Transcript
quantum MASCHINEN
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GERMANY
Operating manual Version 1.2.5
Bench drill B 13 B 14 B 16 B 20 / B20 Vario
Pillar drill B 25 / B 25 Vario B 32 / B 32 Vario
Illustr. 0-1:
B 25
Keep for future reference !
© 2007 GB
B13
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 1
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Table of contents 1 Safety 1.1
Safety warnings (warning notes) .................................................................................. 5 1.1.1 Classification of hazards ............................................................................... 5 1.1.2 Further ideograms ......................................................................................... 6
1.2 1.3 1.4
Proper use .................................................................................................................... 6 Possible dangers caused by the drilling machine ......................................................... 7 Qualification of employees ........................................................................................... 8 1.4.1 Target group .................................................................................................. 8 1.4.2 Authorized persons ....................................................................................... 8 User’s position .............................................................................................................. 9 Safety devices .............................................................................................................. 9 1.6.1 ON / OFF switch .......................................................................................... 10
1.5 1.6
1.7
1.8 1.9 1.10 1.11 1.12 1.13 1.14
1.6.2 Drilling machine table .................................................................................. 10 Separating protective devices .................................................................................... 10 1.7.1 Drill chuck protection ................................................................................... 10 1.7.2 Protective cover of the pulleys .................................................................... 11 1.7.3 Prohibition, warning and mandatory labels ................................................. 11 Safety check ............................................................................................................... 11 Personal protective equipment ................................................................................... 11 Safety during operation .............................................................................................. 12 Safety during maintenance ......................................................................................... 12 Use of lifting equipment .............................................................................................. 13 1.12.1 Mechanical maintenance work .................................................................... 13 Accident report ........................................................................................................... 13 Electric ........................................................................................................................ 13
2 Technical Data 2.1 2.2 2.3 2.4 2.10 2.5 2.6 2.7 2.8 2.9
Power connection ....................................................................................................... 14 Drilling capacity .......................................................................................................... 14 Spindle holding fixture ................................................................................................ 14 Drilling machine table ................................................................................................. 14 Emissions ................................................................................................................... 15 Dimensions ................................................................................................................. 15 Working area .............................................................................................................. 15 Revolutions ................................................................................................................. 15 Environmental conditions ........................................................................................... 15 Operating material ...................................................................................................... 15
3 Assembly 3.1 3.2 3.3 3.4
3.5
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Drilling machine
3.4.3 Installation drawings .................................................................................... 20 First use ...................................................................................................................... 21 3.5.1 Phase inverter for 400V - machines ............................................................ 22
© 2007
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Extent of supply .......................................................................................................... 16 Transport .................................................................................................................... 16 Storage ....................................................................................................................... 17 Installation and assemby ............................................................................................ 17 3.4.1 Assembly ..................................................................................................... 17 3.4.2 Installation ................................................................................................... 20
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4 Handling 4.1 4.2
4.3 4.4 4.5
4.6 4.7 4.8
Safety ......................................................................................................................... 23 Control and indicating elements ................................................................................. 23 4.2.1 B 13, B 14 ................................................................................................... 23 4.2.2 B 16, B 20, B 25, B 32, B20 Vario, B25 Vario, B32 Vario ........................... 24 4.2.3 Drill depth stop ............................................................................................ 24 4.2.4 Inclination of the drilling machine table ....................................................... 25 Speed alternation ....................................................................................................... 26 4.3.1 Speed table ................................................................................................. 27 Standard values for speeds with HSS – Eco – twist drill ............................................ 31 Drill chuck ................................................................................................................... 32 4.5.1 Gear rim-drill chuck ..................................................................................... 32 4.5.2 Disassembly of the drill chuck ..................................................................... 32 Cooling ....................................................................................................................... 32 Before starting the working process ........................................................................... 32 During the working process ........................................................................................ 33
5 Maintenance 5.1
5.2 5.3
