Transcript
32VDC ‘CESL6’ Series Brushless Screwdrivers Operation Manual CAUTION - Please read, understand, and follow all operating and safety instructions in this manual before using the Tools and Controllers. The CESL6 Series of Delta Regis Screwdriver is designed for exclusive use with specific Delta Regis Controllers as specified in this manual. Do not attempt to use the tools and / or controllers in with any products other than as specified in this manual.
If you have any questions or concerns, please contact us at: Delta Regis Tools, Inc. 3315 Industrial 25th St. Ft. Pierce FL 34946 USA
Doc. CESL6_Series_Manual_R0 Copyright © 2010 Delta Regis Tools, Inc
Ph +1-772-465-4302 Fx +1-772-465-4368 E-mail:
[email protected] Website: www.deltaregis.com
CESL6 Series Operation Manual Important - Installation and Safety Warning - Failure to understand and follow proper installation guidelines, safety requirements, and operating instructions may result in malfunction, component damage, property damage, shock hazard, fire hazard, injury or death. 1. Please read and understand the operation manual and follow all safety and operation instructions. 2. Use these products in a suitable dry, indoor location. Do not use the tools and controllers in damp, wet or high temperature environments. Do not use in the presence of flammable liquids or gases. 3. Ensure that the controller has proper ventilation. Do not expose the tools and controllers to areas subject to airborne contaminants (eg. dust, metal filings). 4. Use only a properly grounded electrical outlet of the correct supply voltage to power the screwdriver controller. Ensure that the supply outlet is overload protected and of sufficient amperage capacity. 5. Use only the correct plug for the controller and outlet. Hold the plug of the power cord when connecting or disconnecting. Do not pull on the cable. 6. Do not expose the cable, tool or controller to oil, chemicals, or heat. Ensure that the cable is routed and used in such a manner as to not be subject to sharp objects that may abrade or cut the cable. 7. Locate the controller in a suitable, safe location on a steady surface. Do not place in a high location where there may be a risk of it falling. Secure the controller in position to prevent possible movement caused by pulling on the power or tool cables. 8. Do not cover the controller or stack any objects on top of or near the controller. Ensure that adequate clearance and ventilation is provided around the perimeter of the controller. 9. The ‘BECT626-SSO’ Controller is for use exclusively with Delta Regis brand ‘CESL6’ series screwdrivers as specified on the following pages. Use of the controller (or screwdriver) with any other screwdriver (or controller) may result in malfunction, damage, or injury. 10. In the event that the controller is overloaded beyond the maximum current rating, an internal fuse will disrupt power. Should the controller stop functioning, or exhibit abnormal or intermittent operation, please discontinue use immediately and send the controller to an authorized service centre for troubleshooting and repair. 11. Excessive duty cycle will cause the tool and/or controller to overheat. If this occurs, discontinue use until cooled down and reduce cycle rate. As a general rule, do not exceed 10-15 screws/minute. 12. The ‘CESL6’ series screwdrivers incorporate a protection circuit which stops the electric screwdriver if the tool is switched from forward to reverse while running. Should this happen, the operator must release the tool trigger and restart the fastening cycle. 13. Turn the main power switch off when the controller is not being used. Unplug the controller if it is not being used on a regular basis. 14. Do not attempt to disassemble or repair the screwdriver or controller. Repairs should only be performed by qualified technicians properly trained in the safe operation, troubleshooting, and repair of these devices. Please consult Delta Regis for the location of the nearest service depot. 15. Use only the factory specified Delta Regis brand replacement parts and accessories with these tools and controllers. 16. Any damage to the tool and/or controller resulting from misuse, abuse, or failure to follow these guidelines will void the limited product warranty. Grounding - This controller (and AC power cord) is equipped with a 3-prong electrical receptacle/plug with ground pin. The controller must be connected to a properly grounded AC electrical outlet. Do not attempt to use this controller without a properly functioning ground connection. Never connect a live circuit to the ground pin or internal yellow-green ground wire. www.deltaregis.com
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CESL6 Series Operation Manual Inserting / Removing Bits Push the bit retainer inwards and it will release. The bit can now be inserted or removed.
Adjusting Torque 1. Determine the torque output of the tool by checking a tightened fastener with a torque wrench. 2. Increase or decrease the torque by rotating the Torque Adjustment Ring. 3. Rotating the Ring clockwise increases torque output. 4. Rotating the Ring counterclockwise decreases torque output. 5. Check the adjustment with a torque wrench. A number of factors will affect torque output from one application to another. Final torque adjustment should be made on the application through a of series of gradual increases. Always start below the desired torque and work upward. 6. Remove the housing nut from the electric screwdriver after setting the desired torque and attach the torque locking sleeve. This will help avoid accidental torque adjustment. Note: The numbers on the torque scale are for reference only and do not indicate actual torque value.
Proper Grip To prevent damage to your investment, it is essential that all users have a proper and secure grip on the screwdriver at all times. As shown, the user has a firm grip on the screwdriver with the FWD/REV switch easily reached with the thumb and the start lever with the index finger. Note: A firm grip is required to prevent the tool from spinning and possibly damaging the unit.
