Transcript
3640 (Electric)
Sweeper
Parts Manual
North America / International
330560 Rev. 09 (12-2009)
*330560*
www.tennantco.com
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B A Ref o Y
1 2 3 4 5
D6
Part No.
Serial Number
Description
82681 63810 51839 49263 82556
(000000--)D (000000--) (000000--) (000000--) (000000---001039 )
Bracket Wldt, Lpg Mount Latch Assy, Lpg Tank Mtg, W/Nut Nut Adjustable, Lpg Tank Mtg Tie, Cable Bracket, Vaporizer
1 4 2 3 1
54930
(000000---
Vaporizer, LPG
1
C
Qty.
E
)
HOW TO ORDER PARTS -- See diagram above Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered online, by phone, by fax or by mail. Follow the steps below to ensure prompt delivery. 1. (A) Identify the machine model. 2. (B) Identify the machine serial number from the data label. Please fill out at time of installation for future reference. 3. (C) Ensure the proper serial number is used from the parts list. Model No. -4. Identify the part number and quantity. Serial No. -Do not order by page or reference numbers. 5. Provide your name, company name, customer ID number, Machine Options -billing and shipping address, phone number and purchase order number. Sales Rep. -6. Provide detail shipping instructions. Sales Rep. phone no. --
(D) (E)
∇ -- identifies an assembly Y -- identifies parts included in assembly D -- identifies a recommended stock item
Tennant Company PO Box 1452 Minneapolis, MN 55440 Phone: (800) 553--8033 or (763) 513--2850 www.tennantco.com Specifications and parts are subject to change without notice. Copyright E 2009 TENNANT Company, Printed in U.S.A.
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Customer ID Number -Installation Date --
STANDARD PARTS
SECTION Contents
2
Page
Fig. 1 -- General Recommended Maintenance Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2 Fig. 2 -- Replacement Brushes . . . . . . . . . . . . . . . 2--3 Fig. 3 -- Main Frame Group . . . . . . . . . . . . . . . . . . 2--4 Fig. 4 -- Drive System Group . . . . . . . . . . . . . . . . . 2--6 Fig. 5 -- Main Brush Group . . . . . . . . . . . . . . . . . . . 2--8 Fig. 6 -- Side Brush Group . . . . . . . . . . . . . . . . . . 2--10 Fig. 7 -- Hopper Group . . . . . . . . . . . . . . . . . . . . . 2--12 Fig. 8 -- Vacuum Fan Group . . . . . . . . . . . . . . . . . 2--14 Fig. 9 -- Vacuum Housing Group . . . . . . . . . . . . . 2--16 Fig. 10 -- Panel Filter Group . . . . . . . . . . . . . . . . . 2--18 Fig. 11 -- Brush Lift Handles Group . . . . . . . . . . 2--20 Fig. 12 -- Clutch and Shift Handle Group . . . . . . 2--22 Fig. 13 -- Electric Motor Group . . . . . . . . . . . . . . 2--24 Fig. 14 -- Battery Cover Group . . . . . . . . . . . . . . 2--26 Fig. 15 -- EE Battery Cover And Circuit Breaker Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--28 Fig. 16 -- Battery Cable Harness Group . . . . . . . 2--30 Fig. 17 -- Instrument Panel Group . . . . . . . . . . . . 2--31 Fig. 18 -- EE Instrument Panel Group . . . . . . . . 2--32 Fig. 19 -- Electrical Schematic . . . . . . . . . . . . . . . 2--33 Fig. 20 -- Wire Harness Group . . . . . . . . . . . . . . . 2--34 Fig. 20 -- Wire Harness Group, EE (S/N 000000--10417525) . . . . . . . . . . 2--35 Fig. 20 -- Wire Harness Group, EE (S/N 10417526-) . . . . . . . . . . 2--36 Fig. 21 -- Label Group . . . . . . . . . . . . . . . . . . . . . . 2--38
2-- 1
3640E 330560 (12--09)
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STANDARD PARTS Fig. 1 - General Recommended Maintenance Items
o Y Y Y Y Y Y Y Y Y Y Y
Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Part No. 80269 379214 378811 378812 80373 80315 373142 80392 80096 80260 72970 80186 80432 80141 222403 80188 80117 80464 01739 01740 80125 80152 80940 80481
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Replmt Kit, Skirts & Seals Skirt, Rear Kit, Side Skirt, Rh Kit, Skirt, Side, Lh Seal Seal Skirt, Hopper Gasket, Cuff Seal, Chamber Gasket, Vac Fan Rivet, Plstc Plate, Skirt, Retainer Bag, Vacuum, Disposable 10Pk Angle, Lip Wheel, 2.O Dia Filter Pkg, Panel, 94 Pleats Kit, Replmt Main Br Belt Hose, Flex Kit, Brush Spring, Brush Brush & Spring Assy Belt, Flat Belt, V Pin, Main
2-- 2
Qty. 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1
3640E 330560 (2--06)
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STANDARD PARTS Fig. 2 - Replacement Brushes 5
3
4 2
1
350846 -- ALL
Ref. 1 1 2 3 4 5
Part No. 80042 378804 80058 80355 80351 378802
Serial Number (000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) )
Description Brush, Side Brush, Side STFP Brush, Sweep, 24Lg Poly Brush, Carpet Brush, Sweep, Sandwedge Brush, Sweep, P&W
Qty. 1 1 1 1 1 1
2-- 3
3640E 330560 (01--00)
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STANDARD PARTS Fig. 3 - Main Frame Group
8
9
12 10 11
32
6
15 31
13 14 15 14
16
36
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18
37
34 33
19 34
18
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35
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25
21
7 37 30
34
1
36
29
5
28
2
4
38
3
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3640E 330560 (2--06)
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STANDARD PARTS Fig. 3 - Main Frame Group Ref. 1 2 3 4 5 6 7 8 9 o Y Y Y Y Y Y
10 11 12 13 14 15 16 17 18 19 20
