Transcript
Convertamatic™ 325LX / 385LX Hydro-Retriever™ 325HD / 385HD Lynx™ 325 / 385
PARTS LIST Advance MODELS 56392700(325LX), 56392701(385LX) 56392703(325HD & Lynx), 56392702(385HD & Lynx) All models covered in this manual are Obsolete. This parts list is for machines after serial number 488316
revised 11/01 Form Number 56042274
revised 12/00
FORM NO. 56042274
TABLE OF CONTENTS DESCRIPTION
PAGE
Control Handle ............................................................................................................... 1-2 Electrical Panel ............................................................................................................... 3-4 Chassis - 325LX, 385LX ................................................................................................. 5-6 Chassis - 325HD, 385HD ............................................................................................... 7-8 Vacuum Motor .............................................................................................................. 9-10 Drive System .............................................................................................................. 11-12 Brush Drive Lift ........................................................................................................... 13-14 Brush Drive - 325........................................................................................................ 15-16 Brush Drive - 385........................................................................................................ 17-18 Recovery Tank - (before SN 498303) ......................................................................... 19-20 Recovery Tank - (after SN 498302) ............................................................................ 21-22 Solution Tank ............................................................................................................. 23-24 Squeegee Mount ........................................................................................................ 25-26 Squeegee - (before SN 606047) ................................................................................ 27-28 Squeegee - (after SN 606046) ................................................................................... 29-30 Wiring Diagram - (before Feb. 1993) .......................................................................... 31-32 Wiring Diagram - (after Jan. 1993) ............................................................................. 33-34
WHEN ORDERING PARTS *
Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
36
FORM NO. 56042274
1
revised 6/94
revised 12/00
FORM NO. 56042274
CONTROL HANDLE Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 15 * 16 17 18 19 20 21 22 * 23
56388545 56261064 56002179 56367192 56001833 56261066 56261097 56002708 56900481 56358560 56002768 56392733 56392717 56002015 56392721 56324202 56002279 56392718 56001854 56454740 56475411 56002454 56377003 56015362 56015657 56392668
2 2 1 2 4 4 2 14 2 3 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1
24 25 26 27 28 29 30 31 32 33 34 * 35 36
56467410 56392765 56002503 56324505 56376486 56391495 56001821 56391501 56366633 56364527 56392723 56392117 56001803 56379298
1 1 2 2 1 1 2 1 4 1 1 1 2 3
Note #1: Note #2: Note #3: Note #4: Note #5:
Description Hand Grip Tube #10-24 x 1 Cap Screw Washer 1/4-20 x 1-1/2 Screw Bushing Bearing 1/4-20 Nut Nyloc Shoulder Screw Spring #10-24 Nut Nyloc Tube Pulley #10-24 x 1/4 Set Screw Belt Pulley #8-32 x 1/4 Set Screw Bracket 1/4-20 x 1/2 Screw Potentiometer Bushing #10-24 x 1-1/2 Cap Screw Switch Decal, Control Panel Note #4 Decal, Control Panel Note #5 Battery/Hour Meter TSB568, TSB634 Indicator Light Hook #10-24 x 1/2 Screw Bearing Cap Solution Lever 1/4-20 x 7/8 Screw Brake Lever Bearing Knob Control Handle Note #4 Control Handle Note #5 1/4 Shakeproof Washer Bushing
Item
Ref. No.
Qty
Description
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 * 60
56391306 56002034 56391504 56001961 56488292 56488290 56391494 56002115 56025363 56369004 56388019 56376015 56391305 56392078 56391496 56478640 56478641 56002518 56391497 56002667 56014601 56391311 56014461 56015187 56015658 56392091
1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 1 A/R 3 1 1 1 1 1 1 1 1
61 62
56001836 56002242
1 1
63 64 65 66
56362426 56002098 56328758 56393325 56393415 56301636 56002794 56002826
1 2 1 1 A/R 1 1 1
Brake Cable 1/4-20 x 1 Cap Screw Lever 1/4-20 x 1-1/4 Cap Screw Solution Valve Cable Ball Joint Lever 1/4-20 x 1/2 Cap Screw Decal, Caution Bushing Switch Nut Plate Squeegee Cable Cover Squeegee Lever Main Switch Note #1 Replacement Key for 56478640 #10-24 x 3/8 Screw HP-5 Lever 5/16-18 x 3/4 Bolt Decal, Caution Hand Grip Decal, Cable Routing Decal, Wiring Note #4 Decal, Wiring Note #5 Parking Brake Catch Lever Note #3 1/4-20 x 5/8 Screw Note #3 1/4-20 x 1-1/2 Soc. Hd Screw Note #3 Knob Note #3 1/4 Flat Washer Note #3 Bushing Note #3 Keylock Bracket Note #2 Replacement Key for 56393325 Toggle Switch Note #2 5/16-18 x 1 Bolt 5/16-18 Thin Nyl Loc Nut
67 68 69
* = Not Shown
This part is used on machines before serial #0563278. This part is used on machines after serial #0563277. This part is used on machines after serial #0568435. This part is used on machines before serial #1018020. This part is used on machines after serial #1018019.
