3.1m Commercial Antenna Navigator Mount

Transcript

3.1m Commercial Antenna Navigator Mount LIMITED TWELVE (12) MONTH WARRANTY This PATRIOT ANTENNA equipment is warranted to be free from defects in material and workmanship under normal use and service. PATRIOT ANTENNA shall repair or replace defective equipment, at no charge, or at its option, refund the purchase price, if the equipment is returned to PATRIOT ANTENNA not more than twelve (12) months after shipment. Removal or reinstallation of equipment and its transportation shall not be at cost of PATRIOT ANTENNA except PATRIOT ANTENNA shall return repaired or replaced equipment freight prepaid. This Warranty shall not apply to equipment which has been repaired or altered in any way so as to affect its stability or durability, or which has been subject to misuse, negligence or accident. This Warranty does not cover equipment which has been impaired by severe weather conditions such as excessive wind, ice, storms, lightning, or other natural occurrences over which PATRIOT ANTENNA has no control, and this Warranty shall not apply to equipment which has been operated or installed other than in accordance with the instructions furnished by PATRIOT ANTENNA. Claimants under this Warranty shall present their claims along with the defective equipment to PATRIOT ANTENNA immediately upon failure. Noncompliance with any part of this claim procedure may invalidate this warranty in whole or in part. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER AGREEMENTS AND WARRANTIES, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. PATRIOT ANTENNA DOES NOT AUTHORIZE ANY PERSON TO ASSUME FOR IT THE OBLIGATIONS CONTAINED IN THIS WARRANTY AND PATRIOT ANTENNA NEITHER ASSUMES NOR AUTHORIZES ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE EQUIPMENT DELIVERED OR PROVIDED. IN NO EVENT SHALL PATRIOT ANTENNA BE LIABLE FOR ANY LOSS OF PROFITS, LOSS OF USE, INTERRUPTION OF BUSINESS, OR INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. In no event shall PATRIOT ANTENNA be liable for damages in an amount greater than the purchase price of the equipment. Some states do not allow limitations on how long an implied warranty lasts, or allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. PATRIOT ANTENNA has the right to void the warranty when the antenna is installed by someone other then a certified installer. Product Serial Number- _________________ Date Purchased- ____________ Patriot Antenna Systems 704 North Clark Street Albion, MI 49224 USA Tel: (517)629-5990 Fax: (517)629-6690 E-mail: [email protected]  IMPORTANT!!! INSTALLATION OF THIS PRODUCT SHOULD BE PERFORMED ONLY BY A PROFESSIONAL INSTALLER AND IS NOT RECOMMENDED FOR CONSUMER D.I.Y. (DO-IT-YOURSELF) INSTALLATIONS. WATCH FOR WIRES! Installation of this product near power lines is dangerous. For your own safety, follow these important safety rules. . 1. Perform as many functions as possible on the ground. 2. Watch out for overhead power lines. Check the distance to the power lines before starting installation. We recommend you stay a minimum of 6 meters (20 feet) from all power lines. 3. Do not use metal ladders. 4. Do not install antenna or mast assembly on a windy day. 5. If you start to drop antenna or mast assembly, get away from it and let if fall. 6. If any part of the antenna or mast assembly comes in contact with a power line, call your local power company. DO NOT TRY TO REMOVE IT YOURSELF! They will remove it safely. 7. Make sure that the mast assembly is properly grounded. WARNING Assembling dish antennas on windy days can be dangerous. Because of the antenna surface, even slight winds create strong forces. For example, a 1.0m antenna facing a wind of 32 km/h (20 mph) can undergo forces of 269 N (60 lbs.). Be prepared to safely handle these forces at unexpected moments. Do not attempt to assemble, move or mount dish on windy days or serious, even fatal accidents may occur. PATRIOT ANTENNA SYSTEMS is not responsible or liable for damage or injury resulting from antenna installations. WARNING Antennas improperly installed or installed to an inadequate structure are very susceptible to wind damage. This damage can be very serious or even life threatening. The owner and installer assumes full responsibility that the installation is structurally sound to support all loads (weight, wind & ice) and properly sealed against leaks. PATRIOT ANTENNA SYSTEMS will not accept liability for any damage caused by a satellite system due to the many unknown variable applications.  