o Y Y Y Y Y
21 22 23 24 25
o Y Y Y Y Y
26 27 28 29 30 31 32 33 34 35 36 37 38
Part No. 9005828 379214 80186 80028 9005830 9005831 80037 80945 80430 379228 80180 80445 80448 373141 763066 04400 80105 80106 130161 80061 378770 378811 378806 378809 41178 20394 72968 378812 378807 378810 41178 20394 72968 12273 01685 76570 32491 08709 06942 32490 16735
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Frame, Main, [3640] Skirt, Rear Plate, Skirt, Retainer Caster, 5.0D X 1.37 Wheel Handle, Main, Lh, Afmkt [3640] Handle, Main, Rh, Afmkt [3640] Plate, Retainer Lever, Clutch, Wldt Handle, Steering Kit, Repair, Adj Handle Knob,#10--32,0.81Dia,Plastic Sleeve, Threaded Spring, Comp 0.34Idx.045Wire Pin, Handle Adjustment Nut,Hx Jam M16X2.0 Din 439 Washer-- Flt 17 X30X3 Ss M16 Shield, Dirt Kit Bracket, Handle Stop Plug, Hole, Rnd, 0.88d, Blk Plug, Hole .297 Clip Kit, Skirt, Rh Guard Skirt Washer, Flat, .25 Fender Screw, Hex, #10 X 0.62, Fmg Ab Rivet, Plstc Kit, Skirt, Lh Guard Skirt Washer, Flat, .25 Fender Screw, Hex, #10 X 0.62, Fmg Ab Rivet, Plstc Screw, Hex, M8 X 1.25 X 20, Ss, Nl Washer, Flat, 0.31 Ss Screw, Hex, M8 X 1.25 X 30, 8.8 Washer, Flat, 0.31 Std Nut, Hex, Lock, M8 X 1.25, Nl Screw, Hex, M6 X 1.0 X 16, 8.8 Washer, Flat, 0.25 Std Screw, Hex, M8 X 1.25 X 16, 8.8
350848 -- ALL
Qty. 1 1 5 2 1 1 1 1 1 2 2 2 2 2 4 2 1 1 2 4 1 1 1 1 1 1 7 1 1 1 1 1 7 2 2 2 8 2 4 4 4
2-- 5
3640E 330560 (12--09)
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STANDARD PARTS Fig. 4 - Drive System Group
18 20
25
10
11
23
22
26
27
23
20
9
25
19
28 21
6
3 4
6 14 17
12 7
15
8 25
2 5
24 1
21
16
13 9 22 23
25 24
12 11
8 7
2-- 6
10
3640E 330560 (2--06)
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STANDARD PARTS Fig. 4 - Drive System Group
o Y
Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part No. 80476 80471 80110 00500--4 01713 33373 373105 18276 80148 222692 80922 80465 80415 80158 80429 80425 80113 80962 222842 41141 06943 32483 08708 06949 32490 16735 32491 06943
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, Transaxle Assy (see breakdowns) Fitting, Relief 1/8 Sheave, Flat, 3.7Od Key--Wdruff 0.12 0.50 Asa#0404 Nut--Hx Std 10--32 G2 Pltd Ring, Retain,Ex,0.62Od,Heavydt Hub, Wheel Pin,Dowel,0.2502Dia.X 1.50 Lg Tire & Wheel Assy Screw--Flat 8X1.25 25Nylon Loc Washer, Finish M8 Pltd Hubcap Cable, Shift, Push Pull Balljoint, Support, Cable Bolt, Bent, M6 Plate, Support, Cable Plate Wldt, Backstop Chain, Static, Brass Washer, Lock, Int--Ext, .31 Screw, Hex, M6 X 1.0 X 20, 8.8 Washer, Flat, 0.25 Sae Nut, Hex, Lock, M6 X 1.0, Nl Screw, Hex, M6 X 1.0 X 50, 8.8 Washer, Flat, 0.25 Std Screw, Hex, M8 X 1.25 X 16, 8.8 Washer, Flat, 0.31 Std Screw, Hex, M6 X 1.0 X 20, 8.8
350850 -- ALL
Qty. 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 2 8 8 9 4 6 4 6 1
2-- 7
3640E 330560 (2--06)
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STANDARD PARTS Fig. 5 - Main Brush Group
18 20
19 14
27
20 28
20 31 27
28
26
25 8
7
6 5 4
33 24
6 29
34 8
30
35
2
3 1
9
23
22
30
12
10
23
30
30
2
14 23
24
30
33
31 21
11
13
31 30
30 24
32
16
17 15
2-- 8
3640E 330560 (2--08)
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STANDARD PARTS Fig. 5 - Main Brush Group
o Y Y
o Y
Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Part No. 80047 41360 63233 80079 80159 373140 80937 80491 80492 80048 378805 00911 11329 80371 80424 377365 1057629 80956 80379 80387 80384 379217 222460 80395 27880 01713 06946 32490 39278 32491 08709 06955 76570 80053 80075
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Arm, Brush Bearing, Ball, 0.59b 1.26d 0.35w[2seal] Bushing, Sleeve, 0.50b 0.59d 0.50l, Bnz Pulley, Idler Spring, Comp, Strip, Spring, Comp Sleeve, .025Ob .62D .34Pm Sleeve, .25Ob .38D .156Ss Ring, Retaining, Ex Shaft, Sheave Plug, Brush Drive Key Square 0.18 0.18 00.75 Lg Scr--Hexssm 6X1.0 16 Nylonloc Ring, Wear Arm, Brush, Idler Side Pin, Main Brush Plug, Idler, Brush [Sgl Brg] Plate, Support, Cross Shaft Shaft, Wldt, Cross Block, Bearing 0.625Dia Link Wldt, Brush Lift Spring, Extension Sleeve Sleeve, .318B .50D .65Ss Yoke Assy. Nut--Hx Std 10--32 G2 Pltd Scr--Hex m06 x 1.0x 35 8.8 Washer-- Flt Screw, Hex, M8 X 1.25 X 50, 8.8 Washer, Flat, 0.31 Std Nut, Hex, Lock, M8 X 1.25, Nl Screw, Hex, M8 X 1.25 X 35, 8.8 Screw, Hex, M8 X 1.25 X 30, 8.8 Plate, Pivot Pulley, Idler
350852 -- ALL
Qty. 1 2 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 4 1 1 3 3 1 1 4 4 1 8 4 1 2 1 1
2-- 9
3640E 330560 (12--09)
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STANDARD PARTS Fig. 6 - Side Brush Group 12 11 9 14 2
10
8
16 15
10 13
17 18
4
3 1
6 14 2
5
7
2-- 10
3640E 330560 (2--06)
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STANDARD PARTS Fig. 6 - Side Brush Group
o
Ref. 1 2 3 4 5
Y Y Y Y
6 7 8 9 10 11 12 13 14 15 16 17 18
Part No. 9005829 80016 80321 379207 1056183 80126 80127 369795 369796 11516 02942 80155 379216 76782 80484 379215 80010 06974 15678 01684 06943 32490
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Housing, Brush, Side, Afmkt [3640] Pivot, Bushing Sleeve, 1.45B 2.1D 1.5 Pltd Spring, Torsion Motor, Ele, 24vdc 0068rpm 0.08hp 04.5a Brush&Spring Assy Se Brush Cap Se Holder, Brush Clip Pin,Roll,.25Odx1.75L,.250/.256 Pin,Hair Cotter .12Wire 2.37Sl Bracket Wldt, Lift Strip, Spring Pin,Clevis,0.19 Dia.X 0.75 Lg Spring, Comp, 0.74Idx.11 Wire Strip, Spring Bracket, Cable Screw, Hex, M12 X 1.75 X 80, 8.8 Screw, Hex, M6 X 1.0 X 16, Ss Washer, Flat, 0.25 Ss Screw, Hex, M6 X 1.0 X 20, 8.8 Washer, Flat, 0.25 Std