2
FORM NO. 56042274
3
revised 6/94
revised 12/00
FORM NO. 56042274
ELECTRICAL PANEL Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 *
56392678 56391210 56454376 56469858 56454429 56469788 56387328 56002530 56388534 56395452 56391357
1 1 2 2 1 2 1 8 2 3 1
Description Electrical Panel Speed Control TSB 633, TSB 635 Stud Stand-Off 70 Amp Circuit Breaker 25 Amp Circuit Breaker 5 Amp Circuit Breaker 1/4-20 x 3/8 HP-5 Screw Solenoid Solenoid Time Delay TSB 632
* = Not Shown
4
FORM NO. 56042274
revised 5/94
SKIRTS AFTER SERIAL #0608353
5
revised 12/00
FORM NO. 56042274
LX CHASSIS Item
Ref. No.
Qty
1
56392562 56100622 56391161 56100622 56392241 56389232 56372673 56456460 56389110 56360147 56366633 56392018 56392013
1 1 1 1 1 4 12 1 1 2 4 1 1
56392370 56392511
1 1
56392025 56392379 56404222 56392416 56578214 56002504 56391776 56369004
1 1 20 2 2 2 1 2
56002768 56344621 56392362 56391781 56321125 56001856 56386823 56324499 56759060 56392016 56392012
2 1 1 1 2 2 2 4 6 1 1
56392363 56392509
1 1
56392381 56392415 56002155 56392375 56392376 56392025 56392378 56392021 56392014
2 2 4 1 1 1 1 1 1
56392369 56392510
1 1
2 * 3 4 5 6 7 * 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29 30 * 31 32
Description Connector with Wires Connector only Connector with Wires Connector only TSB 633 Handle for Battery Connector Battery Cable Battery Post Boot Battery Cable Battery Tray Hinge Pin Bushing Left Splash Guard 325 Left Splash Guard Assy 325 (#8-12) Left Splash Guard 385 Left Splash Guard Assy 385 (#8-12) Left Strap 325 Left Strap 385 Screw Blade Lock #10-24 x 3/4 Screw Clip Bushing intentionally omitted #10-24 Nyloc Nut Grommet Front Panel Rod Retaining Ring 1/4-20 x 2-1/4 Screw Bushing Wheel Nut Front Bumper 325 Front Bumper Assy 325 (#10,22-30) Front Bumper 385 Front Bumper Assy 385 (#10,22-30) Strap Blade 1/4-20 x 3/4 Screw Right Bracket Left Bracket Right Strap 325 Right Strap 385 Right Splash Guard 325 Right Splash Guard Assy 325 (#31,32,10-12) Right Splash Guard 385 Right Splash Guard Assy 385 (#31,32,10-12)
Item
Ref. No.
