Transcript
15 TON LOGSPLITTER MODELS PK0304 / PK0305 / PK0306
Owner’s Manual and Operation Instructions
！ OPERATION
INSTRUCTIONS
Proper Operation of the Log Splitter as per instruction labels on machine 1.) Load a log onto the splitter and against the wedge. 2.) Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else out of the work zone while operating control valve. 3.) Make sure hands are clear of crush hazard zones. 4.) Push control valve handle to bottom postion(FIRST SPLIT) to split logs.When wedge into log, put the handle in middle position(SECOND SPLIT) to fast split log fully. 5.) Release control valve handle by two hands to return pusher to its original position. 6.) Clear the split wood from the work zone.
Important: Before starting log splitter, Bleed screw should be loosened by a few turns to make sure the air circulation
How to split log with slant surface
How to use the two speeds
Important: Please don’t push the handle exceed 5seconds each time if the log is hard to split, release handle and try again. 2
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OPERATION INSTRUCTIONS
FOR SPLITTING
FOR TOWING
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MAINTENANCE AND STORAGE
Before performing maintenance, the log splitter must be placed in maintenance mode. 1.) Turn off engine. 2.) Release the control valve handle to relieve hydraulic pressure. After performing maintenance, make sure all guards, shields, and safety features are put back in place. Failure to follow this warning can result in serious injury.
Refer to the engine owner’s manual for engine maintenance.
What
When
Hoses
Each Use
Hydraulic Fittings
Each Use
Nuts and Bolts Rail plate Moving Parts
Each Use Each Use Each Use
How Inspect for exposed wire mesh and leaks. Replace all worn or damaged hoses before starting engine Inspect for cracks and leaks. Replace all damaged fittings before starting engine Check for loose bolts Apply grease to rail plate surface Clear debris
SPECIFICATIONS Splitting force………………. Maximum Flow …………………. Hydraulic Fluid Capacity ……….. Hydraulic Fluid Type …………….
15TON 2.5GPM 5Liter 10wt AW32, ASLE H-150, or ISO32 10MPH 20" 3" 19" 14"
Maximum Towing Speed………… Maximum Log Length …………... Hydraulic Cylinder Bore ………… Hydraulic Cylinder Stroke ………. Maximum Log Diameter ………...
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TROUBLESHOOTING Problem Cylinder rod will not move
SOLUTION: A,D,E,H,J
Slow cylinder rod speed when extending or SOLUTION: A,B,C,H,I,K,L retracting Wood will not split or splits extremely slowly
SOLUTION: A,B,C,F,I,K
Engine bogs down during splitting
SOLUTION: G,L
Engine stalls under low load condition
SOLUTION: D,E,L,M
Cause
Solution
A-Insufficient oil to pump
Check oil level in reservoir
B-Air in oil
Check oil level in reservoir
C-Excessive pump inlet vacuum
Check pump inlet hose for blockage or kinks
D-Blocked hydraulic lines
Flush and clean the splitter hydraulic system
E-Blocked control valve
Flush and clean the splitter hydraulic system
F-Low control valve setting
Adjust control valve with a pressure gauge
G-High control valve setting
Adjust control valve with a pressure gauge
H-Damaged control valve
Return control valve for authorized repair
I-Internal control valve leak
Return control valve for authorized repair
J-Internal cylinder leak
Return cylinder for authorized repair
K-Internally damaged cylinder
Return cylinder for authorized repair
L-Engine Control out of adjustment
Adjust idle control nuts
M-Engine is loaded during idle down mode
Use shorter log length to allow engine to speed up before contact.
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COMPONENTS IN PACKAGE
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ASSEMBLY Open Shipping Box 1. Set the shipping Box on a solid, flat surface. 2. Carefully open the shipping box and take out the separate parts from the box make sure all parts included refer to the page COMPONENTS IN THE PACKAGE 3. Locate all hardware before beginning assembly.