Introduction Introduction Thank purchasing Patriot Commercial Antenna. We trust youthat will find be athis wellto designed product Thankyou youforfor purchingyour your Patriot Commercial Antenna. Wethat trust youthis willtofind be a well that will provide many years of reliable service. This manual covers the assembly and installation of the7.5m Antenna designed product that will proved many years of reliable service. Please read this manual thoroughly before System. Read this manual thoroughly before beginning assembly. For best results in the assembly process. Perform each beginning assembly. Forasbest in the assembly process, perform each the2same sequence as step in the same sequence listedresults in this manual. Record the serial number of the unitstep on toin page for future reference listed in the thiswarranty manual.information. Record the of the unit on to page two for structure. future refferance and read the and read Theserial serialmunber number can be found on the antenna back warrenty information. The serial number plate can be found on the pedestal mount. Unpacking and Inspection Shipping cartons should be unpacked and contents checked for damaged or missing parts. Should there be any parts that are damaged or missing, please contact technical support for replacement. Site Selection The main objective of conducting a site survey utilizing a compass and inclinometer is to choose a mounting location on the ground that will give you the greatest amount of swing for azimuth and elevation for present as well as future use. A thorough pre-installation site survey is strongly recommended because it can alert you to any “look angle”, soil, wind or other problems. The first and most important consideration when choosing a prospective antenna site is whether or not the area can provide an acceptable “look angle” to the satellite. A site with a clear, unobstructed view facing south, southeast is required. Your antenna site must be selected in advance so that you will be able to receive the strongest signal available. Also consider obstructions that may occur in the future such as the growth of trees. It is important to conduct an on-site survey with a portable antenna or with a compass and clinometer to avoid interference, obstructions, etc. When selecting “look angle”, be sure to observe and take readings approximately 10 deg to the left and right, above and below your selected “look angle”. Before Ground Pole Installation, the soil type should be checked because soil conditions vary widely in composition and load bearing capacity. A soil check will help you to determine the type and size of foundation required to provide a stable base for the antenna. Before digging is done, information regarding the possibility of underground telephone lines, power lines, storm drains, etc., in the excavation area should be obtained from the appropriate agency. As with any other type of construction, a local building permit may be required before installing an antenna. It is the property owner’s responsibility to obtain any and all permits. Ground mounts are certified for 125 mph wind survival. Foundation 1. Follow the specifications for materials, layout, and preperation in Appendix A for the Foundation. 