Transcript
Table of Contents
Rear Blades RBT6010 & RBT6012
27861
301-360M Operator’s Manual
!
Read the Operator’s Manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
Cover photo may show optional equipment not supplied with standard unit.
© Copyright 2015
Printed
11/09/15
Table of Contents Table of Contents
Important Safety Information . . . . . . . . . . . . . 1
Section 4: Operating Procedures . . . . . . . . . 17
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1 Look For The Safety Alert Symbol . . . . . . . . . . . . . . 1 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Requirements . . . . . . . . . . . . . . . . . . . . . 17 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Inspection After Hook-Up . . . . . . . . . . . . . . . . . . . . 18 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Rear Blade Functions . . . . . . . . . . . . . . . . . . . . . . 19 Grading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Edge work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Ditch Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Un-Hooking the 3-Way Rear Blade . . . . . . . . . . . . 19 Basic Operating Instructions . . . . . . . . . . . . . . . . . 20 General Operating Instructions . . . . . . . . . . . . . . . 20
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application . . . . . . . . . . . . . . . . Using This Manual . . . . . . . . . . . Owner Assistance . . . . . . . . . . . Serial Number . . . . . . . . . . . .
...............6 ...............6 ...............6 ...............6
Section 1: Assembly & Set-Up . . . . . . . . . . . . 8 Tractor Requirements . . . . . . . . . . . . . . . . . . . . . . . 8 Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hydraulic Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 8 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . 8 Assembly & Set-Up Safety . . . . . . . . . . . . . . . . . . . 8 Hitch, Mainframe & Moldboard . . . . . . . . . . . . . . . . 9 Offset Cylinder Assembly . . . . . . . . . . . . . . . . . . . 10 Angle Cylinder Assembly . . . . . . . . . . . . . . . . . . . 10 Tilt Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . 11 3-Point Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Standard 3-Point Hook-Up . . . . . . . . . . . . . . . . . 12 Quick Hitch Hook-Up . . . . . . . . . . . . . . . . . . . . . 12 Hydraulic Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . 13 Check Clearances . . . . . . . . . . . . . . . . . . . . . . . . . 13
Section 2: Set-Up of Accessories . . . . . . . . . 14 Gauge Wheel Assembly . . . . . . . . . . . . . . . . . . . . 14 End Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . 15 Skid Shoe Assembly . . . . . . . . . . . . . . . . . . . . . . . 15 Without End Plates . . . . . . . . . . . . . . . . . . . . . . . 15 With End Plates . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 5: Maintenance & Lubrication . . . . . 21 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Blade Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . 22 Blade Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Front Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 22 Moldboard and Blade . . . . . . . . . . . . . . . . . . . . . 23 Gauge Wheel Front Pivot . . . . . . . . . . . . . . . . . . 23 Gauge Wheel Caster Tube . . . . . . . . . . . . . . . . . 23 Gauge Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . 23
Section 6: Specifications . . . . . . . . . . . . . . . . 24 Section 7: Features & Benefits . . . . . . . . . . . 25 Section 8: Troubleshooting . . . . . . . . . . . . . . 26 Section 9: Torque Values Chart . . . . . . . . . . 27 Section 10: Warranty . . . . . . . . . . . . . . . . . . . 29
Section 3: Adjustments . . . . . . . . . . . . . . . . . 16 Blade Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Blade Angle and Reversing . . . . . . . . . . . . . . . . . . 16 Blade Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Blade Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Gauge Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
© Copyright 2015 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Land Pride is a registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America.
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Table of Contents
Important Safety Information Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Safety at All Times
Look For The Safety Alert Symbol
Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them. Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control, and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
▲ The operator must not use drugs or alcohol as they can change the alertness or coordination of that person while operating equipment. The operator should, if taking overthe-counter drugs, seek medical advice on whether he/she can safely operate the equipment. ▲ Operator should be familiar with all functions of the unit. ▲ Operate controls from the driver’s seat only. Never operate controls from the ground. ▲ Make sure all guards and shields are in place and secured before operating implement. ▲ Keep all bystanders away from equipment and work area. ▲ Do not leave tractor or implement unattended with engine running. ▲ Dismounting from a moving tractor can cause serious injury or death. ▲ Do not allow anyone to stand between tractor and implement while backing up to implement. ▲ Keep hands, feet, and clothing away from power-driven parts. ▲ Watch out for fences, trees, rocks, wires, etc., while operating and transporting implement. ▲ Turning tractor too tight may cause hitched machinery to ride up on wheels. This could result in injury or equipment damage.
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! Be Aware of Signal Words
A Signal word designates a degree or level of hazard seriousness. The signal words are:
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. ! CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
For Your Protection
Tractor Shutdown & Storage
▲ Thoroughly read and understand the “Safety Label” section, read all instructions noted on them.
▲ If engaged, disengage PTO. ▲ Lower attached implement to ground, put tractor in park or set park brake, turn off engine, and remove switch key to prevent unauthorized starting. ▲ Wait for all components to come to a complete stop before leaving the operator’s seat. ▲ Detach and store implement in an area where children normally do not play. Secure implement using blocks and supports. OFF R E MO VE
Parts Manual QR Locator
Dealer QR Locator
The QR (Quick Reference) code on the cover and to the left will take you to the Parts Manual for this equipment. Download the appropriate App on your smart phone, open the App, point your phone on the QR code and take a picture.
The QR code on the left will link you to available dealers for Land Pride products. Refer to Parts Manual QR Locator on this page for detailed instructions.
RBT6010 & RBT6012 Rear Blades 301-360M
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Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual.
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Use Safety Lights and Devices
Transport Machinery Safely
▲ Slow moving tractors, self-propelled equipment, and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night. ▲ Flashing warning lights and turn signals are recommended whenever driving on public roads.
▲ Comply with state and local laws. ▲ Use towing vehicle and trailer of adequate size and capacity. ▲ Secure equipment towed on a trailer with tie downs and chains. ▲ Sudden braking can cause a trailer to swerve and upset. Reduce speed if trailer is not equipped with brakes. ▲ Avoid contact with any over head utility lines or electrically charged conductors. ▲ Engage park brake when stopped on an incline.
Use A Safety Chain
Practice Safe Maintenance
▲ A safety chain will help control drawn machinery should it separate from the tractor drawbar. ▲ Use a chain with the strength rating equal to or greater than the gross weight of the towed machinery. ▲ Attach the chain to the tractor drawbar support or other specified anchor location. Allow only enough slack in the chain to permit turning. ▲ Do not use safety chain for towing.
▲ Understand procedure before doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information. ▲ Work in a clean dry area. ▲ Lower attached implement to the ground, put tractor in park, turn off engine, and remove key before performing maintenance. ▲ Allow implement to cool before working on it. ▲ Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding on implement.
RBT6010 & RBT6012 Rear Blades 301-360M
▲ Maximum transport speed for an attached implement is 20 mph. DO NOT EXCEED. Never travel at a speed which does not allow adequate control of steering and stopping. Some rough terrains require a slower speed. ▲ As a guideline, use the following maximum speed weight ratios for an attached implement: 20 mph when weight of attached implement is less than or equal to the weight of machine towing the implement. 10 mph when weight of attached implement exceeds weight of machine towing implement but not more than double the weight. ▲ IMPORTANT: Do not tow a load that is more than double the weight of the machine towing the load.
▲ Do not grease or oil implement while it is in operation. ▲ Inspect all parts. Make certain parts are in good condition & installed properly. ▲ Replace parts on this machine with genuine Land Pride parts only. Do not alter this machine in a way which will adversely affect its performance. ▲ Remove buildup of grease, oil, or debris. ▲ Remove all tools and unused parts from implement before operation.
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Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Prepare for Emergencies ▲ Be prepared if a fire starts. ▲ Keep a first aid kit and fire extinguisher handy. ▲ Keep emergency numbers for doctor, ambulance, hospital, and fire department near phone.
Wear Protective Equipment
Avoid High Pressure Fluids Hazard
▲ Wear protective clothing and equipment appropriate for the job such as safety shoes, safety glasses, hard hat, and ear plugs. ▲ Clothing should fit snug without fringes and pull strings to avoid entanglement with moving parts. ▲ Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs. ▲ Operating equipment safely requires the operator’s full attention. Avoid wearing radio headphones while operating machinery.
▲ Escaping fluid under pressure can penetrate the skin causing serious injury. ▲ Avoid the hazard by relieving pressure before disconnecting hydraulic lines or performing work on the system. ▲ Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. ▲ Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. ▲ Wear protective gloves and safety glasses or goggles when working with hydraulic systems. ▲ DO NOT DELAY. If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result.
