Transcript
Installation and service instructions
VIESMANN
for contractors
Vitocell 340-M/360-M Type SVKA Type SVSA Combi cylinder 750 and 950 litre capacity
VITOCELL 340-M/360-M
5719 714 UAE
4/2009
Please keep safe.
Safety instructions
Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained Danger This symbol warns against the risk of injury.
!
■ the Code of Practice of relevant trade associations. ■ all current safety regulations as defined by DIN, EN, DVGW, TRGI, TRF, VDE and all locally applicable standards.
Please note This symbol warns against the risk of material losses and environmental pollution. If you smell gas
Target group These instructions are exclusively designed for qualified personnel. ■ Work on gas equipment must only be carried out by a qualified gas fitter. ■ Work on electrical equipment must only be carried out by a qualified electrician. ■ The system must be commissioned by the system installer or a qualified person authorised by the installer. Regulations Observe the following when working on this system ■ all legal instructions regarding the prevention of accidents, ■ all legal instructions regarding environmental protection,
2
Danger Escaping gas can lead to explosions which may lead to serious injury. ■ Do not smoke. Prevent naked flames and sparks. Never switch lights or electrical appliances ON or OFF. ■ Close the gas shut-off valve. ■ Open windows and doors. ■ Remove all people from the danger zone. ■ Notify your gas or electricity supplier from outside the building. ■ Shut off the electricity supply to the building from a safe place (outside the building). If you smell flue gas Danger Flue gas can lead to life-threatening poisoning. ■ Shut down the heating system. ■ Ventilate the boiler room. ■ Close all doors in the living space.
5719 714 UAE
Note Details identified by the word "Note" contain additional information.
Safety instructions
Safety instructions (cont.) Working on the system ■ When using gas as fuel, also close the main gas shut-off valve and safeguard against unauthorised reopening. ■ Isolate the system from the power supply and check that it is no longer 'live', e.g. by removing a separate fuse or by means of a main isolator. ■ Safeguard the system against unauthorised reconnection.
!
Please note Electronic modules can be damaged by electrostatic discharges. Touch earthed objects, such as heating or water pipes, to discharge static loads.
Ancillary components, spare and wearing parts
!
Please note Spare and wearing parts that have not been tested together with the heating system can compromise its function. Installing non-authorised components and non-approved modifications or conversions can compromise safety and may invalidate our warranty. For replacements, use only original spare parts supplied or approved by Viessmann.
Repair work Please note Repairing components that fulfil a safety function can compromise the safe operation of your heating system. Replace faulty components only with original Viessmann spare parts.
5719 714 UAE
!
3
Index
Index Installation instructions Preparing for installation Product information..............................................................................................
5
Installation sequence Siting the combi cylinder ..................................................................................... Fitting the thermal insulation................................................................................ Fitting the cylinder temperature sensor................................................................ Connecting the equipotential bonding.................................................................. Installing an air vent valve on the solar side......................................................... Installing a DHW circulation (accessory).............................................................. Connecting the DHW side.................................................................................... Connecting the heating water side.......................................................................
9 10 15 16 16 17 18 19
Service instructions Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......................................... 22 Further details regarding the individual steps....................................................... 23 Parts lists............................................................................................................ 25 Commissioning/service reports........................................................................ 27 Product parameters........................................................................................... 28 Accessories Specification, immersion heater........................................................................... 29
5719 714 UAE
Certificates Declaration of conformity...................................................................................... 30
4
Preparing for installation
Product information Vitocell 340-M and 360-M Combi cylinder made from steel for central heating backup with corrugated stainless steel pipe for DHW heating in conjunction with oil, gas and solid fuel boilers, solar thermal systems, heat pumps and/or an immersion heater. 950 litres 906 litres 30 litres 14 litres
Installation
750 litres 708 litres 30 litres 12 litres
The Vitocell 360-M is also equipped with a stratification system.