350854 -- E
Qty. 1 2 1 1 1 1 2 2 2 1 1 1 2 3 1 1 1 2 2 2 4 4
2-- 11
3640E 330560 (12--09)
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STANDARD PARTS Fig. 7 - Hopper Group
6 13
1 10
5
7 11
12 14
8 15
9
2 3
4 8 9 2
2-- 12
3640E 330560 (2--06)
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STANDARD PARTS Fig. 7 - Hopper Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part No. 9005833 80958 80315 72970 373142 80141 80266 16735 32491 09737 01685 08713 08716 32490 08712
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Hopper, Afmkt [3640] Bracket, Support Seal Rivet, Plstc Skirt, Hopper Angle, Lip Plate, Firewall Screw, Hex, M8 X 1.25 X 16, 8.8 Washer, Flat, 0.31 Std Screw, Pan, M8 X 1.25 X 20, 4.8 Washer, Flat, 0.31 Ss Nut, Hex, Lock, M8 X 1.25, Nl, Ss Screw, Hex, M6 X 1.0 X 20, Ss Washer, Flat, 0.25 Std Nut, Hex, Lock, M6 X 1.0, Ss, Nl
350856 -- ALL
Qty. 1 2 1 5 1 1 1 4 4 4 4 4 6 6 6
2-- 13
3640E 330560 (12--09)
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STANDARD PARTS Fig. 8 - Vacuum Fan Group 8
9
7
6
23
20
29
9 15
11 2
24
5
3
14
17 21
1 4 19
12
13
20 22
13
22
18 20 23
20
21
10 16 27
25 11
26 28
2-- 14
3640E 330560 (2--06)
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STANDARD PARTS Fig. 8 - Vacuum Fan Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part No. 80314 16934 379203 80320 87299 00960 00500--4 1025304 46820 80088 12273 80260 80104 80029 80940 69915 80136 67767 09385 32490 06943 07790 08708 01685 32491 06963 32485 41430 06942
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Plate, Backing, Vac Fan Shaft,Brg&Flange Assy--Fan Spacer Impeller, 9.06 Dia X 0.375B Nut--Hxflexloc .31--24 Thin Pltd Key Square 0.12 0.12 00.50 Lg Key--Wdruff 0.12 0.50 Asa#0404 Sheave, [3l/4l],1grv, 1.8/2.1pd 0.63b Scr--Set .31--18X0.38 Nylon Loc Vacuum Fan Housing Scr--Hexssm 8X1.25 20 Nylnloc Gasket, Vac Fan Bar, Transition Mtg Plate, Vac Fan, Prop Rod V--Belt 3L 230 -- One Bolt--Carrm 8X1.25 40 4.6 Transition, Vacfan, Electric Clamp, Cable Clamp, Cable, Poly Washer, Flat, 0.25 Std Screw, Hex, M6 X 1.0 X 20, 8.8 Nut, Hex, Flng, M6 X 1.0 Nut, Hex, Lock, M6 X 1.0, Nl Washer, Flat, 0.31 Ss Washer, Flat, 0.31 Std Screw, Hex, M10 X 1.5 X 60, 8.8 Washer, Flat, 0.38 Sae Nut, Hex, Lock, M10 X 1.5, Nl Screw, Hex, M6 X 1.0 X 16, 8.8
350858 -- E
Qty. 1 1 1 1 1 1 1 1 2 1 3 1 2 1 1 2 1 1 1 7 2 2 5 2 1 1 2 1 4
2-- 15
3640E 330560 (2--06)
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STANDARD PARTS Fig. 9 - Vacuum Housing Group 18
24
3
4
22
4 1
3
2
28 29
5 11 21
27 25
10
26 24
12
8 20
18
10
6
4
26 23
17
4 19 15
9
13
6
30 14
29
7
9
16
2-- 16
3640E 330560 (2--06)
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STANDARD PARTS Fig. 9 - Vacuum Housing Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Part No. 373147 80373 23709 80218 08793 80368 80971 80021 80052 80064 379227 80011 9005836 80096 373116 80017 373123 20394 22297 373118 83285 373113 08709 80392 76570 373117 379226 06942 32490 06945
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, Replmt, Door, Filter Seal Catch, Draw Pull Rivet, Pop .196Dx.76X38Dhd Washer Clip, Latch Plate Bracket, Sealing, Rh Seal, Cover Seal, Foam .62 .62 8.0 Bracket, Pivot Bracket, Pivot Lh Duct, Vacuum, Hi--Flow, Afmkt [3640] Seal, Chamber Seal, Tube, Vacuum Screen, Vacuum Inlet Tube, Vacuum Screw, Hex, #10 X 0.62, Fmg Ab Clamp, Wormdrive Hose, Flex Cuff, Hose Coupling, Hose, Elbow Nut, Hex, Lock, M08--1.25,Nl Gasket, Cuff Screw, Hex, M08--1.25 X 30, 8.8 Washer, Flat, 0.38b 2.25d .07, Stl, Pnt Pin, Tapped Screw, Hex M06 Washer, Flat .25 Screw, Hex, M6 X 1.0 X 30, 8.8
350862 -- ALL
Qty. 1 1 2 8 8 2 1 1 2 4 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 1 1 2 1
2-- 17
3640E 330560 (12--09)
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STANDARD PARTS Fig. 10 - Panel Filter Group 12
4 16 19 6
21
2
3
9 10
13 20
11
5
8 17
22
8
7
14
22
1
18
23 20
9
19 21
4 3
15
2
2-- 18
3640E 330560 (2--08)
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STANDARD PARTS Fig. 10 - Panel Filter Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part No. 80436 360930 87515 379218 80437 44893 1049243 20634 80033 80107 23709 80296 80461 49309 80328 1037199 06942 32490 09023 32486 01685 12312 06549
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Bar, Shaker, Motor Sleeve Grommet, Rubber Bracket, Shaker Strap, Shaker Motor Bar, Flat Weight, Eccentric Screw, Set, #10 Bracket, Retainer Strike, Latch Catch, Draw Pull Switch, Rocker Motor, Ele, 24vdc 0.08hp 1440rpm 03.0a Relay, 24V Timer, 24V Filter, Panl, Dust, 2.7 X 15.0 X 22.0 Screw, Hex, M6 X 1.0 X 16, 8.8 Washer, Flat, 0.25 Std Screw, Hex, M8 X 1.25 X 35, Ss, Fl Washer, Flat, 0.50 Sae Washer, Flat, 0.31 Ss Screw, Hex, M5 X 0.8 X 12, 8.8 Nut, Hex, Lock, M5 X 0.8, Nl
352792 -- ALL
Qty. 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 4 4 2 2 2 4 4
2-- 19
3640E 330560 (12--09)
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STANDARD PARTS Fig. 11 - Brush Lift Handles Group
7
20
8
5
3 6
4
15
3 18 12 22
6
3
2 11
14
