Transcript
c Parts Manual
Model Serial Number
cascade corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 OR Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220 Internet: www.cascorp.com
30A Layer Picker SELP-41182
Safety Decals 1
3
2
3 1
1 1 On Front Side of Inner Upright
LP0064.ill
3 On Front Side
REF QTY 1 2 3 4
4
PART NO.
5 2 1 1
665595 679150 684166 200798
DESCRIPTION No Hand Hold No Step WARNING WARNING-Trapped Air
Publications
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Service Literature Index and Order Form
Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: 513-325-9270
Mail: Cascade Corporation P.O. Box 360 Springfield, Ohio 45501
Phone: 513-322-1199
Master Service Manual – Part No. 673969
P
Includes all Service manuals listed in a 3-ring binder for $140.00.
O
PERATOR’S GUIDE
T
OOL CA TALOG
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VI
ER
N ATIO ALL NST
cascadeT Cascade is a Registered Trademark of Cascade Corporation
GA0006.eps
PART NO. – – 222964 222225 679929 673964 W
cascade
DESCRIPTION Parts Manual Service Manual Installation Instructions Operators Guide Tool Catalog Literature Index Order Form
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hydraulic Group
6
2 & 3
* 8
( *
0
9 %^ ! @
$ 1
4
LP0255.eps
5 7
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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hydraulic Group
30A REF QTY
PART NO.
DESCRIPTION
1 2 3 4 5 6 7
1 1 1 4 4 1 7
6126538 6125968 223019 223020 6126374 221204 3611 607085
Hydraulic Group Actuator Tube Tube Capscrew, 7/8 x 5.00 Washer Capscrew, 3/8 x 3.00 Capscrew, .625 x 1.50
8 9 10 11 12 13 14 15 16 17 18 19
2 2 1 12 12 2 4 1 1 1 4 1
6099 601676 674910 607105 670692 221980 753159 6126392 6126392 221642 604511 629516
Nut Fitting, 6-6 Capscrew Capscrew, 3/4 x 2.00 Washer Bumper Capscrew, M6 x 10 Tube Tube Valve l Fitting, 6-6 Capscrew, 3/8 x 1.00
l See Valve page for parts breakdown. Reference: SK-12157.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hydraulic Group
7#
6
8#
5 1
2
4 3
9
0 @
! LP0236.ill
REF QTY 1 2 3 4 5 6
1 1 1 1 1 1
PART NO. 6126538 6126486 6126489 6126483 6126485 220780 221649
DESCRIPTION Hydraulic Group (cont) Tube Tube Tube Tube Revolving Connection u Bracket
REF QTY 7 8 9 10 11 12 13
2 2 2 4 4 4 2
PART NO. 768538 786882 206898 2453 787372 206315 201570
DESCRIPTION Capscrew, M10 x 30 Nut, M10 Bracket Fitting, 6-6 Capscrew, M8 x 20 Lockwasher, M8 Washer, M10
u See Revolving Connection page for parts breakdown. Reference: SK-12157.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Valve
12
34
LP0161.ill
12
REF QTY PART NO. 1 2 3 4
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cascade
2 2 2 2
221642 211762 661312 674732 667516
DESCRIPTION Valve Group Relief Cartridge RPEC-LAN-2000 Service Kit Counter Balance Valve CBCA-LAN Service Kit
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Revolving Connection
7
2
6 45
8 2 1
80
07
22 C-
1
7
4
3 LP0053.ill
3
REF QTY 1 2 3 4 5 6 7 8
W
cascade
1 1 1 8 5 4 8 2
PART NO. 220780 220781 322714 3139 615122 655949 663694 604511 768796
DESCRIPTION Revolving Connection Body Shaft Retaining Ring Back-Up Ring O-Ring Fitting, 3 Fitting, 8-8 Capscrew, M8x35
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Clamp Assembly
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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Clamp Assembly
30A REF QTY
PART NO.