Step 1: Wheel Assembly
Step 2: Attach wheel and hinge on body Put body on plate on wheel,fix by hex bolt M10x25,flat washer φ10 and hex nut M10 Assmble hinge on body fix by bolt M10x60M,flat washer 10,nut M10 and bolt, R pin
Put the wheels to the axle fix by a Flat Washer φ16 in both side of wheel, fix with Cotter Pin φ3.2x25
Step 3: Attach outrigger on body
Step 4: Attach engine and hose
Attach the both outrigger on body fix by hex M10x50 and flat washer φ10
Put the engine on the plate and shock pad under engine,fix by hex bolt M8x70,flat washer φ8,spring washer φ8 and hex self locking nut M10 Attach suction hose fix by wire hoop
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Step 5: Fix cylinder and hydraulic pipe
Step 6: Fix hydraulic pipe
Move the cylinder to the end and fix by hex self-locking nut M8 Assemble hydraulic pipe A, one end on pump (OUT),another end of valve (P)
Assemble the two hydraulic pipe B on valve and cylinder
Step 7: Attach safety Guard
Step 8: Attach log cradle
Assemble control valve operating handle fix by hex self-locking nut M8, washer φ8,spring washer φ8 Assemble safety guard fix by screw M6x12 Assemble handle grip
Assemble cradle on support fix by hex bolt M8x20,flat washer φ8 and hex self-locking nut M8 Assemble cradle support on body fix by hex bolt M8x20 and flat washer φ8
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EXPLODED VIEW AND PARTS
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No.
Description
Qty
No.
Description
Qty
1
Body
1
40
Cylinder
1
2
Screw M10x70
1
41
Hydraulic Pipe B
2
3
Flat Washer φ10
27
42
Hex Screw M8x60
2
4
Hex Bolt M10x45
6
43
Valve Connector M20x1.5-M18x1.5
2
5
Pusher
1
44
Gasket 20
4
6
Hex Nut M10
12
45
Hollow Bolt M20x1.5
1
7
Liner
2
46
Hydraulic Pipe A
1
8
Rail Flat Plate
2
47
Spool Arbor
1
9
Spring Washer φ10
10
48
Control Valve
1
10
Hex Bolt M10
2
49
Valve-T Pipe Connector
1
11
Adjustor Lever
1
50
Wire Hoop
4
12
Tense Pole
1
51
Oil Returning Hose
1
13
Screw M8x90
2
52
Dip Stick
1
14
Spring Washer φ8
13
53
O-sealing 25x3.55
1
15
Gear Pump
1
54
Screw M8x35
2
16
3/8”-M18x1.5 Angle Through
1
55
Hex Bolt M8
2
17
Pump-In Pipe Connector
1
56
Screw M16x1.5
1
18
Flat Washer φ8
41
57
Groupware Washer φ16
1
19
Hex Bolts M8x30
4
58
Wheel Axle
1
20
Coupling housing
1
59
Flat Washer φ16
4
21
Screw M8x6
1
60
Wheel 12”
2
22
Engine Coupling
1
61
Cotter Pin φ3.2x25
2
23
Flet Key
1
62
Pin 8x35B
2
24
Hex Self-locking Nut M8
13
63
Hex Bolt M8x20
16
25
Big Flat Washer φ10
4
64
Suction Hose
1
26
Shock Pad
4
65
Square Tube Blockage 40x40
2
27
Engine Block
1
66
Rubber Feet
2
28
Hex Bolt M8x70
4
67
Outrigger Leg(right)
1
29
Engine
1
68
Outrigger Leg(left)
1
30
Cotter Pin φ3.2x16
4
69
Log cradle
2
31
Flat Washer φ12
2
70
Cradle support (left)
2
32
Spool Control Panel
2
71
Cradle support (right)
2
33
Hinge Pin
1
72
Hex bolt M10x25
4
34
Control Valve Operating Handle
1
73
Hex bolt M10x50
4
35
Safety Guard
1
74
Hinge
1
36
Handle Grip
2
75
R pin
2
37
Screw M6x12
4
76
Pin
1
38
Screw M10x135
1
77
Bolt
1
39
Controal Lever
1
78
Lock Pin
2
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QVTOOLS, LLC.
Warranty Statement
QVTOOLS, LLC warrants all gas power equipment 1 year for manufacture defects, Kohler engine 3 years from date of purchase. Proof of purchase date required for warranty repairs. Keep your receipt. QVTOOLS, LLC will provide parts and labor of Powerking products only at our approved service centers, Customer is responsible for delivery and pickup of the product to and from the service center. Please call us at 800-344-3371 for warranty claims and to be assigned a service center. Gas Equipment is non-returnable and will be serviced by authorized service centers only. Only authorized service centers have parts and can perform repairs as to not void your warranty. This warranty does not cover cosmetic defects such as paint, decals or wear items. This warranty does not cover failures or problems due to acts of God, or events or forces beyond the control of the QVTOOLS, LLC.
Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, or accidents, repairs or alterations, or a lack of maintenance. QVTOOLS shall in no event be liable for death, injuries to persons or property, or for incidental, special, or consequential damages arising from the use of our products. All NON-GAS products are covered with 1 year warranty from manufactures defects and will be repaired or replaced by QVTOOLS, LLC. with proof of purchase date. Please call 800-344-3371 PST to obtain an RGA number from our customer service department to return your product.
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