Use Seat Belt and ROPS
Keep Riders Off Machinery
911
Avoid Underground Utilities ▲ Dig Safe, Call 811. Always contact your local utility companies (electrical, telephone, gas, water, sewer, and others) before digging so that they may mark the location of any underground services in the area. ▲ Be sure to ask how close you can work to the marks they positioned.
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▲ Operate only tractors equipped with a Roll-Over Protective Structure (ROPS) and seat belt. ▲ Fasten seat belt snugly and securely to help protect against serious injury or death from falling and tractor overturn. ▲ Wear protective equipment such as a hard hat, safety shoes, safety glasses, and ear plugs.
▲ Never carry riders or use machinery as a person lift. ▲ Riders obstruct operator’s view. ▲ Riders could be struck by foreign objects or thrown from the machine. ▲ Never allow children to operate equipment.
RBT6010 & RBT6012 Rear Blades 301-360M
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Table of Contents Important Safety Information
Safety Labels Your 3-Way Rear Blade comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions. 1. Keep all safety labels clean and legible. 2. Refer to this section for proper label placement. Replace all damaged or missing labels. Order new labels from your nearest Land Pride dealer. To find your nearest dealer, visit our dealer locator at www.landpride.com. 3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as
4.
specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request. Refer to this section for proper label placement. To install new labels: a. Clean surface area where label is to be placed. b. Spray soapy water on the surface where the label is to be placed. c. Peel backing from label. Press firmly onto the surface. d. Squeeze out air bubbles with the edge of a credit card or with a similar type straight edge.
818-339C 27862
Warning: High Pressure (Both Sides)
838-614C 27862
2" x 9" Red Reflector (Both Ends On The Back Side)
838-615C 27907
2" x 9" Amber Reflector (Left End Front Side Only)
838-075C 27863
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RBT6010 & RBT6012 Rear Blades 301-360M
Caution Falling Moldboard 11/09/15
Table of Contents Important Safety Information
27862
818-487C Danger Avoid Injury (Both Sides)
27863
27862
818-491C Warning Pinch/Shear (Both sides)
27863
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Table of Contents Introduction Introduction
Land Pride welcomes you to the growing family of new product owners. This 3-Way Rear Blade has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this machine.
Application Land Pride’s RBT60 Series 3-Way Hydraulic Rear Blades are built tough from the ground up for leveling, finish grading, and backfilling applications involving roadwork, construction, landscaping, drainage ditches, nurseries, feedlot cleaning, farm use, and snow removal. The RBT60 Series Rear Blades are designed for Cat.II & Cat. III 3-Point hitches and are compatible with Land Pride’s QH20 Quick Hitch. They are available in 10 ft. widths (RBT6010) and 12 ft. widths (RBT6012). Tractor horsepower rating for the RBT6010 should not exceed 225 HP on 2-wheel drive tractors and 200 HP on 4-wheel drive tractors. Horsepower rating for the RBT6012 should not exceed 175 HP on 2-wheel drive tractors and 160 HP on 4-wheel drive tractors. The 19" tall rolled moldboard with its grader blade can be angled left or right up to 45o, the ends can be tilted up or down by as much as 15o, and the whole blade can be offset to the left or right by as much as 55". The blade can also be rotated 180o for blading in reverse with the same angling, tilting, and offset capabilities. A retractable parking stand is included to make blade removal, storage, and reattachment easier. Available accessories includes hydraulic controlled dual gauge wheels for good depth control, end plates for holding material and skid shoes for blade protection.
Terminology “Right” or “Left” as used in this manual is determined by facing forward in the direction the machine will operate while in use unless otherwise stated.
Definitions IMPORTANT: A special point of information related to the following topic. Land Pride’s intention is this information must be read & noted before continuing. NOTE: A special point of information that the operator should be aware of before continuing.
Owner Assistance The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. The parts on your 3-Way Rear Blade have been specially designed by Land Pride and should only be replaced with genuine Land Pride parts. Contact a Land Pride dealer if customer service or repair parts are required. Your Land Pride dealer has trained personnel, repair parts, and equipment needed to service the implement.
Serial Number Model No. _____________Serial No. ______________ For quick reference and prompt service, record model number and serial number in the spaces provided above and again on warranty page 29. Always provide model number and serial number when ordering parts and in all correspondences with your Land Pride dealer. Refer to Figure 1 for location of your serial number plate.
See “Specifications & Capacities” on page 25 and “Features & Benefits” on page 25 for additional information and performance enhancing options.
Using This Manual • This Operator’s Manual is designed to help familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
• The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance.
• To order a new Operator’s or Parts Manual, contact your authorized dealer. Manuals can also be downloaded, free-of-charge, from our website at www.landpride.com
27862
Serial Number Plate Location Figure 1
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RBT6010 & RBT6012 Rear Blades 301-360M
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Table of Contents Introduction Further Assistance Your dealer wants you to be satisfied with your new 3Way Rear Blade. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested: 1.
Discuss the matter with your dealership service manager making sure that person is aware of any problems you may have and has had the opportunity to assist you.
2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem, and request assistance. 3. For further assistance write to: Land Pride Service Department 1525 East North Street P.O. Box 5060 Salina, Ks. 67402-5060 E-mail address
[email protected]
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Table of Contents Section 1: Assembly & Set-Up Section 1: Assembly & Set-Up
Tractor Requirements Horsepower
!
WARNING
Do not use tractors outside the blade’s rated horsepower range. Under horsepower tractors cannot properly handle the blade resulting in loss of control. Over horsepower tractors can damage the blade’s structure. Tractor horsepower should be within the range noted below. Tractors above the maximum horsepower rating must not be used. Excessive horsepower can damage the Rear Blade. Never hitch a Rear Blade to a track type tractor. Track type tractors can damage equipment. RBT6010: 2-Wheel Drive . . . . . . . . . . . . . . Maximum 225 HP 4-Wheel Drive . . . . . . . . . . . . . . . Maximum 200 HP RBT6012: 2-Wheel Drive . . . . . . . . . . . . . . . Maximum 175 HP 4-Wheel Drive . . . . . . . . . . . . . . . Maximum 160 HP
Weight
!
WARNING
Ballast weights may be required to maintain steering control. Refer to your tractor’s Operator’s Manual to determine proper ballast requirements. Tractor weight must be capable of controlling the 3-Way Rear Blade under all operating conditions. An underweight tractor is difficult to steer. Do not use tractors that are too light. See Important Note Below.
3-Point Hitch A 3-Point Category II or Category III hitch is required for standard hook-up. A 3-Point Category II hitch is required if hooking-up with Land Pride’s QH20 Quick Hitch.
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RBT6010 & RBT6012 Rear Blades 301-360M
Hydraulic Outlets
!
DANGER
Hydraulic fluid under high pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use a piece of cardboard or wood rather than hands when searching for hydraulic leaks. If hydraulic fluid is injected into the skin or eyes, it must be treated by a doctor familiar with this type of injury within a few hours or gangrene may result. DO NOT DELAY. The number of required hydraulic duplex outlets at the tractor is dependent upon how the 3-Way Rear Blade is set-up.
• Three duplex outlets are required to connect the following hydraulic cylinders: Offset Cylinder, Tilt Cylinder and Angle Cylinder.
• A fourth duplex outlet is required if a dual gauge wheel is included.
Torque Requirements See “Torque Values Chart” on page 27 to determine correct torque values when tightening hardware.
Assembly & Set-Up Safety
!
DANGER
Rear Blade components are very heavy and can injure a person should they suddenly fall from a lifting device or improvised supports. Always make certain components are properly secured before lifting and properly supported on the ground before removing lifting device. Always keep feet and other extremities clear of areas where components can fall.
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Table of Contents Section 1: Assembly & Set-Up
Hitch, Mainframe & Moldboard
8. Carefully unhook lifting device from mainframe.
1.
9. Remove 1/4" cotter pin (#16), pivot pin washer (#5), and mainframe pivot pin (#2) from hitch frame (#1).
Locate shipping crate on a level surface. Remove & separate components from shipping crate. IMPORTANT: Do not remove shipping block from blade tilt housing until after ALL hydraulic cylinders have been installed. IMPORTANT: Remove paint from kingpin and wipe grease from inside kingpin hole in mainframe before lowering mainframe onto moldboard kingpin.