DESCRIPTION
1 2 3 4 5 6 7
1 2 2 6 8 2 2
6128415 6128416 3018979 21066-0797 2680 602580 6128418 6128417
Clamp Assembly Frame Cylinder − LA s Bushing − LA Fitting, 6-6 Plug Arm − Short Arm − Long
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
2 2 16 16 16 2 2 1 1 1 2 4 4 16 16 16 2 8 4 4 2 2 2 2 4 8 2
6003941 3018794 755028 200456 205979 6005141 2375 6116409 6116410 219694 768802 7861 7962 221199 683822 763021 605230 611288 688387 768555 787372 787398 6020429 218169 399469 222901 21066-1050
Contact Pad − SA, 34 x 6 Contact Pad − LA, 48 x 6 Capscrew, M12 x 50 Washer, M12 Nut, M12 Cylinder − SA s Fitting, 6-6 Tube Tube Valve l Capscrew, M8 x 70 Roll Pin − Inner Roll Pin − Outer Bracket Lockwasher, M12 Capscrew, M12 x 30 Fitting, 6-6 Fitting, 6-6 Jam Nut, M12 Capscrew, M12 x 40 Capscrew, M8 x 20 Washer, M8 Eye Pin Pin Shim Retaining Ring Bushing − SA
(28321)
(21075) (21075) (21031) (21031)
s See Cylinder page(s) for parts breakdown. l See Valve page for parts breakdown. Reference: Common Parts Group 6116436-R1, S-28320.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Clamp Valve 8
7
9
6 2
3 2
5
2 1 LP0052.ill
REF QTY 1 2 3 4 5 6 7 8 9
1 8 1 1 1 2 2 2 2
PART NO. 219694 219693 611288 617915 659058 667516 601377 605761 2671 2618
DESCRIPTION Valve Assembly Body Fitting, 6-8 Fitting, 4-4 Check Valve - PO Service Kit Fitting, 8-8 Fitting, 8-8 ▲ Fitting, 8 ▲ Nut, 8 ▲
▲ Not included in Valve Assembly. Reference: Hydraulic Group 222080.
W
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
4
Clamp Cylinder
6
$ 23
4
%
&
5@ ^
CL0382.ill
1 8
*
7
90#
(
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NO. 6005141 6510 667624 667625 6005191 602580 559702 2716 557598 2722 615126 413799 662448 636853 667623 6005192 667626 6005193 671047 671051 560729
DESCRIPTION Cylinder Assembly Cotter Pin ■ Nut Retainer ■ Nut ■ Shell Fitting Piston O-Ring ▲ Seal ▲ O-Ring ▲ Back-Up Ring ▲ Retainer Seal ▲ Wiper ▲ Nut Rod Washer Spacer Seal Loader, Piston ▲ Seal Loader, Retainer ▲ Service Kit
▲ Included in Service Kit 560729. ■ Included in Nut Service Kit 668926. Reference: ST-0283, ST-0284.
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cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
!
Clamp Cylinder
$ 23
6
4
%
&
5@ ^
CL0382.ill
1 8 *
7
90#
(
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NO. 3018979 6510 667624 667625 3018980 602580 559702 2716 662450 2722 615126 413799 662448 636853 667623 3010506 667626 3018981 671047 671051 560729
DESCRIPTION Cylinder Assembly ■ Cotter Pin ■ Nut Retainer ■ Nut Shell Fitting Piston ▲ O-Ring ▲ Seal ▲ O-Ring ▲ Back-Up Ring Retainer ▲ Seal ▲ Wiper Nut Rod Washer Spacer ▲ Seal Loader, Piston ▲Seal Loader, Retainer Service Kit
▲ Included in Service Kit 560729. ■ Included in Nut Service Kit 668926. Reference: ST-0283, ST-0284.
cascade
䊛
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
!
Boom Arm Assembly 1
* & ^
$
%
( 2
4
3
9 @
0
!
7
6
# LP0258.eps
!
) 5 0
9
8
30A REF QTY
PART NO. 6125975 6116985 21066-0780 222901 6008746 3006095 —
1 2 3 4 5 6
1 2 2 2 1 1
7
1
—
8 9 10
1 2 2
667626 667625 667624
DESCRIPTION Boom Arm Assembly Frame Bushing Retaining Ring Arm Bar Cylinder u Roll Pin - Inner Roll Pin - Outer Washer Nut Retainer
u See Cylinder page for parts breakdown.
cascade
REF QTY 11 12 13 14 15 16 17 18 19 20
2 2 2 1 1 1 2 2 2 1
PART NO. 6510 611288 2453 6011557 6011537 203407 206323 763169 208731 667609
DESCRIPTION Cotter Pin Fitting, 6-6 Fitting, 6-6 Tube Tube Bar Lockwasher, M6 Capscrew, M6 x 20 Molded Insert Restrictor Fitting l
l See Restrictor Fitting page for parts breakdown.