4 Part Description Part Number 1 ASSEM, 3.8M NAV YOKE GALV 295030G 2 ASSEM, 3.8M NAV BTM COUPLING GALV 295031G 3 ASSEM, 3.8M NAV TOP COUPLER GALV 295032G 4 PETAL, 3.1 PRIME 231001 5 RADIAL BEAM, 3.1 PRIME WELDED 231002 6 OUTBOARD SKIRT, 3.1 PRIME 231003 7 ASSY, 3.1 HUB 231004 8 STRUT, 3.1 PRT FEED 231009 9 PLATE, C-BAND 3.1/3.8/4.5 231106 pg12 ACTUATOR,CLAMP KIT FOR THOMSON TS-CLMP pg10 ASSY, BULL HORN WELDED NAV 231160 pg10 ASSY, NAV ACT ELEV. BRKT PRT-NAV310ACTBK pg10 ASSY, 3.1 NAV HUB BRKT PRT-NAV310BK 36 INCH THOMPSON REID ACTUATOR 24 INCH THOMPSON REID ACTUATOR Quantity 1 1 1 8 8 8 1 4 1 2 1 1 1 1 1 3 1 6 2 8 9 4 7 5  In-Ground Mast Foundation 6-5/8in. O.D. Pipe 72” Grade Level 60” 48” min. Anti-Twist Weldment 24” Diam. Foundation Requirements & Specifications: • Steel Mast: 6” Schedule 80, L=120”; 6 5/8” O.D. • Concrete: 3000 psi at 28 days, poured against undistrurbed soil (Allow concrete 24 hour set time before installation of antenna) • Soil Bearing Capacity > 2000 psf. • Ground the Antenna to meet applicable local Codes. NOTE: Required space needed for Navigator is 5’ 7” minimum on pole above ground. 4  Mast Pipe(optional) with Bolt & Template Kit #4 Rebar in all concrete pad surfaces 6 5/8” O.D. Steel Pipe 72” Base Plate 18”x18”x1/2” 4 Anchor Bolts 1 1/4” Diam. 4 Typ 1 1/4” Diam.x24” The Optional Kit Includes: Schedule 40 6” (6-5/8” OD) 6’ Mast Steel Pipe 18”x18”x1/2” Base Plate with 14” Centered Holes Reinforced Steel Angles for Support (2) 18”x18” Templates (4) 1-1/4x24” Threaded Rod (Bolts) (8) 1-1/4” Nuts & Washers Bolt and Template Kit with Pipe (On one skid) = 215 Lbs. Note: See Foundation Requirements & Specifications on previous page. 5 Mount Assembly 1. Slide lower then upper Az/El collar assemblys over the mast pipe as shown. Do not tighten the set bolts at this time. 2. Attach the A-frame assembly to the upper and lower Az/El collars using ¾ shoulder bolts and 5/8 nuts. 3. Carefully align the Lower Az/El Collar with the Upper Az/El Collar by means of “squaring” them with the A-Frame and then tighten the set bolts onthe collars. NOTE: The A-frame (when pointing directly away and perpindular to the collars) and collars should be initially aligned due south. A-Frame Upper Az/El Collar Upper & Lower Collar aligment Lower Az/El Collar 6  Mount Assembly (Cont.) Align the mount for range of tracking. IMPORTANT INITIAL ALIGNMENT PROCEDURE. It is important that the drive system components be so aligned (with reference to east and west) to allow the antenna to be driven by the controller to the lowest satellite above horizon in either the east or the west as viewed from your location. Place the Actuator arm on this side of the mount. You may have to adjust off from due south while siting in later in the installation. 4. Install the Azimuth Actuator as shown. Due South 120 Deg 24” Actuator 7  2. Attach the Navigator Actuator Adapter as shown using 1/2” hardware. Hub Assembly 1. Attach the Navigator Adapter to the Hub assembly as shown using 5/16” & 1/2” hardware. 2. Attach the Navigator Actuator Adapter as shown using 1/2” hardware. 5/16 x 3/4 Bolt,Washers, and Nuts (8 plcs.) ASSY, BULL HORN WELDED NAV 231160 ASSY, 3.1 NAV HUB BRKT Hub Assembly (cont.) PRT-NAV310BK 3. Assemble the Hub assembly with Navigator and Actuator adapters to the A-frame as shown. Navigator 5/16 Adapter x 3/4 Bolt,Washers, and Nuts (8 plcs.) Navigator Actuator Adapter ASSY, NAV ACT Hub Assembly (cont.) 1/2x2 1/4 Bolts and Washers (4 plcs.) ELEV. BRKT PRT-NAV310ACTBK Hub Assembly (cont.)3. Assemble the Hub assembly with Navigator and Actuator adapters to the A-frame as shown. 3. Assemble the Hub assembly with Navigator and Actuator adapters to the A-frame as shown. 8 Hub Navigator Adapter Hub Navigator Actuator 36” Actuator Adapter 3/4x2 1/2x2 1/4 Bolts and Washers (4 plcs.) Shoulder 5/8 Nut 5/8 Washer bolt 3/4x2 Shoulder bolt 5/8 Nut 3/4” Oil-Lite Bushings 5/8 Washer 3/4” Oil-Lite Bushings 10 Hub Elevation Actuator Assembly 1. Attach the Elevation Actuator. Install the actuator clamp as near to the motor as possible. NOTE: It is easier to work on the overall system now if the Hub Assembly is driven to the maximum “up” capability(called the “bird bath” position). To do this, apply(DC) power to the Elevation Actuator and drive it to the longest position, thus moving the Hub Assembly to the “bird bath” position. You may wish to use the Controller Unit to provide DC Power. Simply un-pack the Controller and refer to the Controller Manual for infomation on how to drive the antenna with the Controller in “Manual Mode”. It is useful to have the Controller at the installation site so that it can be used to drive either axis as necessary during the balance of the installation process. Also you can pre set the Azimuth and Elevation limits right at the Antenna site. Later, when you install the Controller inside, the task of setting these (Azimuth and Elevation) limits will have already been accomplished. 