Transcript
ASSEMBLY & OPERATION INSTRUCTIONS (HS (HS-UM006D UM006D) GAS Grill
FOR OUTDOOR USE ONLY
FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open hood. 4. If odour continues, immediately call your gas supplier.
WARNING
FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
For outdoor use only. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. death Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Warning: accessible parts may be very hot. Keep young children away. Do not move the appliance during use. Turn off the gas supply at the gas cylinder after use. us Any modification of the appliance may be dangerous. Installer to leave instructions with the consumer and consumer to retain them for future reference. Do not replace the grill with an extra hotplate. The warranty will be voided and it violates the gas approval. The grill provides the ventilation needed for the BBQ to operate safely. It is not designed to be a solid hotplate device.
Important! Please read these instructions carefully before use!
UNIVERSAL LPG
SAFETY INSTRUCTIONS IMPORTANT: Read the assembly instruction of this booklet before removing the contents of this carton.
IMPORTANT SAFETY INSTRUCTIONS This appliance shall only be used in an above ground open open-air air situation with natural ventilation, without stagnant areas,, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection
1. This barbecue is an outdoor appliance only only.. Under no circumstances should it be use indoors. 2. READ ALL OPERATING INSTRUCTION BEFORE LIGHTING. 3. Do not perform any servicing on the barbecue yourself. This includes internal adjustment of the regulator and gas valves. Servicing can only be carried out by authorized technicians. 4. When cylinder is replaced or reconnected, check for leaks. 5. Do not store ore chemicals or flammable materials near this appliance. 6. Unsupervised children should not be near a barbecue while cooking or during warm up or cool down. 7. People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is operating. 8. Do not leave food unattended on the barbecue. 9. In case of fat fire, turn cylinder off. 10. Particular care must be taken when removing drip tray. Hot fat can cause serious injury. 11. This BBQ should not be located under overhead combustible construction and proper clearances must be maintained at all times from combustible construction and/or materials, with MINIMUM clearances as follow: From Sides 200mm From Back 500mm High 1000mm 12. Turn all gas valves off including cylinder after use. 13. Never leave burners on high for more than 10 minutes unless actually cooking. If the burner makes hissing sound when lit, it may be burning inside. Turn burner off, allow it to cool and try again. 14. Doo not allow build up of unburned gas. 15. Remove sticker from hood before use.
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR THIS APPLIANCE DO NOT OPERATE THIS APPLIANCE INDOORS DO NOT ENCLOSE THIS APPLIANCE DO NOT LIGHT OR OPERATE WITH COVER ON
WARNING A strong gas smell or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could cause serious bodily injury, death, or property damage. Shut off gas supply to the gas grill. Turn the control knobs to OFF position. Put out any flame with a class B fire extinguisher. Open Grill Lid. Get away from the LP gas tank. Do not try to fix the problem yourself. If odour continues or you have a fire you cannot extinguish, call your fire department. Do not call near thee LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.
OTHER CONSIDERATION Strong winds and low temperatures can affect the heating and performance of your gas grill so factor in these elements when positioning your grill outdoors for cooking. Never use your gas grill in a garage, pporch, orch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 70cm from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing. This gas grill is not intended to be installed in or on recreational vehicles and/or boats
PARTS LIST
PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART NAME THERMOMETER TOP COVER GREASE TRAY OIL CUP WARMING GRID COOKING PLATE COOKING GRID SIDE PANEL LEG-R WHEEL WHEEL AXIS REGULATOR SPACER CYLINDER HOOK VALVE SUPPORT KNOB KNOB SUPPORT BOTTOM SHELF BURNER VALVE CONTROL PLATE LEG-L FLAME TAMER BODY FRONT PLATE LEG SUPPORT BODY SIDE R UP BODY SIDE L UP BODY BACK UP
SUPPLIER CODE UM006D01 UM006D 02 UM006D 03 UM006D 04 UM006D 05 UM006D 06 UM006D 07 UM006D 08 UM006D 09 UM006D 10 UM006D 11 UM006D 12 UM006D 13 UM006D 14 UM006D 15 UM006D 16 UM006D 17 UM006D 18 UM006D 19 UM006D 20 UM006D 21 UM006D 22 UM006D 23 UM006D 24 UM006D 25 UM006D 26 UM006D 27 UM006D 28 UM006D 29
1.BBQ body …. 1pc
......... 2pcs 2. Leg-L....
3.