Operation
1. Insert the power plug into a receptacle and set the FWD/REV switch to the “F” position. 2. Apply the bit to the screw head and press the lever or push the tool downward, the start switch will be turned ON and the motor will start running. 3. Once the screw has tightened and reached the torque you had set, the tool will shutoff automatically. 4. To reset the tool, release the lever or release the bit from the screw head. 5. To remove the screw, set the FWD/REV switch to the “R” position.
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CESL6 Series Operation Manual Specifications
600 Series • Precise Torque Control, Low Torque Reaction. • Quiet, Brushless DC motor means no carbon dust. • CESL6 Series tools are wired for exclusive use with the BECT626-SSO Counting Controller or when an ECT6-SSOA Slow Start / Output Signal Module is used with the standard BECT620 Controller. • Less heat build-up and higher duty cycle capabilities than conventional brush motors. 3 year motor warranty. • Screwdrivers feature standard ESD safe housings. • CE, RoHS Compliant.
32VDC Brushless ‘CESL’ Screwdrivers Model Number
Start Type
Range (In.Lbs)
Range (Nm)
Speed (RPM) Hi
Speed (RPM) Lo
CESL610-ESD
Lever
0.2 - 3.1
0.02 - 0.35
1000
700
CESL611-ESD
Lever
0.4 - 6.2
0.05 - 0.69
1000
CESL612-ESD
Lever
0.9 - 8.7
0.10 - 0.98
CESL623-ESD
Lever
1.3 - 10.5
CESL623F-ESD
Lever
1.3 - 10.5
CESL623P-ESD
Push
CESL623PF-ESD CESL624-ESD CESL624P-ESD
Push
Screwdriver Bit Type
Length (mm)
Diameter (mm)
Weight (g)
4mm
185
32
385
700
4mm
185
32
385
1000
700
4mm
185
32
385
0.15 - 1.18
1000
650
1/4” hex
245
36
520
0.15 - 1.18
2000
---
1/4” hex
245
36
520
1.3 - 10.5
0.15 - 1.18
1000
650
1/4” hex
245
36
520
Push
1.3 - 10.5
0.15 - 1.18
2000
---
1/4” hex
245
36
520
Lever
2.6 - 16.5
0.29 - 1.86
1000
650
1/4” hex
245
36
520
2.6 - 16.5
0.29 - 1.86
1000
650
1/4” hex
245
36
520
32VDC Counting Controller for ‘CESL6’ Series Screwdrivers The BECT626-SSO Counting Controller is designed specifically to run ‘CESL6’ Brushless Screwdrivers. The controller accepts input voltages of 100-240VAC, 50/60Hz (1.2A). Output voltage to the driver is 32VDC on the high speed setting and 20VDC on low (60W). CE/RoHS/ETL Approved. Please refer to the manual for the BECT626-SSO for further information on the controller’s features and function. Model Number Outlets BECT626-SSO
1
Speeds
Tool Connector
Output
Input
Dimensions L x W x H (mm)
Weight (g)
Hi/Lo
6 pin
32/20V DC, 60VA
100-240VAC
150 x 130 x 48
900
Power supply shipped with standard North American cordset. For EU cord, add suffix ‘E’ ; for UK cord add suffix ‘UK’ to part number.
‘CESL6’ Series Screwdrivers with ECT6-SSOA Module ‘CESL6’ Series Screwdrivers are required in place of standard ‘ESL6’ 32VDC Brushless Screwdrivers when the application requires the use of an optional ECT6-SSOA Slow Start / Output Signal Module. In this case, the CESL6 Screwdriver would be paired up with a standard BECT620 Brushless Controller (Hi/Lo Speed) and an ECT6-SSOA Module. The module installs in-line between the CESL6 Screwdriver and the BECT620 Controller.
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CESL6 Series Operation Manual Torque Adjusting Nut Turn to adjust torque. Higher values on scale indicate higher torque. Numbers on the scale are for reference only and are not a torque indication.
Trigger
Bit Holder Retract sleeve to insert/remove bits.
Suspension Ring Use to suspend the tool.
Housing Nut Remove housing nut to install torque locking sleeve.
Forward/Reverse Switch Three position switch with center position being OFF. The OFF position is recommended when changing bits.
Service The ‘BECT6’ Series Controllers are not user serviceable. Any repairs must be performed by a Delta Regis authorized service center. Please consult Delta Regis Tools for further information and the location of the nearest authorized service center. Repairs to ‘CESL6’ series screwdrivers must be performed by trained personnel, knowledgeable and qualified in the repair of DC electric screwdrivers. Use only genuine Delta Regis parts when servicing these products. Do not attempt to modify the tools or controllers.
Warranty The CESL600 Series Tools and Controllers are warranted for one year from the date of purchase against defects in material and workmanship. In addition, the brushless motor in the CESL600 Series Screwdrivers is warranted for three years from the date of purchase against defects in material and workmanship. This warranty does not cover damage due to transportation, abuse, misuse, or improper service. Our sole remedy is to repair or replace (at our discretion) any unit found to be defective due to defects in material or workmanship. It is the responsibility of the user to return any product thought to be defective, freight prepaid, to our warehouse for inspection and evaluation. There is no warranty of merchantability or fitness of purpose. In no event will Delta Regis Tools, Inc. be liable for business interruptions, loss of profits, harm, injury, damage, personal injury, cost of delay, or any other special, indirect, incidental, or consequential losses, costs, or damages.
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