5719 714 UAE
Capacity Heating water: DHW: Solar heat transfer medium:
Suitable for systems conforming to DIN 1988, EN 12828 and DIN 4753.
5
Preparing for installation
Product information (cont.) Connections A Thermometer sensor retainer B Thermometer (TH) 2 pce in standard delivery, up to 4 pce can be installed C Female connection for immersion heater (ELH)
5719 714 UAE
Front
6
Preparing for installation
A Heating water flow 1 (HV1) from the heat source/ventilation (EL) B DHW/DHW circulation (Z) C Thermometer sensor retainer D Sensor well for cylinder temperature sensor 1 (SPR1) E Heating water flow 2 (HV2)/heating water return 1 (HR1) Central heating backup F Sensor well for cylinder temperature sensor 2 (SPR2) and thermometer sensor G Heating water return 2 (HR2) Central heating backup H Sensor well for thermometer sensor and cylinder temperature sensor 3 (SPR3) K Heating water return 3 (HR3) to the heat source L Cold water (KW) M Drain (E) N Heating water flow solar (HVs)/drain solar (EL) O Thermometer sensor retainer P Heating water return solar (HRs)
5719 714 UAE
Back
7
Installation
Product information (cont.)
Preparing for installation
Product information (cont.) Installation information
!
!
Please note To prevent material losses, install the combi cylinder in a draughtfree room free from the risk of frost. Otherwise the combi cylinder will have to be drained if there is a risk of frost and it is not in use. Please note The thermal insulation must not be able to come into contact with naked flames. Exercise caution when welding and soldering.
Maintain minimum clearance in front of the cylinder. Note The unheated length of any threaded immersion heater installed on site must be at least 100 mm. Output Dimension a Immersion heater 6 kW min. 650 mm 12 kW min. 950 mm
Provide adequate clearance from the wall so that the thermostat can be operated (if installed). Installing the combi cylinder with an immersion heater
Installation instructions, immersion heater 8
5719 714 UAE
a
Installation sequence
Siting the combi cylinder
1.
Installation
2.
4.
5719 714 UAE
3.
1. Remove all packs from the cylinder body, and keep safe.
3. Install the thermal insulation mat under the cylinder body.
2. Insert the adjustable feet into the hexagon nuts as far as they will go and level the cylinder.
4. If no immersion heater is installed, seal the front female connection with the plug supplied (R 1½).
Note Never wind out the feet more than 35 mm.
9
Installation sequence
Fitting the thermal insulation Fitting the thermometer sensor (if installed)
4. 2.
1.
3.
5.
6.
1. Route the thermometer sensor through the cover strip and insert the thermometer.
10
2. Route the upper thermometer sensor through the lifting eye, insert it into the clamping bracket as far as it will go and tighten the wing nut.
5719 714 UAE
7.
Installation sequence
Fitting the thermal insulation (cont.)
3. Route the thermometer sensor capillaries to the back of the cylinder. Note Repeat the following steps subject to the number of installed thermometers.
5. Secure the sensor on the outside of the contact spring of the sensor retainer so that it is flush with the front of the spring. 6. Secure the thermometer sensor capillaries. Note Never wrap insulating tape around the thermometer sensor. 7. Insert sensor retainer as far as it will go.
5719 714 UAE
4. Depending on the fitting location, secure the thermometer sensor in the clamping bracket or pull the sensor retainer out of the sensor well.
11
Installation
Note The cover strip is held in its vertical position by the wound capillaries. This is necessary for the rest of the installation.
Installation sequence
Fitting the thermal insulation (cont.) Fitting the thermal insulation jacket
3.
3.
1.
2.
0 45
15 30 min
12
2. Push the cover strips onto the closure strip at the back. 3. Close the thermal insulation jacket at the front and hook the closure strip into the first notch.