Leg-R ......... 2pcs
4. Side panel ..... 2pcs
5. wheel axis....1pcs
6 . Wheel(170) ... 2 2pcs
7. Cylinder Hook....... 1pc
8. Grease tray.....1pc
9. Flame tamer.. 2pcs
grid…... 10. Cooking grid 1pc
11.Cooking plate…... 1pc
12. Spacer........ 8pcs
13. Oil cup ....... 1pc
14.Bottom ottom shelf... 1pc
15.Warm grid.....1pc
16.Leg support….2pcs
17.body side L up.....1pc
18.Body side R up..1pc 19.body back up...1pc
20.Hood…1pc
Bolt M6 x 15 mm
Nut M10 12pcs
A
Bolt M5 x 10mm
Bolt M6 x 90 mm 8 pcs
B
Bolt M6x35mm 8pcs
H
Flat Washer Ø6 mm
I
4pcs
Pin
Flat Washer Ø10 mm
E
4pcs
Bolt M6 x 65 mm 8 pcs
D
6pcs
G
Spring Washer Ø6.0 mm
C
2 pcs
F
2 pcs
J
2 pcs
Assembly Instructions Remove all contents from packaging, and make sure all parts are present before attempting to assemble! Tighten all bolt connections by hand first, then when the grill is fully assembled, go back and tighten.
STEP 1 Assemble legs and left side shelf as shown.
STEP 2 Assemble the left and right side shelf.
STEP 3 Assemble wheels (Part 6) to the wheel axis (Part 5) and use nut and washer to lock as shown.
STEP 4 Assemble the body side L up (part 17) ,body side R up (part 18) and body back up (part 19) to the BBQ Body (Part 1) as shown.
STEP 5 Assemble the hood (part 20) onto the body as shown, and use bolts JX2 to tighten.
STEP 6 Assemble the side shelves to the body as shown.
STEP 7 Assemble bottom shelf(part 14) as shown
STEP 8 Assemble cylinder hook (Part 7), use bolt to tighten.
STEP9 Place the Flame tamers (Part 9) into the BBQ body as shown (cover on the burners) burners).
STEP 10 Place Cooking grid (Part 10) and Cooking plate (Part 11) into BBQ body as shown.
STEP 11 Place Warming Grid (Part 15) into BBQ body as shown.
STEP 12 Slide the grease tray (Part 8) into BBQ body from back as shown shown.
STEP 13 Attach Oil cup (Part 13) to the bracket under the Grease tray tray.
STEP 14 Assemble the leg support(part 16) as shown.
Fully-Assembled
SPECIFICATION BRAND NAMES:
“JUMBUCK”
APPLIANCE:
4 BURNER HOODED BARBECUE
CERTIFICATE HOLDER: Genesis Australia Corporation Pty Ltd 2/26 Industry Street Malaga 6090 Western Australia Phone: 61 61-8-9248 9822 Fax: 61-8-9248 8986 MODELS:
HS-UM006D UM006D 4 burner trolley barbecue
FEATURES:
Hooded, 2 wheels, high temp, lacquered grill body, cast iron plate and grill, fixed side shelves, S/S tube type burner and single auto ignition.
BURNER : Main No. :
See drawing pages HS-UM006D UM006D
GAS VALVES: Certificate :
GL2 1439467
REGULATOR/ HOSE ASSEMBLY:
GENESIS GENESIS-GAC-001 2KG LPG REGULATOR AGA 6735 GENESIS HOSE 8MM Class “A” MWP 2.8kPa Appliance End Thread Size : 5/8” - 18 UNF Gas Cylinder End Thread Size : 7/8” Type 21 left hand P.O.L. Thread NO
PIEZO IGNITOR: BURNERS
NGC
TEST POINT PRESSURE
INJECTOR
4 Burner
56.0MJ
2.75kPa
0.89mm mm
GAS CYLINDER USE GAS CONNECTIONS In the case of a problem arising with the hose and regulator please contact your BBQ supplier for a list of approved replacement parts .The hose and regulator assembly parts must be an Australian Gas Association approved part.
LEAK TESTING This should be done the first time you connect up the barbecue, and again every time you disconnect and reconnect any fitting. Inspect the hose before each use. Turn the gas on at the cylinder, or make sure gas is available to the barbecue, but do not turn the burners on .This fills the gas lines with gas. Now brush or pour some soapy water onto all connections. If there is a leak, bubbles should appear within about 20 seconds seconds.. If you find any leaks, tighten the connection. If the leaks persist, contact your place of purchase. As an alternative, you may use the gas leak detector,, following the manufacturer’s instructions, available at all major barbecue retailers. This provides an easier way to check for leaks.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS. IF A LEAK PERSISTS, CALL AN AUTHORISED PERSON
WARNING STORE CYLINDER IN A WELL VENTILATED AREA OUT OF REACH OF CHILDREN
LIGHTING PROCEDURE
Lighting the barbecue is easy, but must be done with due care. Make sure that gas is turned on at the cylinder, or that gas is available to the barbecue. Make sure the LPG cylinder is filled. Check that the end of each burner tube is properly located over each valve orifice. Make sure all gas connections are securely tightened. Open the grill lid "crumpled" aluminium foil. Line the grease tray with "crumpled
MANUAL IGNITION Place a lighted match or gas lighter (not provided). Keep your hand below the bottom of the burner while doing this. Now turn the burner on. You should see the burner alight. Repeat to light the other burners.