Qty
33 34 35
56002127 56002063 56440450 56503007 56391315 56391320 56365742 56015552 56015553 56015548 56015549 56015559
8 8 2
1 1 1 1 1
56392759 56392697
1 1
56392791
1
56392760 56391205 56392119
1 1 1 6 1
3/8-16 x 3/4 Bolt 3/8 Flat Washer Caster NOTE #3 Wheel for 440450 Caster Caster NOTE #3 Swivel Shock for 391315 Caster Wheel for 391315 Caster Decal, Right Stripe 325LX Decal, Left Stripe 325LX Decal, Right Stripe 385LX Decal, Left Stripe 385LX Decal, Front Omitted Intentionally Right Panel Chassis 325, 385 (before SN 0608354) Chassis 325, 385 (after SN 0608353) Left Panel Main Wiring Harness NOTE #1 Main Wiring Harness NOTE #2 Battery ** Tower Bumper Roller Kit**
1 1 1 1 1 2 4 12 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4
Skirts After SN 0608353 Right Skirt Assembly (325LX) Right Skirt Assembly (385LX) Left Skirt Assembly (325LX) Left Skirt Assembly (385LX) Front Skirt Support Rod Cap #10-24 x 1/2 HP-5 Screw Left Strap (325LX) Left Strap (385LX) Left Blade (325LX) Left Blade (385LX) Roller Left Guard (325LX) Left Guard (385LX) Right Guard (325LX) Right Guard (385LX) Right Strap (325LX) Right Strap (385LX) Right Blade (325LX) Right Blade (385LX) Latch #6-32 x 3/8 HP-5 Screw
* * * 36 * * 37 38 39 40
41 * * 42 *
56392077
2
Description
* = Not Shown ** = Not Included
43 44 45 46 47 48 49 50 51 52 53 54 55
56392111 56392123 56392112 56392124 56393448 56393372 56376544 56002508 56392099 56393446 56392100 56392097 56392102 56393442 56393432 56393664 56393663 56392099 56393447 56392100 56392098 56462316 56570514
Note #1: This part is used on machines before serial #1018020. Note #2: This part is used on machines after serial #1018019. Note #3: All machines after serial #1018019 will come standard with a non shock caster (PN 56440450). The shock caster (PN 56391315) will be a dealer installed option.
6
FORM NO. 56042274
revised 5/94
SKIRTS AFTER SERIAL #0608353
7
revised 12/00
FORM NO. 56042274
HD CHASSIS Item
Ref. No.
Qty
1
56392562 56100622 56391161 56100622 56392241 56389232 56372673 56456460 56389110 56360147 56366633 56392783 56392781
1 1 1 1 1 4 12 1 1 2 4 1 1
56392622 56392633
1 1
56392379 56404222 56392377 56578214 56002504 56391776 56369004
1 20 2 2 2 1 2
56002768 56344621 56392362 56391781 56321125 56391926 56376544 56111503 56376540 56468834 56392778 56392780
2 1 1 1 2 2 2 8 4 2 1 1
56392610 56392631
1 1
56392381 56392415 56002155 56392375 56392376 56759060 56392784 56392782
2 2 4 1 1 4 1 1
56392621 56392632
1 1
56392378
1
2 * 3 4 5 6 7 * 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 * 32 33
34
Description Connector with Wires Connector only Connector with Wires Connector only TSB 633 Handle for Connector Battery Cable Battery Post Boot Battery Cable Battery Tray Hinge Pin Bushing Left Splash Guard 325 Left Splash Guard Assy 325 (#8-12) Left Splash Guard 385 Left Splash Guard Assy 385 (#8-12) Left Strap Screw Blade Lock #10-24 x 3/4 Screw Clip Bushing intentionally omitted #10-24 N yloc Nut Grommet Front Panel Rod Retaining Ring Rod Cap Flange Bearing Roller Retaining Ring Front Bumper 325 Front Bumper Assy 325 (#22-32) Front Bumper 385 Front Bumper Assy 385 (#22-32) Strap Blade 1/4-20 x 3/4 Screw Right Bracket Left Bracket Nut Right Splash Guard 325 Right Splash Guard Assy 325 (#10-12,33,34) Right Splash Guard 385 Right Splash Guard Assy 385 (#10-12,33,34) Right Strap
Item
Ref. No.