5719 714 UAE
1. Lay both parts of the thermal insulation jacket around the cylinder body and hook into the closure strip at the back.
Installation sequence
Fitting the thermal insulation (cont.) Fitting the cover strip Note After 30 min, the thermal insulation jacket will have adjusted to the cylinder and the closure strip can be more easily hooked into the final notch. 4.
Installation
2.
1.
5719 714 UAE
3.
1. Fit the thermal insulation jacket by patting it tightly against the cylinder body.
3. Push the cover strip onto the closure strip and cover the unused openings with the covers.
2. Hook the closure strip into the final notch.
4. Affix the type plate.
13
Installation sequence
Fitting the thermal insulation (cont.) Fitting the top cover 3.
2.
1.
A Viessmann logo 1. Fit the thermal insulation mat.
3. Affix the Viessmann logo.
5719 714 UAE
2. Fit the top cover.
14
Installation sequence
Fitting the cylinder temperature sensor Note The cylinder temperature sensor is supplied in the control unit pack.
Installation
1.
2.
3.
4.
5719 714 UAE
A Sensor wells for cylinder temperature sensor
15
Installation sequence
Fitting the cylinder temperature sensor (cont.) Note ■ Never wrap insulating tape around the sensor. ■ Secure the sensor on the outside of the contact spring of the sensor retainer (not in the groove) so that it is flush with the front of the spring. ■ Insert the sensor retainer together with the sensor into the sensor well as far as it will go.
Connecting the equipotential bonding Connect the equipotential bonding in accordance with the requirements stipulated by your local power supply utility and VDE [or local] regulations.
Installing an air vent valve on the solar side
2.
1.
5719 714 UAE
3.
16
Installation sequence
Installing an air vent valve on the solar side (cont.) 1. Push the corrugated hose into the elbow fitting.
3. Push the corrugated hose into the solar flow and seal in the elbow (flat gasket).
2. Insert the air vent plug into the elbow fitting.
Installation
Installing a DHW circulation (accessory)
2.
1.
5719 714 UAE
1. Seal the corrugated hose into the tee (connection R ½).
2. Fully push in and seal in the tee with the corrugated hose into the DHW connection. Note Rotating eases the entry of the corrugated hose.
17
Installation sequence
Connecting the DHW side ■ For connecting on the DHW side, observe DIN 1988 and DIN 4753. ■ Connect all pipework with detachable fittings. ■ Seal connections that are not required with red brass caps. ■ Equip the DHW circulation pipe with a DHW circulation pump, check valve and time switch. ■ Connect the DHW circulation pump either to the control unit or the separate time switch
WW
Permiss. temperature: Permiss. operating pressure: Test pressure:
95 °C 10 bar 16 bar
ZP KW Z
SIV AV
MAG-W
MA
EV
DFR RV1 AV
EV AV
DMV TF
RV2
AV
KW
EV
Spring-loaded check valve Visible discharge pipe outlet Shut-off valve Flow regulating valve Pressure reducer Drain Cold water Pressure gauge connection Diaphragm expansion vessel (suitable for DHW)
RV1 RV2 SIV TF WW Z ZP
Non-return valve Non-return valve/pipe separator Safety valve Drinking water filter DHW DHW circulation pipe DHW circulation pump
5719 714 UAE
A B AV DFR DMV EV KW MA MAG-W
18
Installation sequence
Information regarding the safety valve The system must be equipped with a type-tested diaphragm safety valve as protection against overpressure. Permiss. operating pressure: 10 bar. The connection diameter of the safety valve must be R ¾ (DN 20). Consequently, the max. permissible heat input would be 150 kW. If the heat input of the Vitocell exceeds 150 kW, select a larger safety valve that is able to cope with the respective heat input (see DIN 4753-1, issue 3/88, section 6.3.1). Install the safety valve in the cold water pipe. It must not be able to be isolated from the DHW cylinder.