FLAME THROWER IGNITION These barbecues are equipped with automatic ignition, as indicated on the front face of the barbecue frame. It works by throwing a flame to the side of the burner to light. Push the knob in and turn tur anticlockwise to the high position. You should hear and feel a click from the knob. Hold the knob in until the burner ignites. If the burner doesn’t light on the first attempt, return the knob to the “OFF” position and try a couple more times. If the burner urner still does not light, wait a few minutes to allow the gas to disperse before trying again.
CONTROLLING THE FLAMES The knobs have three basic positions. You can achieve any flame height between low and high by rotating the knob between these positio positions.
OFF
High
Low
Note:: ‘Blowback’ is a situation where the flame burns inside the burner, towards the front, recognised by a sharp roaring sound coming from the burner. It is not dangerous unless allowed to persist .If this occurs, simply turn the burner off, wait a few seconds, and then relight.
COOKING FIRST TIME USE-CURING CURING THE HOTPLATE During manufacturing, the cooking surfaces were coated with a non non-toxic toxic paint. This paint will come off completely over time. Its purpose is purely to he help lp protect your barbecue during transport and storage. Coat the hotplate with canola oil or something similar. Light the barbecue as above. Leave the barbecue with all burners on low for about 30 minutes. Paint may come off at this time. Now clean the surface, the hotplate is now cured and ready for use. This process only needs to be done the first time you use the barbecue. For ongoing protection of the cooking surfaces, follow the procedures in the Cleaning, Storage and Maintenance sections.
COOKING HINTS FOLLOW these guidelines to keep food moist and succulent on a barbecue: Before cooking, coat the hotplate with oil. This will prevent food from sticking. Light the burners and leave on high for about 3~5minutes to warm the barbecue up. Resistt the temptation to keep turning meat over. Juices tend to rise to the top of a piece of meat and then settle. Each time you turn the meat over, the juices are lost. Baste the food with light marinade or canola oil a couple of times while cooking, though watch out for excessive flare-up. As an alternative to simply grilling. Try marinating your meat, fish, poultry or vegetables first. As you leave food to stand in the marinade, the flavours soak through. It is best to leave food standing in the refrigerator. refrigerat To prevent meat from charring/burning, slash the remaining fat at roughly 5 cm intervals. Frozen meat and poultry should be defrosted in the refrigerator before cooking. The same care should be taken as with any frozen foods to ensure it is safe to co cook. Avoid burning or charring food as this has been shown to be unhealthy. Do not leave cooked food standing for too long before eating.
Any enclosure in which the appliance is used shall comply with one of the following : An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover. Within a partial enclosure that includes an overhead cover and no more than two walls. Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply--i. at least 25% of the total wall area is completely open; and ii. at least 30% of the remaining wall area is open and unrestricted. In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted.
FIGURE F1 F1-OUTDOOR AREA-EXAMPLE 1
FIGURE F2 F2-OUTDOOR AREA-EXAMPLE 2
Both ends open
FIGURE F3 F3-OUTDOOR AREA-EXAMPLE 3
Open sides at least 25% of total wall area
30% or more in total of the remaining wall area is open and unrestricted
FIGURE F4 F4-OUTDOOR AREA-EXAMPLE 4
Open sides at least 25% of total wall area
30% or more in total of the remaining wall area is open and unrestricted
FIGURE F4 F4-OUTDOOR AREA-EXAMPLE 5
AFTER COOKING To turn the barbecue off, it is best to turn off the cylinder first, and allow all the gas remaining in the hose to burn off, this will only take a couple of seconds. Then turn off all burners. While the hotplate is still hot, take a long handled brush and a scraper and remove remaining oil and food scraps. You should use an oven mitt to avoid burning yourself. Then recoat the plate with canola oil for continued cont protection.