Refer to Figure 1-1: 2. Remove hex screws (#13) and pivot cap (#10) from moldboard carrier (#7). Do not remove shipping block (#20) from moldboard carrier. 3. Use a lifting device to set moldboard carrier in the upright position. Securely support moldboard in this position and then remove lifting device. 4. Lift mainframe (#3) over moldboard kingpin (#9). With mainframe at a 90° angle to the moldboard, carefully lower mainframe onto moldboard kingpin. 5. Reattach pivot cap (#10) with 3/4"-10 x 1 1/2" GR5 hex flange screws (#13). Tighten hex flange screws to the proper torque.
10. Secure hitch frame to a lifting device or attach to a tractor. See “3-Point Hook-Up” on page 12. 11. Attach hitch frame (#1) to mainframe (#3) with pivot pin (#2). Make sure bent lip at the top is facing back. 12. Install pivot pin washer (#5) and cotter pin (#16). Bend one or more legs of the cotter pin to keep it from falling out. 13. Re-check all hardware for tightness.
!
DANGER
Always check all hardware for tightness before using or working around the blade. The moldboard will fall if blade pivot bolt(s) securing pivot shaft to mainframe or blade tilt bolt(s) securing tilt pin to moldboard carrier are loose or missing.
Bent Lip
6. Remove hitch pin (#14) and cap screw (#18). Attach jack stand (#4) in the vertical position shown with 3/4"-10 x 4 1/2" GR5 cap screw (#18) and 3/4" lock nut (#19). Draw lock nut up snug. Do Not torque nut. 7.
Re-insert hitch pin & secure with hairpin cotter (#15).
Kingpin Mounting Hole
1. Hitch Frame 2. Mainframe Pivot Pin 3. Mainframe 4. Parking Stand 5. Pivot Pin Washer 6. Moldboard 7. Moldboard Carrier 8. Moldboard Tilt Pin 9. Moldboard Kingpin 10. Pivot Cap 11. Moldboard Pivot Lock 12. 5/8" Hex Flange Screws 13. 3/4" Hex Flange Screws 14. 3/4" Hitch Pin 15. Hairpin Cotter 16. 1/4" Cotter pin 17. Grader Blade 18. 3/4" Cap Screw 19. 3/4" Lock Nut
SHIPPING BLOCK DO NOT REMOVE UNTIL AFTER ALL HYDRAULIC CYLINDERS HAVE BEEN INSTALLED.
Blade Assembly Figure 1-1 11/09/15
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RBT6010 & RBT6012 Rear Blades 301-360M
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Table of Contents Section 1: Assembly & Set-Up
Offset Cylinder Assembly
Angle Cylinder Assembly
Refer to Figure 1-2:
Refer to Figure 1-3:
IMPORTANT: Do not remove shipping block from blade tilt housing until after ALL hydraulic cylinders have been installed.
IMPORTANT: Do not remove shipping block from blade tilt housing until after ALL hydraulic cylinders have been installed.
IMPORTANT: Attach cylinder base to mounting lug on hitch frame. The base will interfere with mainframe if attached to mainframe mounting lug.
IMPORTANT: Attach cylinder base to the front mounting lug. The cylinder base will interfere with mainframe if attached to blade pivot mounting lug.
1.
Attach hydraulic cylinder (#5) to lugs (#1 & #2) with clevis pins (#4). Make sure cylinder ports are on top and cylinder base is mounted to lug (#1).
1.
Attach hydraulic cylinder (#5) to lugs (#1 & #2) with clevis pins (#4). Make sure cylinder ports are on top and cylinder base is mounted to lug (#1).
2. Secure clevis pins with cotter pins (#3). Bend one or more legs on the pins to keep them from falling out.
2. Secure clevis pins with cotter pins (#3). Bend one or more legs on the pins to keep them from falling out.
3. Remove shipping port plugs from cylinder ports.
3. Remove shipping port plugs from cylinder ports.
4. Screw adapter fittings (#6) to the two cylinder ports with O-rings facing the ports. Tighten fittings.
4. Screw adapter fittings (#6) to the two cylinder ports with O-rings facing the ports. Tighten fittings.
5. Screw remaining two adapter fittings (#6) to one end on each of the two 99" long hydraulic hoses (#8 & #9) with O-rings facing away and tighten.
5. Screw remaining two adapter fittings (#6) to one end on each of the two 144" lg. hydraulic hoses (#8 & #9) with O-rings facing away and tighten.
6. Attach customer supplied hydraulic couplings (#7) to adapter fittings (#6) on hoses (#8 & #9) & tighten.
6. Attach customer supplied hydraulic couplings (#7) to adapter fittings (#6) on hoses (#8 & #9) & tighten.
7.
7.
Screw the other end of the hydraulic hoses to adapter fittings (#6) on the cylinder and tighten.
8. Route hydraulic hoses through bracket “A” and store hose ends in storage slots. If hitched to a tractor, connect the hoses to the tractor’s hydraulic system. Use storage slots in hitch frame for storing end of hydraulic hoses while parked.
DO NOT REMOVE SHIPPING BLOCK (#10) FROM MOLDBOARD CARRIER UNTIL AFTER ALL HYDRAULIC CYLINDERS HAVE BEEN INSTALLED. Hydraulic Blade Offsetting Figure 1-2
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Screw the other end of the hydraulic hoses to adapter fittings (#6) on the cylinder and tighten.
8. Route hydraulic hoses through brackets “A” & “B” and store hose ends in storage slots. If hitched to a tractor, connect hoses to the tractor’s hydraulic system. Use storage slots in hitch frame for storing end of hydraulic hoses while parked.
DO NOT REMOVE SHIPPING BLOCK (#10) FROM MOLDBOARD CARRIER UNTIL AFTER ALL HYDRAULIC CYLINDERS HAVE BEEN INSTALLED.
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Hydraulic Blade Angling Figure 1-3 11/09/15
Table of Contents Section 1: Assembly & Set-Up
Tilt Cylinder Assembly
5. Screw adapter fittings (#7) to one end on each of the two 180" long hydraulic hoses (#9 & #10) with O-rings facing away
Refer to Figure 1-4: IMPORTANT: Do not remove shipping block from blade tilt housing until after ALL hydraulic cylinders have been installed. IMPORTANT: Attach cylinder base to upper mounting lug. The base will interfere with moldboard if attached to the lower moldboard mounting lug. 1.
Attach hydraulic cylinder (#5) to lugs (#1 & #2) with clevis pins (#4). Make sure hydraulic ports are on top and cylinder base is mounted to lug (#2).
2. Secure clevis pins with cotter pins (#3). Bend one or more legs on the pins to keep them from falling out.
6. tighten. 7.
Attach customer supplied hydraulic couplings (#8) to adapter fittings (#7) and tighten.
8. Screw the other end of hydraulic hoses (#9 & #10) to elbow fittings (#6) and tighten. 9. Route hydraulic hoses through brackets “A” & “B” and store hose ends in storage slots. If hitched to a tractor, connect hoses to the tractor’s hydraulic system.
!
CAUTION
3. Remove shipping port plugs from cylinder ports.
Unit may be unstable until after all the cylinders have been purged with oil.
4. Screw two 90 degree elbows (#6) to the cylinder ports with O-rings facing the ports. Orient fittings as shown and tighten.
10. Shipping block (#11) may be removed after all hydraulic cylinders with hoses and couplings have been installed and tightened.
Use storage slots in hitch frame for storing end of hydraulic hoses while parked.
SHIPPING BLOCK (#11) CAN BE REMOVED AFTER ALL HYDRAULIC CYLINDERS HAVE BEEN INSTALLED.
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Hydraulic Blade Tilting Figure 1-4 11/09/15
RBT6010 & RBT6012 Rear Blades 301-360M
11
Table of Contents Section 1: Assembly & Set-Up
3-Point Hook-Up
! DANGER A Crushing Hazard exists when hooking-up equipment to a tractor. Do not allow anyone to stand between tractor and implement while backing-up to implement. Do not operate hydraulic 3-point lift controls while someone is directly behind the tractor or near the implement.
!
DANGER
Always set tractor transmission in park, engage park brake, shut tractor engine off, and remove switch key before allowing anyone including operator to hook-up and unhook Rear Blade from tractor.
!
by customer) is also required. Bushing may be purchased from Land Pride, Part No. 325-096D. 9. Manually adjust one of the two lower lift arms up or down to level the Rear Blade from left to right. 10. Manually adjust length of the top-link to level the Rear Blade from front to rear.
Quick Hitch Hook-Up Refer to Figure 1-6: The customer must purchase and install two 1.141" ID x 1.4375" OD x 2 1/2" long busings (Land Pride Part No. 890-940C) on the lower hitch pins. Also, the center hitch pin must be moved to the lower hitch holes. Follow hook-up and unhooking instructions in the Quick Hitch Operator’s manual when using a Quick Hitch.