The pipework between the safety valve and the DHW cylinder must not be restricted in any way. The safety valve discharge pipe must not be able to be closed. Expelled water should be safely and visibly drained into a sewer. Place a sign close to the safety valve discharge pipe or on the safety valve itself with the following inscription: "For safety reasons, water may be discharged from the discharge pipe during heating. Never seal off!" Install the safety valve above the top edge of the DHW cylinder.
Connecting the heating water side ■ Adjust the thermostat and high limit safety cut-out so that the DHW temperature in the cylinder never exceeds 95 ºC. ■ Connect all pipework with detachable fittings. Permissible temperatures on the solar side: on the heating water side:
140 °C 110 °C
Permissible operating pressure on the solar side: 10 bar on the heating water side: 3 bar
16 bar 4.8 bar
2. Install control equipment that ensures the permissible temperatures on the heating side are maintained. 3. Install an additional type-tested high limit safety cut-out, if none has been installed so far in the system. For this, use a twin thermostat (temperature limiter and high limit safety cut-out). 4. Seal all unused connections with plugs or caps.
5719 714 UAE
Test pressure on the solar side: on the heating water side:
1. Install the flow pipes with an incline and fit an air vent valve at the highest point.
19
Installation
Connecting the DHW side (cont.)
Installation sequence
Connecting the heating water side (cont.) Installation example
P
HC WW Z HV1/EL WW/Z SPR1 HV2/HR1 SPR2 HR2 SPR3 HR3 KW
EA A
M
B
E HVs/HRs K
A 20
Solar collector
B
Combi cylinder
5719 714 UAE
KW
Installation sequence
Connecting the heating water side (cont.) C HC K
Solar control unit Heating circuit Oil/gas boiler
KW Cold water WW DHW Z DHW circulation
5719 714 UAE
Installation
For combi cylinder connections, see page 6.
21
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps
•
1. Filling the DHW cylinder.................................................. 23
• • • •
• • • •
2. Inspection and maintenance........................................... 23 3. Shutting down the system 4. Cleaning the inside of the DHW cylinder........................ 24 5. Checking connections on the water side for leaks 6. Instructing the system user............................................. 24
5719 714 UAE
•
Page
22
Commissioning, inspection, maintenance
Further details regarding the individual steps Filling the DHW cylinder 1. Fill the DHW cylinder from the DHW side. Note Initially fill the cylinder on the DHW side, then on the heating water side. If the DHW side of your cylinder cannot be filled yet, but you want to commission your heating system, then you can operate your cylinder with a pressure of 2.5 bar on the heating water side.
2. Check the fittings on the heating water and DHW side for leaks and retighten if required. 3. Check the function of the safety valves according to manufacturer's instructions.
Operation without DHW heating: Operating instructions for the heating system Note The solar coils are vented via the solar flow. Collect excess solar heat transfer medium with a flexible hose above the air vent plug and restart the system. Alternatively:
Service
Service instructions for the solar thermal system
Inspection and maintenance
5719 714 UAE
DIN 1988 requires a visual inspection and (if required) cleaning no later than two years after commissioning of the cylinder and thereafter according to requirements.
23
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.) Cleaning the inside of the DHW cylinder 1. Drain the cylinder from the DHW side. 2. Disconnect the cylinder on the DHW side from the pipework to prevent cleaning agents and contaminants entering the pipework. 3. You can also carry out cleaning on the DHW side with chemical cleaning agents.
!
4. Fully drain any cleaning agent. 5. Thoroughly flush the indirect coil on the DHW side after cleaning. 6. Reconnect the cylinder to the pipework. 7. Fill the cylinder from the DHW side.
Please note Never use cleaning agents containing hydrochloric acid, to prevent material losses. Danger Cleaning agent residues can lead to poisoning. Always observe the details provided by the manufacturer of the cleaning agent.
Instructing the system user
5719 714 UAE
The installer must instruct the user in the operation of the system.
