Transcript
ConvertaMAX™ 28 I-MAX™ 28HD BA 750 / BA 850
PARTS LIST Advance MODELS 56396000, 56396001 Nilfisk MODELS 56396002, 56396003 All models covered in this manual are OBSOLETE. ConvertaMAX 28 before SN1593241 / I-MAX 28HD before SN1593243 BA 750 before SN1594388 / BA 850 before SN1594392
1/00 revised 9/02 FORM NO. 56042382 BOOK E SECTION 5.9.1
00-1
TABLE OF CONTENTS ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
BOOK E E 5.9.1 1
DESCRIPTION PLAN CONVERTAMAX™ 28 / BA 750 CHASSIS SYSTEM ................... E-5.9.1-3 BA 850 CHASSIS SYSTEM ......................................................... E-5.9.1-5 I-MAX™ 28HD CHASSIS SYSTEM ............................................... E-5.9.1-7 CONTROL HANDLE SYSTEM .................................................... E-5.9.1-9 HANDLE PADDLE ASSEMBLY ................................................. E-5.9.1-11 DRIVE WHEEL SYSTEM ........................................................... E-5.9.1-13 C-MAX 28 / I-MAX 28HD / BA 750 SCRUB SYSTEM ............... E-5.9.1-15 BA 850 SCRUB SYSTEM .......................................................... E-5.9.1-17 SKIRT ASSEMBLIES (BA 750 / BA 850) .................................. E-5.9.1-19 SKIRT ASSY. (CONVERTAMAX 28 / I-MAX 28HD) .................. E-5.9.1-21 SOLUTION SYSTEM ................................................................. E-5.9.1-23 RECOVERY SYSTEM ................................................................ E-5.9.1-25 SQUEEGEE SYS (all C-MAX 28, I-MAX 28HD, BA 750 / BA 850 before SN 1477842).................................................... E-5.9.1-27 SQUEEGEE SYSTEM (BA 850 after SN 1477841) ................... E-5.9.1-29 SQUEEGEE ASSY (C-MAX 28 / I-MAX 28HD / BA 750) .......... E-5.9.1-31 BA 850 SQUEEGEE ASSY(before SN 1477842)...................... E-5.9.1-33 BA 850 SQUEEGEE ASSY (after SN 1477841) ........................ E-5.9.1-35 DECAL SYSTEM ........................................................................ E-5.9.1-37 ELECTRICAL DIAGRAM ........................................................... E-5.9.1-39 BRUSH / DISC SELECTOR GUIDE........................................... E-5.9.1-40
WHEN ORDERING PARTS *
Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No. FORM NO. 56042382
BOOK E E 5.9.1 2
00-1
CONVERTAMAX 28 / BA 750 CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
23
17
7 24 12
19
25
15
8
27 16
12 21
26 11
13 10
14
1
27 20
12
3
9 8
2 22 4
5
FRONT
1 6 18
FORM NO. 56042382
00-1 01-10
CONVERTAMAX 28 / BA 750 CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 ** 15 * 16 17 18 19 20 21 22 23 24 25 26 27 *
56001939 56002063 56002900 56002196 56002201 56002316 56002768 56002793 56003179 56003389 56003403 56003174 56009042 56440450 56440451 56026111 56397184 56035277 56056727 56396083 56396115 56396116 56396117 56396118 56396200 56009002 56002066 56002098 56002701 56397208
10 4 2 2 2 2 2 6 8 8 4 4 2 2 2 1 2 1 1 1 1 2 2 1 1 2 2 2 6 1
BOOK E E 5.9.1 3
Description Wsh, Flt SAE 5/16 Wsh, Flt SAE 3/8 Scr, Pan Phil SS 10-24 x .50 Scr, Soc Hd 3/8-16 x 2.50 Scr, Soc Hd 5/16-18 x 1.50 Scr, Soc Hd 3/8-16 x 1.50 Nut, Hex Nyl Loc 10-24 Scr, Pan Phil 5/16-18 x .75 Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc M6-1.00 Scr, Hex Thd to Hd M6-1.00 x 16mm Scr, Pan Phil Thd Form 10-24 x .62 Caster, Swivel Caster, Swivel Neoprene Term. Block, 4 Term. 50 Amp Plate, Jumper Weldment, Upper Chassis Box, Battery Molded Front Shroud Panel, Left Clip, Slotted Clip Panel, Right Bracket, Vac Exhaust Hose Wsh, Flt .266 x .906 x .060 Scr, Pan Phil 1/4-20 x .62 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc 5/16-18 Spacer, Battery (ConvertaMAX 28 only)
* = Not Shown ** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 4
00-1
BA 850 CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
17 23 7 24 25 19 16 13 27
15
27 26
21
3
10 11 14
12
18
20
1
1 5
9 8 22
4
FRONT
2 6
FORM NO. 56042382
00-1 01-6
BA 850 CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 ** 15 * 16 17 18 19 20 21 22 23 24 25 26 27
56001939 56002063 56002900 56002196 56002201 56002316 56002768 56002793 56003179 56003389 56003403 56003174 56009042 56440450 56440451 56026111 56397184 56035277 56056727 56396084 56396115 56396116 56396117 56396118 56396200 56009002 56002066 56002098 56002701
10 4 2 2 2 2 2 6 8 8 4 4 2 2 2 1 2 1 1 1 1 2 2 1 1 2 2 2 6
BOOK E E 5.9.1 5
Description Wsh, Flt SAE 5/16 Wsh, Flt SAE 3/8 Scr, Pan Phil SS 10-24 x .50 Scr, Soc Hd 3/8-16 x 2.50 Scr, Soc Hd 5/16-18 x 1.50 Scr, Soc Hd 3/8-16 x 1.50 Nut, Hex Nyl Loc 10-24 Scr, Pan Phil 5/16-18 x .75 Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc M6-1.00 Scr, Hex Thd to Hd M6-1.00 x 16mm Scr, Pan Phil Thd Form 10-24 x .62 Caster, Swivel Caster, Swivel Neoprene Term. Block, 4 Term. 50 Amp Plate, Jumper Weldment, Upper Chassis Box, Battery Molded Panel, Front Panel, Left Clip, Slotted Clip Panel, Right Bracket, Vac Exhaust Hose Wsh, Flt .266 x .906 x .060 Scr, Pan Phil 1/4-20 x .62 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc 5/16-18
* = Not Shown ** = Optional
FORM NO. 56042382
00-1
I-MAX™ 28HD CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
BOOK E E 5.9.1 6
01-6
14 18 3
6 10 19 20
1
5
12
22 7
6 13
21
16
8
2
4
11
FRONT
17
FORM NO. 56042382
9
15
00-1 01-10 Item
I-MAX™ 28HD CHASSIS SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Ref. No.