Safety ......................................................................................................................... 35 5.1.1 Preparation ................................................................................................. 35 5.1.2 Restarting .................................................................................................... 35 Inspection and maintenance ...................................................................................... 35 Repair ......................................................................................................................... 37
6 Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32 6.1 6.2
Ersatzteilzeichnung - Parts drawing B13 / B14 .......................................................... 38 Bohrfutterschutz B13, B14 - Drill chuck protection B13, B14 ..................................... 39 6.2.1 Ersatzteilliste - Parts list B13 / B14 ............................................................. 39 6.3 Ersatzteilzeichnung - Parts drawing B 16 ................................................................... 41 6.4 Bohrfutterschutz B16 - Drill chuck protection B16 ...................................................... 42 6.4.1 Ersatzteilliste - Parts list B16 ....................................................................... 42 6.5 Ersatzteilzeichnung - Parts drawing B20 / B25 (Vario) .............................................. 44 6.6 Bohrfutterschutz B20, B25 - Drill chuck protection B20, B25 ..................................... 45 6.6.1 Ersatzteilliste - Parts list B20 / B25 (Vario) ................................................. 45 6.7 Ersatzteilzeichnung - Parts drawing B32 (Vario) ........................................................ 48 6.8 Bohrfutterschutz B32 - Drill chuck protection B32 ...................................................... 49 6.8.1 Ersatzteilliste - Parts list B32 (Vario) ........................................................... 49 6.9 Schaltplan - Wiring diagram B13-B20 (230V) ............................................................ 52 6.10 Schaltplan - Wiring diagram B20-B32 (400V) ............................................................ 52 6.11 Schaltplan - Wiring diagram B20Vario-B32Vario (230V) ............................................ 53
7 Malfunctions 8 Appendix Copyright .................................................................................................................... 56 Terminology/Glossary ................................................................................................ 56 Warranty ..................................................................................................................... 57 Disposal ...................................................................................................................... 57 RoHS , 2002/95/CE .................................................................................................... 57 Product follow-up ........................................................................................................ 58 EC - declaration of conformity .................................................................................... 59
GB
© 2007
8.1 8.2 8.3 8.4 8.5 8.6 8.7
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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Safety Glossary of symbols gives further advice calls on you to get in action •
enumeration notice
This part of the operating manual • • • •
does explain the meaning and how to use the warning references contained in this operating manual, does explain how to use the drilling machine, highlights the dangers that might arise for you and others if these instructions are not followed thoroughly, informs you on how to prevent dangers.
In addition to this operating manual, please note • • •
applicable laws and regulations, legal regulations for preventing an accident, the prohibition, warning and mandatory signs as well as the warning notes on the drilling machine.
European standards must be kept during installation, operation, maintenance and repair of the drilling machine. If European standards are not applied at the national legislation of the country of destination, the specific applicable regulations of each country are to be observed. If necessary, the required measures must be taken to comply with the specific regulations of each country before the drilling machine is used for the first time. Always keep the operating manual close to the drilling machine for further reference. INFORMATION If you are not able to solve a problem using this manual, please do not hesitate to contact us for further professional advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt
[email protected]
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 4
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1.1
Safety warnings (warning notes)
1.1.1
Classification of hazards
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We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (ideogram) and warning signs for each specific danger and its (possible) consequences. ideogram
warning alert
definition / consequence
DANGER!
Threatening danger that will cause serious injury or death to people.
WARNING!
Risk: A danger that might cause serious injury or death to a person.
CAUTION!
Danger or unsafe procedure that might cause injury to people or damage to property. Situation that could cause damage to the machine and to the product and other types of damages.
ATTENTION!
No risk of injury to people.
Application advice and other important or useful information and notes. INFORMATION
No dangerous or harmful consequences for people or objects.
In case of certain dangers, we replace the ideogram by
or
with a warning of
injuries to hands,
hazardous electrical voltage,
rotating parts.
GB
© 2007
general danger
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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1.1.2
1.2
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Further ideograms
Warning of automatic start-up!
Activation forbidden!
Pull the main plug!
Use safety glasses!
Use ear protection!
Use protective gloves!
Use protective boots!
Wear a safety suit!
Protect the environment!
Contact address
Proper use WARNING! In the event of improper use, the drilling-milling machine • will endanger personnel, • will endanger the machine and other material property of the operator, may affect proper operation of the drilling machine. The drilling machine is constructed and designed for the use in non-explosive surrounding. The drilling machine is designed and manufactured to be used for drilling cold metals or other nonflammable materials or materials that do not constitute a health hazard by using a rotating cutting tool with various chucking grooves. If the drilling machine is used in any way other than as described above, modified without the authorisation of Optimum Maschinen GmbH or operated with different process data, then it is being used improperly. We do not take liability for damage caused by improper use. We would like to stress that any modifications to the construction, or technical or technological modifications that have not been authorised by Optimum Maschinen GmbH will also render the guarantee null and void. It is also part of proper use that • • •
the maximum values for the drilling machine are complied with, the operating manual is observed, inspection and maintenance instructions are observed. „Technical Data“ on page 14
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
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WARNING! Very serious injury. It is forbidden to make any modifications or alternations to the operating values of the drilling machine! They could endanger employees and cause damage to the drilling machine.
1.3
Possible dangers caused by the drilling machine The drilling machine is state of the art. Nevertheless, there is a residual risk as the drilling machine operates with • • •
high revolutions, rotating parts, electrical voltage and currents.