10 1
21
19 18
13 12 17
16 9
2-- 20
3640E 330560 (2--08)
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STANDARD PARTS Fig. 11 - Brush Lift Handles Group
o Y
Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part No. 80411 1008142 80950 379211 379210 80480 80372 80979 80190 27880 01713 80425 80429 80302 36376 80414 49266 12273 01685 76570 08709 80972
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Plate, Mounting Rh Switch, Snap Actn, 250vdc 25a Spdt Bushing, Flanged Handle, Lift, Main Brush Handle, Lift, Side Brush Spring, Detent Grip, Vinyl .18X.75.2.00 Grip, Vinyl .18X .75X 5.00 Cable Assy, Main Brush Yoke Assy. Nut--Hx Std 10--32 G2 Pltd Bolt, Bent, M6 Support, Cable Replacement Kit, Sidebrush Cable Pin,Clevis, .19 Dia.X .50 Lg Plate, Access, Rh Tie, Cable 1.75D Max 7.50Lg Screw, Hex, M8 X 1.25 X 20, Ss, Nl Washer, Flat, 0.31 Ss Screw, Hex, M8 X 1.25 X 30, 8.8 Nut, Hex, Lock, M8 X 1.25, Nl Bolt, .25--28, Mtg, Swp, Carpet [3640]
350866 -- ALL
Qty. 1 1 3 1 1 2 1 1 1 1 1 2 1 1 1 1 2 4 3 1 1 1
2-- 21
3640E 330560 (2--08)
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STANDARD PARTS Fig. 12 - Clutch and Shift Handle Group
14
6 15
13
4
7
1 9 12
17
16
5
11 8
3
4 2
10
2-- 22
3640E 330560 (2--06)
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STANDARD PARTS Fig. 12 - Clutch and Shift Handle Group
o Y
Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part No. 80428 80184 01713 80950 80480 80979 80927 80589 80496 80192 80425 36376 12333 12273 01685 32490 08709
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Plate, Pivot, Lh Yoke Assy, 10--32 Nut--Hx Std 10--32 G2 Pltd Bushing, Flanged Spring, Detent Grip, Vinyl .18X .75X 5.00 Handle, Shift Plate, Access, Lh Spacer, Pivot .62Lg Cable, Pull Cl Bolt, Bent, M6 Pin,Clevis, .19 Dia.X .50 Lg Screw, Hex, M8 X 1.25 X 25, Ss, Nl Screw, Hex, M8 X 1.25 X 20, Ss, Nl Washer, Flat, 0.31 Ss Washer, Flat, 0.25 Std Nut, Hex, Lock, M8 X 1.25, Nl
350864 -- ALL
Qty. 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1 1
2-- 23
3640E 330560 (2--06)
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STANDARD PARTS Fig. 13 - Electric Motor Group 31
9
30
25 17 30 24
23
6
26
11
16 15
12
4
13 27
20 27
28
14 21
3
10
20
1,2
22
7
4 18
29 19
5 4
8
2-- 24
3640E 330560 (2--06)
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STANDARD PARTS Fig. 13 - Electric Motor Group
o Y Y
o Y Y
o Y
Ref. Part No. 1 377431 01739 01740 2 377406 01739 01740 3 373139 4 09162 5 80242 80117 6 80139 7 80152 8 80357 9 80407 10 80065 11 80959 12 80405 13 80406 14 80409 15 378769 16 80319 17 75575 18 80079 19 80408 20 00915 21 80322 22 75934 23 41178 24 06941 25 43363 26 06955 27 32491 28 08709 29 06946 30 08708 31 32490
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--xxxxxx (000000--xxxxxx (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
350868 -- E
Description Motor, Ele, 24vdc 1.00hp 1750rpm 42.0a Brush Kit -- 4 Brushes Included Brush Spring (1 Only ) Motor, Ele, 24vdc 1.00hp 1750rpm 46.0a Brush Kit -- 4 Brushes Included Brush Spring (1 Only ) Pulley, Drive Scr--Set M 6X1.0 8 Nylonloc Sheave, 3L 2Gr 3.2Pd 5.5Pd Belt Kit, Main Brush, Replmt[6080/3640e] Belt, Ribbed, 36.0l [J8] Belt, Flat .75Wide X 33.0 Circ Plate Wldt, Floor, Elec Bracket, Cable, Clutch Bracket, Mounting, Dampener, E (Replaced by none) Dampener, Push, 15Lbs (Replaced by none) Arm, Clutch Pivot Bracket, Clutch Pivot Sleeve, .344B .62D .58 Sprng,Tens, .36Od .03Wire 1.5L Bar, Clutch Spring, Tens,0.5Dx.06Wire 2.5L Pulley, Idler Plate, Cable, Clutch Key, Square .18x .18x 1.38 Brake, Belt, Elec Nut, Hex, Lock, .25--20, Nl Washer, Flat, Fender Scr, Hex, M6 S--Hook Screw, Hex, M8 X 1.25 X 35, 8.8 Washer, Flat, 0.31 Std Nut, Hex, Lock, M8 X 1.25, Nl Screw, Hex, M6 X 1.0 X 35, 8.8 Nut, Hex, Lock, M6 X 1.0, Nl Washer, Flat, 0.25 Std
Qty. 1 1 4 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 3 2
2-- 25
3640E 330560 (2--08)
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STANDARD PARTS Fig. 14 - Battery Cover Group 15
1
15
6
4
16 17
8
15 18
7
16
3
10 20
6 13
17 12
11
20 2
16 17
19 17
18
17
9
18
17
5
16
14
16
2-- 26
3640E 330560 (2--08)
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STANDARD PARTS Fig. 14 - Battery Cover Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part No. 80195 80364 54615 80949 80837 80921 80924 41178 02424 02076 02712 82733 49162 49309 09164 32483 08708 06943 01684 32490
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Hood, E w/Labels Bracket, Rod, Propel Rod, Seat Pivot, Hinge, Eng Cover, Rh,E Pivot, Hinge, Eng Cover, Left Bearing, Snap--In, .250 Bore Rod, Hinge Pin, Nylon Washer, Flat, 0.25 Fender Contactor, 24Volt Dc Boot, 90 Deg .50D .57X .84 Thermostat Assembly,140 Deg Gasket, Fire Switch Screw--Pan 08--10X.050 Relay, 24V Dc Spdt Screw, Pan, M6 X 1.0 X 20, 4.8 Washer, Flat, 0.25 Sae Nut, Hex, Lock, M6 X 1.0, Nl Screw, Hex, M6 X 1.0 X 20, 8.8 Washer, Flat, 0.25 Ss Washer, Flat, 0.25 Std
350872 -- E
Qty. 1 1 1 1 1 2 1 1 1 2 1 1 2 2 7 10 12 5 2 4
2-- 27
3640E 330560 (2--08)
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STANDARD PARTS Fig. 15 - EE Battery Cover And Circuit Breaker Group 9 1
10
22
21 11
12 14 15
16 17 6 20
13
19
18
17
13
16
4 5
3
17 2
14 17
7
8
2-- 28
3640E 330560 (12--09)