Qty
35 36 37
56002063 56002127 56440450 56503007 56391315 56391320 56365742 56015554 56015556 56015550 56015551 56015559
8 8 2
56392759 56392697
1 1
56392791
1
56392760 56391205 56392119
1 1 1 6 1
3/8 Flat Washer 3/8-16 x 3/4 Bolt Caster NOTE #3 Wheel for 440450 Caster Caster Assembly NOTE #3 Swivel Shock for 391315 Caster Wheel for 391315 Caster Decal, Right Stripe 325HD Decal, Left Stripe 325HD Decal, Right Stripe 385HD Decal, Left Stripe 385HD Decal, Front Omitted Intentionally Right Panel Chassis 325, 385 (before SN 0608354) Chassis 325, 385 (after SN 0608353) Left Panel Main Wiring Harness NOTE #1 Main Wiring Harness NOTE #2 Battery ** Tower Bumper Roller Kit **
1 1 1 1 1 2 4 12 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4
Skirts After SN 0608353 Right Skirt Assembly (325HD) Right Skirt Assembly (385HD) Left Skirt Assembly (325HD) Left Skirt Assembly (385HD) Front Skirt Support Rod Cap #10-24 x 1/2 HP-5 Screw Left Strap (325HD) Left Strap (385HD) Left Blade (325HD) Left Blade (385HD) Roller Left Guard (325HD) Left Guard (385HD) Right Guard (325HD) Right Guard (385HD) Right Strap (325HD) Right Strap (385HD) Right Blade (325HD) Right Blade (385HD) Latch #6-32 x 3/8 HP-5 Screw
* * * 38 * * 39 40 41 42
43 * * 44 *
56392077
2
1 1 1 1 1
Description
* = Not Shown ** = Not Included
45 46 47 48 49 50 51 52 53 54 55 56 57
56392111 56392121 56392112 56392122 56393448 56393372 56376544 56002508 56392099 56393446 56392100 56392097 56392102 56393442 56393661 56393664 56393430 56392099 56393447 56392100 56392098 56462316 56570514
Note #1: This part is used on machines before serial #1018020. Note #2: This part is used on machines after serial #1018019. Note #3: All machines after serial #1018019 will come standard with a non shock caster (PN 56440450). The shock caster (PN 56391315) will be a dealer installed option.
8
FORM NO. 56042274
9
revised 11/01
FORM NO. 56042274
VACUUM MOTOR Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15
56002589 56002006 56391794 56391808 56391809 56391807 56478246 56384898 56385437 56392401 56001854 56002098 56377474 56391208 56377001 56391795
2 2 1 1 1 1 1 1 1 1 6 6 3 1 1 2
Description #6-32 x 1/2 Screw #6 Flat Washer Cover Foam Foam Foam Cable Tie Filter Gasket Motor Mount 1/4-20 x 1/2 Screw 1/4 Flat Washer Stand-Off Vacuum Motor Carbon Brushes for Vacuum Motor Stand-Off
* = Not Shown
10
FORM NO. 56042274
11
revised 12/00
FORM NO. 56042274
DRIVE SYSTEM Item
Ref. No.
Qty
1 2 3 4
56391536 56378380 56344362 56376628 56391538 56391534 56388700 56391539 56391537 56002426 56002127 56002769 56391301 56002768 56375334 56391310 56002425 56391306 56001954 56471148 56367958 56002663 56111503 56391530 56391535 56388585 56388586
2 2 1 1 1 1 1 6 1 6 4 4 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 *
Description Pillow Block Bearing Grease Fitting Wheel Wheel and Axle Assembly (#2-9) Axle Sprocket Bushing Brake Disc 5/16-18 x 2-1/2 Bolt 3/8-16 x 3/4 Bolt 3/8-16 Nyloc Nut Brake Caliper #10-24 NylocNut Bushing Chain #10-24 x 7/8 Screw Cable #10 Flat Washer Sprocket 3/16 x 1-1/8 Key 3/8-16 x 1 Bolt Bearing Motor Mount Pillow Block Drive Motor Carbon Brushes for Drive Motor
* = Not Shown
12
FORM NO. 56042274
13
revised 12/00
FORM NO. 56042274
BRUSH DRIVE LIFT Item
Ref. No.
Qty
1 2 3 4 5 *
56392394 56104760 56321427 56391626 56391627 56470431 56388520 56392335 56002701 56100019 56100023 56002221
1 2 4 1 1 1 1 1 2 1 1 2
6 7 8 9
Description Mount Pin Retaining Ring Swing Arm Actuator Carbon Brush Kit (for 56391627) Plastic Nut for Actuator Actuator Assembly (#2-5) 5/16-18 Nyloc Nut Half Yoke Torsion Bar 5/16-18 x 1 Bolt
* = Not Shown
14
FORM NO. 56042274
15
revised 12/00
FORM NO. 56042274
BRUSH DRIVE 325 Item
Ref. No.