We have used construction resources and safety techniques to minimize the health risk to persons resulting from these hazards. If the drilling machine is used and maintained by employees who are poorly qualified, then there might be a risk resulting from incorrect operation and unsuitable maintenance of the drilling machine. INFORMATION Everyone involved in the assembly, commissioning, operation and maintenance must • •
be duly qualified, strictly follow this operating manual.
Due to improper use • • •
there is a risk for the employee, the machine and further property might be endangered, the function of the drilling machine could be affected.
Always disconnect the drilling machine if cleaning or maintenance work is being carried out. WARNING! The drilling machine may only be used with the safety devices activated. Disconnect the drilling machine immediately whenever you detect a failure in the safety devices or when they are not mounted! All additional installations carried out by the operator must incorporate the safety devices prescribed. This is your responsibility being the operator!
GB
© 2007
„Safety devices“ on page 9
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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Safety
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1.4
Qualification of employees
1.4.1
Target group This manual applies to • • •
the operators, the users, the maintenance staff.
Therefore, the warning notes refer to both operation and maintenance of the drilling machine. Determine clearly and make a permanent decision in who will be responsible for the different activities on the machine (operation, maintenance and repair). Vague and unclear assignment of responsibilities constitute a safety hazard! Always disconnect the main plug of the drilling machine. This will prevent it from being used by unauthorized persons.
1.4.2
Authorized persons WARNING! Incorrect use and maintenance of the drilling machine constitute a danger for the staff, objects and the environment. Only authorized persons may operate the drilling machine! Persons authorized to operate and maintain should be trained technical staff and instructed by the ones who are working for the operator and for the manufacturer.
The operator must Obligations of the operator
• •
• • • •
train the staff, instruct the staff in regular intervals (at least once a year) on - all safety standards that apply to the drilling machine, -
the operation,
-
accredited technical guidelines,
check the knowledge of the staff, document training / instructions, require the staff to confirm participation in training / instructions by means of a signature, check if the staff is aware of safety rules and dangers in the workplace so that they observe the operating manual.
The user must Obligations of the user
• • •
have followed a training on the operation of the drilling machine, know the function and performance, before commissioning - have read and understood the operating manual, -
Further requirements to the qualification
be familiar with all safety devices and regulations.
For working on the following machine parts, additional requirements are being applied: •
Electrical parts or operating agents: shall only be performed by an electrician or under the guidance and supervision of an electrician.
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 8
© 2007
Before starting work on electrical parts or operating agents, following measures are to be performed in the following order.
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disconnect all poles secure against switching on check dead circuit
1.5
User’s position The user must stand in front of the drilling machine. INFORMATION The main switch of the drilling machine must be easily accessible.
1.6
Safety devices Operate the drilling machine only with properly functioning safety devices. Stop the drilling machine immediately if there is a failure in the safety device or if it is not functioning for some reason. It is your responsibility! If the safety device has been activated or has failed, the drilling machine must only be operated again when • •
the cause of the failure has been removed, you have made sure that there is no existing danger for persons or objects.
WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working on the drilling machine. The possible consequences are the following • injuries due to components or parts of components flying off at high speed, • contact with rotating parts, • fatal electrocution. The drilling machine includes the following safety devices: an EMERGENCY-STOP button, a drilling machine table with grooves to fasten the workpiece or a vice, a fixed screwed-on protective cover for the pulleys with micro switch, a drill chuck guard with micro switch.
GB
© 2007
• • • •
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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1.6.1
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Safety
GERMANY
ON / OFF switch The lockable switch is equipped with an EMERGENCY-STOP function and a release for undervoltage.
ON / OFF switch
Illustr.1-1: On / OFF switch
Open the cap of the switch in order to switch the drilling machine on. CAUTION! Even if the EMERGENCY-STOP button is activated the spindle will keep turning for several seconds - depending on the pre-selected number of revolutions.
1.6.2
Drilling machine table On the drilling machine table there are holding fittings for sliding blocks. WARNING! There is danger of injury because of the parts flying off. Tighten the workpiece properly into the drilling machine table.
holding fixtures for grooves (14 mm)
Illustr.1-2: drilling machine table
1.7
Separating protective devices
1.7.1
Drill chuck protection Adjust the protective equipment to the correct height before you start working. To do so, detach the clamping screw, adjust the required height and retighten the clamping screw. A switch is integrated in the fixture of the spindle protection which monitors that the cover is closed.
Drill chuck protection
INFORMATION YOU CANNOT START THE MACHINE IF THE DRILL CHUCK PROTECTION IS NOT CLOSED.
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 10
© 2007
Illustr.1-3: Drill chuck protection
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1.7.2
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Protective cover of the pulleys A protective cover for the belt pulleys is mounted on the drilling head. A switch is integrated in the protective cover which monitors that the cover is closed.
protective cover
INFORMATION YOU CANNOT START THE MACHINE IF THE PROTECTIVE COVER IS NOT CLOSED.