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Boom Cylinder Assembly
) 23
) $
6
% 4 &
5@ ^
CL0108.eps
1
! 8 *
7
90#
(
30A REF QTY
PART NO. 3006095 6510 667624 667625 3006096 602580 559702
1 2 3 4 5 6
2 2 2 1 1 1
7
1
2716
8 9 10
1 1 1
662450 2722 615126
DESCRIPTION Cylinder Assembly n Cotter Pin n Nut Retainer n Nut Shell Fitting Piston s O-Ring s Seal s O-Ring s Back-Up Ring
n Included in Nut Service Kit 668926. Reference: ST-0283, ST-0284.
cascade
REF QTY 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 1 1 1
PART NO. 413799 662448 636853 667623 3006097 667626 3004460 671047 671051 6130032 560729
DESCRIPTION Retainer s Seal s Wiper Nut Rod Washer Spacer s Seal Loader, Piston s Seal Loader, Retainer Spacer Service Kit
s Included in Service Kit 560729.
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Restrictor Cartridge
3
4
5 CL0140.ill
2 1 REF QTY PART NO. 1 2 3 4 5
W
cascade
1 1 1 1 1
667609 2701 667611 2841 667610 5716
DESCRIPTION Restrictor Cartridge O-Ring Plunger O-Ring Plug – Special Jam Nut
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 Order Parts call: 888-227-2233, Fax: 888-329-0234
Basic Mast Assembly › )⁄¤‹ *! & 5 fi ( ‚
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3 4 fl ‡°· 8 7 1
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LP0154.eps
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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Basic Mast Assembly
30A REF QTY
PART NO.
DESCRIPTION
4 2 2 2 2 2
6128452 218921 220484 631881 662145 215720 201435 200006 200007 6518
Basic Mast Assembly Outer Upright Inner Upright Shim (.03 in.) (0,7 mm) Roller Wear Plug Chain Anchor Nut, .625 Jam Nut, .625 Cotter Pin
1 6 2 2 2 2 4 2 2 2 1 1 1 1 2 2 4 4 4 4 2 2 1 2 1 1
683831 681238 684649 683823 601377 684305 6508 683802 683820 660051 200524 200525 205085 205086 688935 215722 219596 6004161 753221 684660 680459 580705 684810 688626 224096 6110941
Bar Lockwasher, M10 Capscrew, M10 x 25 Capscrew, M10 x 50 Fitting, 8-8 Pin Cotter Pin Pin Capscrew, M10 x 16 Sheave Shim (.06 in.) (1,5 mm) Shim (.06 in.) (2,3 mm) Shim (.01 in.) (0,3 mm) Shim (.03 in.) (0,7 mm) Snap Ring Shim Capscrew, M10 x 16 Thrust Roller Capscrew, M8 x 16 Lockwasher Chain Cylinder s Lowering Control Valve n Internal Hose Reeving u Hydraulic Group ✶ Mounting Group ✶
1 2 3 4 5 6 7 8 9
1 1 l
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
l Quantity as required. s See Cylinder page for parts breakdown. n See Valve page for parts breakdown. u See Internal Hose Reeving page for parts breakdown. ✶ See Hydraulic/Mounting page for parts breakdown. Reference: Common Parts Group 6107657, Mast Assembly 6128453.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Lowering Control Valve 2600 PSI System Pressure
1
2 MA0163.ill
REF QTY 1 2
1 1
PART NO. 684810 684152 684210
DESCRIPTION Lowering Control Valve Valve Body Valve Cartridge ▲
▲ This part must not be substituted. Check part number on side of cartridge when replacing.