Qty
1 2 * 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
56002667 56392489 56448729 56367958 56392399 56002021 56002701 56392424 56002769 56392043 56001861 56002127 56900772 56392497 56392400 56378704
4 1 1 1 1 2 4 1 8 1 3 4 2 1 1 1
56392029 56392450 56478781 56392449 56002063 56001858 56392431 56392045 56367168 56392046 56002095 56378704 56759062
1 1 11 11 12 11 1 1 2 1 1 2 6
Description 5/16-18 x 3/4 Bolt Brush Motor Carbon Brushes for Brush Motor Key Sheave 5/16-18 x 3/8 Set Screw 5/16-18 Nyloc Nut Motor Bracket 3/8-16 Nyloc Nut Belt Guard 1/4-20 x 3/8 Screw 3/8-16 x 3/4 Bolt Bolt Belt TSB 620 Sheave Key Intentionally Omitted Bracket Arm Bearing Bushing 3/8 Flat Washer 3/8-16 x 1-1/4 Bolt Torsion Bar Arm Bearing Bushing 3/8-16 x 1-1/2 Bolt 1/4 x 1-1/4 Key Nut
Item
Ref. No.
Qty
30 31 32 33 34 35 ** ** ** ** ** ** ** 36 37 38 39 40 41 42 43 44 45
56752278 56392396 56392530 56366455 56392513 56391611 56505784 56505780 56505782 56505781 56505783 56505785 56505786 56900139 56366463 56151114 56002834 56001958 56392441 56100023 56002208 56391604 56392048 56392047
6 2 6 2 6 2 2 2 2 2 2 2 2 6 2 2 6 2 1 1 2 2 1 1
46
56392041 56392109
1 1
Description Washer Adapter Spacer Plate Spring Brush Holder Prolene Brush Pad Holder Dyna-Grit 80 Brush Magna-Grit 46 Brush Aglite Grit 500 Brush Prolite Brush Union Mix Brush Bolt Retaining Spring Washer #10-24 x 3/8 Screw 3/8-16 x 1/2 Set Screw Torsion Bar Torsion Bar 3/8-16 x 1/2 Bolt Solution Pipe Gear Box TSB 616 Gear Case Assembly (#8,11,14-22,24-46) Motor Mount NOTE #1 Motor Mount NOTE #2
* = Not Shown ** = Not Included
Note #1: This part is used on machines before serial number 0584169. Note #2: This part is used on machines after serial number 0584168.
16
FORM NO. 56042274
17
revised 12/00
FORM NO. 56042274
BRUSH DRIVE 385 Item
Ref. No.
Qty
1 2 * 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ** ** ** ** ** ** ** 33 34 35 36 37 38 39 40 41
56002667 56392489 56448729 56367958 56392552 56002021 56002701 56392424 56002769 56392488 56002208 56001861 56002127 56900772 56392497 56392400 56378704
4 1 1 1 1 1 4 1 8 1 3 2 4 2 1 1 1
56392444 56392450 56478781 56392449 56002063 56001858 56392431 56378704 56759062 56752278 56392396 56392530 56366455 56392513 56391611 56505794 56505790 56505792 56505791 56505793 56505795 56505796 56900139 56366463 56151114 56002834 56001958 56392441 56100023 56391604 56392395 56392565
1 2 12 12 12 12 1 2 6 6 2 6 2 6 2 2 2 2 2 2 2 2 6 2 2 6 2 1 1 2 1 1
56392402
1
42
Description 5/16-18 x 3/4 Bolt Brush Motor Carbon Brushes For Brush Motor Key Sheave 5/16-18 x 3/8 Set Screw 5/16-18 Nyloc Nut Motor Mount 3/8-16 Nyloc Nut Belt Guard 3/8-16 x 1/2 Bolt 1/4-20 x 3/8 Screw 3/8-16 x 3/4 Bolt Bolt Belt TSB 620 Sheave Key intentionally omitted Bracket Arm Bearing Bushing 3/8 Flat Washer 3/8-16 x 1-1/4 Bolt Torsion Bar 1/4 x 1-1/4 Key Nut Washer Adapter Spacer Plate Spring Brush Holder Prolene Brush Pad Holder Dyna-Grit 80 Brush Magna-Grit 46 Brush Aglite Grit 500 Brush Prolite Brush Union Mix Brush Bolt Retaining Ring Washer #10-24 x 3/8 Screw 3/8-16 x 1/2 Set Screw Torsion Bar Torsion Bar Solution Pipe Gear Box Gear Case Assy (#8,12,15-23,25-42) Motor Mount
* = Not Shown ** = Not Included
18
FORM NO. 56042274
19
revised 12/00
FORM NO. 56042274
RECOVERY TANK (before SN0398333) Item
1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 * *
Ref. No.