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STANDARD PARTS Fig. 15 - EE Battery Cover And Circuit Breaker Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part No. 80196 80245 80247 80248 375118 222726 80273 222267 77399 130161 1045300 1045299 10632--2 06942 32490 06943 32483 08708 06933 01683 1009324 1054932
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Hood, Ee w/Labels Box, Circuit Breaker, Ee Gasket, Box, Circuit Breaker Plate, Cover, Box, Ee Circuitbreaker, 40 Resetable Strain Relief, .72/.97Cord Plate, Lock, Ee Screw, Pan, Fmg, #06 X 0.50 Plug, Hole Plug, Hole, Rnd, 0.88d, Blk Base, Cover, Relay [3640 Ee, Ul] Cover, Relay [3640 Ee, Ul] Grommet, Rbr, 0.62id, F/0.9h, .12 Matl Screw, Hex, M6 X 1.0 X 16, 8.8 Washer, Flat, 0.25, Std Screw, Hex, M6 X 1.0 X 20, 8.8 Washer, Flat, 0.25, Sae Nut, Hex, Lock, M6 X 1.00, Nl Screw, Pan, M5 X 0.80 X 16, 4.8 Washer, Flat, 0.22b 0.50d .05, Ss [#10] Screw, Pan, Phl, 10--16 X 0.50,Blk[Typ17] Contactor, Enclosure [3640]
350943 -- EE
Qty. 1 1 1 1 1 1 1 4 2 1 1 1 2 3 1 4 10 4 2 2 2 1
2-- 29
3640E 330560 (12--09)
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STANDARD PARTS Fig. 16 - Battery Cable Harness Group
1 2 3 2
3
4
3
350876 -- E
Ref. 1 2 3 4
Part No. 49443 49548 02076 63735
Serial Number (000000-(000000-(000000-(000000--
) ) ) )
Description Harness, Cable, Battery Connector, [Anderson], 50a, Red Boot, 90deg .50d .57d X .84 Wire, 06ga 11.0l Blk .38ring /.38ring
2-- 30
Qty. 2 1 4 1
3640E 330560 (01--00)
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STANDARD PARTS Fig. 17 - Instrument Panel Group 10 3
1
4
4
5
9 7
8
2
11
6
350880 -- E
o Y
Ref. Part No. 1 80331 80181 2 375119 3 80327 4 222267 5 76888 6 222290 7 377433 8 1045858 9 1046173 10 80277 11 1046176
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) )
Description Switch, Key Key Set Rn Circuitbreaker, 50.0a [Resetable] Meter, Discharge, Battery Screw, Pnfmg 6X.50 Type Ab Plugbtn 1.25H.12 Max Blacknyl Diode, Elec, Plug Gauge, Hourmeter, 12--60vdc, Analog [10k] Circuitbreaker, 15a, Resetable Boot, Circuitbreaker Plug, Switch Ring, Retaining, Circuitbreaker
Qty. 1 1 1 1 4 1 1 1 1 1 1 1
2-- 31
3640E 330560 (12--09)
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STANDARD PARTS Fig. 18 - EE Instrument Panel Group 9
10
1
3
4
4
5 7
8
11
2
12
16 13
15
6
14
350880 -- EE
o Y
Ref. Part No. 1 80331 80181 2 375119 3 80327 4 222267 5 76888 6 222290 7 377433 8 57167 9 06933 10 80277 11 1056107 12 1055423 13 222726 14 1046173 15 1045858 16 1046176
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(10417526-(10417526-(000000-(10417526-(10417526-(10417526-(10417526-(10417526-(10417526--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Switch, Key Key Set Rn Circuitbreaker, 50.0a [Resetable] Meter, Discharge, Battery Screw, Pnfmg 6X.50 Type Ab Plugbtn 1.25H.12 Max Blacknyl Diode, Elec, Plug Gauge, Hourmeter, 12--60vdc, Analog [10k] Plug, Hole, Rnd, 0.62h .03--.12, Blk Nyl Screw, Pan, Phl, M5 X 0.80 X 16, 4.8 Plug, Switch Gasket, Cover [3640ee] Enclosure, Switch [3640 Ee] Strainrelief, .72/.97cord, 1.47d Boot, Circuitbreaker Circuitbreaker, 15a, Resetable Ring, Retaining, Circuitbreaker
2-- 32
Qty. 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1
3640E 330560 (12--09)
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STANDARD PARTS Fig. 19 - Electrical Schematic
350889 - E
2-- 33
3640E 330560 (01--00)
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STANDARD PARTS Fig. 20 - Wire Harness Group
1
351320 -- E
2-- 34
3640E 330560 (12--09)
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STANDARD PARTS Fig. 20 - Wire Harness Group, EE (S/N 000000-- 10417525)
2
351317 -- EE
2-- 35
3640E 330560 (12--09)
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STANDARD PARTS )
6
5
4
4
5
Fig. 20 - Wire Harness Group, EE (S/N 10417526--
14
11
12
4B4A
9
3
1055961 -- EE
2-- 36
3640E 330560 (12--09)
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STANDARD PARTS Fig. 20 - Wire Harness Group 351320, 351317 -- E, EE
Ref. 1 2 3
Part No. 80602 80229 1055961
Serial Number (000000-(000000--10417525 (10417526--
) ) )
Description Harness, Wire, Main E Harness, Wire, Main EE Harness, Main, Ee [3640 Ee]
Qty. 1 1 1
2-- 37
3640E 330560 (12--09)
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STANDARD PARTS Fig. 21 - Label Group 2
1
2
5
2
2
1
2 1
3
4
2
6
350910 -- E, EE
Ref. 1 2 3 4 5 6
Part No. 80349 80951 09806 08823 80112 1048749
Serial Number (000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) )
Description Label Set, Operational 3640 E Label Set, Info & Hzd 3640 Label, Tennant Logo Label, EE Label, Charger Connection Label, Side [3640]
2-- 38
Qty. 1 1 1 1 1 2
3640E 330560 (12--09)
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OPTIONS
SECTION Contents
3
Page