W
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
;; ;; ; ; ;;; ; ;;; ; ;;; ; ;;; ; ;;; ; ;;;; ;;
# 4 5 6 7 8 WARNING: Replacing the cylinder with a different part number cylinder may cause mast to malfunction.
; ; ; ;; ;;;; ;
1
2
3
$ % ^
; ;;; ;; ;;; 9 0 ! @
& *
MA0345.ill
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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Retracted Cylinder Length
Main Lift Cylinder-2600 PSI
Main Lift Cylinder-2600 PSI
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 1 –– 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NO. 580705 5432-1237 5444-1205 –– 562663 562630 562569 559859 559858 563782 562847 562848 611289 3129 559906 560462 560066 563631 559864
DESCRIPTION Cylinder Assembly Shell Plunger Spacer ▲ Plunger Wiper Retainer ▲ Plunger Seal ▲ Back-Up Ring ▲ O-Ring Piston-Lowering Fuse Spring Spring Guide Fitting, 8-10 ■ ▲ Snap Ring ▲ Pull-In Wire Piston ▲ Back-Up Ring ▲ Piston Seal ▲ Wear Ring
▲ Included in Service Kit 562591. ■ Not included in Cylinder Assembly. Reference: S-6079, S-6080.
cascade
䊛
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Mast Installation
1
9 5 1
2
3
4 6 78
LP0192.ill
REF QTY 1 2 3 4 5 6 7 8 9
3 2 2 2 1 2 4 4 1
PART NO. 605761 212632 681238 7418 212649 687338 684586 212617 224098
DESCRIPTION ▲ Fitting, 8-8 ❒ Capscrew, M10x25 ❒ Lockwasher, M10 ❒ Grease Fitting ▲ Hose, 27.5 in. ❒ Cap ❒ Lockwasher, M12 ❒ Capscrew, M12x70 ▲ Hose, 38.0 in.
❒ Included in Mounting Group 6110941. ▲ Included in Hydraulic Group 224096.
cascade
䊛
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Internal Hose Reeving %
12 4
5
3
! @ 0
6
8 7
$ # 9 LP0051.ill
@ cascade姞
$
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Internal Hose Reeving
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
PART NO. 688626 209623 684657 684650 683822 2453 206898 787372 206315 684658 683919 2375 684649 763023 683826 3550-3155
DESCRIPTION Internal Hose Reeving Sheave Shaft Capscrew, M12x55 Lockwasher, M12 Fitting, 8-8 Bracket Capscrew, M8x20 Lockwasher, M8 Bracket Bracket Fitting, 8-8 Capscrew, M10x25 Nut, M10 Lockwasher, M10 Hose
Reference: Common Parts Group 684819, S-3548.
cascade姞
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Carriage Assembly 7 6 5 3 2 4 ! 0 @
1
#
LP0233.ill
8 REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13
1 4 4 4 n 4 4 n 6 2 2 2 4
PART NO. 6126478 6126479 6113008 202407 6113010 6113016 206315 768795 631881 662145 680243 3135 684305 6508
9
DESCRIPTION Carriage Assembly Carriage Stub Shaft Capscrew, M12 x 60 Bearing Shim Lockwasher, M8 Capscrew, M8 x 30 u Shim, .03 in (0.7 mm) u Roller u Chain Anchor u Snap Ring u Chain Pin u Cotter Pin
n As required for proper adjustment. u Included in Common Parts Group 6107657. Reference: Mast Assembly 6127796.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Carriage Ballast
1 2
5
4
7
3
LP0140.ill
6
REF QTY
PART NO.
3013958 1 1 3013959 2 7 3013297 3 2 3013962 4 1 3013963 5 2 752903 6 4 662145 7 ■ 631881 ■ Quantity as needed.
cascade姞
DESCRIPTION Carriage Ballast Assembly Carriage Ballast Plate Rubber Washer Retainer Capscrew Roller Shim
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Tilt Lock Assembly
2 1
LP0171.ill
REF QTY 1 2
cascade姞
1 1
PART NO. 6116473 6116474 6116476
DESCRIPTION Tilt Lock Assembly Tilt Lock Weldment Mast Mount Weldment
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hose Group
2
1
7
8
3 4 5 7
8 LP0256.eps
6
30A REF QTY 1 2 3 4 5 6 7 8
cascade
1 2 1 1 1 1 2 2
PART NO. 221655 221651 209524 221652 205226 201256 686472 221653 221654
DESCRIPTION Hose Group Hose, 74.00 in. Hose, 39.60 in. Hose, 30.00 in. Hose, 34.25 in. Hose, 21.00 in. Hose, 25.50 in. Hose, 24.50 in. Hose, 35.50 in.