3/4” Set Bolts 1/2”x4” Hex Bolt 3/4”x2” Shoulder Bolt 5/8” Nut,3/4 Washers Actuator Clamp Actuator Clamp 36” Actuator 10 11 Reflector Assembly 1. Install eight radial beams to the hub equally spacing the radials around the hub using two 5/ 16 bolts, nuts and four washers each. Insert steel jclips into each hole in the radial beam J-Clips Radial Beam 2. Install out board skirts to the well nuts with ¼ inch Allen head bolts to the very ends of the radial beams leaving them loose. Install the skirts noting the overlay of the adjacent skirt. Install well nuts in out board skirts Well Nut 1/4 Allen bolt Well Nut 1/4 Allen bolt 12 11 1. If not installed already, install the 8 threaded rubber grommets and hub plug to the front side of the hub at this time. Reflector Assembly (cont.) 2. Start by installing antenna panels noting overlay of joining edges. Join two panels to one radial beam using Allen head bolts. Work out from the hub {note edge overlay should be even} tighten the hardware. Install the remaining panels noting overlay of panel edges, tighten the hardware as you go. Place last panel in its location installing all bolts that can be reached at this time. 1. If not installed already, install the 8 threaded rubber grommets and hub plug to the front 3. Iinstall all ¼ inch Allen bolts and flange nuts to panel edge and outboard skirts tightening as side of the hub at this time. you go. 2. Start by installing antenna panels noting overlay of joining edges. Join two panels to one Allen head bolts. Work out from the hub {note edge overlay should be even} 1. If not installed already, install the 8 threaded rubber grommets and hub plug to the front tighten the hardware. Install the remaining panels noting overlay of panel edges, tighten the side of the hub at this time. hardware as you go. Place last panel in its location installing all bolts that can be reached at 2. Start by installing antenna panels noting overlay of joining edges. Join two panels to one time. radialthis beam using Allen head bolts. Work out from the hub {note edge overlay should be even} Reflector Assembly (cont.) radial beam using tighten the hardware. Install the remaining panels noting overlay of panel edges, tighten the hardware as you go. Place last panel in its location installing all bolts that can be reached at this time. 3. Iinstall all ¼ inch Allen bolts and flange nuts to panel edge and outboard skirts tightening as you go. 3. Iinstall all ¼ inch Allen bolts and flange nuts to panel edge and outboard skirts tightening as you go. Feed Support Assembly 1. Feed spars are to be installed by removing the fourth bolt from the edge of the reflector, attach ends of spars by placing the bolts through the spar end and reinstalling the removed bolts. There are four spars, each spar should be placed 90 degrees apart or every other panel. Feed Support 2. UsingAssembly ¼ inch nuts, bolts, and washers attach the C-band plate to the feed spars at the four Feed Support Assembly outer most holes of the plate as shown. A Ku feed adapter is also supplied with this system, bolt this adapter to the C-band plate for Ku 12 1. Feed spars are to be installed by12 removing the fourth bolt from the edge of the reflector, only. 1. attach Feed spars arespars to beby installed the fourth boltend fromand thereinstalling edge of thethe reflector, ends of placingby theremoving bolts through the spar removed attach ends of spars by placing the bolts through the spar end and reinstalling the removed bolts. There are four spars, each spar should be placed 90 degrees apart or every other panel. bolts. There are four spars, each spar should be placed 90 degrees apart or every other panel. 