Illustr.1-4: protective cover
1.7.3
Prohibition, warning and mandatory labels INFORMATION All warning labels must be legible. Check them regularly.
1.8
Safety check Check the drilling machine at least once per shift. Inform the person responsible immediately of any defect or change in the operating function. Check all safety devices • • •
at the beginning of each shift (with the machine stopped), once a week (with the machine in operation), after every maintenance and repair work.
Check that the prohibition, warning and information labels as well as the markings on the drilling machine • •
1.9
are legible (clean them, if necessary), are complete.
Personal protective equipment For certain work, personal protective equipment is required, such as: • • • • •
safety helmet, protective glasses or face guard, protective gloves, safety shoes with steel caps, ear protection.
Before starting work, make sure that the prescribed personal protective equipment is available at the workplace. CAUTION! Dirty or eventually contaminated personal protective equipment might cause disease.
GB
© 2007
Clean your personal protective equipment • after each use, • regularly once a week.
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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Personal protective equipment for special work Protect your face and your eyes: Wear a safety helmet with a face guard for every work, especially for the kind of work where your face and eyes are exposed to hazards.
Use protective gloves when lifting or handling pieces with sharp edges.
Wear safety shoes when fitting, dismanteling or transporting heavy components.
1.10
Safety during operation In the description of work with and on the drilling machine we highlight the dangers specific to that work. WARNING! Before activating the drilling machine, double check that this will • not endanger other people, • not cause damage to equipment. Avoid unsafe working practice: • • • • • • • •
1.11
Make sure that your work does not endanger anyone. The instructions of this manual must be observed strictly during assemby, operation, maintenance and repair. Do not work on the drilling machine, if your concentration is reduced, for example, because you are taking medication. Observe the regulations for the prevention of accidents issued by your association for the prevention of accidents and safety in the workplace or other inspection authorities. Inform the inspector of any danger or failure. Stay at the drilling machine until all rotating parts have come to a halt. Use the prescribed personal protective equipment. Make sure to wear a well-fitting work suit and a hainet, if necessary. Do not use protective gloves when drilling.
Safety during maintenance Inform the operating staff on time of any repair and maintenance work. Report all safety-relevant changes or performance details of the drilling machine.Document all changes, have the operating manual changed accordingly and train the machine operators. Switching-off and securing the drilling machine Unplug the main switch before starting any maintenance or repair work. All machine components and hazardous voltages are disconnected.Only the positions which are marked with the pictogram in the margin are excluded. Attach a warning sign on the machine.
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
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1.12
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Use of lifting equipment WARNING! Use of unstable lifting and load-suspension gear that might break under load can cause very serious injuries or even death. Check the lifting and load-suspension gear on • sufficient load capacity, • perfect condition. Observe the regulations for the prevention of accidents issued by your association for the prevention of occupational accidents and safety in the workplace or other inspection authorities. Fasten the loads properly. Do not walk under lifted loads !
1.12.1
Mechanical maintenance work Remove all protection and safety devices before starting maintenance work and re-install them once the work has been completed, such as: • • •
covers, safety indications and warning signs, earth (ground) cables.
If you remove protection or safety devices, refit them immediately after completing the work. Check if they are working properly!
1.13
Accident report Inform your superiors and Optimum Maschinen GmbH immediately in case of accidents, possible sources of danger and any action which almost lead to an accident "near misses". "Near misses" may have many possible causes. The sooner they are notified, the faster theses causes can be eliminated.
1.14
Electric Have the machine and / or the electrical equipment checked regularly, at least every six months. Eliminate immediately all defects such as loose connections, defective wires, etc. A second person must be present during work on live components, to disconnect the power in case of an emergency. Disconnect the drilling machine immediately if there is a malfunction in the power supply!
GB
© 2007
„Maintenance“ on page 34
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
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Technical Data
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Technical Data The following data which give dimensions and weight are the manufacturer’s authorized machine data.