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Flow Control Valve Group 3 4
2
1
0
9 6 5
LP0249.eps
7
8 9 0
REF QTY
PART NO. 6113151
1 2 3 4 5 6 7 8 9 10
1 1 2 2 1 2 2 1 2 2
233036 6036088 768535 787398 6049384 211742 211743 211740 211741 601377
DESCRIPTION Flow Control Valve Group Mounting Plate Flow Control Valve Capscrew, M8 x 90 Washer, M8 u Adapter Tee - 1.00 in. u Hose Clamp u Hose Clamp - 1.00 in. u Hose, 72.00 in. u Fitting, 8 u FItting, 8-8
u Included in Connector Kit 6049381.
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hydraulic Supply Group
0 !@
8 6 # $ % ^ & 5 3
4 1 2 ( *
LP0068.ill
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 1 1 1 1 1 4 1 1 1 2 2 1 1 1 1 1 2 2
PART NO. 673594 3599 673520 673428 673510 674288 673394 604511 672572 673526 685487 622337 6290 631162 6287 744535 744536 744662 2178 674376
DESCRIPTION Hydraulic Supply Group Capscrew, 3/8 NC x .50 in. Carriage Block Clamp Hose Restraint Assembly Hose Up Connection Assembly ▲ Twinline Hose Assembly Fitting, 6-6 THINLINE Hose Reel, RH ● Mounting Block Mounting Bracket Capscrew, 1/2 NC x 3.00 in. GR5 Lockwasher, 1/2 Capscrew, 5/16 NC x 1.25 in. GR5 Lockwasher, 5/16 Clamp Spacer Bar Header Hose Washer
▲ See Hose Up Connection Assembly page for parts breakdown. ● See Hose Reel page for parts breakdown. Reference: 673562 Hose Reel Group, 673590 Mounting, 673496 Hose Terminal, 696567 Hose Reel Kit. 䊛
cascade
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
9 7 7
Hose Reel Assembly
1
2
3
4 5
6 7
^
4 &
7
$
REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
䊛
cascade
1 4 4 2 1 1 1 1 1 2 1 1 1 1 1 1 1
PART NO. 672572 672542 768525 672540 672567 672552 672547 672563 675610 672551 672550 645982 672543 673423 655271 673392 672544 672578
%
#
7
8
!
9
0
@
DESCRIPTION Hose Reel, No. 6-13, RH Capscrew, M8x10 Capscrew, M8x40 Sleeve Flange, 13 in. (330mm) dia. Hose Guide Hub Seal Service Kit Snap Ring Mounting Block Capscrew, M10 Spring Retainer Shaft Nameplate, RH Patent Plate Warning Decal Cap Spring Assembly, RH
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
7
HR0035.ill
Hydraulic Accessories Hose Terminal Up
1 2 5
6
3
4
HR0039.ill
REF QTY 1 2 3 4 5 6
W
cascade
2 2 2 2 2 1
PART NO. 674288 674371 3555 674374 2347 645986 674373
DESCRIPTION Up Connection Kit Tube Capscrew, 1/4NCx1.00 Clamp Fitting, 4-4 Nut, 1/4 Bracket
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234
c Installation Instructions
Four-Position Pressure Relief Valve 660412
This sheet provides installation instructions for the FourPosition Pressure Relief Valve 660412. The valve enables up to four (4) pressure selections, allowing the clamping force to be varied from load to load. Three pressure relief cartridges can be adjusted to relieve pressure between 100 and 3000 psi, a fourth position blocks flow to all relief cartridges enabling straight-through truck relief pressure. Maximum flow rate through the valve is 20 GPM.
1
Pressure Gauge
Four-Position Pressure Relief Valve
To Hose Reel or Internal Reeving
Determine a convenient location on the truck cowl or safety cage upright, within safe reach and view of the driver (see illustration opposite). Use the mounting hole dimensions shown to mount the valve securely. No. 8 Hoses and Fittings Recommended
1.00 in. (25 mm)
.25 in. (6.3 mm)
OPEN CLAMP
.44 in. (11 mm) AC0837.ill
To Truck Tank
3 Return Line Adapter
2.19 in. (55.6 mm)
G
2 1
Drilled for 1/4-in. (6 mm) dia. Bolts
P
To Truck Auxiliary Valve
T
Attachment Valve AC0834.ill
CL
OP
Four-Position Pressure Relief Valve
Front (Driver's) View
Hose Reel or IHR Connections
WARNING: Before removing hydraulic hoses, relieve pressure in the Attachment hydraulic system. Turn the truck off and move the auxiliary control lever several times in both directions.