Qty
BOOK E E 5.9.1 7
Description
1 2 3 4 5 6 7 8 9 10 ** 11 12 * 13 14 15 16 17 * * * * * 18 19 20 21 22 *
56001939 56002900 56002768 56003178 56003179 56003389 56003403 56003174 56009042 56440450 56440451 56003542 56026111 56397184 56035277 56056727 56396103 56396104 56396134 56003264 56009097 56392102 56392809 56396133 56396200 56009002 56002066 56002793 56002701 56397208
8 2 2 2 8 10 2 2 2 2 2 6 1 2 1 1 1 1 1 2 2 8 2 1 1 2 2 4 4 1
Wsh, Flt SAE 5/16 Scr, Pan Phil SS 10-24 x .50 Nut, Hex Nyl Loc 10-24 Scr, Hex M8-1.25 x 16mm Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc M6-1.00 Scr, Hex Thd to Hd M6-1.00 x 16mm Scr, Pan Phil Thd Form 10-24 x .62 Caster, Swivel Caster, Swivel Neoprene Scr, Soc Hd 3/8-16 x 3.00 Term. Block, 4 Term. 50 Amp Plate, Jumper Weldment, Upper Chassis Box, Battery Molded Left Side Weldment Right Side Weldment Assembly, Bumper Industrial Ring, Ret Ext Type E .50 Dia. Nut, Push Cap 1/2 Roller Rod Weldment, Bumper Industrial Bracket, Vac Exhaust Hose Wsh, Flt .266 x .906 x .060 Scr, Pan Phil 1/4-20 x .62 Scr, Pan Phil 5/16-18 x .75 Nut, Hex Nyl Loc 5/16-18 Spacer, Battery
**
56396260
1
Industrial Side Panel Kit
* = Not Shown ** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 8
23
00-1
CONTROL HANDLE SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
16
3 17
51
7 1 32
40
66 22
14 47
52
25
21
49 48
4 56
10
58
43
59
29
44
24 9
63
39
64 65
6
67 36
33
62 15
2
11 45
28 18
16
57
68
61
69
20 8
11
34
30
35
13 8 41
19
27 31
46
37 38
53 26 71
FRONT
54
55 42
50
24 70
16 24
12 60
FORM NO. 56042382
5
00-1 02-3 Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
56001832 56001954 56001967 56002035 56002124 56009034 56002462 56002503 56002539 56002561 56002708 56002768 56002825 56002831 56002832 56002859 56002840 56003358 56002768 56003403 56009203 56009020 56009002 56009069 56009122 56009191 56220507 56262531 56387316 56389265 56407193 56412089 56412179 56418199 56452193 56456802 56459367 56459368 56462362 56469858 56478523 56056323 56396038 56396082 56396251 56396113 56396147
1 1 4 6 2 2 10 3 2 3 6 2 2 4 2 10 2 1 1 1 1 2 3 12 6 3 1 1 1 2 1 1 1 3 1 1 1 1 1 3 2 1 1 1 1 1 1
56396149 56056596 56396151 56396155 56396156 56396009
1 1 1 1 1 1
46 47 48 49 50 51
BOOK E E 5.9.1 9
CONTROL HANDLE SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850 Description
Item
Ref. No.
Qty
Description
52 56396161 1 Display Panel Assembly Scr, Flt Phil 1/4-20 x 1.00 53 56396166 1 Flap, Charger Plug Wsh, Flt SAE #10 54 56396167 1 Strap Scr, Hex Hd 1/4-20 x 1.75 55 56396177 1 Spacer Scr, Hex Hd 5/16-18 x .62 56 56396185 1 Controller, 24V Scr, Pan Phil 10-24 x .62 57 56396187 1 Charge Connector Assy Scr, Pan Phil Thd Form 8-32 x .88 58 56396188 1 Switch, Key Scr, Pan Phil 1/4-20 x .38 * 56396189 A/R Replacement Key Scr, Hex Hd 10-24 x .50 59 56396197 1 Potentiometer, 100K Scr, Pan Phil Thd Form 6-32 x .31 60 56396199 1 Clamp, Plastic Nut, Hex W/SHPRF 1/4-20 61 56397088 1 Contactor, 24V, SPDT (Brush Motor) Nut, Hex Nyl Loc 1/4-20 62 56397189 1 Spacer Nut, Hex Nyl Loc 10-24 63 56001833 2 Scr, Hex Hd 1/4-20 x 1.50 Scr, Pan Phil 1/4-20 x 1.25 64 56478246 1 Tie, Cable Scr, Pan Phil Blk 10-24 x .50 65 56396204 1 Hose, PVC 1/4 x 3/8 x 48 Nut, Hex Nyl Loc-Thin 10-24 66 56321559 1 Grommet Wsh, Flt SAE SS 1/4 67 56900041 1 Plug, Cap Nut, Hex Nyl Loc-Thin 1/4-20 * 56396192 1 Harness, Handle Wiring TSB 737 Scr, Hex M6-1.00 x 25mm 68 56396252 1 Spring Clip (after March 2001) Nut, Hex Nyl Loc 10-24 69 56003197 2 Scr, Pan Phil Plastite 6-18 x .62 Nut, Hex Nyl Loc M6-1.00 NOTE #2 Stud, 1/4-20 70 56396218 2 Bracket, Panel NOTE #2 Stud 71 56002785 2 Scr, Pan Phil 1/4-20 x .88 Wsh, Flt .266 x .906 x .060 NOTE #2 Scr, Pan Phil Loc 1/4-20 x .50 Wsh, Flt .34 x .93 x .12 * = Not Shown Scr, Pan Phil Plastite 10-14 x .50 Clamp, P NOTE #1: Grommet ConvertaMAX™ 28 before SN1481036 / I-MAX™ 28HD before SN1481045 Circuit Breaker 10 Amp (Control Circuit) BA 750 before SN1485937 / BA 850 before SN1485944 Rectifier NOTE #2: Gasket ConvertaMAX™ 28 after SN1481035 / I-MAX™ 28HD after SN1481044 Fuse, 150 Amp BA 750 after SN1485936 / BA 850 after SN1485943 Contactor, 24 VDC (Vac Motor) NOTE #3: Grommet ConvertaMAX™ 28 / I-MAX™ 28HD before SN1517776 Circuit Breaker 40 Amp (Wheel Drive) BA 750 before SN1516328 / BA 850 before SN1516334 Barb, 90 Elbow 11/16 x 3/4 NPT NOTE #4: Boot, Reset Button ConvertaMAX™ 28 / I-MAX™ 28HD after SN1517775 Boot, Reset Button BA 750 after SN1516327 / BA 850 after SN1516333 Switch (Charger Interlock) Electrical Mount Tie, Cable Cable, Brake Assy Relay, SPST, 24V (Brush Remove) TSB 776 Back Panel TSB 769 Back Panel Weld’t NOTE #1 / TSB 769 Back Panel Weld’t NOTE #2 / TSB 769 Paddle, Handle Assembly (see associated pages) Grommet Knob Gasket Weldment, Electrical Cover Control Box Assy NOTE #3 / TSB 793 Control Box Assy NOTE #4 / TSB 793
FORM NO. 56042382
BOOK E E 5.9.1 10
00-1
HANDLE PADDLE ASSEMBLY ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
02-3
20 22 17 2 8 12
17
15
21
5 18
11
25
4 6
2
11
14 12
13 8
8
27 7
26
9 24
1
16
10 14 8 19
FORM NO. 56042382
23
00-1 02-3 Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
HANDLE PADDLE ASSEMBLY ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Ref. No.
