Transcript
TechnicalInformation ModSTACK™
2LS20017E42W36702 Preliminarydata
Generalinformation IGBTStackfortypicalvoltagesofupto690VRMS Ratedoutputcurrent1520ARMS · High power converter · Wind power · Motor drives
· PrimePACKTM3 module · Extended operational temperature · Low Vcesat
Topology
1
/2B2I
Application
Inverter
Load type
Resistive, inductive
Semiconductor (Inverter Section)
2x FF1000R17IE4
Heatsink
Water cooled
Implemented sensors
Current, temperature
Driver signals IGBT
Electrical
Design standards
EN 50178
Sales - name
2LS20017E42W36702
SP - No.
SP000934308
Inverter Section
~
Signal conditioning & monitor
Driver 1 phase
Electrical interface
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2 1
TechnicalInformation ModSTACK™
2LS20017E42W36702 Preliminarydata
Absolutemaximumratedvalues Collector-emitter voltage
IGBT; Tvj = 25°C
Repetitive peak reverse voltage Diode; Tvj = 25°C DC link voltage
VCES
1700
V
VRRM
1700
V
VDC
1250
V
Vline
690
VRMS
VISOL
2.5
kVRMS
tp = 1 ms
ICRM2
2500
A
Repetitive peak forward current tp = 1 ms inverter section (Diode)
IFRM2
2500
A
Continuous current inverter section
IAC2
1660
ARMS
Tvjop
150
°C
fsw2
4
kHz
Insulation management
according to installation height of 2000 m
Insulation test voltage Repetitive peak collector current inverter section (IGBT)
Junction temperature
under switching conditions
Switching frequency inverter section Notes Further maximum ratings are specified in the following dedicated sections
Characteristicvalues InverterSection
min.
Rated continuous current
VDC = 1100 V, VAC = 690 VRMS, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 2000 Hz, Tinlet = 40°C, Tj ≤ 150 °C
Continuous current at low frequency
typ.
max.
IAC
1520
ARMS
VDC = 1100 V, VAC = 690 VRMS, fAC sine = 0 Hz, fsw = 2000 Hz, Tinlet = 40 °C, Tj ≤ 150 °C
IAC low
770
ARMS
Rated continuous current for 150% overload capability
IAC 150% = 1660 ARMS, ton over = 3 s, Tj ≤ 150 °C
IAC over1
1110
ARMS
Over current shutdown
within 15 µs
IAC OC
4200
Apeak
Power losses
IAC = 1520 A, VDC = 1100 V, VAC = 690 VRMS, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 2000 Hz, Tinlet = 40 °C, Tj ≤ 150 °C
Ploss
6700
W
Controllerinterface Driver and interface board
ref. to separate Application Note
DR240
Auxiliary voltage
Vaux
min.
typ.
max.
18
24
30
V
40
W
4
V
Auxiliary power requirement
Vaux = 24 V
Paux
Digital input level
resistor to GND 1.8 kΩ, capacitor to GND 4 nF, logic high = on, min. 15 mA
Vin low
0
Vin high
11
15
V
Digital output level
open collector, logic low = no fault, max. 15 mA
Vout low
0
1.5
V
Vout high Analog current sensor output inverter section
load max 1 mA, @ 1520 ARMS
Analog temperature sensor output inverter section (NTC)
load max 1 mA, @TNTC = 66 °C, corresponds to Tj = 150 °C at rated conditions
Over temperature shutdown inverter section
load max 1 mA, @TNTC = 75 °C
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2
V
3.3
3.4
3.5
V
VTheta NTC2
6.4
6.5
6.6
V
VError OT2
2
15
VIU ana2 VIV ana2 VIW ana2
8.6
V
TechnicalInformation ModSTACK™
2LS20017E42W36702 Preliminarydata
Systemdata EMC robustness
min. according to IEC 61800-3 at named interfaces
power
Humidity
kV
control
VBurst
1
kV
aux (24V)
Vsurge
1
kV
Tstor
-40
80
°C
PCB, bus bar, excluding cooling medium
Top amb
-25
55
°C
no condensation
Rel. F
0
95
%
5
m/s²
40
m/s²
117
mm
Vibration Shock Protection degree
IP00
Pollution degree Dimensions
2 width x depth x height
205
400
Weight
9
Heatsinkwatercooled Water flow
max.
2
Storage temperature Operational ambient temperature
typ.
VBurst
min. according to coolant specification from Infineon
∆V/∆t
typ.
kg
max.