2
Attach hoses and fittings between the Pressure Relief Valve, truck auxiliary valve, truck tank, and attachment valve using the diagram and hydraulic schematic. No. 8 hoses and fittings with 13/32 in. (10 mm) minimum ID. recommended. CAUTION: A dedicated return-to-tank line is required from the relief valve 'TANK' port to the truck tank. Return Line Adapter Kits available: Part No. 214062 (.75 in. dia. line) Part No. 211745 (1.0 in. dia. line) Part No. 214066 (1.25 in. dia. line)
G 1 P
Truck Main Valve HOIST
2
Truck Auxiliary Valve CLAMP
3 T
Truck Pump
Truck Relief
Truck Tank
Adjustable Relief Cartridges (3)
AC0825.ill
Part No. 664827-R4
cascade姞 corporation
For Technical Support . . . Call: 1-800-227-2233 Fax: 1-888-329-8207 Internet: www.cascorp.com Write: Cascade Corporation, PO Box 20187, Portland, OR 97294
To Order Parts . . . Call: 1-888-227-2233 Fax: 1-888-329-0234 Internet: www.cascorp.com Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
3
Four basic stop configurations are shown in the illustration opposite (relief valve mounted as shown in this sheet). Many different configurations are possible by rearranging the stops, or by sliding the lever within the valve spool. Position the stops for desired movement of the lever depending on your specific requirements.
Stop locations for typical selections (top view) Movable Stops (2) (5/32 in. Allen Wrench) Pressure Selection Lever
3
(Truck Cowl)
(Stop location required for Light Bar Switch mounting):
4-Position
2
1
Pos. X – 2300 (Truck Pressure) Pos. 1 – 1800 psi Pos. 2 – 1600 psi Pos. 3 – 1400 psi
X
2
1 3
Pos. X – Not Available Pos. 1 – 1400 psi Pos. 2 – 1600 psi Pos. 3 – 1800 psi
Index Pointer
4-Position: X (truck relief), 1, 2, 3 relief selections
Sample Settings* 3-Position
2
1
To preset the Valve relief cartridges, install a 5000 psi (345 bar) pressure gauge (Cascade Part No. 664158) in the Valve gauge port.
1
2
4
X
IMPORTANT: Numbers stamped around base of lever correspond to relief valve cartridge selected. Positions 1 and 2 are duplicated and can be selected 180 degrees opposite from each other. Position 'X' blocks the flow to all relief valve cartridges so the valve has no effect. Truck relief pressure is then delivered to the attachment.
* IMPORTANT: Cartridges are not factory pre-set. Pressures must be adjusted for your application. Four (4) positions not available when Light Bar Switch is mounted on valve.
7
Clamp up on the load and check the pressure. Readjust as required. Tighten the jam nut.
8
Shift the valve lever pointer to position '2' stamped on the valve body. Repeat step 6 and 7 for No. 2 relief cartridge.
9
Shift the valve lever pointer to position '3' stamped on the valve body. Repeat step 6 and 7 for No. 3 relief cartridge.
10
With the valve lever pointer at position 'X', all ports to the relief valve cartridges are blocked, and the valve has no effect. Pressure to the attachment is determined by truck system relief pressure. The 'X' position selection may be blocked by positioning the stops as shown.
1
Loosen the jam nut on the No. 1 relief cartridge. Adjust the relief cartridge (3/16-in. Allen hex wrench) inward (CW) to raise pressure or outward (CCW) to lower the pressure.
2
1
6
2
Shift the valve lever index pointer to position '1' stamped on the valve body. X
5
3-Position: X (truck relief), 1, 2 relief selections -OR3, 1, 2 relief selections
3
3-Position: 1, 2, 3 relief selections, X position blocked
X 1
2
2
1 3
2-Position: 1, 2 relief selections, X position blocked
CAUTION: Do not remove the rotating spool from the valve body. Permanent damage will occur due to the spring-loaded detents and will void the warranty. Replace valve as a complete assembly. Relief Cartridge
Replacement Parts Qty 3 3
AC0838.ill
Description
Part No.