CLEANING Your barbecue will look better and last longer if you keep it clean. You should check the burners periodically for any sort of blockage. To do this, remove and inspect them. If any of the holes are clogged, gently tap the burne burnerr onto a hard surface to remove residue. Use a wire brush to unclog the holes. Once this is done, lightly coat the burners with oil to help protect them from rust. Grease can build up on the frame itself. Most of it can be cleaned off with hot water. Use a non-caustic cleanser for more stubborn stains. You should empty the fat tray frequently. Never touch the drip tray until the barbecue and fat have cooled down completely.
BURNER MAINTENANCE To reduce chance of “ FLASH-BACK’ BACK’ the procedure below should be followed at least once a month in late summer or early fall when spiders are most active or when your grill has not been used for a period of time. 1. Turn all burners’ valves to the full OFF position. 2. Turn the LPG cylinder valve (clockwise) to the ffull OFF position. 3. Detach the regulator assembly from the LPG cylinder by turning the Quick Coupling Nut clockwise. 4. Remove the warming rack, cast iron grill, hotplate and drip tray from your grill. 5. Remove all burners from the bottom of the grill bowl by pulling the burner clip) beneath burner). Use a screwdriver or needle nose pliers. 6. Carefully lift each burner up and away from the gas valve orifice. 7. Refer to figure below and perform one of these three cleaning methods.
BURNER MAINTENANCE C CONT. Bend a stiff wire, (a lightweight coat hanger works well) into a small hook as shown below. Run the hook through the burner tube and inside the burner several times to remove any debris.
Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside the burner several times, removing any debris.
Use an air hose to force air through each burner tube. The forced air should pass debris or obstructions through the burner and out the ports. 1. Regardless of which burner cleaning procedure you use, we recommend you also complete the following steps to help prolong burner life. 2. Use a wire brush to clean the entire outer surface of each burner until free of food residue, and dirt 3. Clean with clogged ports wire, such as open paper clip. Inspect each burner after installation, check to ensure that the gas valve orifices are correctly placed inside the end of the burner tubes. Also check the position of your spark electrode.
Burner
To clean burner tube, insert hook here
Burner Port Burner Tube
STORAGE 1. Ensure the grill is properly cooled. 2. Storage of this gas grill indoors is permissible only if the gas cylinder is disconnected and removed from the grill. 3. Store the grill in a cool dry place. 4. Always disconnect the gas cylinder and store it in a safe place, never store a gas cylinder on its side. 5. Never store a gas cylinder in a building, garage or any other enclosed area. 6. If you intend to leave your grill outside make sure it is protected from the elements by a heavy-duty heavy cover (not included). 7. Keep outdoor cooking gas grill area clear and free form combustibl combustiblee materials, gasoline and other flammable vapours and liquids.
IMPORTANT INFORMATION
This product is for outdoor use only. Do not use indoors. Do not use below ground level. Do not store gas cylinders below ground level. LP gas is heavier than air so if a leak occurs the gas will collect at a low level and could ignite in the presence of a flame or spark. Do not store or use LP gas cylinders on their side as this could allow liquid gas into the supply pipes with serious results.
Leak test your grill before each use. Leak test the hose connections each time you reconnect the gas cylinder. Always turn off the gas at the cylinder when not in use. Open the door of the frame to inspect the hose before each use. If there is evidence of excessive abrasion or wear, or the hose is cut it must be replaced prior to the outdoor gas grill being put into operation. Only use hose supplied from the manufacturer.
You must have the correct gas cylinder, regulator and hose for grill to operate safely and efficiently. Use of an a incorrect gas cylinder, regulator or hose is dangerous and will invalidate the warranty on this product.
CARE AND MAINTENANCE Apart from cleaning, your barbecue is a fairly low maintenance item. A couple of things are worth looking at though. Remember to o turn off and disconnect the gas before any maintenance is carried out. 1. If your barbecue uses a flexible hose to connect to the gas, check the rubber O-ring O on the regulator end of the hose assembly at least once a year. If it appears worn or cracked, have it replaced. 2. We recommend having your barbecue checked by an authorised service agent every 5 years. This is to ensure there are no leaks and that all components are still functioning correctly. 3. If you use a portable LPG gas cylinder, you wil willl need to have the cylinder serviced or replaced every ten years. The date of the last service should be stamped on the neck of the bottle. 4. Please refer to AS5601/AG601 for further information on pipe sizing. 5. Keep the outdoor gas grill area clear aand nd free from combustible materials, gasoline, and other flammable vapours or liquids. 6. Make sure there is no obstruction surrounding the grill, which may block the flow of combustion and ventilation air. 7. To maintain the surface of your hotplate it is recommended to keep the hotplate oiled at all times and keep it covered with the bbq hood when not in use. A BBQ cover is also recommended to cover your BBQ and maintain and protect from all weather conditions.