DANGER
Always check all hardware for tightness before using or working around the blade. The moldboard will fall off if blade pivot nut(s) or blade tilt nuts are loose or missing. NOTE: Land Pride’s Quick Hitch can be attached to the tractor to provide quick and easy 3-point hookup and detachment. See your nearest Land Pride dealer to purchase a Quick-Hitch.
Standard 3-Point Hook-Up Refer to Figure 1-5 & Figure 1-6: A 3-Point Category II or III hitch is required. The lower 3-Point arms of the 3-Point hitch must be stabilized to prevent side-to-side movement. Most tractors have sway blocks or adjustable chains for this purpose. 1.
Shorten or remove tractor drawbar to keep it from interfering with the Rear Blade.
23998
Tractor 3-Point Hitch Figure 1-5 Cat. III Note: Customer To Supply Top Center Link Bushing. See step 8 for additional information.
Cat. II & III Top Center Link Mounting Holes
2. Remove linchpins and hitch pins from clevis lugs.Keep for reuse. 3. Slowly back tractor up to 3-Way Rear Blade while using tractor’s 3-Point hydraulic control to align hitch holes in lower arms with implement’s hitch pin holes.
Linchpin Hitch Pin
4. Engage tractor park brake, shut tractor engine off and remove key before dismounting from tractor or allowing someone else to hook-up the Rear Blade. 5. With tractor’s lower hitch arms aligned and positioned in the clevises, insert hitch pins through the clevis lugs and lower arm hitch holes. Secure hitch pins with linchpins.
QH20 Quick Hitch Mounting Holes Cat. II Lower Hitch Pin Install 1 7/16" O.D. bushings when using Land Pride’s QH20 Quick Hitch.
6. Ensure lower arms are stabilized to prevent excessive side movement. 7.
Remove hitch pin from parking stand and rotate stand fully up. Reinsert hitch pin and secure with hairpin cotter.
8. Connect top center link to the upper pivot hitch mounting holes using customer supplied 1" clevis pin and linchpin. If hooking-up with a Cat. III hitch, a 1.01" I.D. x 1 1/4" O.D. x 2.06" long bushing (supplied 12
RBT6010 & RBT6012 Rear Blades 301-360M
Cat. III Lower Hitch Pin Parking Stand 27876
Lower 3-Point Hitch Setting Figure 1-6 11/09/15
Table of Contents Section 1: Assembly & Set-Up
Hydraulic Hook-Up IMPORTANT: Never fully extend or retract hydraulic cylinders without first checking to be sure the blade does not make contact with tractor tires. 1.
Connect offset cylinder, angle cylinder, and tilt cylinder couplings to the tractor’s duplex outlets.
2. Return to the tractor and operate cylinder control levers only enough to verify cylinders are operating in the preferred direction. Switch couplings at the duplex outlet if a cylinder does not operate properly.
Check Clearances 1.
Extend offset and angle cylinders until blade end is in line with a tractor tire. If needed, refer to “Blade Offset” and “Blade Angle and Reversing” instructions on page 16.
2. Slowly raise 3-Point arms fully up and down to make sure blade does not make contact with tractor tire and drawbar. a. Move or remove drawbar if it interferes with blade. b. Set tractor control lever stop to restrict lifting height if blade interferes with tractor tire. 3. Tilt end of blade closest to the tractor tire fully up and repeat step 2 above. If needed, refer to “Blade Tilt” instructions on page 16. 4. Tilt end of blade closest to the tractor tire fully down and repeat step 2 above. 5. Offset and angle blade in the opposite direction and repeat steps 2 thru 4 above to check for interference on the other side. 6. Continue to cycle hydraulic cylinders back and forth until they have been purged of air. (Cylinder rod will move smoothly when purged.)
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Table of Contents Section 2: Set-Up of Accessories Section 2: Set-Up of Accessories
Gauge Wheel Assembly
IMPORTANT: Attach cylinder base to front mounting lug. The base will interfere with gauge wheel arm if attached to the rear mounting lug.
Kit Bundles 301-351A HYDRAULIC DUAL GAUGE WHEEL Refer to Figure 2-1: 1. Attach gauge wheel mounting bracket (#7) to the mainframe with two 7/8"-9 x 12" GR5 hex head cap screws (#9) and 7/8" hex flange lock nuts (#10). Tighten nuts to the correct torque. 2. Insert pivot tube (#8) into gauge wheel arm (#4) and attach gauge wheel arm to gauge wheel mounting bracket (#7) with 7/8"-9 x 12" GR5 hex head cap screws (#9) and 7/8" hex flange lock nuts (#10). Tighten nut to the correct torque. 3. Insert dual wheel gauge caster assembly (#3) into gauge wheel arm (#4). 4. Insert retainer washer (#6) over caster shaft and secure with 1/2" x 2 1/2" long roll pin (#13). 5. Remove harden bushings (#21) and store for safe keeping. 6. Attach center floating top link (#2) to the top center holes in the hitch frame with 1 1/4" x 4 1/4" hitch pin (#5). Secure hitch pin with hairpin cotter (#14). NOTE: The following Land Pride Components are required if Cat. II Quick Hitch is used: One Pin Part No. 805-219C Two Bushings Part No. 357-111D Two +Washers Part No. 804-028C
7.
Attach hydraulic cylinder to the lugs on the gauge wheel with two clevis pins (#11). Make sure hydraulic ports are on top and cylinder base is attached to mounting bracket (#7) as shown.
8. Secure clevis pins with cotter pins (#12). Bend one or more legs of the cotter pins to retain them. 9. Remove shipping port plugs from cylinder ports. 10. Screw two 90 degree elbows (#16) to the cylinder ports with O-rings facing the ports. Orient fittings as shown and tighten. 11. Screw adapter fittings (#17) to one end on each of the two 180" long hydraulic hoses (#19 & #20) with O-rings facing away and tighten. 12. Attach customer supplied hydraulic couplings (#18) to adapter fittings (#17) and tighten. 13. Screw the other end of hydraulic hoses (#19 & #20) to elbow fittings (#16) and tighten. 14. Route hydraulic hoses through brackets “A” & “B”. Store hose ends in storage slots. If hitched to a tractor, connect hoses to tractor’s hydraulic system.
Storage Slots
27868
Gauge Wheel Assembly Figure 2-1
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Table of Contents Section 2: Set-Up of Accessories .
End Plate Assembly Refer to Figure 2-2: End plates can be attached to both ends of the blade to help eliminating spillage when moving snow or other loose material. Kit Bundle 301-355A
END PLATES
NOTE: Some deflection may occur in moldboard while tightening end plate hardware. 1.
Attach right-hand end plate (#2) to moldboard (#1) as shown with three 1/2"-13 x 6 1/8" GR5 hex flange screws (#5). Secure with hex flange lock nuts (#6). Draw lock nuts up snug. Do not tighten.
2. Attach side plate support strap (#3) with two 1/2"-13 x 1 1/2" GR5 cap screws (#4) and hex nuts (#7A & #7B). Draw nuts up snug. Do not tighten. 3. First tighten hex nut (#7A) to the correct torque and then hex nuts (#6). Tighten hex nut (#7B) last. 4. Repeat steps 1 to 3 for the left-hand end plate.
27870
End Plate Assembly (Right Side Shown) Figure 2-2
Skid Shoe Assembly Refer to Figure 2-3: The skid shoes are attached to both ends of the blade to help keep the blade from damaging the surface it is blading over such as a road surface during snow removal. Kit Bundle 301-437A
SKID SHOE ASSEMBLY
Without End Plates 1.
Attach skid shoe mount (#2) to the right side of moldboard (#1) with four 1/2"-13 x 1 1/2" GR5 hex flange serrated screws (#4A & #4B) and hex flange lock nuts (#6). Tighten locknuts to the correct torque.
2. Insert skid shoe (#3) in skid shoe mount (#2) and secure with hitch pin (#7) and hairpin cotter (#8). 3. Repeat steps 1 & 2 on the left side of the moldboard.
With End Plates 1.
Attach skid shoe mount (#2) to the right side of moldboard (#1) with one 1/2"-13 x 1 1/2" GR5 hex flange serrated screw (#4A) and three 1/2"-13 x 6 1/8" GR5 hex flange screw (#5). Secure bolts with four hex flange lock nuts (#6). Tighten locknuts to the correct torque.
27869
Skid Shoe Assembly (Right Side Shown) Figure 2-3
2. Insert skid shoe (#3) in skid shoe mount (#2) and secure with hitch pin (#7) and hairpin cotter (#8). 3. Repeat steps 1 & 2 on the left side of the moldboard.