Qty
56392699 56261395 56261393 56261390 56263379 56391642 56391690 56391691 56391230 56392677 56002829 56381053 56001861 56391181 56392676 56002836 56392662 56391644 56392666 56002837 56002916 56392590 56329145 56459250 56261378 56459253 56392661 56392756 56263842
1 1 1 1 2 1 1 1 1 1 6 2 11 1 1 8 1 2 3 8 8 1 3 1 1 1 1 2 2
Description Recovery Tank Assembly (#1-6,12,14-17) Cover Cover Assembly (#1,3 / See pages 21-22 for Cover Assembly Update) Gasket Strap Float Assembly (See pages 21-22 for Float Assembly Update) Float Ball Float Cage Recovery Tank Hinge #10-24 x 5/8 Screw Clip 1/4-20 x 3/8 Screw Hinge Nut Plate #10-24 Stainless Steel Nyloc Nut Squeegee Hose Gasket Hose Adapter #10-24 x 1 Stainless Steel Screw #10 Stainless Steel Flat Washer Drain Hose Hose Clamp Cuff Strap T-Plug Vacuum Hose Support Bracket Plate
* = Not Shown
20
FORM NO. 56042274
21
revised 12/00
FORM NO. 56042274
RECOVERY TANK (after SN0398332) Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 * *
Ref. No.
Qty
56392699 56392589 56392584 56440213 56391691 56391690 56391230 56392677 56002829 56381053 56001861 56391181 56392676 56002836 56392662 56391644 56392666 56002837 56002916 56392590 56329145 56459250 56261378 56459253 56392661 56392591 56392602 56325324 56324309 56015411 56392079 56002898 56392587 56002895 56257508 56392756 56263842
1 1 1 1 1 1 1 1 6 2 11 1 1 8 1 3 2 8 8 1 3 1 1 1 1 1 2 2' 1 1 1 4 1 2 2 2 2
Description Recovery Tank Assembly (#5, 6, 12, 14-17) Cover Cover Assembly (#1-4, 12, 14, 24-33) Hose Clamp Float Cage Float Ball Recovery Tank Hinge #10-24 x 5/8 Screw Clip 1/4-20 x 3/8 Screw Hinge Nut Plate #10-24 Nyloc Nut Squeegee Hose Gasket Hose Adapter #10-24 x 1 Stainless Steel Screw #10 Stainless Steel Flat Washer Drain Hose Hose Clamp Cuff Strap T-Plug Vacuum Hose Float Box #8-32 Stainless Steel Wing Nut Gasket (62 cm) Elbow Decal, Important Gasket #10-24 x 1 Stainless Steel Pan Head Screw Tube #8-32 x 3/4 Stainless Steel Pan Head Screw Sealing Washer Support Bracket Plate
* = Not Shown Note: Machines before SN0398333 can be updated as shown by ordering Float Update Kit, PN 56392592.
22
FORM NO. 56042274
23
revised 5/94
revised 12/00
FORM NO. 56042274
SOLUTION TANK Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41
Ref. No.