Qty
56396147 56009096 56002006
1 1 4
56002431 56002713 56002838 56003354 56003197 56003527 56009287 56397170 56325654 56397172 56397171 56263174 56396114 56397015 56397029 56397030 56397031 56397109 56396192 56003199 56009030 56220507 56478246 56481890
2 2 2 1 8 1 1 3 2 1 2 1 1 2 1 1 1 1 1 4 2 1 1 1
BOOK E E 5.9.1 11
Description Paddle, Handle Assembly (#1-27) Wsh, Flt .193 x .875 x .060 Wsh, Flt SAE #6 Intentionally Omitted Wsh, Flt SAE #4 Scr, Pan Phil 4-40 x .75 Nut, Hex Nyl Loc 4-40 Scr, Pan Phil M4 x 12 Scr, Pan Phil Plastite 6-18 x .62 Scr, Pan Phil Plastite 1/4-10 x 2.00 Scr, Pan Phil Type B 8 x 2.00 Washer, Plastic Spring, Compression Potentiometer Fork Clamp Switch, Snap SPDT (Squeegee Reverse) Weldment, Handle Cam Controller Potentiometer, 5K Paddle, Front Molded Paddle, Back Molded Sleeve Harness Assembly TSB 737 Scr, Pan Phil Plastite 8-15 x 1.50 Scr, Pan Phil Thd Form 10-24 x .38 Clamp, P Tie, Cable Clamp, P
FORM NO. 56042382
BOOK E E 5.9.1 12
00-1
DRIVE WHEEL SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
29 16
14
15 3
6
2 19
18
8 4 5
10 20
9
17 12
7
11
13
FRONT
22 26
23
25 27 24
21
25 28 23
FORM NO. 56042382
22
1
00-1 01-6
DRIVE WHEEL SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
56396209 56001858 56001826 56002127 56002684 56002708 56003179 56003389 56009085 56009242 56035209 56035262
1 4 2 4 1 4 4 4 1 4 1 1 1 1 1 1 1 2 4 1 6 2 2 1 2 1 1 1 2
56056245 56056405 56396036 56396037 56396039 56396048 56396033 56003634 56003179 56358959 56376628 56479430 56396022 56396023 56396044 56002098
BOOK E E 5.9.1 13
Description Motor and Gear Unit, 24V Scr, Hex Hd 3/8-16 x 1.25 Scr, Soc Set Loc 5/16-18 x .50 Scr, Hex Hd 3/8-16 x .75 Scr, Hex Hd 3/8-16 x 1.75 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Jam 3/8-16 Wsh, Flt .406 x 1.50 x .125 Weldment, Base, Motor and Wheel Weldment, Bracket Key, Sq .25 x .875 (supplied w/motor) Brake, Mechanical Caliper Cover, Motor Sprocket Weldment Wheel Assembly (#21-28) Clamp, Axle Bushing Chain, Roller Scr, Hex Loc 5/16-18 x 2.25 Scr, Hex M8-1.25 x 20mm Washer, Flat Wheel 10.00 x 4.00 Bearing, Ball Sprocket Axle Spacer Wsh, Flt SAE 1/4
FORM NO. 56042382
BOOK E E 5.9.1 14
C-MAX 28 / I-MAX 28HD / BA 750 SCRUB SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850 27
1
00-1 02-3
3 39
FRONT
26
40 5 42
43 37
53
22
38 41
9
18
44
35
21 25
15 24 19
33 4 16
8
23
32 11
12
34 14
7 36
17 20 28
10
29 BRUSH ROTATION
6 13 FORM NO. 56042382
2
00-1 02-9
C-MAX 28 / I-MAX 28HD / BA 750 SCRUB SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
56001873 56001879 56002684 56002808 56002841 56002938 56003001 56003244 56003312 56003335 56003338 56003415 56003477 56009107 56009242 56152617 56328064 56355488 56370878 56261263 56172099 56003120 56027153 56397079 56035313 56056987 56396045 56396049 56396066 56396080 56396081
1 16 1 3 2 6 3 2 8 2 8 8 6 2 2 2 1 2 8 1 1 2 2 2 1 1 4 1 1 1 1
56396195 56396196 56397082 56397112 56397300 56009019 56009062 56393303 56470433 56393790 56388520 56412071 56412262 56420018 56420019 56420020 56002938 56003405 56003436 56009030 56009096 56407053 56397081 56397084 56396268
2 8 2 2 1 2 4 1 1 2 1 1 1 1 1 1 3 3 3 1 1 2 1 1 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 * * * 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Description
Item
Ref. No.
Qty
BOOK E E 5.9.1 15
Description
Scr, Hex Hd 3/8-16 x 2.50 ** 56505770 2 Pad Holder Wsh, Flt SAE 1/2 ** 56505771 2 MagnaGrit Brush Scr, Hex Hd 3/8-16 x 1.75 ** 56505772 2 DynaGrit Brush Nut, Hex Nyl Loc 8-32 ** 56505773 2 AgLite Grit Brush Nut, Hex Nyl Loc-Thin 3/8-16 ** 56505774 2 Prolene Brush Wsh, Flt SAE SS 5/16 ** 56505775 2 ProLite Brush Scr, Pan Phil SS 8-32 x .62 ** 56505776 2 Union Mix Brush Key, Sq. .25 x .94 ** 56505777 2 MidGrit Brush Nut, Hex Nyl Loc M12-1.75 ** 56505778 2 MidLite Brush Scr, Hex Loc SS 5/16-18 x .88 ** 56182058 2 Lock Collar, Snap Scr, Hex Loc SS 3/8-16 x .75 ** 56393567 2 Lock Collar, Thrd Scr, Hex M12-1.75 x 35mm Scr, Hex Loc SS M8-1 x 25mm * = Not Shown Wsh, Flt SS .378 x 1.00 x .12 ** = Not Included (optional) Wsh, Flt .406 x 1.50 x .125 Clamp, P NOTE #1: Clamp, P ConvertaMAX™ 28 / I-MAX™ 28HD before SN1517776 Clamp, Hose SAE #96 BA 750 before SN1516328 Bearing, Sleeve NOTE #2: Hose, Spiral .50 NOTE #1 / TSB 787 ConvertaMAX™ 28 / I-MAX™ 28HD after SN1517775 Hose, PVC Clear NOTE #2 / TSB 787 BA 750 after SN1516327 Pin, Cotter Hair .09 x .375 Motor and Gear Unit, 24V (ConvertaMAX™ 28 / BA 750) Motor and Gear Unit, 24V (I-MAX™ 28HD) Weldment, Brush Head Shaft, Steel Arm Lift Actuator Assembly (#37-44, 53) Yoke, Actuator Lug, Counter-Clockwise (#45-52) Lug Clockwise (#45-52) Intentionally Omitted Intentionally Omitted Hose, PVE Bushing Hub, Drive Shroud, Motor Tee, Barb Scr, Hex Thd Form 1/4-20 x .38 Scr, Pan Phil Thd Form 1/4-20 x .50 Actuator, Motor Carbon Brush Set Limit Switch Plastic Drive Nut Compression Spring Housing, Spring (TSBUS2002-811) Compression Spring Nut Retainer Nut Retainer Wsh, Flt SAE SS 5/16 Nut, Hex Nyl Loc SS M8 x 1.25 Scr, Hex Hd SS M8-1.25 x 25mm Scr, Pan Phil Thd Form 10-24 x .38 Wsh, Flt .193 x .875 x .060 Thermoid Disk Spring Retainer Brush Holder Spring Housing Guide (TSB 807)
46
45
48
50
49
52
51
47
FORM NO. 56042382
BOOK E E 5.9.1 16
BA 850 SCRUB SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850 5 1
41
28
FRONT
27 3
23
55
45
44
39
42 40 43 46 19 36
16
22 33 20
25 24 17
4
38 34
12
10 2
37
35
8
18
7
21
15 29
11 30
9 26
13
FORM NO. 56042382
6
BRUSH ROTATION
14
00-1 02-3
00-1 02-9 Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
56001873 56001879 56002684 56002808 56002841 56002938 56003001 56003244 56003311 56003312 56003335 56003338 56003415 56003477 56009107 56009242 56152617 56328064 56355488 56370878 56261263 56172099 56003120 56027153 56035078 56056474 56396045 56396049 56396066 56396080 56396081
1 16 1 3 2 6 3 2 4 8 2 8 4 6 2 2 2 1 2 8 1 1 2 2 1 1 4 1 1 1 1
56396196 56396198 56397082 56397112 56397300 56397301 56009019 56009062 56393303 56470433 56393790 56388520 56412071 56412262 56420018 56420019 56420020 56002938 56003405 56003436 56009030 56009096 56407053 56397081 56397084 56396268
4 4 2 2 1 2 2 4 1 1 2 1 1 1 1 1 1 3 3 3 1 1 2 1 1 1
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 * * * 42 43 44 45 46 47 48 49 50 51 52 53 54 55
BOOK E E 5.9.1 17
BA 850 SCRUB SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850 Description
Item
Ref. No.
