) Capacitor Motor Mount Grommets Back Brace Side Angle Front Brace Housing Diffuser 900-185 Part No. 5152-011 5152-057 5152-012 5152-058 8106-030 8106-025 8552-005 8200-040 5451-011 105-881 105-880 103-389 151-101 144-166 900-184 Dwg. No. 1 1 2 2 3 3 4 5 6 7 8 9 10 11 900-183 SEXP-178 X X X X X X X X 6 X 4 X 2 2 X X 6 X 4 X 2 2 X X X 6 X 4 X 2 2