Qty
Description
56392667 56261381 56395916 56263379 56391232
1 1 1 2 1
56391234 56002829 56391240 56391237 56001861 56392675 56324035 56219932 56262561
1 5 2 1 8 1 1 6 1
56391678 56392412 56391681 56392413 56900291 56900639 56900035 56376444 56391802 56376320 56488290 56392663 56386182 56262549 56391243 56375334 56001954 56002873
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
Solution Tank Assembly (#1-3, 5, 9, 11) Cover Cover Assembly (#1-2) Strap Solution Tank Intentionally Omitted Hinge #10-24 x 5/8 Screw Clip Hinge 1/4-20 x 3/8 Screw Nut Plate Barb Hose Clamp Solution Hose Intentionally Omitted Barb Mount Solution Valve Solution Valve Assembly (#15-20) Tee Reducer Barb Solution Hose (19 inches) Solution Hose (29 inches) Solution Cable Ball Joint Solution Hose Solution Hose Tee Valve Bushing #10 Flat Washer #10-24 Nyloc Nut
56392664 56219932 56391678 56392412 56391681 56392413 56249682 56391773 56391679 56391680 56749319
1 2 1 1 1 1 1 1 1 1 1
Machines built before 4-14-92 Solution Hose hose Clamp Barb Mount Solution Valve Solution Valve Assy (#34-36,39-41) Solution Hose (12 inches) Solution Hose (24 inches) Barb Barb Tee
* = Not Shown
24
FORM NO. 56042274
revised 12/00
10 2
1 21
18
13
6
7
19
1 21
8
18 16 4 2
8
15 12 3 5
14
22 23
11 17 9
FRONT
25
20
revised 12/00
FORM NO. 56042274
SQUEEGEE MOUNT Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 * *
56392218 56001879 56001931 56001939 56002025 56002221 56002739 56002807 56002843 56002850 56002863 56002901 56003005 56009022 56392217 56262679 56262677 56324515 56360627 56391864 56391860 56478781 56001878 56002708 56391305 56391674
1 4 4 1 1 1 1 4 4 6 1 2 1 2 2 1 1 2 4 1 1 4 1 2 1 1
Description Squeegee Mount Assembly (#1-19 & 21) NOTE Wsh, Flt SAE 1/2 Scr, Hex Hd 1/2-13 x 1.25 Wsh, Flt SAE 5/16 Nut, Hex Jam 5/16-18 Scr, Hex Hd 5/16-18 x 1.00 Scr, Hex Hd 3/4-16 x 1.25 Scr, Hex Hd SS 1/4-20 x .75 Nut, Hex Nyl Loc-Thin 1/2-13 Nut, Hex Nyl Loc-Thin SS 1/4-20 Nut, Hex Nyl Loc 3/4-16 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Hex Hd 5/16-18 x 1.75 Wsh, Flt .75 x 1.25 x .12 Wheel Bracket Squeegee Mount TSB 655, TSB 668 Squeegee Tongue Weld’t TSB 668 Wheel TSB 655 Bushing Ball Joint Lifter Weld’t Bearing, Sleeve Scr, Hex Hd 1/4-20 x 1.25 Nut, Hex Nyl Loc 1/4-20 Cable, Squeegee Lift TSB 581 Cable Bracket
* = Not Shown NOTE: The original Squeegee Mount Assembly PN 56392665 is obsolete and no longer available. Squeegee Mount Assembly PN 56392218 will directly replace the original assembly. The individual parts are not direct replacements, the entire assembly needs to be replaced.
26
FORM NO. 56042274
revised 11/93
a
b c
27
revised 12/00
FORM NO. 56042274
SQUEEGEE (before SN0606047) Item
Ref. No.
Qty
1 2 3 4 5 6 a b c * a b c 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
56392751 56392749 56391218 56003007 56001834 56392744 56392250 56392741 56392739 56392740 56392251 56392741 56392252 56392740 56370711 56002938 56392746 56002589 56471194 56002907 56002006 56392745 56201677 56392750 56002859 56002491 56324499 56371009 56157060
1 1 2 4 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 2 1 2 2 9 9 2 4 2
Description Squeegee Assembly (#1-23) Squeegee Tool Roller NOTE #8-32 x 1/2 Screw 5/16-18 x 1-1/4 Bolt Strap Std. Gum Rubber Blade Kit Front Blade Main Wiping Blade, Gum Rubber Back Up Blade Opt. Oil Resistant Blade Kit Front Blade Main Wiping Blade, Neoprene Back Up Blade Thumb Nut 5/16 Stainless Steel Flat Washer Strap #6-32 x 1/2 Screw Latch #6-32 Stainless Steel Nyloc Nut #6 Flat Washer Strap Wing Nut Angle 1/4 Stainless Steel Flat Washer 1/4-20 Stainless Steel Nyloc Nut Wheel Washer Retaining Ring
* = Not Shown NOTE: If replacing original Squeegee Mount Assembly PN 56392665 with the new Mount Assembly PN 56392218, remove the squeegee rollers from the squeegee. The new Squeegee Mount Assembly PN 56392218 has built in rollers.
28
FORM NO. 56042274
29
revised 12/00
FORM NO. 56042274
SQUEEGEE (after SN0606046) Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Ref. No.