Qty
Scr, Hex Hd 3/8-16 x 2.50 ** 56505780 2 Wsh, Flt SAE 1/2 ** 56505781 2 Scr, Hex Hd 3/8-16 x 1.75 ** 56505782 2 Nut, Hex Nyl Loc 8-32 ** 56505783 2 Nut, Hex Nyl Loc-Thin 3/8-16 ** 56505784 2 Wsh, Flt SAE SS 5/16 ** 56505785 2 Scr, Pan Phil SS 8-32 x .62 ** 56505786 2 Key, Sq. .25 x .94 ** 56505787 2 Scr, Hex M12-1.75 x 60mm ** 56505788 2 Nut, Hex Nyl Loc M12-1.75 ** 56182058 2 Scr, Hex Loc SS 5/16-18 x .88 ** 56393567 2 Scr, Hex Loc SS 3/8-16 x .75 Scr, Hex M12-1.75 x 35mm * = Not Shown Scr, Hex Loc SS M8-1 x 25mm ** = Not Included (optional) Wsh, Flt SS .378 x 1.00 x .12 Wsh, Flt .406 x 1.50 x .125 Clamp, P Clamp, P Clamp, Hose SAE #96 Bearing, Sleeve Hose, Spiral .50 (before SN1516334) TSB 787 Hose, PVC Clear (after SN1516333) TSB 787 Pin, Cotter Hair .091 x .375 Motor and Gear Unit, 24V Weldment, Brush Head Shaft, Steel Arm Lift Actuator Assembly (#39-46, 55) Yoke, Actuator Lug, Counter-Clockwise (#47-54) Lug Clockwise (#47-54) Intentionally Omitted Intentionally Omitted Bushing Bushing Hub, Drive Shroud, Motor Tee, Barb Hose, PVC Scr, Hex Thd Form 1/4-20 x .38 Scr, Pan Phil Thd Form 1/4-20 x .50 Actuator, Motor Carbon Brush Set Limit Switch Plastic Drive Nut Compression Spring Housing, Spring (TSBUS2002-811) Compression Spring Nut Retainer Nut Retainer Wsh, Flt SAE SS 5/16 Nut, Hex Nyl Loc SS M8 x 1.25 Scr, Hex Hd SS M8-1.25 x 25mm Scr, Pan Phil Thd Form 10-24 x .38 Wsh, Flt .193 x .875 x .060 Thermoid Disk Spring Retainer Brush Holder Spring Housing Guide (TSB 807)
Description Pad Holder MagnaGrit Brush DynaGrit Brush AgLite Grit Brush Prolene Brush ProLite Brush Union Mix Brush MidGrit Brush MidLite Brush Lock Collar, Snap Lock Collar, Thrd
48
47
50
52 51
54 53
49
FORM NO. 56042382
BOOK E E 5.9.1 18
00-1
SKIRT ASSEMBLIES (BA 750 / BA 850) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
11
FRONT
3 6
8
1
10 15
16
2
5
9
14
18 12
4 7
17 13
29 28 26
21
34
32 24
36 33
20 19
31
23
22
30 25
FORM NO. 56042382
35
27
00-1 01-6
SKIRT ASSEMBLIES (BA 750 / BA 850) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
56396099 56002178 56002768 56003426 56003431 56054306 56396087 56396094 56396100 56002066 56002133 56003426 56003431 56161691 56056684 56056701 56396088 56396095 56396111 56002178 56002768 56003426 56003431 56054306 56396089 56396109 56396112 56002066 56002133 56003426 56003431 56056120 56161691 56056684 56396090 56396110
1 2 2 4 4 1 1 1 1 2 1 5 5 1 1 1 1 1 1 2 2 4 4 1 1 1 1 2 1 5 5 1 1 1 1 1
Assembly, Brush Cover, Left (#2-8 / BA 750) Scr, Flt Phil 10-24 x .50 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Clamp, Toggle Latch Skirt, Bristle, Left Weldment, Brush Cover, Left Assembly, Brush Cover, Right (#10-18 / BA 750) Scr, Pan Phil 1/4-20 x .62 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Wheel, Black Spacer, Steel Bracket, Bumper Wheel Skirt, Bristle, Right Weldment, Brush Cover, Right Assembly, Brush Cover, Left (#20-26 / BA 850) Scr, Flt Phil 10-24 x .50 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Clamp, Toggle Latch Skirt, Bristle, Left Weldment, Brush Cover, Left Assembly, Brush Cover, Right (#28-36 / BA 850) Scr, Pan Phil 1/4-20 x .62 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Bracket, Brush Head, Guide Wheel, Black Spacer, Steel Skirt, Bristle, Right Weldment, Brush Cover, Right
** **
56396008 56397080
1 1
Rubber Blade Kit (BA 750) Rubber Blade Kit (BA 850)
BOOK E E 5.9.1 19
Description
** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 20
00-1
SKIRT ASSY. (CONVERTAMAX 28 / I-MAX 28HD) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
11
FRONT
3
10
6
8
15
16
2
5
1
12
4 17
7
32
28 27
21
9
14
18
13
42
25
43
37
22 34
26
39
30 31 19
33
20 41 35 23 24 29
FORM NO. 56042382
40
36
38
00-1 01-6 Item
SKIRT ASSY. (CONVERTAMAX 28 / I-MAX 28HD) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Ref. No.