2.1
Power connection B 13
B 14
B 16
B 20 B 20 Vario 3 x 400 V 550 W
power connection~50Hz
230 V 300 W
230 V 350W
230 V 450 W
B 32 B 32 Vario
3 x 400 V 550 W
3 x 400 V 1,1 kW
230V 550 W
230V 1,1 kW
or 230 V 550 W
2.2
B 25 B 25 Vario
Drilling capacity B 13
B 14
B 16
B 20
B 25
B 32
drilling capacity in steel [mm]
13
14
16
20
20
32
reach [mm]
104
104
125
170
170
225
spindle sleve travel [mm]
50
50
65
80
80
125
B 13
B 14
B 16
B 20
B 25
B 32
firm/B16
firm/B16
MK2
MK2
MK3
MK4
2.3
Spindle holding fixture
spindle holding fixture
2.4
Drilling machine table B 13
B 14
B 16
B 20
B 25
B 32
slewable on the spindle axis [mm] length x width of the working area
160 x 160
160 x 160
200 x 200
275 x 275
275 x 275
360 x 360
T-groove dimension [mm]
14
14
14
14
14
14
maximum distance [mm] spindle table
240
340
390
450
760
660
working area stand [mm] length x width of the working area
135 x 175
140 x 180
160 x 170
205 x 200
235 x 220
260 x 270
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
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Technical Data
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2.5
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Dimensions B 13
B 14
B 16
B 20
B 25
B 32
height [mm]
580
700
820
990
1570
1730
depth [mm]
420
420
510
700
690
790
width [mm]
220
230
270
300
390
400
total weight [kg]
21
24
38
56
63
138
column diameter [mm]
46
46
60
70
70
92
B 13
B 14
B 16
B 20
B 25
B 32
height [mm]
2050
2050
2050
2050
2050
2050
depth [mm]
2000
2000
2000
2000
2000
2000
width [mm]
1400
1400
1400
1400
1400
1400
B 16
B 20 B 25
B 20 Vario B 25 Vario
B 32
B 32 Vario
2.6
Working area
2.7
Revolutions B 13 B 14
spindle revolutions
2.8
• • • • •
619 837 1314 1807 2435
• • • • •
459 579 787 1255 2100
• • • • • • • • • • • •
268 323 376 453 516 533 796 1029 1257 1274 1783 2209
• • • • • • • • • • • •
16 - 686 19 - 827 22 - 963 27 - 1161 31 - 1323 32 - 1367 47 - 2041 61 - 2636 74 - 3221 75 - 3265 105 - 3500 131 - 3500
B 14
B 16
B 20
temperature
5 - 35 °C
humidity
25 - 80 %
• • • • • • • • •
10 - 429 17 - 739 20 - 870 22 - 970 29 - 1253 35 - 1498 65 - 2835 81 - 3500 117 - 3500
B 25
B 32
Operating material
toothed rack
commercial slide bearing grease
drilling column
acid-free lubricating oil
2.10
167 288 339 379 489 585 1106 1368 1970
Environmental conditions B 13
2.9
• • • • • • • • •
Emissions The emission of the drilling machine is below 76 dB(A). If the drilling machine is installed in an area where various machines are in operation, the acoustic influence (immission) on the operator of the drilling machine may exceed 85 dB(A). We recommend the use of soundproofing and ear protection.
GB
© 2007
Please note that the duration of the acoustic noise expose, the kind and nature of the working area as well as other machines may influence the noise level in the workplace.
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
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Assembly
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3
Assembly
3.1
Extent of supply When the drilling machine is delivered, check immediately that the machine has not been damaged during shipping and that all components are included. Also check that no fastening screws have come loose. The delivery volume contains: B13 / B14
B16
B20 B20 Vario
B25 / B32 B25 Vario B32 Vario
•
drilling head
•
drilling head
•
drilling head
•
drilling head
•
drilling table with premounted clamping lever
•
drilling table with premounted clamping lever
• • •
drilling table drilling table support handle
• • •
drilling table drilling table support handle
•
stand
•
stand
•
stand
•
stand
•
column component with premounted table support
•
column component with premounted table support
• • •
column component toothed rod guide ring
• • •
column component toothed rod guide ring
• •
gear rim drill chuck (B13) quick action drill chuck (B14)
• • •
quick action drill chuck morse cone MK2 drill drift
• • •
quick action drill chuck morse cone MK2 drill drift
• •
quick action drill chuck morse cone MK3
•
morse cone MK4
•
drill drift
(B25 / Vario) (B32 / Vario)
•
3 x handle bar star handle
•
3 x handle bar star handle
•
3 x handle rod star handle
•
3 x handle rod star handle
•
assembly set
•
assembly set
•
assembly set
•
assembly set
•
operating manual
•
operating manual
•
operating manual
•
operating manual
•
for 400 V: CEE - 16 A, phase inverter
•
CEE - 16 A, phase inverter
3.2
Transport WARNING! Machine parts falling off forklift trucks or transport vehicles could cause very serious or even fatal injuries. Follow the instructions and information on the transport case: • centres of gravity • suspension points • weights • means of transport to be used • prescribed shipping position WARNING! Use of unstable lifting equipment and load-suspension devices that break under load can cause very serious injuries or even death.
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 16
© 2007
Check that lifting and load suspension gear has sufficient load capacity and that it is in perfect condition.
