Transcript
2.5HP 50 Litre Belt Drive Air Compressor
Instruction Manual
Index Introduction Environmental Responsibilities General Safety Instructions Electrical Safety Use of Extension Cords Additional Safety Instructions The Compressor & Its Components Assembly & Operating Instructions Automatic On/Off Switch Overload Protection / Reset Procedure Pressure Gauges Pressure Regulator Safety Valve Compressor Set-Up Shutting Down Your Compressor Maintenance Trouble Shooting Exploded Diagram Parts Listing Supplier Contact Details Warranty Details
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Introduction. Project Air Compressors have been manufactured under stringent Quality Standards to meet the performance criteria set by Spear & Jackson. After familiarization you will find this compressor both easy and safe to operate. Read the instruction manual completely before using your new Spear &Jackson Air Compressor. These compressors have many features which will make your work faster and easier. Environmental Responsibilities. Please ensure all waste and unwanted products and are disposed of in a safe and environmentally friendly manner.
General Safety Instructions When using this product, basic safety precautions should always be followed: DO NOT OPERATE A COMPRESSOR WHEN UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Read all instructions prior to using the product. To reduce the risk of injury, close supervision is necessary when the compressor is in use near children or infirm persons. Know how to stop the compressor and be able to reduce the pressure immediately. Be completely familiar with all the controls. Please secure or cover any long hair, clothing or jewelry prior to using this compressor. Do not reach over machines with moving parts when in operation. Please ensure that any potential trip or slip hazard is removed prior to operating this compressor. Do not use the compressor if the power cord shows any signs of damage or wear. Repair or replace the damaged cord before use. Do not pull forcefully on the cord to disconnect it from the power point. Keep the cord away from heat sources, oil and sharp edges. NEVER move the unit by pulling on the air hose. Use the handle provided at the front and on the rear of the tank. Please ensure that the work area is well lit, ventilated and clean and tidy.
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Electrical Safety Instructions This product should only ever be connected to a properly manufactured, fitted and earthed power outlet that complies with National and regional electrical authority regulations and requirements. Extension cables or generators are not to be used with this product, as it may cause damage to the Compressor. Such actions will void the warranty. Please use a longer Air Hose.
Warning ! To reduce the risk of electrocution keep all connections dry and off the ground. Do not use if wet or in a wet environment.
Additional Safety Instructions 1. Always wear ear and eye protection when using any compressor, air tool or power tool, or are in the vicinity of the product when it is use. 2. Do not use the compressor in areas near combustible materials, combustible fumes or dust. 3. Always use a respirator or mask when spray painting or whenever there is a possibility vapors may be inhaled. 4. DO NOT ALLOW CHILDREN TO OPERATE THE COMPRESSOR AT ANY TIME. 5. DO NOT MAKE ANY MODIFICATIONS OR ADJUSTMENTS TO THE UNIT OR ANY OF ITS COMPONENTS. 7. UNITS WITH BROKEN OR MISSING PARTS OR WITHOUT THE PROTECTIVE HOUSING OR COVERS SHOULD NEVER BE OPERATED. 8. Do not leave the compressor unattended while the pressure switch is in the “I” (on) position. 9. Do not add or change oil while the compressor is in operation. 10. Use only the supplied or recommended lubricating oil for the compressor. Spear & Jackson Compressor Oil is available from Bunnings Stores (Product Code CA-CAP721-04). Recommended viscosity ISO 0046. 11. This compressor is fitted with a pressure activated “On/Off” switch. When the switch is in the “on” position, the compressor may start operating at any time when the pressure in the tank falls below the preset level of the pressure switch. 12. When not in use, we recommend that all tools and hoses be disconnected and the tanks drained of air and moisture. We also recommend that you leave the tank drain open when the compressor is not in use. 13.To reduce the risk of fire or explosion, never spray flammable liquids in a confined area.