Qty
BOOK E E 5.9.1 21
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
56396099 56002178 56002768 56003426 56003431 56054306 56396087 56396094 56396100 56002066 56002133 56003426 56003431 56161691 56056684 56056701 56396088 56396095 56396129 56001993 56002133 56002768 56003426 56003431 56009082 56054306 56161691 56056684 56396087 56396128 56396169 56396170 56396127 56002133 56003426 56003431 56009082 56161691 56056684 56396088 56396126 56396169 56396170
1 2 2 4 4 1 1 1 1 2 1 5 5 1 1 1 1 1 1 2 1 2 4 4 2 1 1 1 1 1 1 1 1 1 5 5 2 1 1 1 1 1 1
Assembly, Brush Cover, Left (#2-8 / ConvertaMAX™ 28) Scr, Flt Phil 10-24 x .50 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Clamp, Toggle Latch Skirt, Bristle, Left Weldment, Brush Cover, Left Assembly, Brush Cover, Right (#10-18 / ConvertaMAX™ 28) Scr, Pan Phil 1/4-20 x .62 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Wheel, Black Spacer, Steel Bracket, Bumper Wheel Skirt, Bristle, Right Weldment, Brush Cover, Right Assembly, Brush Cover, Left (#20-32 / I-MAX™ 28HD) Scr, Pan Phil 10-24 x .50 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Scr, Pan Phil Thd Form-Blk 10-24 x .50 Clamp, Toggle Latch Wheel, Black Spacer, Steel Skirt, Bristle, Left Weldment, Brush Cover, Left Strap Bumper Assembly, Brush Cover, Right (#34-43 / I-MAX™ 28HD) Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 16mm Scr, Pan Phil Thd Form-Blk 10-24 x .50 Wheel, Black Spacer, Steel Skirt, Bristle, Right Weldment, Brush Cover, Right Strap Bumper
**
56396008
1
Rubber Blade Kit (for all models)
** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 22
00-1
SOLUTION SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-10
18 2
4
1
3 19
11 12
FRONT 16
13
6 8
5
25
27
21 26 20
21
37
22 24 5
9 5
31 5
28
7
23
14 50 46
38
34 15
36
39
35
6 Old
40
8
Sty
le A
41 42 43 44 45 49 46 48 FORM NO. 56042382
47
46
sse
17
30 6 33
mb
ly
29 32
00-1 01-10
SOLUTION SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
56002859 56003119 56009005 56009205 56219932 56244969 56324249 56456802 56478246 56051836 56056514 56057852 56396024 56396096 56396097 56396143 56396181 56397021 56397167 56003174 56003403 56131601 56412173 56412184 56003155 56396068 56397203 56397217 56003174 56003403 56009183 56131601 56244985 56409152 56412174 56396067 56396071 56396201
4 4 2 2 5 3 1 2 3 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1
Wsh, Flt SAE SS 1/4 Scr, Pan Phil SS 1/4-20 x .50 Scr, Pan Phil SS Type B 10-16 x .75 Wsh, Flt SS #10 Clamp, Hose SAE #6 Clamp, Hose SAE #12 Hose, Spiral .50 Barb, 90 Elbow 11/16 x 3/4NPT Tie, Cable Hook (Not Shown) Hinge Plug, Expansion Tank, Solution Assembly, Filter (#5, 20-28) TSB 787 Assembly, Ball Valve (#29-38) Hose, .75 Clear PVC Hose, .75 Clear PVC Lid, Solution Strap, Retaining Scr, Hex Thd To Hd M6-1.00 x 16mm Nut, Hex Nyl Loc M6-1.00 Clamp, Hose SAE #16 Solution Filter Barb, Adapter 1/2 x 1/2NPT Scr, Hex M6-1.00 x 12mm Filter Bracket Solenoid Valve Assembly TSB 787 Hose, PVC Clear Scr, Hex Thd To Hd M6-1.00 x 16mm Nut, Hex Nyl Loc M6-1.00 Scr, Soc Set Loc 10-24 x .19 Clamp, Hose SAE #16 Barb, 90 Elbow 3/4 x 1/2NPT Barb, 90 Elbow 1/2 x 1/2NPT Solution Shut-off Valve Valve Bracket Rod Weld’t. Knob
39 * * 40 41 42 43 44 45 46 47 48 49 50
56412076 56324506 56324507 56900069 56003403 56396068 56003358 56131601 56324249 56219932 56412184 56412173 56396180 56409507
1 1 1 1 2 1 2 2 1 4 2 1 1 1
NOTE Solenoid Valve Assembly TSB 787 Viton Seal Kit EPDM Seal Kit Barb, 90 Elbow 1/2 x 3/8NPT Nut, Hex Nyl Loc M6-1.00 Filter Bracket Scr, Hex M6-1.00 x 25mm Clamp, Hose SAE #16 Hose, Spiral .50 Clamp, Hose SAE #6 Barb, Adapter 1/2 x 1/2NPT Solution Filter Hose, Spiral .50 Barb, Adapter 1/2 x 3/8NPT
BOOK E E 5.9.1 23
Description
* = Not Shown NOTE: ConvertaMAX 28 / I-MAX 28HD before SN1517776 BA 750 before SN1516328 BA 850 before SN1516334
FORM NO. 56042382
BOOK E E 5.9.1 24
00-1
RECOVERY SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
34 8 9
1
FRONT
11
3
6
14 18
16
15 37
22
3
28
7 29
36 25
30
21
10 4
21
31
33
24
27 17
2 26
20
7
3 10
19 32 13 23 5 FORM NO. 56042382
3
12
00-1 01-11
RECOVERY SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
56397167 56002768 56002859 56002900 56002905 56003067 56003119 56003293 56009098 56009205 56397151 56262143 56302141 56302142 56302165 56324497 56329145 56391690 56391807 56397307 56440213 56456797 56486112 56003537 56057508 56477613 56396210
1 1 12 1 4 2 6 2 2 2 1 1 1 1 1 2 2 1 1 1 2 1 2 1 1 1 1
56396219
1
56396224 56396223 56396031 56396148 56397040 56397041 56397098 56397303 56397045
1 1 1 1 1 1 1 1 1
56397095 56397096
1 2
28 29 30 31 32 33 34 35 36 37
BOOK E E 5.9.1 25
Description Strap, Retaining Nut, Hex Nyl Loc 10-24 Wsh, Flt SAE SS 1/4 Scr, Pan Phil SS 10-24 x .50 Scr, Pan Phil SS 1/4-20 x 1.50 Scr, Pan Phil SS 1/4-20 x 1.00 Scr, Pan Phil SS 1/4-20 x .50 Rivet, Pop A/S .125 x .38 / .50 Wsh, Flt SS .125 x .50 x .036 Wsh, Flt SS #10 Gasket Hose Assembly Vac Motor Duct Float Duct Gasket Cage, Float Clamp, Hose SAE #24 Ball, Float Foam, Acoustical Gasket, Vac Clamp, Hose SAE #32 Clamp, Hose SAE #36 Clamp, P Scr, Soc Shd .25 x .38 x 10-24 Bar, Steel Tie, Cable Vac Hose Assy (ConvertaMAX™ 28 before SN1402379 / I-MAX™ 28HD before SN1404754) (BA 750 before SN1402428 / BA 850 before SN1431982) Vac Hose Assy (ConvertaMAX™ 28 after SN1402378 / I-MAX™ 28HD after SN1404753) (BA 750 after SN1402427 / BA 850 after SN1431981) Tank, Recovery NOTE 1 (ConvertaMAX™ 28 / I-MAX 28HD) Tank, Recovery NOTE 2 (BA 750 / BA 850) Drain Hose Bracket, Pivot Hose, Vac Exhaust Vac Motor Assembly Carbon Brush Set Spacer, Vac Motor Lid Intentionally Omitted Clamp, Hose Spacer Bolt
NOTE 1: Recovery Tank PN 56396224 was implemented at the same time as item 27 Vac Hose Assy. Previous Recovery Tank PN 56396025 is obsolete. If you have a machine built prior to the serial numbers shown in item 27 and need to replace your recovery tank, order Recovery Tank Kit PN 56396227 which includes a new Recovery Tank PN 56396224, Vac Hose Assy PN 56396219 and Hose Clamp PN 56440213. NOTE 2: Recovery Tank PN 56396223 was implemented at the same time as item 27 Vac Hose Assy. Previous Recovery Tank PN 56396178 is obsolete. If you have a machine built prior to the serial numbers shown in item 27 and need to replace your recovery tank, order Recovery Tank Kit PN 56396226 which includes a new Recovery Tank PN 56396223, Vac Hose Assy PN 56396219 and Hose Clamp PN 56440213.