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Observe the rules for preventing accidents issued by your association for the prevention of accidents or other inspection authorities. Hold the loads properly. Never walk under suspended loads!
3.3
Storage ATTENTION! Improper storage may cause important parts to be damaged or destroyed. Store packed or unpacked parts only under the following ambient conditions: „Environmental conditions“ on page 15 Consult Optimum Maschinen GmbH if the drilling machine and accessories have to be stored for a period of over three monthes or under different external conditions than those given here.
3.4
Installation and assemby
3.4.1
Assembly WARNING! Danger of crushing when grouping, assembling and mounting the machine components.
Assembly of stand and tripod INFORMATION You need a hexagon spanner 17mm and the hexagon bolts contained in the delivery volume to assemble the drilling machine. Put the stand on the floor and fix the drill column to the stand. Hexagon bolts are provided to fix it.
drill column
hexagon bolts
stand
GB
© 2007
Illustr.3-1: Assembly drill column
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
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Assembly
GERMANY
Assembly of the drilling machine table B16, B20, B25 and B32 / Vario Introduce the toothed rack into the support for the drilling machine table. Adjust the toothed rack within the drilling machine table in a way that the teeth of the toothed rack cam into the spiral wheel of the support for the drilling machine table.
support for drilling machine table
toothed rack
Push the complete table with the toothed rack onto the tripod. tripod
Illustr.3-2: Assembly of the drilling machine table (B20)
INFORMATION The larger part without toothing of the toothed rack must be upside.
Push the guide ring on the column and on the toothed rack.
guide ring
Fix the guide ring with the stud bolt. Make sure that the drilling table is still turning easily around the drill column.
stud bolt
Illustr.3-3: Assembly guide ring
Mount the crank handle for height adjustment of the drill head.
crank handle
Clamp the crank handle with the stud bolt.
Illustr.3-4: Assembly crank handle
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 18
quantum
Assembly
MASCHINEN
-
GERMANY
Put the drilling table onto the drilling support. Mount the clamping lever.
clamping lever
Illustr.3-5: Assembly drilling table
Mount the drilling table B13 , B14 Push the drilling table support with mounted drilling table onto the column.
drilling table support
Illustr.3-6: Assembly drilling table B13/ B14
Assembly of the drilling head Put the drilling head on the tripod and turn it until it aligns with the stand. Make sure that the drilling head is completely fixed onto the tripod. Tighten the drilling head with the two set screws.
Lever
Mount the three levers of the feed cross. stud bolt
GB
© 2007
Illustr.3-7: Assembly drilling head
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 19
quantum MASCHINEN
3.4.2
-
Assembly
GERMANY
Installation Check the horizontal orientation of the base of the drilling machine with a spirit level. Attach the drilling machine to the base using the holes in the stand. The place where the drilling machine is installed must comply with ergonomic workplace requirements. ATTENTION! Tighten the setscrews on the drilling machine only until it is firmly secured and can neither move during operation nor be turned over. If the setscrews are too tight and the base is uneven, the stand of the drilling machine may break.
3.4.3
Installation drawings B 25 / B32
Illustr. 3-8: B25
B32
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 20
quantum
Assembly
MASCHINEN
3.5
-
GERMANY
First use WARNING! Staff and equipment may be endangered if the drilling machine is first used by unexpert staff. We do not take responsibility for damage caused by incorrect commissioning.
Power supply Connect the main plug of the drilling machine to the power supply. Check the fuse protection of your power supply to the technical data for the power consumption of the engine. ATTENTION! Please pay attention that all three phases (L1, L2, L3) for 400V - drilling machines are connected correctly. Most engine failures result from incorrect connection, for instance the neutral connector (N) is being connected to a phase. This might lead to the following results: • The engine does get quickly very hot. • The engine noise increases, i. e. becomes louder. • The engine has no power. When the phases are connected incorrectly, the guarantee is null and void. ATTENTION! Drilling machines with frequency converter should not be operated with a CEE plug. Connect the machine permanently to a connection box (see EN 50178/5.2.11.1) INFORMATION The frequency converter (driving regulator) might release the FI protected switch of your electrical supply. In order to avoid any malfunctioning, you either need an FI protected switch sensitive for pulse current or and AC / DC sensitive one. In case of a malfunction or release of the FI protected switch, please check the type installed. The following signs indicate if you have one of the FI protected switches described above. FI protected switch sensitive to pulse current
FI protected switch sensitive to AC/DC
Typ A
Typ B
300 mA
300 mA
We recommend you to use an FI protected switch sensitive to AC/DC. FI protected switches sensitive to AC/DC (RCCB, type B are adequate for 1 phase and 3 phase fed frequency converters (driving regulators). An FI protected switch type AC (only for alternating current (AC)) is not appropriate for frequency converters. FI protected switches type AC are no longer used.