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Additional Safety Instructions 14.Do not ever directly inhale compressed air. Serious injury could occur. 15.Do not use the air from the compressor for any re-breathing apparatus. 16.Never apply the outlet air of this compressor directly on to any part of a person’s body. Do not attempt to block the air outlet with your finger or any part of your body. Severe injury may occur. 17.Do not weld anything to the air tank of the compressor. This could result in tank failure and will void the warranty. 18. Do not operate the compressor with the shield, cowling or cover removed. 19. Before transporting the compressor it is recommended that the tank be drained of pressurized air. 20.Spear & Jackson Australia Pty Ltd will not be responsible for any damage or injury resulting from cases of misuse or negligence. 21.Spear & Jackson Australia Pty Ltd will not be liable for any changes made to the compressor nor for any damage resulting from such changes. 22. This air compressor is a duty cycle tool. It is not designed to run 100% of the time. If it is run on a continuous basis this may result in overheating or activation of the thermal cut out. This compressor should not run for more than 40 minutes in every hour. Continual use will void the warranty Warning ! In the event that an air line is cut or broken, the air supply must be turned off at the compressor. The Compressor and Its Parts Electrical Reset button
Belt Safety Guard
Air Filter
Pressure Switch
Regulator Air Outlet
Oil Fill Cap Pump Motor
Handle
Pressure Relief Valve Wheels Wheels Tank Drain (underneath)
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Assembly & Operating Instructions 1. The compressor is supplied with wheels, axles and a handle. Please remove unit from the box and check for any damage. Please attached the handle and the wheels using the hardware provided. 2. The unit is supplied with oil already in the pump. Please add sufficient oil from the bottle supplied until the marker in the sight glass is level with the red indicator line. Additional oil can be purchased from Bunnings if required (Spear & Jackson Compressor Oil CA-CAP721-04).
Sight Glass Empty
Sight Glass Over full
Sight Glass Correct Level
8. Before connecting the compressor to the power outlet, check for broken components and any damage to the power cord.
9. Make sure the pressure switch is in the “O” or OFF position.
When Red lever is UP compressor is OFF 10. Plug the unit into a properly fitted and earthed power outlet. 11. Attach the desired tool to the end of the air hose. 12. Switch the compressor on by lifting the red knob on the top of the pressure switch.
When Red lever is DOWN compressor is ON
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Automatic On / Off The compressor is equipped with a pressure activated on/off switch. The compressor will only run when the switch is in the “I” or ON position (as per previous page). Once the tank has reached the maximum preset pressure (125 PSI), the pump will automatically shut off. The pump will automatically restart once the pressure in the tank drops below the minimum preset pressure (100 PSI). The maximum and minimum pressures are set at the factory. Any attempt by the operator to change them will void the warranty of the product. Overload Protection / Reset Procedure 1. Switch “On/Off” Switch to “Off” Position. 2. Disconnect compressor from Power source. 3. Press the reset button located on the electrical box on top of the motor. (As shown below)
Reset switch located here 4. Reconnect to power source. 5. Re activate compressor using the “On/Off” Switch. Possible causes of motor overload are as follows 1. Inadequate power supply. 2. Use of extension leads. 3. Overheating. 4. Lack of lubricating oil. 5. Use outside the standard operating parameters for this compressor.
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Pressure Gauges The Tank Pressure Gauge supplies the reading of the air pressure inside the tank.
Pressure Regulator This compressor is fitted with an Air Pressure Regulator. It allows regulation of the output air pressure. Some air tools require a higher operating pressure than others. Please refer to the air pressure requirements of your tools for the proper settings for the regulator.
NOTE. If you do not allow the air to discharge whilst you are setting the regulator, the pressure as indicated on the regulated outlet gauge will be incorrect. This gauge ONLY indicates the correct pressure while air is being discharged from the outlet. Safety Valve The compressor is equipped with a safety valve that will engage when the pressure in the tank exceeds the maximum pressure setting, releasing any excess built up. DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE. Safety Switch
Compressor Set Up
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Shutting Down Your Compressor When you have finished using your compressor, follow these steps:1. 2. 3. 4. 5. 6. 7.