FORM NO. 56042382
BOOK E E 5.9.1 26
SQUEEGEE SYS (all C-MAX 28, I-MAX 28HD, BA 750 / BA 850 before SN 1477842)
00-1
ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
21
19 23
FRONT
20
21
26 15
28 29 27
25
7
11
10
4
17 12
13
16
8 3 1
2
24 22 5
14
9
FORM NO. 56042382
18
00-1
SQUEEGEE SYS (all C-MAX 28, I-MAX 28HD, BA 750 / BA 850 before SN 1477842)
01-6
ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9
56002708 56002852 56002855 56035163 56002903
1 1 2 1 1
56003120 56367389 56391281 56396132 56409423 56009220 56051136 56056585 56056977 56396053 56396065 56396061 56396076 56396085 56003262 56104760 56412072 56470433 56393790 56412088 56002841 56392454 56002063 56396217 56396215 56003464 56003405 56397286
2 4 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 2 2 1 1 1 1 1 1 1 2
10 11 12 13 14 15 16 17 18 19 20 * * 21 22 23 24 25 26 27 28 29
BOOK E E 5.9.1 27
Description Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin SS 3/8-16 Nut, Hex Nyl Loc-Thin SS 5/8-11 Knob Scr, Hex Hd SS 3/8-16 x 2.75 Intentionally Omitted Pin, Cotter Hair Bearing, Sleeve Squeegee Assembly (ConvertaMAX™ 28 / BA 750 / see associated pages) Squeegee Assembly (I-MAX™ 28HD / see associated pages) Squeegee Assembly (BA 850 / see associated pages) Eye Bolt 1/4-20 Spring, Ext. Spring, Comp. Shaft, Steel Weldment, Squeegee Mount (ConvertaMAX™ 28 / I-MAX™ 28HD / BA 750) Weldment, Squeegee Mount (BA 850) Weldment, Squeegee Lift Squeegee Bar Weldment Squeegee Pivot Weldment Ring, Ret Ext Type E .38 Dia. Pin Actuator, Motor Carbon Brush Set Limit Switch Pin Nut, Hex Nyl Loc-Thin 3/8-16 Yoke, Actuator Wsh, Flt SAE 3/8 Kit, Squeegee Lift Link (items 26-29) Link Scr, Hex Hd SS M8-1.25 x 60MM Nut, Hex Nyl Loc SS M8 x 1.25 Spacer
* = Not Shown
FORM NO. 56042382
BOOK E E 5.9.1 28
SQUEEGEE SYSTEM (BA 850 after SN 1477841) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
11 13
FRONT
23 7
18
15
14 7
25
26 9
8
22 17 16 10 21
19 4
20
12
3
4 2 6 27
5
24 1
FORM NO. 56042382
00-1 01-6
00-1 02-5
SQUEEGEE SYSTEM (BA 850 after SN 1477841) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
56397349 56002708 56002852 56002855 56002903 56002063 56003262 56003405 56003464 56009220 56104760 56367389 56392454 56412088 56003222 56035163 56051136 56056977 56056585 56396076 56396085 56396061 56412072 56397356 56396215 56397286 56002841
1 1 1 2 1 1 6 1 1 1 1 4 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1
BOOK E E 5.9.1 29
Description Squeegee Assembly Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin SS 3/8-16 Nut, Hex Nyl Loc-Thin SS 5/8-11 Scr, Hex Hd SS 3/8-16 x 2.75 Wsh, Flt SAE 3/8 Ring, Ret Ext Type E 0.38 Dia Nut, Hex Nyl Loc SS M8 x 1.25 Scr, Hex Hd SS M8-1.25 x 60MM Bolt, Eye 1/4-20 x 1.38 Pin Bearing, Sleeve Yoke, Actuator Pin Pin, Cotter Hair .125 x diam .50/.75 Assembly, Knob, Adjustment Spring, Ext Shaft Stl. Compression Spring Squeegee Bar Weld’t Squeegee Pivot Weld’t Weldment Squeegee Lift-27 Actuator, Motor Mounting Plate Weldment Link Spacer Nut, Hex Nyl Loc-Thin 3/8-16
* = Not Shown
FORM NO. 56042382
BOOK E E 5.9.1 30
00-1
SQUEEGEE ASSY (C-MAX 28 / I-MAX 28HD / BA 750) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
4
3
FRONT
9 13 17
14
2
7 1
10 5 19 18
11
15 12
17 4 8 2
FORM NO. 56042382
16 6
00-1 01-6
SQUEEGEE ASSY (C-MAX 28 / I-MAX 28HD / BA 750) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
56002807 56002850 56002859 56002901 56002909 56002964 56009048 56324350 56324499 56370711 56391286 56391288 56391290 56391292 56409656 56471194 56471220 56391333 56396130 56391334 56396131
4 12 2 4 2 2 2 2 2 2 1 1 1 1 2 1 4 1 1 1 1
Scr, Hex Hd SS 1/4-20 x .75 Nut, Hex Nyl Loc-Thin SS 1/4-20 Wsh, Flt SAE SS 1/4 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Pan Phil SS 6-32 x .38 Nut, Hex Nyl Loc-Thin SS 6-32 Nut, Wing Loc 1/4-20 Wheel Wheel 3.00 Nut, Thumb Strap, Rear Right Strap, Rear Left Strap, Front Tool Weldment Bracket, Wheel Latch Bushing, .25 x .37 x 1.00 Blade, Rear (ConvertaMAX™ 28 / BA 750) Blade, Rear (I-MAX™ 28HD) Blade, Front (ConvertaMAX™ 28 / BA 750) Blade, Front (I-MAX™ 28HD)
56391340 56391342 56396172 56397325 56397326
1 1 1 1 1
Standard Blade Kit (Gum Rubber) Oil Resistant Blade Kit (Neoprene) Linatex Blade Kit Blade, Front-Tile Gum Blade, Front-Tile Linatex
19
** ** ** ** **
BOOK E E 5.9.1 31
Description
** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 32
00-1
BA 850 SQUEEGEE ASSY. (before SN 1477842) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
7
FRONT
15 16
3
9 8
2
1
13
19
6
22 4
5
17 14 11
21
10
3
19
1
FORM NO. 56042382
20
18
12
00-1 01-6
BA 850 SQUEEGEE ASSY. (before SN 1477842) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
56002850 56002859 56002901 56002909 56002964 56003302 56009111 56324499 56370711 56409413 56409415 56409416 56409417 56409422 56409425 56409426 56409627 56471194 56471220 56324350 56409421 56002807
14 2 4 2 2 2 4 2 2 1 1 1 1 1 1 1 1 1 4 2 2 4
Nut, Hex Nyl Loc-Thin SS 1/4-20 Wsh, Flt SAE SS 1/4 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Pan Phil SS 6-32 x .38 Nut, Hex Nyl Loc-Thin SS 6-32 Scr, Hex Thd To Hd SS 5/16-18 x 2.75 Nut, Wing SS 1/4-20 Wheel 3.00 Nut, Thumb Blade, Rear Strap, Rear Left Strap, Rear Right Strap, Front Tool Weldment Tube Weldment Gasket Blade, Front Latch Bushing Wheel Bracket, Wheel Scr, Hex Hd SS 1/4-20 x .75