Qty
Description
56409423 56002993 56002859 56324499 56471220 56002807 56001834 56409413 56409431 56002963 56409416 56471194 56002964 56002909 56409415 56002850 56324350 56002901 56409421 56409422 56409417 56409414 56370711 56409426 56409425
1 2 2 2 4 4 1 1 1 4 1 1 2 2 1 14 2 2 2 1 1 1 2 1 1
Squeegee Assembly (#1-23) 1/4-20 x 1-1/2 Loc Screw 1/4 Flat Washer Wheel Bushing 1/4-20 x 3/4 SS Screw 5/16-18 x 1-1/4 Bolt Rear Blade (Gum Rubber) Rear Blade (Oil Resistant) 1/4-20 SS Wing Nut Rear Strap (Right) Latch #6-32 SS Thin Nyl Loc Nut #6-32 x 3/8 SS Screw Rear Strap (Left) 1/4-20 SS Thin Nyl Loc Nut Wheel NOTE 1/4-20 x 1-1/2 SS Screw Wheel Bracket NOTE Squeegee Tool Front Strap Front Blade (Gum Rubber & Oil Resistant) Thumb Nut Gasket Tube (tube should face the rear of the machine)
56409429 56409430
1 1
Gum Rubber Blade Kit Oil Resistant Blade Kit
NOTE: If replacing original Squeegee Mount Assembly PN 56392665 with the new Mount Assembly PN 56392218, remove the squeegee rollers from the squeegee. The new Squeegee Mount Assembly PN 56392218 has built in rollers.
30
FORM NO. 56042274
revised 8/94
WIRING DIAGRAM (before SN 1018020)
31
revised 12/00
FORM NO. 56042274
WIRING DIAGRAM (before SN 1018020) Ref. No.
Qty
56391627 56392668 56388534 56389265 56391314 56395452 56389265 56377003 56388534 56389265 56387328 56469788 56469788 56454429 56454813 56388585 56395452 56454831 56406326 56467410 56478640 56391205 56454740 56395404 56391210 56391208 56395452 56389265 56388019
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Actuator Battery/Hour Meter Brush Down Solenoid Diode Brush Motor Brush Motor Solenoid TSB 622, TSB 635 Diode Brush Switch Brush Up Solenoid Diode Circuit Breaker 5 Amp, Control Circuit Circuit Breaker 25 Amp, Drive Motor Circuit Breaker 25 Amp, Vacuum Motor Circuit Breaker 70 Amp, Brush Motor Diode Drive Motor Drive Motor Solenoid NOTE #1 Diode Fuse 4 Amp Indicator Light Main Switch Main Wiring Harness Potentiometer Resistor 330 Ohm Speed Controller TSB 635 Vacuum Motor Vacuum Motor Solenoid Diode Vacuum Motor Switch
32
FORM NO. 56042274
revised 8/94
WIRING DIAGRAM (after SN 1018019)
33
revised 12/00
FORM NO. 56042274
WIRING DIAGRAM (after SN 1018019) Ref. No.
Qty
56391627 56393717 56388534 56389265 56391314 56395452 56377003 56388534 56389265 56387328 56469788 56469788 56454429 56454813 56388585 56395452 56454831 56406326 56393718 56467410 56478640 56392119 56454740 56395404 56391210 56391357 56391208 56395452 56389265 56388019
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Actuator Battery Fuel Gauge Brush Down Solenoid Diode Brush Motor Brush Motor Solenoid TSB 635, TSB 632 Brush Switch Brush Up Solenoid Diode Circuit Breaker 5 Amp, Control Circuit Circuit Breaker 25 Amp, Drive Motor Circuit Breaker 25 Amp, Vacuum Motor Circuit Breaker 70 Amp, Brush Motor Diode Drive Motor Drive Motor Solenoid Diode Fuse 4 Amp Hour Meter (optional / order kit PN 56392806) Indicator Light Main Switch Main Wiring Harness Potentiometer Resistor 330 Ohm Speed Controller TSB 635 Time Delay TSB 632 Vacuum Motor Vacuum Motor Solenoid Diode Vacuum Motor Switch
** = Not Included
34
Nilfisk-Advance, Inc. 14600 21st Avenue North Plymouth, MN, 55447-3408 www.nilfisk-advance.com Phone: 800-989-2235 Fax: 800-989-6566 ©2000 Nilfisk-Advance, Inc., Plymouth, MN 55447-3408 Printed in the U.S.A.