Fig. 1 -- Hopper Dump Assist Kit . . . . . . . . . . . . . 3--2 Fig. 2 -- Dual Side Brush Kit . . . . . . . . . . . . . . . . . 3--4 Fig. 3 -- Panel Filter Kit . . . . . . . . . . . . . . . . . . . . . 3--6 Fig. 4 -- Vacuum Bag Kit . . . . . . . . . . . . . . . . . . . . 3--8 Fig. 5 -- High Flow To Standard Panel Kit . . . . . 3--10 Fig. 6 -- High Flow To Standard Bag Kit . . . . . . 3--12 Fig. 7 -- Standard To High Air Flow Kit . . . . . . . 3--14 Fig. 8 -- High Flow Vacuum Wand Kit . . . . . . . . 3--16 Fig. 9 -- Vacuum Wand Extend Kit . . . . . . . . . . . 3--18 Fig. 10 -- Wide Track Wheels Kit . . . . . . . . . . . . . 3--20 Fig. 11 -- Battery Kit, 130AH, Wet . . . . . . . . . . . . 3--22 Fig. 12 -- Battery Kit, 215AH, Wet . . . . . . . . . . . . 3--24 Fig. 13 -- Battery Charger Group, 24V/11A (130Ah batteries), 1029216 . . . . . . . 3--25 Fig. 14 -- Battery Charger Group, 24V/19A (215Ah batteries), 1029256 . . . . . . . 3--26 Fig. 15 -- Steel Static Chain Kit . . . . . . . . . . . . . . 3--27 Fig. 16 -- Hinge Repair Kit . . . . . . . . . . . . . . . . . . 3--28 Fig. 17 -- Battery Cutout Button Kit . . . . . . . . . . . 3--30 Fig. 18 -- Carpet Sweeping Kits, 130AH . . . . . . 3--31 Fig. 19 -- Carpet Sweeping Kits, 215AH . . . . . . 3--32 Fig. 20 -- Main Brush Downpressure Kit . . . . . . 3--33 Fig. 21 -- Documentation Group . . . . . . . . . . . . . 3--34
3-- 1
3640E 330560 (2--08)
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OPTIONS Fig. 1 - Hopper Dump Assist Kit
1
2
5 1
5
3 6 4 3
7
3-- 2
3640E 330560 (01--00)
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OPTIONS Fig. 1 - Hopper Dump Assist Kit o Y Y Y Y Y Y Y
Ref. Part No. 80249 1 80960 2 80961 3 222403 4 80289 5 29557 6 08713 7 80300
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) )
Description Hopper Dump Assist Kit Bracket, Hopper Assist Handle, Hopper Assist Wheel, 2.O Dia Shaft, Hopper Assist Pin,Clevis,0.37 Dia.X 1.25 Lg Nut--Hxlocnyln M 8X1.25 Reg Ss Button, Wear
350894 -- ALL
Qty. 1 2 1 2 1 2 4 2
3-- 3
3640E 330560 (01--00)
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OPTIONS Fig. 2 - Dual Side Brush Kit
8
7
3 2
1
4
5
6
3-- 4
3640E 330560 (2--06)
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OPTIONS Fig. 2 - Dual Side Brush Kit o Yo YY YY YY YY Y Y Y Y Y Y Y
Ref. Part No. 378763 1 1056182 80125 80127 369795 369796 2 80321 3 379206 4 11516 5 80042 6 02942 7 06943 8 32490
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, Brush, Side, Dual, 24V Motor, Ele, 24vdc 0068rpm 0.08hp 04.5a Brush & Spring Assy Cap, Brush Holder, Brush Clip Sleeve Spring, Torsion Pin Side Brush Pin, Hair Cotter Screw, Hex, M6 X 1.0 X 20, 8.8 Washer, Flat, 0.25 Std
350906 -- E
Qty. 1 1 1 2 2 2 1 1 1 1 1 4 4
3-- 5
3640E 330560 (12--09)
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OPTIONS Fig. 3 - Panel Filter Kit 12
16 4 17 20
22
21 13
9
3
2
10
5 6
8
8
7
14 18
1
23
11 23
22 24
19
24 21 20 3 15
2
3-- 6
4
9
3640E 330560 (2--06)
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OPTIONS Fig. 3 - Panel Filter Kit o Y Y Y Y Y Y
1049243
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Ref. Part No. 80243 1 80436 2 360930 3 87515 4 379218 5 80437 6 44893 7 55130 8 20634 9 80033 10 80107 11 23709 12 80296 13 80461 14 49309 15 80328 16 80050 17 1037199 18 06942 19 32490 20 09023 21 32486 22 01685 23 12312 24 06549
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Panel Filter Kit 24V Bar, Shaker Motor Sleeve, .318B .50D .65Ss Grommet,Rbr,0.50Id,For .25Matl Bracket, Shaker Strap, Shaker Motor Bar--Flt .06T 3.90W 10.00L Rbr Weight, Eccentric Set Screw Bracket, Retainer Strike, Latch Catch,Draw Pull Switch, Rocker, Dpst Motor, Shaker 24V Relay, 24V Dc Spdt Timer 24V Tube, Hose Cuff Filter, Panl, Dust, 2.7 X 15.0 X 22.0 Screw, Hex, M6 X 1.0 X 16, 8.8 Washer, Flat, 0.25 Std Screw, Hex, M8 X 1.25 X 35, Ss, Fl Washer, Flat, 0.50 Sae Washer, Flat, 0.31 Ss Screw, Hex, M5 X 0.8 X 12, 8.8 Nut, Hex, Lock, M5 X 0.8, Nl
350909 -- E
Qty. 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 4 4 2 2 2 4 4
3-- 7
3640E 330560 (2--08)
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OPTIONS Fig. 4 - Vacuum Bag Kit 2
3
4
4
1
3-- 8
3640E 330560 (01--00)
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OPTIONS Fig. 4 - Vacuum Bag Kit o Y Y Y Y
Ref. Part No. 80301 1 80103 2 80433 3 80432 4 80288
Serial Number (000000-(000000-(000000-(000000-(000000--
) ) ) ) )
Description Conv Kit. Panel Filter To Bag Screen, Vacuum Bag Tube, Vacuum Bag, Vacuum, Disposable 10Pk Plug Button
350940 -- ALL
Qty. 1 1 1 1 2
3-- 9
3640E 330560 (01--00)
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OPTIONS Fig. 5 - High Flow To Standard Panel Kit 10 9 11
6 6 12
5
4
13 2
1
3
14 8
7
3-- 10
3640E 330560 (2--06)
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OPTIONS Fig. 5 - High Flow To Standard Panel Kit o Yo YY YY YY YY Y Y Y Y Y Y Y Y Y Y
Ref. Part No. 373148 373129 1 9005838 2 80096 3 373125 4 9005837 5 80464 6 80392 7 190039 8 80299 9 373145 10 20394 11 80270 12 80050 13 06945 14 32490
Serial Number (000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, High Air Flow To Std, Pan Kit, Replmt Vacuum Chamber Housing, Vacuum, Afmkt [3640] Seal, Chamber Seal, Vac Wand Nozzle, Wand, Vacuum, 1.8od, Afmkt[3640] Hose, Flex Gasket, Cuff Tube, Extn, Blk [W--500] Coupling, Vac--Wand Cover, Hole Screw, Hex, #10 Cuff, Flex Tube, Hose Screw, Hex, M6 X 1.0 X 30, 8.8 Washer, Flat, 0.25 Std
352778 -- ALL
Qty. 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1
3-- 11
3640E 330560 (12--09)
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OPTIONS Fig. 6 - High Flow To Standard Bag Kit 17
16 13
12 13 11 3
2
6
10
4
5
9 18 8
7 6
19 15
1
14
3-- 12
3640E 330560 (2--08)
