Transcript
EM–94
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
ENGINE UNIT 2UZ-FE ENGINE MECHANICAL ENGINE
COMPONENTS
AIR PUMP ASSEMBLY WITH BRACKET
EM
16 (163, 12)
STARTER ASSEMBLY
18 (185, 13) 9.8 (100, 7.2)
NO. 2 ENGINE WIRE O-RING WATER BY-PASS PIPE SUB-ASSEMBLY
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part A119821E02
EM–95
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
KNOCK SENSOR 20 (204, 15)
VVT SENSOR 7.5 (80, 66 in.*lbf)
VENTILATION VALVE COVER
EM
39 (400, 29)
VENTILATION VALVE SUB-ASSEMBLY
7.5 (80, 66 in.*lbf)
REAR TIMING BELT PLATE RH 7.5 (80, 66 in.*lbf) 7.5 (80, 66 in.*lbf)
REAR TIMING BELT PLATE LH IGNITION COIL ASSEMBLY NO. 2 REAR TIMING BELT PLATE LH
7.5 (80, 66 in.*lbf)
CAMSHAFT POSITION SENSOR
NO. 2 REAR TIMING BELT PLATE RH
N*m (kgf*cm, ft.*lbf) : Specified torque Precoated part A119927E02
EM–96
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
V-RIBBED BELT TENSIONER ASSEMBLY
16 (160, 12)
16 (160, 12)
16 (160, 12)
EM
FAN BRACKET SUB-ASSEMBLY 32 (326, 24)
NO. 1 TIMING BELT COVER NO. 2 TIMING BELT COVER SUB-ASSEMBLY 245 (2,498, 181)
COVER PLATE
7.5 (80, 66 in.*lbf)
CRANKSHAFT DAMPER SUB-ASSEMBLY
39 (398, 24)
DUST BOOT
NO. 2 IDLER PULLEY SUB-ASSEMBLY
NO. 1 CHAIN TENSIONER ASSEMBLY
26 (270, 19)
N*m (kgf*cm, ft.*lbf) : Specified torque A119822E09
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
EM–97
NO. 1 TIMING BELT IDLER SUB-ASSEMBLY PLATE WASHER
35 (352, 25)
CAMSHAFT TIMING PULLEYS
EM
8.1 (83, 72 in.*lbf)
8.1 (83, 72 in.*lbf)
TIMING BELT
CRANKSHAFT TIMING PULLEY
NO. 1 CRANKSHAFT POSITION SENSOR PLATE
35 (352, 25)
NO. 2 TIMING BELT IDLER SUB-ASSEMBLY
TIMING GEAR COVER SPACER N*m (kgf*cm, ft.*lbf) : Specified torque
NO. 2 TIMING CHAIN COVER GASKET
Precoated part A119928E02
EM–98
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
CYLINDER HEAD COVER SUB-ASSEMBLY
6.0 (60, 53 in.*lbf)
x9
GASKET
EM
OIL FEED PIPE 16 (163, 12)
FRONT BEARING CAP CAMSHAFT BEARING CAP
7.5 (76, 66 in.*lbf)
CAMSHAFT DRIVE GEAR
CAMSHAFT
CAMSHAFT TIMING TUBE ASSEMBLY 7.5 (76, 66 in.*lbf) 15 (152, 11)
SCREW PLUG
CAMSHAFT SETTING OIL SEAL 78 (795, 58)
SEAL WASHER NO. 2 CAMSHAFT
NO. 3 CAMSHAFT SUB GEAR
CAMSHAFT GEAR SPRING CAMSHAFT SUB GEAR SHAFT SNAP RING
CAMSHAFT SUB GEAR WAVE WASHER
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part A119823E05
EM–99
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
*1 1st: 40 (408, 30) 2nd: Turn 90° 3rd: Turn 90°
OIL CONTROL VALVE FILTER x10
SEMICIRCULAR PLUG
NO. 1 ENGINE HANGER
EM
37 (380, 27)
CAMSHAFT HOUSING PLUG
CYLINDER HEAD SUB-ASSEMBLY
CYLINDER HEAD GASKET
*1: See paragraph REASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part A119929E01
EM–100
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
OIL FILTER CAP
7.5 (76, 66 in.*lbf) 18 (178, 13)
SPARK PLUG
EM
OIL FILLER CAP HOUSING
GASKET
6.0 (60, 53 in.*lbf)
CYLINDER HEAD COVER SUB-ASSEMBLY LH
x9
GASKET
SPARK PLUG TUBE GASKET
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part A119824E01
EM–101