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Table of Contents Section 3: Adjustments Section 3: Adjustments
Blade Pitch Blade pitch can be adjusted by lengthening or shortening the tractor’s top center 3-Point link. Increasing blade pitch will increase the blades digging ability. Lengthen the center link to increase blade pitch when grading while traveling forward. Shorten the center link to decrease blade pitch. The opposite is true if backfilling. Shorten center link to increase blade pitch and lengthen center link to decrease blade pitch. To help protect the 3-Way Rear Blade from damage while backfilling, lengthen the tractor’s center top link until the blade will move across the top of the ground without forcing itself into the soil. IMPORTANT: The Rear Blade must be hitched to a tractor and raised off the ground several inches to make the following adjustments.
Blade Angle and Reversing
!
CAUTION
Avoid injury from falling blade. Always check to make sure all hardware is secured properly before rotating blade.
!
CAUTION
The blade may come in contact with the tractor’s rear tire when offsetting it to its maximum position and angling it in the same direction to its most severe angle. IMPORTANT: Never fully extend hydraulic offset cylinder or angle cylinder without first checking to make sure blade does not interfere with tractor tires. Damage may occur if blade makes contact with tractor tires. Refer to Figure 1-3 on page 10: Adjust blade angle with angling cylinder by as much as 45 degrees clockwise and counterclockwise. Operate tractor control lever to change blade angle. The blade may also be rotated 180 degrees. 1.
Disconnect angle cylinder from blade turntable lug.
Blade Offset
!
CAUTION
The blade may come in contact with the tractor’s rear tire when offsetting it to its maximum position and angling it in the same direction to its most severe angle. IMPORTANT: Never fully extend hydraulic offset cylinder or angle cylinder without first checking to make sure blade does not interfere with tractor tires. Damage may occur if blade makes contact with tractor tires. Refer to Figure 1-2 on page 10: The blade can be offset hydraulically by as much as 55" to the right or left with the offset cylinder. Operate tractor control lever to change blade offset.
Blade Tilt
!
CAUTION
Avoid injury from falling blade. Always checking to make sure all hardware is secured properly before tilting blade. Refer to Figure 1-4 on page 11: The blade end can be tilted hydraulically with the tilt cylinder by as much as 15 degrees. Operate tractor control lever to change blade tilt.
Gauge Wheel Refer to Figure 2-1 on page 14: The gauge wheel provides accurate depth control when grading, leveling, or terracing. The height of the gauge wheel is determined by adjusting the hydraulic cylinder. Operate tractor control lever to change gauge wheel height up or down. 1.
If the gauge wheel cylinder is attached to the selector valve, make certain the valve lever is set to operate that cylinder.
2. Operate tractor control lever to change gauge wheel height up or down.
2. Rotate 3-Way Rear Blade clockwise 180 degrees. 3. Reconnect angle cylinder to turntable lug. IMPORTANT: Make sure hydraulic cylinder is properly re-installed before using the blade.
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Table of Contents Section 4: Operating Procedures Section 4: Operating Procedures
Operator Requirements Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training involved in the operation, transport, storage, and maintenance of the blade. Therefore, it is absolutely essential that no one operates the 3-Way Rear Blade without first having read, fully understood, and become totally familiar with the Operator’s Manual. Make sure the operator has paid particular attention to:
• Important Safety Information, pages 1 to 5 • Section 1: Assembly & Set-Up, page 8 • Section 3: Adjustments, page 16 • Section 4: Operating Procedures, page 17 • Section 5: Maintenance & Lubrication, page 21 Make sure the operator has completed the Operating Checklist below.
Operating Checklist ✔ Check
Reference
Check 3-Point hook-up procedure. Be sure all pins have been installed and are secured.
Page 12
All blade adjustments have been made and pins have been installed and are secured.
Page 16
The operator has read and understood how to operate the Rear Blade.
Page 17
Read and follow all lubrication instructions. Refer to the section on “Lubrication”.
Page 22
Check initially and periodically for loose bolts and pin connections. Make sure all hardware is tight and that worn or damaged hardware is replaced with properly rated hardware. Refer to the “Torque Values Chart” for torque values.
Page 27
Check hydraulic fittings and hoses for leaks with a board or cardboard. Do not use your hands. Make sure all connections are tight and in good working condition. Replace all fittings and hoses that are worn or damaged.
Page 3
Make sure all safety labels are in their proper location and in good readable condition.
Page 4
Carefully raise, lower, angle, and offset implement to ensure that the drawbar, tires, and other equipment on the tractor do not make contact with moldboard and blade.
Page 16
Inspect tractor safety equipment to make sure it is in good working condition.
Tractor Manual
Check tire ratings. Make sure they are capable of supporting the equipment weight and that the air pressure is equal in all tires.
Page 25 & Tractor Manual
Thoroughly inspect the work area for buried utility cables, pipelines, sprinkler heads, and any unforeseen objects. Mark any potential hazards.
General Safety
!
DANGER
Always support underside of Rear Blade with solid blocking before working beneath unit. Never work under equipment supported by hydraulics. Hydraulics can drop equipment instantly if controls are actuated or if hydraulic lines burst. Either situation can drop the Rear Blade even when power to hydraulics is shut off. 11/09/15
!
DANGER
!
DANGER
!
DANGER
!
DANGER
!
DANGER
!
WARNING
!
WARNING
!
CAUTION
Do not allow anyone to operate this implement who has not been properly trained in its safe operation and do not let children operate the implement.
Never carry a person on the Rear Blade. A person can fall and be ran over causing serious injury or death.
Always check all hardware for tightness before using or working around the blade. The moldboard will fall off if blade pivot nut(s) or blade tilt nuts are loose or missing.
Do not use blade tilt to raise tractor tires off the ground. Improper use of the Rear Blade can damaged the unit. Also, the hydraulic system can burst dropping the tractor causing serious injury or death.
Always keep a safe distance from obstructions. The blade can extend beyond tractor tires and will make a wide swinging pattern when turning. Never hit a solid object with blade as this can damage property and cause tractor to pivot violently resulting in loss of control, serious injury, or death.
Do not use Rear Blade for pulling objects out of the ground, lifting objects, carrying objects, pushing other equipment, or towing other equipment. Any of the above can result in Rear Blade damage, serious bodily injury or death.
Operate blade only from a tractor equipped with a ROPS in the raised position or with a ROPS cab and with seat belt securely fastened.
Be certain you are not working over any underground wiring, pipes, or other obstructions. If there is any doubt, call your public service agency.
!
CAUTION
!
CAUTION
Never angle, tilt, or offset blade into tractor tires. This can damage blade and tractor tires.
Avoid catching hydraulic hoses on brush, post, stumps, and other protrusions that could damage and/or break them. RBT6010 & RBT6012 Rear Blades 301-360M
17
Table of Contents Section 4: Operating Procedures
!
Transporting
CAUTION
Make sure hydraulic hoses are properly routed so that they will not become pinched or kinked while operating the tractor. A pinched or kinked hose can burst and leak hydraulic fluid.
!
CAUTION
Always dress to stay warm in cold weather. Never allow body or extremities to become too cold. Go inside to warm-up before continuing when getting too cold.
!
CAUTION
Make certain parking stand, when rotated fully down, is secured with hitch pin and hairpin cotter. IMPORTANT: Be careful when working areas where obstructions can be hidden. Always check the area before working it and mark any potential hazards with a visible flag. Travel slowly through high risk areas and always be prepared to stop immediately should the blade make contact with a solid object. IMPORTANT: Do not Operate hydraulic cylinder(s) with blade under load. This can damage the moldboard, pivot pins and mainframe. Always remove load before operating hydraulics. IMPORTANT: Do not hitch Rear Blade to a tractor rated outside the recommended horsepower range. Doing so can be bend and/or break the blade.
Inspection After Hook-Up Make the following inspections after attaching the Rear Blade to the tractor: 1.
Inspect tractor safety equipment to make sure it is in good working condition.
2. Carefully raise and lower the implement to ensure that the drawbar, tires, and other equipment on the tractor do not contact the frame and moldboard. 3. Carefully pivot blade fully clockwise and offset blade to align end of moldboard with tractor tire. Raise and lower implement to ensure tractor tire and tractor do not contact end of blade. 4. Carefully pivot blade fully counterclockwise and offset blade to align end of moldboard with tractor tire. Raise and lower implement to ensure tractor tire and tractor do not contact end of blade.
!
DANGER
!
DANGER
!
DANGER
!