GB
© 2007
„Qualification of employees“ on page 8
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 21
quantum MASCHINEN
3.5.1
-
Assembly
GERMANY
Phase inverter for 400V - machines Change the poles by means of the phase inverter if the turning direction of the drilling machine is not correct.
Phase inverter
Illustr.3-9: Phase inverter
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 22
quantum
Handling
MASCHINEN
4
Handling
4.1
Safety
-
GERMANY
Use the drilling machine only under the following conditions: The drilling machine is in proper working order. The drilling machine is used as prescribed. The instruction manual has been followed. All safety devices are installed and activated. All malfunctions should be eliminated immediately. Stop the machine immediately at an event of any malfunction in operation and make sure it cannot be started up accidentally or without authorization. Notify the person responsible immediately of any modification. „Safety during operation“ on page 12
4.2
Control and indicating elements
4.2.1
B 13, B 14 pulley drive with housing
ON / OFF switch with EMERGENCY STOP function
handle for V-belt tension
drill depth stop
lever for spindle sleeve feed
drill chuck guard
drilling machine table
table height adjustment
GB
© 2007
Illustr. 4-1: quantum B 13
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 23
quantum MASCHINEN
4.2.2
-
Handling
GERMANY
B 16, B 20, B 25, B 32, B20 Vario, B25 Vario, B32 Vario potentiometer speed regulation (only Vario)
pulley drive with housing
ON / OFF switch with EMERGENCY STOP function
handle for V-belt tension lever for spindle sleeve feed
reversing switch drill depth stop
drill chuck guard
drilling machine table
clamping lever table height adjustment adjustment for the inclination of the drilling machine table
Illustr. 4-2: quantum B20 Vario
4.2.3
Drill depth stop When drilling several holes of the same depth, you can use the drill depth stop. •
locking screw drill depth stop
Bei B16 / B20 / B25 / B32: Unscrew the locking screw and turn the graduated collar until the required drill depth superimposes with the pointer.
scale
Retighten the locking screw.
Illustr.4-3: Drill depth stop B16 - B32
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 24
quantum
Handling
MASCHINEN
•
-
GERMANY
For B 13 / B14:
Adjust the limit screw to the required drilling depth.
limit screw drill depth stop
The spindle may only be lowered to the required drill depth. scale
Illustr.4-4: Drill depth stop B13 - B14
4.2.4
Inclination of the drilling machine table The drilling machine table can be inclined to the right or to the left. Loosen the fastening screws.
fastening screw threaded pin
For B16 / B20 / B25 / B32:
scale
Pull out the threaded pin.
Illustr.4-5: Fastening screw
INFORMATION If the threaded pin may not be pulled out, the seat may be loosened by turning the nut clockwise. Adjust the required angle by means of the scale. Retighten the fastening screw firmly. INFORMATION
GB
© 2007
The threaded pin is only provided for correct positioning of a horizontal level of the drilling table.
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 25
quantum MASCHINEN
4.3
-
Handling
GERMANY
Speed alternation WARNING! Only open the cover hood when the drilling machine is disconnected from the electrical power supply. Close and screw the covering hood after each modification of the number of revolutions. Disconnect the machine from the electrical power supply. V-belt pulleys
Detach the screws on the protective cover. Open the protective cover of the belt drive.
clamping screw V-belt tension
Illustr.4-6: Clamping screw V-belt tension
Untighten the clamping screw of the V-belt tension and push the motor in direction of the drill chuck. Type Vario: Adjust the required speed with the potentiometer. Depending on the position of the V-belts on the V-belt pulleys you will get a certain speed range. „Speed table“ on page 27 INFORMATION The drilling machine B 20 , B 25 and B 32 are equipped with a handle by which you may push the motor in direction of the drill chuck. Thus the pre-tension of the V-belts is loosened. Put the V-belt/-s onto the required V-belt pulley/-s. Retighten the V-belt/-s Close and rescrew the cover. ATTENTION! Make sure that the tension of the V-belts is correct. If the tension of the V-belts is too high or too low, it may lead to damages. The V-belts are well tightened if the they could be squeezed approximately 1 cm.