** ** ** ** **
56409429 56409430 56396173 56397327 56397328
1 1 1 1 1
Standard Blade Kit (Gum Rubber) Oil Resistant Blade Kit (Neoprene) Linatex Blade Kit Blade, Front-Tile Gum Blade, Front-Tile Linatex
BOOK E E 5.9.1 33
Description
** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 34
00-1
BA 850 SQUEEGEE ASSY. (after SN 1477841) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
01-6
17 20
FRONT 4 2
3 8
15 10 1
12 11
22
13
4 19 2
15
9
21
5
16 14 7
FORM NO. 56042382
18
6
00-1 02-3
BA 850 SQUEEGEE ASSY. (after SN 1477841) ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
56002807 56002850 56002859 56002901 56002909 56002964 56009048 56009111 56324350 56324499 56370711 56409425 56409426 56471194 56471220 56397353 56397354 56397355 56397359 56397362 56397363 56409656
4 14 2 4 2 2 2 2 2 2 2 1 1 1 4 1 1 1 1 1 1 2
Scr, Hex Hd SS 1/4-20 x .75 Nut, Hex Nyl Loc-Thin SS 1/4-20 Wsh, Flt SAE SS 1/4 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Pan Phil SS 6-32 x .38 Nut, Hex Nyl Loc-Thin SS 6-32 Nut, Wing Loc 1/4-20 Nut, Wing SS 1/4-20 Wheel Wheel 3.00 Nut, Thumb Tube Weldment Gasket Latch Assembly Bushing .25 x .37 x 1.0 Strap, Rear Strap, Front Strap, Rear Squeegee Tool Weldment Blade, Front Blade, Rear Bracket, Wheel
** ** ** ** **
56397094 56397106 56397147 56397148 56397595
1 1 1 1 1
Blade Kit Gum (contains one 56397363 & 56397362) Blade Kit Linatex (contains one 56397091 & 56397089) Blade, Front-Tile Gum Blade, Front-Tile Linatex Blade Kit – Oil Resistance
BOOK E E 5.9.1 35
Description
** = Optional
FORM NO. 56042382
BOOK E E 5.9.1 36
DECAL SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
00-1 01-6
2
4 3
1
4
5
FRONT
FORM NO. 56042382
00-1 01-6
DECAL SYSTEM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
Item
Ref. No.
Qty
1 2 3 4
56014601 56016486 56016487 56016488 56016489 56016490 56016491 56016666
1 1 1 2 2 2 2 1
5
BOOK E E 5.9.1 37
Description Decal, Caution Decal, Battery Wiring Decal, Electrical Schematic Decal, ConvertaMAX 28 (ConvertaMAX™ 28) Decal, I-MAX 28HD (I-MAX™ 28HD) Decal, BA750 (BA750) Decal, BA850 (BA850) Decal, Circuit Breaker
FORM NO. 56042382
BOOK E E 5.9.1 38
00-1
ELECTRICAL DIAGRAM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
02-3
(+)
RED RED F2
BT
30
26
(-)
F1
RED
25
31
BLK BLK
X1 S2
GRN
RED/BRN S1
ORN/GRN RED/BRN
ORN/GRN
ORN/WHT
ORN/BLK WHT/ORN ORN/GRN
ORN/RED
VIO/BLK
A2
3
4
6
1
3
4
6
1
6
4
1
2
12
7
1
2
12
7
VIO
VIO/BLK
WHT/BRN
GRA/RED
WHT ORN GRA/RED VIO/BLK
K1
RED
10
NC NO
BRN
A
D2
D3
WHT/BRN
WHT/BRN
BLK
R1
WHT
M4 M
K2 12
WHT
BLK
THERMISTOR
M5 M
WHT
K3
BLK
F3 WHT/YEL
YEL/RED M6 M
A1 CURTIS PMC
RED/WHT
M2
1225
M1
B-
16
9
8
1
B+
BLK VIO/BRN
GRN/YEL
BLK/YEL
2
R2 1
RED/WHT
GRA
BRN/BLK
BRN/RED RED/GRN BLK/YEL VIO/BRN
VIO
ORN/GRN
RED
WHT/BRN
B
S3
C
M3 M
GRA RED
D1
ORN
BLU
BRN/YEL
K3
K2
K1
BLK BRN/YEL
RED/WHT
J2
VIO/BLK
J5
BLK
BRN
J4
J1 BLK
VIO
1
RED/WHT
3
GRA/RED
RED/BRN
ORN/BLU BLK/WHT RED/BLK ORN/VIO
GRN/BLK
1
RED/BRN
YEL/BLU
YEL/GRN
GRN/BRN
ORN/GRN
YEL/WHT
M1 M
L1
7
6 WHT/BLU
M2 M
12
YEL/BRN
A3 YEL/BLU
ORN
YEL/WHT
ORN/WHT
YEL/BRN
R3 BRN/RED RED/GRN
FORM NO. 56042382
00-1 01-11 Item
Ref. No.
Qty
A1 A2 A3
56396185 56396156 56396009 56396161
1 1 1 1
BT
N/A
D1 D2 D3
56389265 56389265
1 1 1
F1 F2 F3
56412089 56387316 56452193
1 1 1
K1 K2 K3
56412179 56397088 56396038
1 1 1
L1 * *
56412076 56324506 56324507 56397203
1 1 1 1
M1 * * * M2 * * M3 * M4
M6
56393303 56470433 56393790 56388520 56412072 56470433 56393790 56397041 56397098 56027153 56397079 56027153 56397079 56396209
1 1 2 1 1 1 2 1 1 1 1 1 1 1
* 56396192 1 * 56396183 1 * 56372673 8 Diode * 56416445 3 Diode * 56398090 8 Diode * 56396203 1 Fuse, 150 Amp 25 56448770 29” Circuit Breaker 10 Amp (Control Circuit) 26 56900811 26” Circuit Breaker 40 Amp (Wheel Drive) * 56100621 1 * 56100686 2 Contactor, 24 VDC (Vac Motor) * 56420052 2 Contactor, 24V, SPDT (Brush Motor) * 56396202 1 Relay, SPST, 24V (Brush Remove) TSB 776 30 56900811 31” Solenoid Valve NOTE #1 / TSB 787 31 56448770 31” Viton Seal Kit * 56100621 1 EPDM Seal Kit * 56100685 2 Solenoid Valve NOTE #2 / TSB 787 * 56478617 2 Actuator, Motor (Brush Lift) * = Not Shown Carbon Brush Set Limit Switch Plastic Drive Nut Actuator, Motor (Squeegee Lift) Carbon Brush Set Limit Switch Vac Motor Assembly Carbon Brush Set Motor and Gear Unit, 24V (3/4 HP) (ConvertaMAX™ 28 / BA 750 / BA 850) Motor and Gear Unit, 24V (1 HP) (I-MAX™ 28HD) Motor and Gear Unit, 24V (3/4 HP) (ConvertaMAX™ 28 / BA 750 / BA 850) Motor and Gear Unit, 24V (1 HP) (I-MAX™ 28HD) Motor and Gear Unit, 24V (Wheel Drive)
R1 R2 R3
56396197 56397029
1 1 1
Thermistor (part of Cable Assy 56396184) Potentiometer, 100K (Speed Control) Potentiometer, 5K (Forward / Reverse)
S1 S2 S3
56396188 56462362 56263174
1 1 1
Switch, Key Switch (Charger Interlock) Switch, Snap SPDT (Squeegee Reverse)
M5
BOOK E E 5.9.1 39
ELECTRICAL DIAGRAM ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850 Description Controller, 24V Control Assy NOTE #1 / TSB 793 Control Assy NOTE #2 / TSB 793 Display Panel Assembly Battery (24V system)
Item
Ref. No.