DANGER
When traveling on public roads at night or during the day, use accessory lights and devices for adequate warning to operators of other vehicles. Comply with all federal, state, and local laws.
Make sure Rear Blade does not block tractor’s Slow Moving Vehicle (SMV) sign while transporting on a road. Install a SMV sign on the Rear Blade if tractor’s SMV sign is blocked. Traffic not alerted to a slow moving tractor might hit the tractor causing serious injury or death.
Transport with Rear Blade centered behind the tractor. An offset blade extends past the tractor farther and carries a higher risk of hitting traffic and other obstructions that can cause serious injury or death.
Always keep a safe distance from obstructions. The blade can extend beyond tractor tires and will make a wide swinging pattern when turning. Never hit a solid object with blade as this can damage property and cause tractor to pivot violently resulting in loss of control, serious injury, or death. 1.
Do not operate a tractor that has weak or broken brakes or worn tires.
2. When traveling on roadways:
• Transport with blade centered behind the tractor to minimize blade overhang.
• Transport with blade facing forward so that the red decals face back and amber decal face front. • Transport in such a way that faster moving vehicles may pass you safely. • Slow down if traveling on a wet slick road. 3. Shift to a lower gear when traveling over rough or hilly terrain and when going downhill. 4. Leave enough clearance on both sides of the Rear Blade when traveling straight and making turns to keep blade from contacting obstacles such as buildings, trees, or fences.
5. Inspect Hydraulic hoses for wear, damage and hydraulic leaks. See “Avoid High Pressure Fluids Hazard” on page 3 Replace damaged and worn hoses with genuine Land Pride parts.
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Table of Contents Section 4: Operating Procedures
Rear Blade Functions IMPORTANT: Do not Operate hydraulic cylinder(s) with blade under load. This can damage the moldboard, pivot pins and mainframe. Always remove load before operating hydraulics. IMPORTANT: The warranty shall not apply to damage caused by misuse, abuse, or contact with obstructions.
Grading Place grade stakes if you intend to develop a specific grade or soil level. Pivot moldboard to the desired angle, lower blade to the ground and set tractor’s draft-link height control to the desired position. Proceed forward at a speed of no more than 2 to 4 mph. The blade should immediately begin shaving the surface. A blade full of material can be raised slightly so that material can flow out evenly under the blade to effectively shave off high spots and fill in potholes and depressions. Loose soil can be smoothed out by pushing the soil with the back of the moldboard while backing-up.
Backfilling Backfilling is a process where the operator turns the blade around 180o and pushes the product while backing-up. Be careful not to overstress the Rear Blade while backfilling as load forces on the blade and frame increase when backing up. To help protect the Rear Blade from damage, lengthen the tractor’s center top link until the blade will move across the top of the ground without forcing itself into the soil, adjust the offset to be straight behind the tractor and set the blade angle at 90o (perpendicular to the Mainframe). Keep the load in the center of the blade and not on the end of the blade. Don’t ram a load with the blade and always operate at slow speeds when backing-up. Be ready to stop immediately if a solid object is hit. Removing snow while backing-up is especially dangerous as snow can hide solid objects and there is a tendency to drive too fast to get the snow removal job done. High speeds multiply the forces exerted on the Rear Blade.
Un-Hooking the 3-Way Rear Blade
!
CAUTION
If a dual gauge wheels is included, set tractor’s draft-link height control to the maximum preferred cutting depth. Raise and lower blade with the dual gauge wheel.
Make certain parking stand, when rotated fully down, is secured with hitch pin and hairpin cotter.
Edge work
1.
Material that is close to fences, buildings, and other obstructions can be graded by offsetting the moldboard to the right or left beyond the tractor tire. Always make certain the end of the blade is offset far enough to be visible to the operator. Always keep a safe distance away from obstructions, drive slowly when passing by them and stay clear of them when turning. Always be aware that the blade will make a wide swinging pattern in a turn and always be ready to stop immediately to keep from hitting an obstruction. Never hit an obstruction as this can damage the blade and/or obstruction.
Ditch Work The Rear Blade is good for making V-type ditches. Tilt one end of the moldboard down to the desired ditching angle. Offset that end to be in line with the tractor’s rear tire and pivot the other end of the moldboard back. The combined offset angle and pivot angle should be between 45o and 60o. Operate the tractor at slow speeds when cleaning a ditch or removing snow. Be careful not to hit hidden solid objects that can damage the Rear Blade. Always be ready to stop immediately. Remember, the lighter the blade load, the easier it is for the tractor to damage the blade when hitting solid objects.
Un-hook 3-Way Rear Blade from the tractor as follows: Park on a level solid hard surface. Place tractor gear selector in park and set park brake.
2. Lower parking jack and secure with hitch pin. 3. Lower blade and parking jack onto level ground or onto blocks supporting the unit just above ground. 4. Shut tractor engine off and remove key. 5. Move hydraulic control levers back and forth several times to reliever hydraulic pressure in the lines and at the couplings. 6. Unhook couplings and store in notched slots on the hitch frame. 7.
If necessary, adjust length of upper center 3-Point link until the hitch pin can be removed from the hitch frame.
8. Remove hitch pins from the lower 3-Point arms at the hitch frame. 9. Reinstall hitch pins, linchpins, and hairpin cotters in the Rear Blade hitch frame for storage. 10. Refer to “Storage” instructions on page 21 when storing the Rear Blade for a long time.
Fill ditches by offsetting the blade beyond the tractor wheel to keep the tractor out of the ditch. Angle the blade to move the dirt toward and into the ditch while traveling forward. Set blade depth as needed (see “Grading” instructions on this page when setting blade depth).
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Table of Contents Section 4: Operating Procedures
Basic Operating Instructions 1.
Thoroughly inspect the work area for buried utility cables, pipelines, sprinkler heads and any unforeseen objects. Mark any potential hazards.
2. Place grade stakes if you intend to develop a specific grade or soil level. 3. Adjust blade to the desired angle, tilt, and offset position before lowering blade to the ground. 4. Lower blade to the ground and proceed forward at a speed of no more than 2 to 4 mph. The blade should immediately begin shaving the soil surface. 5. Set tractor’s draft-link height control lever to the desired grade position. If blade is set at a 90 degree angle to the direction of travel, it may be necessary to raise the blade slightly so that dirt and gravel can flow out evenly under the blade as it shaves off high spots and fills in potholes or depressions.
General Operating Instructions Once you have familiarized yourself with the Operator’s Manual, completed the operations checklist, and properly attached your Land Pride Rear Blade to your tractor, you are now almost ready to begin work. Hopefully you have checked out your work site for any buried utility cables, pipelines, sprinkler heads, or other obstacles that you wouldn’t want to damage or encounter. Grade stakes should now be in place if you intend to develop a specific grade, elevation, soil contour, or roadbed crown. The primary purpose of the RBT60 Series Rear Blades is for grading or leveling soil, gravel, or aggregate in the warmer months and snow removal in the colder months. These functions are best done at an approximate 2 to 4 mph ground speed. Becoming proficient with a Rear Blade takes practice.
If you have the blade set at a horizontal angle, the shaved or accumulated material will begin to move outward toward the trailing edge of the blade. The greater the angle the more quickly the shaved material will be distributed off to the side. If it is necessary to work up next to a building foundation, abutment, or raised curb you may want to offset the blade so that the outside edge of the blade is beyond the outer edge of the tractor tire in working position. Backfilling operations may be more easily performed by reversing the blade and operating the tractor in reverse or commonly called the push mode. Be careful not to overstress the rear blade while backfilling as load forces on the blade and frame increase while backing up. If you are performing the construction of soil contours or waterways you will probably need to set a tilt angle on the blade to achieve the desired effect. If you are grading or cutting a new ditch bank or forming a road crown, you will probably want to offset the blade in combination with setting an appropriate tilt angle. This again will likely require some experimentation to gain desired results. Snow removal techniques with a blade will be very similar to dirt working techniques and will require a little experimentation to become proficient. With a little practice you should become a very good operator and consistently achieve the desired results you expect with your Land Pride RBT60 Series Rear Blade. See “Specifications” & “Capacities” on page 25 and “Features and Benefits” on page 25 for additional information and performance enhancing options.