Relief Cartridge with Seals Seal Service Kit
661676 (RPEC-LAN) 669597
O-Ring
Back-up Ring
O-Ring
AC0024.ill
© Cascade Corporation 2004
3-2004
Part No. 664827-R4
DATE
PURCHASE ORDER
SERIAL NUMBER PAGE
REF NO. QTY
CASCADE PART NO.
CUSTOMER PART NO.
PARTS ORDERING LOG DESCRIPTION
PRICE
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com
Cascade Corporation 2501 Sheridan Avenue Springfield, OH 45505 Tel: 888-CASCADE (227-2233) FAX: 888-329-0234
Cascade Canada Inc. 5570 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: 905-629-7777 FAX: 905-629-7785
Cascade GmbH Dahlener Strasse 570 41239 Mönchengladbach Germany Tel: 02166-68230 FAX: 02166-682323
Cascade Finland A. Petreliuksenkatu 3 01370 Vantaa Finland Tel: 09-8361925 FAX: 09-8361935
Cascade N.V. Benelux Sales and Service Damsluisweg 56 PO Box 3009 1300 El Almere The Netherlands Tel: 036-5492950 FAX: 036-5492974
Cascade (UK) Ltd. Unit 4, 12 O’Clock Court Attercliffe Road Sheffield, S4 7WW England Tel: 0870-850-8756 FAX: 0870-850-8757
Sales Scotland Macade Systems Ltd. 18 Melford Road Righead Ind. Estate Bellshill ML4 3LR Scotland Tel: 01698-845777 FAX: 01698-845888
Cascade (Africa) Pty. Ltd. PO Box 625, Isando 1600 60A Steel Road Sparton, Kempton Park South Africa Tel: 27-11-975-9240 FAX: 27-11-394-1147
Cascade Scandinavia AB Hammarvägen 10 PO Box 124 S-56723 Vaggeryd Sweden Tel: 039-336950 FAX: 039-336959
Cascade France S.A.R.L. MHP 1D Rue De Charaintru BP 18, 91360 Epinay-Sur-Orge France Tel: 01-6454-7500 FAX: 01-6454-7501
Cascade Hispania S.A. Carrer 5, Sector C Zona Franca Duanera Poligono de la Zona Franca 08040 Barcelona, Spain Tel: 93-264-07-30 FAX: 93-264-07-31
Cascade Roncari S.R.L. Via Dell’Artigianato 1 37050 Vago di Lavagno (VR) Italy Tel: 39-045-8989111 FAX: 39-0458989160
Sales Portugal FAG Santos Lda Rua do Mercado Lte 6, Loja 2-Tires 2785-630 S. Domingos De Rana Portugal Tel: 214-448-083 FAX: 214-458-098
Sales Switzerland Fahrzeugbedarf 8810, Horgen Switzerland Tel: 01-7279797 FAX: 01-7279798
Sales Poland Targowa 35/61 03-728 Warszawa Tel: 022-619 00 49 FAX: 022-619 00 49 Mobile Phone: 0501-27 29 55
Sales Russia EMCG Material Handling Equipment Moscow Tel: 095-795-2400 FAX: 095-795-2475 Email:
[email protected]
Cascade Japan Ltd. 5-5-41, Torikai Kami Settsu, Osaka Japan, 566 Tel: 81-726-53-3490 FAX: 81-726-53-3497
Cascade Korea 121B 9L Namdong Ind. Complex, 691-8 Gojan-Dong Namdong-Ku Inchon, 405-310 Korea Tel: 82-32-821-2051 FAX: 82-32-821-2055
Cascade Australia 1445 Ipswich Road Rocklea, QLD 4107 Australia Tel: 1-800-227-223 FAX: 617-3373-7333
Cascade New Zealand 15 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: 64-9-273-9136 FAX: 64-9-273-9137
Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 361026 Tel: 86-592-651-2500 FAX: 86-592-651-2571
Sunstream Industries Pte Ltd. No. 3 Tuas Link 1 2263 Singapore Tel: 65-6863-3488 FAX: 65-6863-1368
c Cascade Corporation 2006
1-2006