15
dm³/min
Water pressure
8
Water pressure drop
∆p
Coolant inlet temperature
Tinlet
60 -40
bar mbar
55
°C
Notes Composition of coolant: Water and 52 vol. % Antifrogen N Unit 1
Inverter Section
Unit 3
Parallel interface board
Optical interface board
Voltage sensor
Current sensor
×
Temperature sensor
×
Temperature simulation
DC link capacitors
Data cable for control signals
Collector for water cooled heatsink
Collector-emitter Active Clamping
×
Overviewofoptionalcomponents
Notes Setting of Active Clamping TVS-Diodes: VZ = 1280 V
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2 3
TechnicalInformation
2LS20017E42W36702
ModSTACK™
Preliminarydata
fAC sine - derating curve IGBT (motor), Diode (generator) VDC = 1100 V, VAC = 690 VRMS, fsw = 2 kHz, cosϕ = ±0.85, Tinlet = 40 °C and nom. cooling conditions
fsw - derating curve IGBT (motor), Diode (generator) VDC = 1100 V, VAC = 690 VRMS, fAC sine = 50 Hz, cosϕ = ±0.85, Tinlet = 40 °C and nom. cooling conditions
110
120
100
110
90
100 90
80
80
IAC/Inom [%]
IAC/Inom [%]
70 60 50 40
60 50 40
30
30
20
IGBT, cosϕ = 0.85 (100% = 1520 A) Diode, cosϕ = -0.85 (100% = 1510 A)
IGBT, cosϕ = 0.85 (100% = 1520 A) Diode, cosϕ = -0.85 (100% = 1510 A)
20
10 0
70
10 0
5
10
15
20
25
30
35
40
45
0 1000
50
2000
3000
fAC sine [Hz]
Analog temperature sensor output VTheta NTC Sensing NTC of IGBT module
120
12
110
11
100
10
90
9
80
8
70
7
VTheta NTC [V]
IAC/Inom [%]
Tinlet - derating curve IGBT (motor), Diode (generator) VDC = 1100 V, VAC = 690 VRMS, fsw = 2 kHz, fAC sine = 50 Hz, cosϕ = ±0.85 and nom. cooling conditions
60 50 40 30 20
6 5 4 3
IGBT, cosϕ = 0.85 (100% = 1520 A) Diode, cosϕ = -0.85 (100% = 1510 A)
2
10 0 -25
4000
fsw [Hz]
1 -15
-5
5
15
25
35
45
0
55
Tinlet [°C] preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2
20
30
40
50
60
TNTC [°C]
4
70
80
90
100
TechnicalInformation
2LS20017E42W36702
ModSTACK™
Preliminarydata
Zth,ha - thermal impedance heatsink to ambient per switch nom. cooling conditions
0.050 0.045
i: 1 2 3 4 ri[K/W]: 0.000006 0.000006 0.0274 0.00964 τi[s]: 0.000001403 0.00000451 3.381 22.97
0.040 0.035
Zth,ha [K/W]
0.030 0.025 0.020 0.015 0.010 0.005 0.000
0.1
1
10
100
1000
t [s]
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2 5
H
G
F
E
D
32
60
1
G1/2" water outlet
2x M 10, AC-connectin point torque: max 32Nm
C
0.5
75.2 0.5 29.5
0
15
0
B
2
57
0.15
3
3
4
M6-10depth
2x M4-8depth
4
M10, earth ground
0.8
5
5
6
0.5
G1/2"
66.6
4.5-5depth
12.5 5.5
A
0.5
0.8
37.15
0.15
19.5
85.5
7
8
8
200 +0.5 -1.5 204.65
1
9
3:10
10
3x M8 DC-Plus
Vers.
Revision
9
Assembly-No.
Part-No.
Date
Name Papenfort gez. Volke
Date 6.03.12
10
Norm
Checked 6.03.12
Agent
DIN ISO 2768 -v-
general Tolerance Surface
Name Origin
AC M10 : 32Nm +-10%
recommendet torque: DC+ and DC- M8 : 20Nm+-10%
66.5 DC-Minus
3x M8 DC-Minus
6
7
117.3+1 -2
connecting points AC and DC are tin plated
62.5 DC-Plus
2
100
0.8
210.15
0 13.15
0
0.8
90
70
0.8
312.15
80.5
73.15
0.5
109
0.8
346.15
0.15
0.5 0.8
244.15
0.15
224
0.8
278.15
0.15
344
324.5
0.5
374 0.8
380.15
0.8
399
6 0.8
revision:2.2 95.65
dateofpublication:2013-10-08
approvedby:AR 1
preparedby:OW 104.65
1:2
Outline ModSTACK C
12
0
Version
12
A2
Sheet
Copyright cINFINEON TECHNOLOGIES AG, All rights reserved
11
Constructed for
36702 Mb
Graph-No.
Desciption
Material-No.
Material
Scale
X1: IDC connector 14 pole
11
H
G
F
E
D
C
B
A
ModSTACK™
204.65
1
TechnicalInformation
2LS20017E42W36702 Preliminarydata
Mechanicaldrawing Dokumentstatus siehe SAP-Dokumentenverwaltung
TechnicalInformation
2LS20017E42W36702
ModSTACK™
Preliminarydata Circuitdiagram PWM BOT
X1:4
PWM TOP
X1:3
X1:5
DC+ Signal conditioning & Gate signals
EiceDRIVERTM
X1:2
Fault
Top
Bottom DC-
Sensor signals
OT Error
AC DC+
X1:8 X1:9
P15 (50mA)
X1:6
P24
X1:7
P24
X1:10
GND
X1:11
GND
X1:14
VI ana
Failure management
P15 (50mA)
DC-
TNTC High voltage domain
X1:12
VTheta NTC
Low voltage domain Power supply
X1:13
GNDanalog
X1:1
TE, Shield DR240
X1 (IDC Connector) 14 pole male
1
Error Table Error outputs (open collector) X1:3 Error driver core
x
Over current
x
Over temp. output stage
x
X1:5
x x
Over temperature PCB Over voltage DC Link Under voltage power supply
x
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2
ModSTACKTM
X = high level with external pull up resistor
7
TechnicalInformation ModSTACK™
2LS20017E42W36702 Preliminarydata
Terms&Conditionsofusage
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SafetyInstructions
Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.
preparedby:OW
dateofpublication:2013-10-08
approvedby:AR
revision:2.2 8