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OPTIONS Fig. 6 - High Flow To Standard Bag Kit o Y Y Y Y Y Y Yo YY YY YY YY Y Y Y Y Y Y Y Y Y
Ref. Part No. 373152 1 80103 2 80433 3 80432 4 09258 5 41178 6 80288 373129 7 9005838 8 80096 9 373125 10 9005837 11 80464 12 80270 13 80392 14 190039 15 80299 16 373145 17 20394 18 06945 19 32490
Serial Number (000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, Hi--Flow To Std, Bag Screen, Vacuum Bag Tube, Vacuum Bag, Vacuum, Disposable 10Pk Screw, Pan, M06--1.0 X 40, 4.8 Washer, Flat, .25 Fender Plug Button Kit, Replmt Vacuum Chamber Housing, Vacuum, Afmkt [3640] Seal, Chamber Seal, Vac Wand Nozzle, Wand, Vacuum, 1.8od, Afmkt[3640] Hose, Flex Cuff, Flex Gasket, Cuff Tube, Extn, Blk [W--500] Coupling, Vac--Wand Cover, Hole Screw, Hex, #10 Screw, Hex, M6 X 1.0 X 30, 8.8 Washer, Flat, 0.25 Std
352776 -- ALL
Qty. 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 1 3 1 1
3-- 13
3640E 330560 (12--09)
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OPTIONS Fig. 7 - Standard To High Air Flow Kit 14 8
9
12 9 7
11
6 14 12 13
4
3 16 2
5
15
1
10
3-- 14
3640E 330560 (2--06)
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OPTIONS Fig. 7 - Standard To High Air Flow Kit o Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Ref. Part No. 373121 1 9005836 2 80096 3 373116 4 373123 5 22297 6 373118 7 83285 8 373113 9 80392 10 373119 11 76570 12 373117 13 08709 14 20394 15 06945 16 32490
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, High Vac System Airflow Duct, Vacuum, Hi--Flow, Afmkt [3640] Seal, Chamber Seal, Tube, Vacuum Tube, Vacuum Clamp, Wormdrive Hose, Flex Cuff, Hose Coupling, Hose, Elbow Gasket, Cuff Spacer, Battery Screw, Hex, M08--1.25 X 30, 8.8 Washer, Flat, 0.38b 2.25d .07, Stl, Pnt Nut, Hex, Lock, M08--1.25 Screw, Hex, #10 Screw, Hex, M6 X 1.0 X 30, 8.8 Washer, Flat, 0.25 Std
351344 -- ALL
Qty. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 1
3-- 15
3640E 330560 (12--09)
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OPTIONS Fig. 8 - High Flow Vacuum Wand Kit 3
1
2
2 4
5
6
7 8
10 9
3-- 16
3640E 330560 (01--00)
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OPTIONS Fig. 8 - High Flow Vacuum Wand Kit o Y Y Y Y Y Y Y Y Y Y
Ref. Part No. 373137 1 65580 2 32492 3 39277 4 08709 5 83285 6 83289 7 9005835 8 83287 9 379204 10 80299
Serial Number (000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) ) ) ) ) ) )
Description Kit, Vac Wand F/Hi Air Flow Bag, Power Washer, Flat, .38 Hard Screw, Hex, M08---1.25 X 25, 8.8 Nut, Hex, Lock, M08---1.25 Cuff, Hose Hose, Flex Nozzle, Wand, Vacuum, Afmkt [3640] Coupling, Vac Wand Tube, Vac Wand Coupling, Vac---Wand
352774 -- ALL
Qty. 1 1 4 2 2 1 1 1 1 1 1
3-- 17
3640E 330560 (12--09)
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OPTIONS Fig. 9 - Vacuum Wand Extend Kit
3
1
2
4
3-- 18
3640E 330560 (01--00)
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OPTIONS Fig. 9 - Vacuum Wand Extend Kit o Y Y Y Y
Ref. Part No. 373106 1 80299 2 190039 3 80106 4 80113
Serial Number (000000--(000000--(000000--(000000--(000000---
) ) ) ) )
Description Kit, Vacumm Wand, Extend Coupling, Vac--Wand Tube, Extn, Blk [W--500] Bracket, Handle, Stop Plate, Cable, Mount
352798 -- ALL
Qty. 1 1 1 1 1
3-- 19
3640E 330560 (12--09)
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OPTIONS Fig. 10 - Wide Track Wheels Kit
1 21 17 8
16
9
7
6
2
5 13
4
18
14 14
14
19 3
15 19
16 17
14 15
5 6
8 7
11
14 15 20
15
9
10
13 15
12
15
14
20 10
3-- 20
3640E 330560 (2--08)
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OPTIONS Fig. 10 - Wide Track Wheels Kit o Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Ref. Part No. 80252 1 9005834 2 80220 3 373142 4 80230 5 80211 6 80306 7 47178--6 8 1052673 9 80276 10 1049023 11 80216 12 378803 13 80300 14 39394 15 32491 16 01684 17 08712 18 08716 19 87308 20 16735 21 379229
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
Description Kit, Wheels, Wide Track 6080 Hopper, Wide Track, Afmkt [3640] Plate, Wear Skirt, Hopper Retainer, Lip Adaptor, Wheel Plate, Hub--Cap Plugbtn 2.00H .04--.19 Chromstl Tire Assy, Pneu, 4.10/3.5--06 3.5bc/3bolt Bolt, Lug, Caster, Swivel, 5.0d 2.0w, 2hole, Neo Guard, Wheel , Right Guard, Wheel, Left Button, Plug Screw, Hex, .31--09 X 1.25, Wood Washer, Flat, 0.31 Std Washer, Flat, 0.25 Ss Nut, Hex, Lock, M6 X 1.0, Ss, Nl Screw, Hex, M6 X 1.0 X 20, Ss Screw, Hex, M6 X 1.0 X 12, 8.8 Screw, Hex, M8 X 1.25 X 16, 8.8 Plate Wldt, Back, Stop, Hd
351155 -- ALL
Qty. 1 1 1 1 1 2 2 2 2 6 2 1 1 4 8 4 11 11 6 8 4 1
3-- 21
3640E 330560 (12--09)
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OPTIONS Fig. 11 - Battery Kit, 130AH, Wet
5
2
5
3 5 1
4
1
3-- 22
3640E 330560 (6--03)
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OPTIONS Fig. 11 - Battery Kit, 130AH, Wet o Y Y Y Y Y
Ref. Part No. 80232 1 130869 2 379205 3 33671 4 13294 5 45962
Serial Number (000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) )
Description Battery Kit 30Xhs, Wet Battery, 12vdc 0130ah [30xhs--Wnt] Bracket, Battery Strap,Rubber Tie--Down Seal, Rbr, .50 X 1.00 X 10.5 Cover, Terminal,Poly
350902 -- E
Qty. 1 2 1 1 1 4
3-- 23
3640E 330560 (12--09)
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OPTIONS Fig. 12 - Battery Kit, 215AH, Wet
1