Close the air outlet taps. Switch off the compressor. Disconnect unit from power outlet (power point). Disconnect tools and / or Accessories from the air hose. Disconnect the Air Hose. Locate the drain valve on the underside of the tank. Open the drain valve to release remaining pressurized air from within the tank. Moisture build up in the tank is normal with air compressors, so a small amount of water may come out while draining. (Draining the tank is vital for the longevity and safety of your air compressor). 8. Store the compressor in a cool, dry place. Maintenance
1. The tank will require accumulated moisture to be drained from it on a regular basis. It is recommended that the tank be drained of moisture after every 5 Hours of use. The drain valve is located on the underside of the tank. 2. Check Oil level before each use. 3. Wash air filter insert in a mild soapy solution after 50 hours use. Operation in extreme conditions e.g., dust, paint residue etc, may require more frequent cleaning. 4. Check handle is attached properly prior to use. 6. Check power cord for signs of wear and tear before each use. 7. Never use caustic agents to clean any part of the compressor. 8. Remove dust and dirt regularly. Wipe down compressor with a damp rag. Do not use alcohol, petrol or other cleaning agent as this presents a fire hazard. Trouble Shooting Problem
Probable Cause Not connected to power supply Power supply not switched on Compressor will not start Tank full of air On/Off switch in Off position Problem Probable Cause Power Fault or supply voltage too low Motor will not run Motor Running too slow Power cord too long or too thin Motor becoming excessively Lack of lubricating oil hot Compressor running non stop. Problem Probable Cause Loose Part Excessive vibration or noise Wheel or mounting feet loose Problem Probable Cause Dirty air filter Inability to maintain required Air Leaking operating pressure Air consumption beyond capability of the unit Problem Probable Cause Oil Level too high Oil Consumption too high Oil filler hole blocked Incorrect grade of oil used
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Possible Solution Check Connection Check switched On Motor will restart when pressure drops below preset minimum set switch to "on" position Possible Solution Check the Power supply Do not use extension leads Check oil level and adjust as necessary Reduce air consumption and allow compressor to cool. Possible Solution Tighten Component Tighten Component Possible Solution Clean air filter Return to point of purchase for assessment Reduce air consumption. Possible Solution Maintain the oil at the correct level Check and clean Use recommended oil only
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Warranty Responsibilities under this warranty: Warranty Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits of this warranty are in addition to any rights and remedies imposed by Australian State and Federal legislation that cannot be excluded.
Warranty Period: One Year from the date of purchase Warranty Provider: Spear & Jackson Pty Ltd ("Spear & Jackson") PO Box 4400 Dandenong South Victoria Australia 3164 Telephone: 1300731 818 Facsimile: 1300 735 858 Email:
[email protected] What is covered under this Warranty: Spear & Jackson warrants that your Air Compressor ("Product") will be free from substantial defects due to material and workmanship during the warranty period.
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Warranty What is not covered under this Warranty 1.
Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate Product in accordance with instructions provided in the owner’s manual(s) supplied with the Product. 2. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment. 3. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc. 4. Any failure caused by installing or operating the Product under conditions not in accordance with installation and operation guidelines or damaged by contact with surroundings. 5. Pump or valve wear or failure caused by rain, excessive humidity, corrosive environments, oil contamination or other contaminants. 6. Cosmetic defects that do not interfere with Product functionality. 7. Damage due to incorrect voltage or improper wiring to which the Product is connected. 8. Other items not listed but considered general wear parts. 9. Pressure switches, air governors and safety valves modified from factory settings. 10. Damage caused by use of incorrect oil. 11. Damage from inadequate filter maintenance. Responsibilities under this warranty: Warranty Provider: To repair or replace, at Spear & Jackson option, any Product or component which is defective, has malfunctioned and/or failed to conform due to defective material or workmanship within duration of the warranty period. Spear & Jackson reserves the right to replace defective parts of the Product with parts and components of similar quality, grade and composition where an identical part or component is not available. Goods presented for repair may be replaced by refurbished goods of the same type rather than being repaired. Refurbished parts may be used to repair the goods. Purchaser: Retain dated proof of purchase and maintenance records. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s). 12
Warranty Before returning this product for a Warranty Claim or any other reason Please Call: 1300 731 818 (Australia) 0800 652 652 (New Zealand) The Helpline operates from 8am to 7pm, 5 days a week (EST). This allows you to contact Spear & Jackson directly with any queries and technical questions you have regarding our products. When you make your call, please have the following information at hand: Product Type Product Code Place of Purchase Date of Purchase Concise description of the problem A Spear & Jackson Customer Service Officer will take your call and, in most cases, will be able to solve your problem over the phone. If the Spear & Jackson Customer Service Officer is unable to solve the problem, and you wish to make a warranty claim, you must make the Product available to Spear & Jackson for inspection and testing. If such inspection and testing finds no defect in the Product, you must pay Spear & Jackson's usual costs of service work and testing. You must bear the cost of the transport of the Product to and from Spear & Jackson to make the warranty claim, and all insurance of the Product. Other Limitations: This warranty is not transferable to a subsequent customer if you sell it during the warranty period. Spear & Jackson makes no express warranties or representations other than set out in this warranty. The repair or replacement of the product or a component of the product is the absolute limit of Spear & Jackson's liability under this express warranty. Notices With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual. Spear & Jackson reserves the right to change Product specifications without notice. Note: Specifications may differ from country to country. 13