24
Parts lists
Parts lists When ordering spare parts: Quote the part no. and serial no. (see type plate) and the pos. no. of the required part (as per this parts list). Obtain standard parts from your local supplier. Cover Upper thermal insulation mat Lower thermal insulation mat Thermal insulation mat (right) Thermal insulation mat (left) Front cover strip Thermometer
Sensor retainer Adjustable foot Viessmann logo Air vent plug Plug Elbow with gasket Clamping bracket Air vent hose Plug
Parts not shown 300 Installation and service instructions A Type plate
5719 714 UAE
Service
001 002 003 004 005 006 007
008 009 010 011 012 013 014 015 016
25
Parts lists
Parts lists (cont.) 010
007
004
005
001
002
016 A
014
006 012
014
008 014 003
013 015
011
009
26
5719 714 UAE
008
Commissioning/service reports (cont.)
Commissioning
Service
Service
Service
Service
Service
Service
Service
Service
Service
Service
Service
date: by:
date: by:
date: by:
date:
Service
by:
Service
Service
Service
date:
5719 714 UAE
by:
27
Product parameters
Cylinder capacity Standby heat loss*1 qB,S with 45 K temperature differential Vaux (Standby capacity) Vsol (Solar capacity)
*1
Standard parameter
28
l kWh/24 h
750 1.49
950 1.61
l l
346 404
435 515
5719 714 UAE
Product parameters
Accessories
Specification, immersion heater Immersion heater 6 kW Rated output in standard operation Rated voltage Rated current Type SVKA/SVSA, 750 litres Heat-up time from 10 to 60 °C Capacity that can be heated with the immersion heater Type SVKA/SVSA, 950 litres Heat-up time from 10 to 60 °C Capacity that can be heated with the immersion heater
kW A
h l
h
2 4 3/N/PE 400 V∼/50 Hz 8.7
10
5
6
3.4
346
12.6
6.3 435
4.3
Immersion heater 12 kW Rated output in standard operation Rated voltage Rated current
kW A
4 8 12 3/N/PE 400 V∼/50 Hz 17.4
h l
5.0
2.5 346
1.7
Type SVKA/SVSA, 950 litres Heat-up time from 10 to 60 °C Capacity that can be heated with the immersion heater
h l
6.3
3.2 435
2.1
5719 714 UAE
Service
Type SVKA/SVSA, 750 litres Heat-up time from 10 to 60 °C Capacity that can be heated with the immersion heater
29
Certificates
Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole responsible body, that the product Vitocell 340-M and Vitocell 360-M conforms to the following standards: DIN 4753 DIN EN 12897 AD2000 datasheets This product is identified with _-0036 in accordance with the following Directives: 97/23/EC Details according to the Pressure Equipment Directive (97/23/EC): ■ Heated pressure vessel (not at risk from overheating) ■ DHW and heating water proportion according to article 3, section (3) ■ Solar part according to category II, diagram 5 ■ Modules B and C 1 according to appendix III ■ Materials according to AD2000 regulations, individual assessment and appendix I, 4.2, b) ■ Corrosion supplement to appendix I, 2.2 and AD2000 regulations The pressure device was tested without fitted equipment (safety assembly). It must be equipped in accordance with current national regulations before installation and commissioning. The product characteristics determined as system values for the products Vitocell 340-M and Vitocell 360-M as part of the EC type testing according to the Efficiency Directive (see table on page 28) can be utilised to assess the energy consumption of heating and ventilation equipment to DIN V 4701-10 which is specified by the EnEV [Germany].
Allendorf, 30 March 2009
Viessmann Werke GmbH&Co KG
5719 714 UAE
pp. Manfred Sommer
30
31
5719 714 UAE
Service
32
5719 714 UAE
Viessmann Werke GmbH&Co KG D-35107 Allendorf Telephone: +49 6452 70-0 Fax: +49 6452 70-2780 www.viessmann.com
Subject to technical modifications.
chlorine-free bleached paper
Printed on environmentally friendly,