350899 -- E
o Y
Ref. Part No. 80234 1 600394
Serial Number (000000-(000000--
) )
Description Battery Kit12V, 215Ah Wet Battery, 12vdc 0215ah, Dual Post
3-- 24
Qty. 1 2
3640E 330560 (12--09)
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OPTIONS Fig. 13 - Battery Charger Group, 24V/11A (130Ah batteries), 1029216 1
2
3 354778 -- E
Yo YY Y
Ref. 1 2 3
Part No. 1056034 605387 1025642
Serial Number (000000-(000000-(000000--
) ) )
Description Charger, 24vdc, 11a Var Vac 1ph 50/60hz Connector, Anderson, 50a,Red W/O Contact Cord, Power, 16/3, 4.5 Meters, Blk [Us]
Qty. 1 1 1
3-- 25
3640E 330560 (12--09)
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OPTIONS Fig. 14 - Battery Charger Group, 24V/19A (215Ah batteries), 1029256 1
2
3
354779 -- E
o Y
Ref. 1 2 3
Part No. 1029256 605387 1017079
Serial Number (000000-(000000-(000000--
) ) )
Description Charger, 24vdc, 19a Var Vac 1ph 50/60hz Connector, Anderson, 50a,Red W/O Contact Cord, Extn, 16ga /3, 010ft [Sjt]
3-- 26
Qty. 1 1 1
3640E 330560 (6--05)
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OPTIONS Fig. 15 - Steel Static Chain Kit
5 3
4
3
1
2 350936 -- ALL
o Y Y Y Y Y
Ref. Part No. 379007 1 46307 2 06943 3 32490 4 41141 5 08708
Serial Number (000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) )
Description Kit, Chain, Static, Steel Chain, Link Screw, Hex, M06--1.0 X 20, 8.8 Washer, Flat, .25 Hard Washer, Lock, Int--Ext, .31 Nut, Hex, Lock, M06
Qty. 1 1 1 2 1 1
3-- 27
3640E 330560 (01--00)
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OPTIONS Fig. 16 - Hinge Repair Kit 2 5
3 4
1 4
2
3-- 28
3640E 330560 (01--00)
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OPTIONS Fig. 16 - Hinge Repair Kit o Y Y Y Y Y
Ref. Part No. 379220 1 379221 2 363503 3 32483 4 08708 5 379219
Serial Number (000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) )
Description Kit, Hinge Repair Hinge, Cover, 6080 Screw, Pan, M06---1.0 X 12, Ss Washer, Flat, .25 Sae Nut, Hex, Lock, M06 Washer, Flat, Rework
352794 -- ALL
Qty. 1 1 6 3 6 3
3-- 29
3640E 330560 (01--00)
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OPTIONS Fig. 17 - Battery Cutout Button Kit
1
1
2
350918 -- E
o Y Y
Ref. Part No. 222664 1 78553 2 65665
Serial Number (000000-(000000-(000000--
) ) )
Description Battery Cutout Button Kit Switch, Pushbutton Contact, Switch
3-- 30
Qty. 1 1 1
3640E 330560 (01--00)
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OPTIONS Fig. 18 - Carpet Sweeping Kits, 130AH
2 1
3
4
350923 -- E
o Y Y Y
o Y Y Y Y
Ref. Part No. 377388 1 80972 2 80120 3 378764 377446 1 80972 2 80120 3 378764 4 80355
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) )
Description Sweep Kit, Carpet, 130ah, Ci[Less Brush] Bolt, .25--28, Mtg, Swp, Carpet [3640] Bag, Battery, 130ah Strap Sweep Kit, Carpet, 130ah, Ci [W/ Brush] Bolt, .25--28, Mtg, Swp, Carpet [3640] Bag, Battery, 130ah Strap Brush, Swp, 24l, 12 Sr, Umx Carpet ,Spl
Qty. 1 1 2 2 1 1 2 2 1
3-- 31
3640E 330560 (2--08)
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OPTIONS Fig. 19 - Carpet Sweeping Kits, 215AH
2 1
3
4
354784 -- E
o Y Y Y
o Y Y Y Y
Ref. Part No. 377424 1 80972 2 80122 3 378764 377455 1 80972 2 80122 3 378764 4 80355
Serial Number (000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000-(000000--
) ) ) ) ) ) ) ) )
Description Sweep Kit, Carpet, 215ah, Ci[Less Brush] Bolt, .25--28, Mtg, Swp, Carpet [3640] Bag, Battery, 215ah Strap Sweep Kit, Carpet, 215ah, Ci [W/ Brush] Bolt, .25--28, Mtg, Swp, Carpet [3640] Bag, Battery, 215ah Strap Brush, Swp, 24l, 12 Sr, Umx Carpet ,Spl
3-- 32
Qty. 1 1 2 2 1 1 2 2 1
3640E 330560 (2--08)
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OPTIONS Fig. 20 - Main Brush Downpressure Kit
1
351287 -- ALL
o Y
Ref. Part No. 378768 1 378765
Serial Number (000000-(000000--
) )
Description Main Brush Downpressure Kit Limiter, Travel, Brush
Qty. 1 1
3-- 33
3640E 330560 (01--00)
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OPTIONS Fig. 21 - Documentation Group Ref. Part No. 330560 330562 330563 330565 80149
Serial Number (000000-(000000-(000000-(000000-(000000--
) ) ) ) )
Description Manual Pkg 3640E Manual Opmt 3640E Es Manual Opmt 3640E Fr Manual Service 3640 E Video, Operator, 3640
3-- 34
Qty. 1 1 1 1 1
3640E 330560 (2--08)
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BREAKDOWNS
SECTION Contents
4
Page
Fig. 1 -- Transaxle Breakdown, 80476 . . . . . . . . . 4-2
4-- 1
3640E 330560 (6--01)
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BREAKDOWNS Fig. 1 - Transaxle Breakdown, 80476
3
2
1 6
9 5 8
7
4
4 7
8
5
4-- 2
3640E 330560 (01--00)
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BREAKDOWNS Fig. 1 - Transaxle Breakdown, 80476 o Y Y Y Yo YY YY YY YY YY YY
Ref. Part No. 80476 1 80471 2 80417 3 80499 80472 4 80473 5 80474 6 80475 7 80352 8 80353 9 08317
Serial Number (000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000--(000000---
) ) ) ) ) ) ) ) ) ) )
Description Kit, Transaxle Assy Fitting, Relief 1/8 Lever, Shift Bracket, Return Spring Kit, Transaxle Repair Key, Shifter Te Seal, Axle Te Seal, Shaft, Input Te Bearing, Axle Sleeve, Bearing Sealant,Silastic Rtv732---3 Oz.
350912 -- ALL
Qty. 1 1 1 1 1 2 2 1 2 2 1
4-- 3
3640E 330560 (01--00)
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