2. Using ¼ inch nuts, bolts, and washers attach the C-band plate to the feed spars at the four 2.outer Usingmost ¼ inch nuts, bolts, andaswashers holes of the plate shown. attach the C-band plate to the feed spars at the four outer most holes of the plate as shown. A Ku feed adapter is also supplied with this system, bolt this adapter to the C-band plate for Ku A Ku feed adapter is also supplied with this system, bolt this adapter to the C-band plate for Ku only. only. 4th hole in from outer rim 4th hole in from outer 4th holerim in from outer rim 12 Feed Assembly Attach feed assembly to feed support ring using ¼ inch nuts and bolts. Place bolts thru feed and into slots on feed support ring. Place bottom section of feed cover onto the 4 bolts and 13 g ADL-KU-901 ADL-KU-850 ADL-RP2CP300 (Optional 3.1m Wind Kit) Install the Wind Kit Struts to the back of the Reflector using the supplied 1/4” hardware as shown below. 1. If you received a unit without a pre-drilled hub assembly, the needed holes will need to be drilled with a hand drill. Using a 5/16” drill, drill the 8 holes needed along the back rim of the hub. The holes should be equally spaced between the Radial Beam holes, and aligned in the same bolt circle. 2. Install the Wind Kit Struts to the back of the Reflector using the supplied 1/4” hardware as shown below. Grounding Grounding Antenna Feed Cables 1. Ground antenna feed cables in accordance with current National Electric code and local electric codes. The illustration shows a typical grounding method. Clamps that provide a solid connection between Place inside of source should be used. ground wire and a ground Grounding Outboard Skirt Coaxial Cable (to LNB) Grounding Coaxial 1. Ground antenna feed cables in accordance Grounding Non-Penetrating Ground Block NEC SectionFrame 810 Mount (if applicable) current National code and local elecGrounding with Antenna FeedElectric Cables tric codes. The illustration shows a typical grounding method. Clamps that provide a solid connection between 1. Ground antenna cables in accordance groundfeed wire and a ground source should be used. with current National Electric code and local electric codes. The illustration shows a typical grounding method. Clamps that provide a solid connection between ground wire and a ground source should be used. g Antenna Feed Cables Ground Block NEC Section 810 9 Cable (to LNB) Ground Block NEC Section 810 Grounding Antenna Feed Cables Ground Wire NEC Section 810 Coaxial Cable (to LNB) 1. Ground the Non-Penetrating mount frame. The illustration shows a typical grounding method. Ground Wire NEC to Section 810 Section 810 and local elecRefer the NEC tric codes for specific instructions on grounding the remaining end of the ground wire. Grounding Non-Penetrating antenna feed cables in accordance Mount Frame (if applicable) National Electric code and local elecThe illustration shows a typical ethod. Ground Wire provide a solid connection between NEC Section 810 and a ground source should be used. 1. Ground the Non-Penetrating mount Non-Pen Frame The illustration shows a typical Grounding frame. Non-Penetrating grounding method. Mount Frame (iftoapplicable) Refer the NEC Section 810 and local electric codes for specific instructions on grounding the remaining end of the ground wire. 1. Ground the Non-Penetrating mount g Non-Penetrating frame. The illustration shows a typical ame (if applicable) grounding method. Refer to the NEC Section 810 andNon-Pen local elec- 1/4” Tapping Bolt Non-Pen Frame External Toothed Washer Ground Lug 14 1/4” Tapping Bolt Antenna Pointing 1) Begin by obtaining the correct Az/El pointing data for the satellite of interest based for your site location. The antenna assembly is nowreadout complete. To begin tracking the satellite arc youposition must the first know 2) Using an inclinometer or position form controller placed on the enclosure drum surface, antenna to the specified elevation angle. its elevation angle above horizon for your western(or eastern) - most satellite. This will be the reference angle for the is face of complete. the antenna. inclinometer on thearc face ofmust the antenna The antenna assembly now To Using begin an tracking the satellite you first know 3) Manually scan the antenna (back-and-forth in the azimuth