Qty
X1 10 12
56396187 56396194 56396193
1 1 1
Description Charge Connector Assy Cable Assembly 4 AWG Cable Assembly 4 AWG Harness, Handle Wiring TSB 737 Harness, Main Wiring Boot, Battery Post Cable Assembly (Battery Cables) Terminal Clamp Battery Connector Assembly (Connected to Machine) Cable, BLK Cable, RED Connector Housing #1 Contact Terminal Ring Connector Assembly (Connect to Batteries) Cable, RED Cable, BLK Connector Housing #1 Contact Terminal Ring
NOTE #1: ConvertaMAX 28 / I-MAX 28HD before SN1517776 BA 750 before SN1516328 BA 850 before SN1516334 NOTE #2: ConvertaMAX 28 / I-MAX 28HD after SN1517775 BA 750 after SN1516327 BA 850 after SN1516333
FORM NO. 56042382
BOOK E E 5.9.1 40
BRUSH / DISC SELECTOR GUIDE ConvertaMAX 28 / I-MAX 28HD / BA 750 / BA 850
00-1 01-6
We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications when used on the BA750 / BA850. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit:
AgLite Grit: Short Trim Pad Holder:
Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor.
Ref. No.:
BA750 BRUSHES 56505770 - Pad Holder 56505771 - Magna Grit 56505772 - Dyna Grit 56505773 - AgLite Grit 56505774 - Prolene 56505775 - ProLite 56505776 - Union Mix 56505777 - Mid Grit 56505778 - MidLite Grit
Ref. No.:
BA850 BRUSHES 56505780 - Pad Holder 56505781 - Magna Grit 56505782 - Dyna Grit 56505783 - AgLite Grit 56505784 - Prolene 56505785 - ProLite 56505786 - Union Mix 56505787 - Mid Grit 56505788 - MidLite Grit
FORM NO. 56042382
DANMARK Nilfisk-Advance Nordic A/S Sognevej 25 - Box 344 DK-2605 Broendby 43 23 83 50 – Fax 43 42 15 95
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www.nilfisk-advance.com
© 2002 Printed in USA
NORGE USA Nilfisk-Advance AS Enebakkvn, 119, 0680 Oslo, Postboks 196, Manglerud, IRELAND Nilfisk-Advance Inc. 14600 21st Avenue North 0612 Oslo Nilfisk-Advance Ltd. 22 08 63 50 – Fax 22 08 63 63 Plymouth, MN 55447-3408 28 Sandyford Office Park Distriktsrepresentanter over hele landet +1 800 989 2235 – Fax 1 800 989 6566 Dublin 18 +353 1 2943838 – Fax +353 1 2943845 SVERIGE Nilfisk-Advance of America, Inc. Nilfisk-Advance AB 300 Technology Drive JAPAN Sjöbjörnsvägen 5, 117 67 Stockholm Malvern, PA 19355 Nilfisk-Advance Inc. 085 55 944 00 – Fax 085 55 944 30 (610) 647 647-6427 3-4-9 Chigasaki Minami Tsuzuki-Ku Yokohama 224 FINLAND/ SUOMI ÖSTERREICH 045-942-7741 – Fax 045-942-6545 BERNER Ltd. Facotek Department Nilfisk-Advance GmbH Etäleranta 4B, 00130 Helsinki Vorarlberg Allee 46 MALAYSIA +358 9 1345 1382 1230 Wien Nilfisk-Advance Sdn Bhd 1 616 58 30 – Fax 1 616 58 30 40 Lot 2, 1st. Floor AUSTRALIA Lorong 19/1A Nilfisk-Advance Pty. Ltd. 46300 Petaling Jaya ESPAÑA ACN 003 762 623 Selangor Darul Ehsan Nilfisk-Advance, S.A. Head office: 17 Leeds Street, Rhodes, N. S. W. 2138 03-7568188 / 03-7568189 / 03-7568388 – Fax 03-7566828 Torre D’Ara (02) 9736 1244 – Fax (02) 9736 3910 Passeig del Rengle, 5 PI.9-10 Customer Responce Centre: NEDERLAND E-08302 – Mataró (Barcelona) Nilfisk-Advance B.V. Tel. 93 741 24 00 – Fax: 93 757 80 20 1 800 011 013 Flevolaan 7, Postbus 341 Central atención al cliente: 902 200 201 1380 AH Weesp BELGIQUE / BELGIË/ LUXEMBOURG
[email protected] – www.nilfisk-advance.com 0294-462121 – Fax 0294-430053 Nilfisk-Advance s.a./n.v. Distribuidores y Servicio Técnico en toda España y Doornveld/ Sphere Business Park Andorra NEW ZEALAND Industrie Asse 3, nr 11 – bus 41 Nilfisk-Advance Limited ITALIA 1731 Zellik-Asse 477 Great South Road, Penrose Nilfisk-Advance Italia Spa (02) 467.60.50 Fax (02) 463.44.16 Auckland Località Novella Terza (09) 525 0092 – Fax (09) 525 6440 26862 Guardamiglio (LO) CANADA Italy Nilfisk-Advance Ltd. SCHWEIZ / SUISSE +39 0377 414067-54 – Fax +39 0377 414097 396 Watline Avenue Nilfisk-Advance AG www.nilfisk-advance.com Mississauga, Ontario L4Z 1X Ringstrasse 19, 9533 Kirchberg/Wil (905) 712-3260 – Fax (905) 712-3255 719 23 52 83 – Fax 719 23 84 44 PORTUGAL Nilfisk-Advance Lda. DEUTSCHLAND SINGAPORE Rua Cândido de Figueiredo, 91-i, 1500-133 LISBOA Nilfisk-Advance AG Nilisk-Advance Pte. Ltd. 01/7784142 – Fax 01/7785613 Siemensstraße 25-27 22, Woodlands Industrial Park E1 Porto 02/526766 – Fax 02/520739 25462 Rellingen Singapore 757740 Açores 096/628092/3 – Fax 096/628129 (041 01) 3990 – Fax ( 04101) 399191 (65) 759 9100 – Fax (65) 759 9133 Madeira 091/228965 – Fax 091/228796 Zentraler Kundenservice
Material composition of the Nilfisk BA750/850
Triple Corrosion Protected Steel Plastic Plastic Polyethylene
Polyethylene
Triple Corrosion Protected Steel Plastic Triple Corrosion Protected Steel Rubber Nylon
Triple Corrosion Protected Steel
1/00