Tractor horsepower, your personal skill level, soil or aggregate composition, moisture levels, and compaction factors will all have a definite impact on how easily and effectively you get the job done when you are in the dirt working mode. Develop a plan to achieve your expected results. Set the blade up at the proper angle or angles to do the job. The hydraulic angling, tilt, and offset capabilities of the RBT60 Series will make these adjustments easy utilizing the tractors remote hydraulic controls. This may require some experimentation to achieve the desired results. Lower the blade to the ground and proceed forward at a speed of no more than 2 to 4 mph. The blade should immediately begin shaving the soil surface and dirt or aggregate material. Set the tractor’s draft-link height control in the desired position. With the blade set at a 90 degree angle you may need to raise the blade slightly so that the dirt or gravel can flow out evenly under the blade effectively shaving off high spots and filling in potholes or depressions.
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Table of Contents Section 5: Maintenance & Lubrication Section 5: Maintenance & Lubrication
Maintenance
Storage
Proper servicing and adjustment is the key to the long life of any implement. With careful inspection and routine maintenance, you can avoid costly downtime and repair.
Clean, inspect, service, and make necessary repairs to the 3-Way Rear Blade when parking it for long periods and when parking it at the end of a working season. This will help ensure that the blade is ready for field use the next time you hook-up to it.
After using the 3-Way Rear Blade for several hours, check all bolts to be sure they are tight. Replace any worn, damaged or illegible safety labels by obtaining new labels from your Land Pride dealer The parts on your 3-Way Rear Blade have been specially designed and should only be replaced with genuine Land Pride parts. Do not alter the blade in a way which will adversely affect its performance.
!
DANGER
Hydraulic fluid under high pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use a piece of cardboard or wood rather than hands when searching for hydraulic leaks. If hydraulic fluid is injected into the skin or eyes, it must be treated by a doctor familiar with this type of injury within a few hours or gangrene may result. DO NOT DELAY.
!
DANGER
Always support underside of Rear Blade with solid blocking before working beneath unit. Never work under equipment supported by hydraulics. Hydraulics can drop equipment instantly if controls are actuated or if hydraulic lines burst. Either situation can drop the Rear Blade even when power to hydraulics is shut off.
!
DANGER
Always check all hardware for tightness before using or working around the blade. The moldboard will fall if blade pivot bolt(s) securing pivot shaft to mainframe or blade tilt bolt(s) securing tilt pin to moldboard carrier are loose or missing.
!
CAUTION
Do not alter Land Pride equipment or replace parts with other brands. Doing so can cause equipment to perform improperly and may lead to breakage that can cause bodily injury. Replace parts only with genuine Land Pride parts.
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DANGER
Always support underside of Rear Blade with solid blocking before working beneath unit. Never work under equipment supported by hydraulics. Hydraulics can drop equipment instantly if controls are actuated or if hydraulic lines burst. Either situation can drop the Rear Blade even when power to hydraulics is shut off. 1.
Clean off any dirt and grease that may have accumulated on the Rear Blade and then wash surfaces thoroughly with a garden hose.
2. Inspect for loose, damaged or worn parts, and hardware. Adjust or replace parts as needed with genuine Land Pride Parts. 3. Repaint parts where paint is worn or scratched to prevent rust. Ask your dealer for Aerosol Land Pride touch-up paint. Paint is also available in touch-up bottles with brush, quarts, and gallon sizes by adding TU, QT, or GL to the end of the Aerosol part number.
Land Pride Aerosol Touch-up Paint Part No.
Part Description
821-011C 821-002C 821-066C
PAINT LP BEIGE AEROSOL SPRAY CAN PAINT LP BLACK AEROSOL SPRAY CAN PAINT ORANGE AEROSOL SPRAY CAN
4. Replace all damaged or missing decals. 5. Lubricate as noted in “Lubrication” starting on page 22. 6. A coating of oil or grease may be applied to the moldboard and blade to minimize oxidation. 7.
Store Rear Blade on a level surface in a clean, dry place. Inside storage will reduce maintenance and increase the life of the unit.
8. Follow all unhooking instructions on page 19 when disconnecting tractor from the Rear Blade.
CAUTION
Replace worn, damaged, or missing parts with genuine Land Pride Parts. Replacing parts with other brands can cause the equipment to not perform properly and may lead to breakage that can cause bodily injury.
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Table of Contents Section 5: Maintenance & Lubrication
Lubrication Lubrication Legend
Multi-purpose spray lube
Multi-purpose grease lube
Multi-purpose oil lube
50 Hrs
Intervals in hours at which lubrication is required
25
Hours Blade Pivot Shaft
Type of Lubrication: Multi-purpose Grease Quantity = Until grease emerges 27871
Seasonally Blade Tilt Shaft (Blade must be lifted off the ground for lubrication) Type of Lubrication: Multi-purpose Grease 27871
Quantity = Until grease emerges
25
Hours Front Pivot Shaft
Type of Lubrication: Multi-purpose Grease Quantity = Until grease emerges 27871
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Table of Contents Section 5: Maintenance & Lubrication
Seasonally Moldboard and Blade Grease moldboard and blade when storing for an extended period of time. Type of Lubrication: Multi-purpose Grease 27899
Quantity = Coat Generously
25
Hours Gauge Wheel Front Pivot
Type of Lubrication: Multi-purpose Grease Quantity = Until grease emerges 27874
25
Hours Gauge Wheel Caster Tube
Type of Lubrication: Multi-purpose Grease Quantity = Until grease emerges 27874
25
Hours Gauge Wheel Hub
Type of Lubrication: Multi-purpose Grease Quantity = Until grease emerges 27874
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Table of Contents Section 6: Specifications Section 6: Specifications
RBT60 Series Blade Width Weight Without Gauge Wheel With Gauge Wheel Max. Tractor Hp 2-Wheel drive: 4-Wheel Drive: Maximum G.V.W. (lbs.) Hitch Type Blade Angle, Hydraulic Operated Angle Cylinder Blade Offset, Hydraulic Operated Offset Cylinder Blade Tilt, Hydraulic Operated Tilt Cylinder Moldboard King Pin Diameter Moldboard Height Moldboard Thickness and Reinforcement Cutting Edge Mainframe Construction Parking Stand Accessories
RBT6010
RBT6012
10 ft. 2260 lbs. 2460 lbs. 225 HP 200 HP
12 ft. 2400 lbs. 2600 lbs. 175 HP 160 HP
15,000 Cat. II & III (Quick Hitch Adaptable) Up to 45 degrees clockwise and counterclockwise With blade facing forward or reversed 5" X 18" stroke with 2 1/2" dia. rod Up to 55" left and right Should not offset when backing-up 5" X 18" stroke with 2 1/2" dia. rod o Maximum 15 up and 15o down with blade facing forward or reversed 3 1/2" X 8" stroke with 1 1/2" dia. rod 4 1/2" Diameter solid steel bar 19" 1/2" thick moldboard and heavy reinforced backing channel. 1/2" x 6" grader blade Heat treated Fully enclosed welded, formed box Retractable Skid Shoes, End Plates, Hydraulic Dual Gauge Wheel.
27875
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Table of Contents Section 7: Features & Benefits Section 7: Features & Benefits
RBT60 Series Features Warranty
One year parts and labor. See warranty page for complete details.
10 ft. & 12 ft. Working widths High HP Range
Benefits Choice of two sizes to pick from. Both sizes handle large capacities.
2-Wheel Drive 225 Hp with 10 ft. blade & 175 HP with 12 ft. blade 4-Wheel Drive 200 Hp with 10 ft. blade & 160 HP with 12 ft. blade
Cat. II and Cat III 3-Point Hitch
Can go from Cat. II to Cat. III 3-Point tractor. Enables a wider variety of tractors to be used.
Quick hitch compatible
Compatible with Land Pride QH20 Cat. II Quick hitch for easy attachment and removal. Increases productivity.
Blade angles left and right up to 45 degrees hydraulically
Allows the operator to set the blade at the angle of his choice to complete the job with satisfactory results.
Blade offsets left and right up to 55" hydraulically
Allows the operator to position the end of the moldboard beyond tractor tire and close to solid obstacles such as fences, buildings and abutments.
Blade tilts up and down up to 15 degrees hydraulically
Allows the operator to do simple tasks such as putting a crown in the middle of a road to making V-type ditches of various sizes.
Mainframe is fully welded and reinforced
Overall Mainframe strength is enhanced due to being fully welded.
Heavy-duty pivot assembly with 4 1/2" Diameter solid steel moldboard kingpin
1" Plate steel turntable and 4 1/2" King pin for handling high torque in this area up to 225 HP 2-wheel or 200 HP 4-wheel drive tractors with 10 ft. moldboard and 175 HP 2-wheel or 160 HP 4-wheel drive tractors with 12 ft. moldboard.
Formed 19" high moldboard
Can move a great deal of material in a short time.
1/2" Formed Moldboard with 3/8" formed channel reinforcement
Makes it one of the strongest moldboards in its class for handling heavy loads.