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
7.5 (76, 66 in.*lbf)
FRONT BEARING CAP
16 (163, 12)
NO. 3 CAMSHAFT SUB-ASSEMBLY
CAMSHAFT SETTING OIL SEAL CAMSHAFT TIMING TUBE ASSEMBLY
16 (160, 12)
78 (795, 58) 7.5 (76, 66 in.*lbf)
SEAL WASHER 15 (152, 11)
CAMSHAFT OIL FEED PIPE SUB-ASSEMBLY
SCREW PLUG
BEARING CAP
CAMSHAFT DRIVE GEAR CAMSHAFT SUB GEAR WAVE WASHER
NO. 4 CAMSHAFT SUB-ASSEMBLY
CAMSHAFT SUB GEAR SHAFT SNAP RING CAMSHAFT HOUSING PLUG
CAMSHAFT GEAR SPRING
37 (380, 27)
x10
NO. 3 CAMSHAFT SUB GEAR
NO. 1 ENGINE HANGER
1st: 40 (408, 30)
*1
OIL CONTROL VALVE FILTER
2nd: Turn 90° 3rd: Turn 90°
SEMICIRCULAR PLUG CYLINDER HEAD LH
NO. 2 CYLINDER HEAD GASKET
N*m (kgf*cm, ft.*lbf) : Specified torque
Non-reusable part
*1: See paragraph REASSEMBLY A130722E04
EM
EM–102
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
ENGINE REAR OIL SEAL
49 (500, 36)
CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
ENGINE REAR OIL SEAL RETAINER
16 (160, 11)
O-RING
31 (311, 23)
EM
x7 8.0 (82, 71 in.*lbf)
O-RING 49 (500, 36) 16 (160, 11)
OIL PUMP ASSEMBLY
OIL PUMP SEAL
CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
CRANKSHAFT TIMING PULLEY
18 (184, 13)
21 (214, 15)
GASKET x5 18 (184, 13)
WATER PUMP ASSEMBLY
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part
Precoated part A119825E02
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
EM–103
GASKET
OIL STRAINER SUB-ASSEMBLY
7.5 (76, 66 in.*lbf)
EM OIL PAN SUB-ASSEMBLY (NO. 1)
7.5 (76, 66 in.*lbf) 28 (290, 31)
OIL PAN BAFFLE PLATE
7.5 (76, 66 in.*lbf)
NO. 2 OIL PAN SUB-ASSEMBLY GASKET x17 N*m (kgf*cm, ft.*lbf) : Specified torque
39 (398, 29)
OIL PAN DRAIN PLUG 7.5 (76, 66 in.*lbf)
Non-reusable part A119930E01
EM–104
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
CYLINDER HEAD RH
VALVE LIFTER VALVE ADJUST SHIM VALVE SPRING RETAINER LOCK
EM
VALVE SPRING RETAINER VALVE SPRING VALVE SPRING SEAT
OIL SEAL
VALVE GUIDE BUSH VALVE
RING PIN
9.0 (90, 80 in.*lbf)
STUD BOLT
CYLINDER HEAD LH TIGHT PLUG RING PIN
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part
15 (150, 11)
Precoated part A119826E04
EM–105
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
SIDE RAIL OIL RING
NO. 1 PISTON RING
EXPANDER SIDE RAIL
NO. 2 PISTON RING
SNAP RING
PISTON SNAP RING
PISTON PIN CONNECTING ROD SMALL END BUSH CONNECTING ROD
*1
1st: 25 (250, 18)
CONNECTING ROD BEARING
2nd: Turn 90°
CONNECTING ROD BEARING CAP
*1: See paragraph REASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part A119827E04
EM
EM–106
2UZ-FE ENGINE MECHANICAL – ENGINE UNIT
TIGHT PLUG 20 (200, 14)
STUD BOLT
CYLINDER BLOCK
RING PIN RING PIN
EM
TIGHT PLUG
12 (120, 9)
STUD BOLT 20 (200, 14)
STUD BOLT
UPPER CRANKSHAFT THRUST WASHER
14 (145, 10)
STUD BOLT
UPPER CRANKSHAFT BEARING
CRANKSHAFT
CRANKSHAFT PULLEY SET CRANKSHAFT KEY
LOWER CRANKSHAFT THRUST WASHER LOWER CRANKSHAFT BEARING
*1
1st: 27 (275, 20)
CRANKSHAFT BEARING CAP
2nd: Turn 90°
*1: See paragraph REASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque Precoated part A119931E01