MANUFACTURED FOR GENESIS AUSTRALIA CORPORATION PTY LTD
WARRANTY Thank you for purchasing one of our quality Jumbuck BBQs.
For Australian Customers
YOUR JUMBUCK BBQ IS COVERED AGAINST DEFECTS FOR A PERIOD OF 12 MONTHS FOR PARTS AND LABOUR, REPAIR OR REPLACEMENT
To make a claim under the warranty please contact
[email protected] .com.au or return the product
THIS WARRANTY EXCLUDES SURFACE RUST AND DAMAGE CAUSE BY ABUSE OR NEGLECT
Genesis Australia Corporation Pty Ltd bears reasonable, Direct expenses of claiming under the warranty.You warranty. may submit details and proof to us for consideration. The warranty covers manufacturer defects in materials, workmanship and finish under normal use.
CONDITIONS OF THE WARRANTY . The appliance must be operated and maintained in accordance with the instructions supplied in the operating manual. . Any ny repair does not extend the warranty . Any parts other than original Jumbuck parts Void this warranty. Installation Conditions .All installations must conform to the applicable gas, electrical and building standards as laid down by the local codes for state or region. .If the appliance is changed to natural gas (if applicable), it must be converted and installed by a licensed gas fitter.
FOR WARRANTY CLAIMS This warranty for Australia is given by : Genesis Australia Corporation Pty Ltd 2/26 Industy St Malaga WA 6090 08 9248 9822
[email protected]
(with proof of purchase) to any Bunning store. (see.www.bunnings.com.au for store locations)
This warranty is provided in addition to other rights and remedies you may have under law: our goods come with guarantees which cannot be exluded under the Australian ian Consumer Law. You are entitled to replacement or refund for a major failure and to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The warranty excludes damage resulting ing from product misuse or product neglect. The warranty covers domestic use only and does not apply to commercial applications.
For New Zealand Customer Any claim under this warranty must be made within 12 months of the date of purchase of the product. To make a claim under the warranty, take the product (with proof of purchase) to any Bunnings store (see www.bunnings.co.nz for store locations) Bunnings NZ Ltd bears reasonable, direct, expenses of claiming under the warranty. You may submit details and proof to our store for consideration. The warranty covers manufacturer defects in materials, workmanship and finish under normal use. vided in addition to other This warranty is provided rights and remedies you may have under law: our goods come with guarantees which cannot be excluded under the Consumer Guarantees Act 1993 (NZ). You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Goods presented for repair may be replaced by refurbished goods of the same type rather than being repaired. Refurbished parts may be used to repair the goods. The warranty excludes damage resulting from product misuse or product neglect. The warranty covers ers domestic use only and does not apply to commercial applications. This warranty is given by Bunnings NZ Limited PO Box 14436, Panmure, Auckland 1741, e-mail: mail:
[email protected]
WHAT IS NOT COVERED IN THE WARRANTY Removal or re-installation installation costs. This warranty does not cover costs for transit, nor in home service Liability will only be accepted for loss or damage during transit if at the time the product was being transported by Bunnings or a Bunnings approved contractor. tractor. Lack of maintanence, abuse, neglect, misuse, accidental or improper installation of this appliances Scratches, dents, corrosion or discoloration caused by heat, abrasive chemicals cleaners Corrosions or damage caused by exposure to elements such as insects, weather, hail or grease and fat fires Rusting of cast iron plates, grill and burners Cleaning and wear and tear, service calls of this nature are chargeable Commercial use of this product Unauthorized repairs or modification during warranty period
RECORD THE FOLLOWING INFORMATION Attached the copy of the purchase receipt here Date of Purchase......................................................... ......................................................... Purchased From.......................................................... .......................................................... Location...................................................................... ...................................................... Model Name and Number........................................... ........................................... Serial Number............................................................. ............................................................. Receipt Number............................................... .......................................................... Note: The serial number is located either on the outside of the packing carton or outside or inside the appliance
FOR TECHNICAL ASSISTANCE For Australia customers if you experience any technical issues with your JUMBUCK BBQ, in the first instance review the instructions manual or contact the warranty service agent For New Zealand customers if you experience any technical issues with your JUMBUCK BBQ, in the first instance review the instructions manual or contact your local Bunnings warehouse
FOR SPARE PARTS Call your local Bunnings warehouse and ask them to order a part for you. You should shoul provide the folllowing information: Model of BBQ......................................................... ......................................................... Year of purchase...................................................... ...................................................... Name of warranty service company above....................................... ........................................................ Part that requires replacement (refer to the list of spare parts in the instructions manual)............................................... ...............................................