Retractable parking stand
Enables one person hook-up and keeps the mainframe off of the ground.
Front pivot shaft has two grease points
Helps front pivot shaft to move easily.
Heavy-duty blade pivot assembly
1" Plate steel turntable and 4 1/2" kingpin handle tremendous torque delivered by up to 225 HP tractors.
Accessories Skid shoes
Skid shoes protect moldboard from hitting low lying obstructions such as manhole covers.
End plates
End plates allow the blade to hold material in to drag from one spot to another.
Dual gauge wheels
Gauge wheels position the height of the blade to aid in grading.
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Table of Contents Section 8: Troubleshooting Section 8: Troubleshooting
RBT60 Series Troubleshooting Chart Problem Bent Hitch Frame and/or Mainframe While Backfilling
Bent Hitch Frame, Mainframe and/or Moldboard While Making a Turn Bent Moldboard
Blade Does Not Penetrate Soil
Blade Penetrates Soil Too Deep When Traveling Forward.
Grading Is Not Level
Hydraulic Oil Is Leaking
Hydraulic Cylinder Does Not Operate
Moldboard Falls From the Mainframe
26
Cause
Solution
Hitting one or more solid objects.
Check for solid objects before backfilling. Drive slow when in unknown conditions & stop immediately at first sign of trouble. Blade is digging too deep into the ground. Lengthen top center 3-Point link until blade quits digging in the ground. Mainframe is offset. Align Mainframe so that it is straight. Load on moldboard is not centered. Keep load in the center of the moldboard. Swinging the Rear Blade into a solid object Stay clear of solid objects while turning. while making a turn. Remember the back will make a wide swinging pattern when turning. The Moldboard could have a slight curve No solution required. Slight curve is that developed during factory weld-up. acceptable and does not affect operation. Hitting one or more solid objects that are Check for solid objects before operating. hidden or not hidden in the ground. Drive slow when in unknown conditions & stop immediately at first sign of trouble. Hitting a solid object with the end of the Keep moldboard ends a safe distance away moldboard. from solid objects. Manually remove the last several inches of product away. Operating one of the three hydraulic Make sure moldboard is empty of product cylinders (Offset, angle, or tilt) with and raised off the ground before activating moldboard loaded or resting on the ground. any of the three hydraulic cylinders. Ground is too hard. Loosen soil with a Land Pride Scarifier. Apply water to the surface or wait for a rain. Blade cutting edge is too dull. Replace blade to get a new cutting edge. Blade pitch is set too light. Lengthen top center 3-Point link. Ground is too soft Install Dual Gauge Wheel. Install Skid Shoes. Blade pitch is set too excessive. Shorten top center 3-Point link when traveling forward. Tractor and blade follow ground contour. Install Dual Gauge Wheel. Tractor’s draft-link height control is lifting the Set draft-link height control to the proper blade. cutting depth. Hydraulic Connection is not tight. Tighten connection. Connection is cracked from overtightening. Replaced cracked connection. Connection threads have been mismatched. Use connectors with matched threads. Sealant not applied to connection when Break connection apart, apply sealant, and required. reattach connection. Hose is damaged from being worn or Replace damaged hose. Make sure hose pinched. does not become pinched during operation. Hose couplings are worn or damaged. Replace hose couplings. Quick coupler(s) not properly connected. Reconnect quick connect coupler(s). Low on hydraulic oil. Add oil the tractor’s hydraulics. Hydraulic hose is pinched. Remove hose from pinched area. Hydraulic plumbing not correct. Retrace hydraulic plumbing and make necessary corrections. Kingpin and/or Moldboard pivot pin retaining Check Kingpin & Moldboard pivot pin bolts bolts are missing. daily. Make sure they are properly torqued. Apply loctite if they keep coming loose. Replace missing bolts.
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Table of Contents Section 9: Torque Values Chart Section 9: Torque Values Chart
‘
Torque Values Chart for Common Bolt Sizes Bolt Head Identification
Bolt Size (inches) 1
Grade 2 2
Grade 5 3
Bolt Head Identification
Grade 8
in-tpi 1/4" - 20 1/4" - 28 5/16" - 18 5/16" - 24 3/8" - 16 3/8" - 24 7/16" - 14
N·m 7.4 8.5 15 17 27 31 43
ft-lb 5.6 6 11 13 20 22 32
N·m 11 13 24 26 42 47 67
ft-lb 8 10 17 19 31 35 49
N·m 16 18 33 37 59 67 95
ft-lb 12 14 25 27 44 49 70
7/16" - 20 1/2" - 13 1/2" - 20 9/16" - 12 9/16" - 18
49 66 75 95 105
36 49 55 70 79
75 105 115 150 165
55 76 85 110 120
105 145 165 210 235
78 105 120 155 170
5/8" - 11 130 97 205 150 285 5/8" - 18 150 110 230 170 325 3/4" - 10 235 170 360 265 510 3/4" - 16 260 190 405 295 570 7/8" - 9 225 165 585 430 820 7/8" - 14 250 185 640 475 905 1" - 8 340 250 875 645 1230 1" - 12 370 275 955 705 1350 1-1/8" - 7 480 355 1080 795 1750 1-1/8" - 12 540 395 1210 890 1960 1-1/4" - 7 680 500 1520 1120 2460 1-1/4" - 12 750 555 1680 1240 2730 1-3/8" - 6 890 655 1990 1470 3230 1-3/8" - 12 1010 745 2270 1670 3680 1-1/2" - 6 1180 870 2640 1950 4290 1-1/2" - 12 1330 980 2970 2190 4820 Torque tolerance + 0%, -15% of torquing values. Unless
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Bolt Size (Metric) mm x pitch M 5 X 0.8 M6X1 M 8 X 1.25 M8X1 M10 X 1.5 M10 X 0.75 M12 X 1.75 M12 X 1.5 M12 X 1 M14 X 2 M14 X 1.5 M16 X 2
4
5.8
8.8
10.9
Class 5.8
Class 8.8
Class 10.9
N·m 4 7 17 18 33 39 58
ft-lb 3 5 12 13 24 29 42
N·m 6 11 26 28 52 61 91
ft-lb 5 8 19 21 39 45 67
N·m 9 15 36 39 72 85 125
ft-lb 7 11 27 29 53 62 93
60 90 92 99 145
44 66 68 73 105
95 105 145 155 225
70 77 105 115 165
130 145 200 l215 315
97 105 150 160 230
210 M16 X 1.5 155 115 240 180 335 245 240 M18 X 2.5 195 145 310 230 405 300 375 M18 X 1.5 220 165 350 260 485 355 420 M20 X 2.5 280 205 440 325 610 450 605 M20 X 1.5 310 230 650 480 900 665 670 M24 X 3 480 355 760 560 1050 780 910 M24 X 2 525 390 830 610 1150 845 995 M30 X 3.5 960 705 1510 1120 2100 1550 1290 M30 X 2 1060 785 1680 1240 2320 1710 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1820 M36 X 2 1880 1380 2960 2190 4100 3220 2010 1 in-tpi = nominal thread diameter in inches-threads per inch 2380 2 N· m = newton-meters 2710 3 ft-lb= foot pounds 3160 4 mm x pitch = nominal thread diameter in millimeters x thread 3560 pitch otherwise specified use torque values listed above.
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Table of Contents Section 9: Torque Values Chart
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Table of Contents Section 10: Warranty Section 10: Warranty
Warranty Land Pride warrants to the original purchaser that this Land Pride product will be free from defects in material and workmanship beginning on the date of purchase by the end user according to the following schedule when used as intended and under normal service and conditions for personal use. Overall Unit: One year Parts and Labor Hydraulic Cylinder: One year Parts and Labor. Hoses and Seals: Considered wear items. Cutting Edges: Considered wear items. This Warranty is limited to the repair or replacement of any defective part by Land Pride and the installation by the dealer of any such replacement part, and does not cover common wear items such as blades, belts, tines, etc. Land Pride reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in Land Pride’s judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. Misuse also specifically includes failure to properly maintain oil levels, grease points, and driveline shafts. Claims under this Warranty should be made to the dealer which originally sold the product and all warranty adjustments must be made through an authorized Land Pride dealer. Land Pride reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render Land Pride liable for damages of any kind, direct, consequential, or contingent to property. Furthermore, Land Pride shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, any expense or loss for labor, supplies, rental machinery or for any other reason. No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with Land Pride within 30 days from the date of purchase by the end user.
IMPORTANT: The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. Model Number ____________________
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Serial Number ____________________
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Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com