around the direction of the specified azimuth The antenna assembly is now complete. To begin tracking the satellite arc you must first know pre-adjust the desired angle using the elevation motor controller. With the elevation setting its elevation angle above horizon for your western(or eastern) most satellite. This will be the angle) to achieve the maximum transponder signal. its elevation angle horizon your western(or - most satellite. This be the adjusted then using theface azimuth motor controller the antenna theface azimuth position until reference angle forabove the of thefor antenna. Usingmove aneastern) inclinometer onin the of thewill antenna 4) Next repeat the procedure for elevation. reference angle for the face the antenna. Using an inclinometer on the face of the antenna the desired satellite can be of received the necessary site-in electronics. Consult the drive pre-adjust the desired angle using theusing elevation motor controller. With the elevation setting pre-adjust the desired angle using theinitial elevation motor controller. thethe elevation setting controller instructions for saving this satellite and siting andWith saving remaining satellites adjusted then using the azimuth motor controller move the antenna in the azimuth position until 5) Repeat this procedure alternating between the azimuth and elevation until maximum transponder signal is adjusted then using the azimuth motor controller move the antenna in the azimuth position until desired. the desired achieved. satellite can be received using the necessary site-in electronics. Consult the drive the desiredinstructions satellite can received the necessary site-in Consult the drive controller forbe saving this using initial satellite and siting andelectronics. saving the remaining satellites controller satellite siting and saving the remaining satellites Installation is and complete. desired. instructions for saving this initial desired. The antenna assembly is now complete. To begin tracking the satellite arc you must first know is complete. its elevation angle above horizon forInstallation your western(or eastern) - most satellite. This will be the Installation is complete. reference angle for the face of the antenna. Using an inclinometer on the face of the antenna pre-adjust the desired angle using the elevation motor controller. With the elevation setting adjusted then using the azimuth motor controller move the antenna in the azimuth position until Windload Information the desired satellite can be received using the necessary site-in electronics. Consult the drive Windload 125and mph controller instructions for saving this initialImposed satellite andatsiting saving the remaining satellites Windload Information desired. Windload Information Windload Imposed at 125 mph Force on Front of Dish - 4,297 lbs. Windload Imposed at 125 mph Installation is complete. Force on Back of Dish- 2,027 lbs. Force on Front of Dish - 4,297 lbs. Force on Front 4,297 Overturning momentlbs. Back of Dish Dish--23,630 2,027ft.lbs. lbs. Force on Back of Dish- 2,027 lbs. Overturning moment- 23,630 ft. lbs. Elevation Overturning moment- 23,630 ft. lbs. Windload Information Travel 20-90 Deg. Azimuth Travel Elevation Windload Imposed at 125 mph 120 Deg. Elevation Travel 20-90 Deg. Azimuth Travel Travel 20-90 Deg. Azimuth 120lbs. Deg.Travel Force on Front of Dish - 4,297 120 Deg. Force on Back of Dish- 2,027 lbs. Overturning moment- 23,630 ft. lbs. Elevation Travel 20-90 Deg. Azimuth Travel 120 Deg. 15 13 15 Specifications Electrical Gain Midband Efficiency 3dB Beamwidth Avg 1st Side Lobe Cross Polarization VSWR (max) Mechanical Antenna Size Focal Distance F/D Operational Wind Survival Wind Operational Temp Rain Ice Pole Size Shipping Weight (mount) C-Band 40.4 dBi 66% 1.72Deg -30dB >35dB 1.25:1 Ku-Band 49.6 dBi 61% .55Deg -23dB >35dB 1.25:1 3.1m (10’) 1.04m (41.04”) .336 50mph 125mph (see wind spec. pg. 10) -20 to 140 F Operational = 1/2in./hr Survival = 3in./hr 1 in. Radial -or1/2 in. + 60mph wind 6 5/8” OD 320 lbs. PATRIOT ANTENNA SYSTEMS 704 NORTH CLARK STREET ALBION, MICHIGAN 49224 USA WWW.SEPATRIOT.COM 2MPRT310NAV REV000