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 26
quantum
Handling
MASCHINEN
4.3.1
-
GERMANY
Speed table Speed table B13 / B14
spindle
engine
2435 1807 1314 837 619
Illustr. 4-7: Speed table quantum B13 / B14
Speed table B16
spindle
engine
2100 1255 787 579 459
GB
© 2007
Illustr. 4-8: Speed table quantum B16
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 27
quantum MASCHINEN
-
Handling
GERMANY
Speed table B20 / B25 engine
center pulleys
spindle
533 376 268
796
453 323
1274 1029
516
2209 1783 1257
Illustr. 4-9: Speed table B20 / B25
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 28
quantum
Handling
MASCHINEN
-
GERMANY
Speed table B20 Vario / B25 Vario spindle
15%
center pulleys
100% 225%
32
526
22
371
16
27
131 105 74
1161 827
3265
1014
31
686
318
1256
61
963
2041
447
19
75
1367
264
785
47
engine
509
2177 1757 1239
2636
1323
3500 3500 3221
GB
© 2007
Illustr. 4-10: Speed table B20 Vario / B25 Vario
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 29
quantum MASCHINEN
-
Handling
GERMANY
Speed table B32 engine
center pulleys
spindle
379 288 167
1368
585 339
1970 1106
489
Speed table B 32
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 30
quantum
Handling
MASCHINEN
-
GERMANY
Speed table B32 Vario spindle
15% 22
373
17
970
284
10
739
165
429
1349
81
3507
576
35
117
1498
335
20
2835
1090
29
870
3500
1942
65
engine
center pulleys
100% 225%
1253
482
Illustr. 4-11: Speed table B 32 Vario
4.4
Standard values for speeds with HSS – Eco – twist drill cooling 3)
drill diameter
material 2
3
4
5
6
7
8
9
10
n 1)
5600
3550
2800
2240
2000
1600
1400
1250
1120
f 2)
0,04
0,063
0,08
0,10
0,125 0,125
0,16
0,16
0,20
structural steel, alloyed, hardened and tempered, up to 900N/mm2
n
3150
2000
1600
1250
1000
900
800
710
630
f
0,032
0,05
0,063
0,08
0,10
0,10
structural steel, alloyed, hardened and tempered, up to 1200 n/mm2
n
2500
1600
1250
1000
800
710
630
f"
0,032
0,04
0,05
0,063
0,08
0,10
0,10
n
2000
1250
1000
800
630
500
500
f
0,032
0,05
0,063
0,08
0,10
0,10
steel, unalloyed, up to 600 N7mm2
rustproof steels of up to 900 N/mm2 e.g. X5CrNi18 10
0,125 0,125 560
0,16
0,125 0,125
E/Öl
500
0,125 0,125 400
E
Öl
400 0,16
Öl
1): speed [ n ] in r/min 2): feed [ f ] in mm/r 3): cooling: E = emulsion; Öl = cutting oil
GB
© 2007
The preceding specifications are standard values. In some cases, it might be advantageous to increase or to decrease those values. Never do without coolant or lubricant when drilling. Do not center rust-free materials (e.g. VA – or NIRO sheet metals), as the material will harden and the drills will quickly get blunt. The workpieces must always be tightened rigidly and strongly (vice, screw clamp).
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 31
quantum MASCHINEN
-
Handling
GERMANY
4.5
Drill chuck
4.5.1
Gear rim-drill chuck Open the drill chuck by means of the key for chucks.
upper part gear rim drill chuck opening for the key for chucks
Illustr.4-12: gear rim-drill chuck
ATTENTION! Make sure that the chucked tool is positioned firmly and correctly.
4.5.2
Disassembly of the drill chuck WARNING! Disassemble the drill chuck only when the drilling machine is disconnected from the electrical power supply. Disconnect the drilling machine from the electrical power supply. The conical connection can be separated with a plastic or a rubber hammer.
4.6
Cooling The friction generated during rotation can cause the edge of the tool to become very hot. The tool should be cooled during the drilling process. Cooling the tool with a suitable cooling lubricant ensures better working results and a longer edge life of the tools. This is best realized by a separate cooling equipment. If there is no cooling equipment included in the delivery volume, you can cool by means of a spray gun or a washing bottle. ATTENTION! Danger of injury due to brushes getting caught or pulled in. Use a spray gun or a washing bottle for cooling. INFORMATION Use a water-soluble and non-polluant drilling emulsion which can be obtained from authorized distributors. Make sure that the cooling agent is being collected. Respect the environment when disposing any lubricants and cooling agents. Follow the manufacturer’s disposal instructions.
4.7
Before starting the working process
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 32
© 2007
Before you start working, select the required speed. It is depending on the drilling diameter and on the material used.
quantum
Handling
MASCHINEN
-
GERMANY
„Speed table“ on page 27 WARNING! For drilling jobs, it is necessary to clamp the workpiece firmly to prevent the bit catching on the piece. Example of suitable clamping devices include a machine vice or clamping jaws. Put a wooden or plastic board beneath the workpiece to avoid drilling through to the work table, vice, etc. If necessary, adjust the required drill depth by means of the drill depth stop in order to achieve a constant result. Use a dust remover unit while working with wood. Sawdust can be health hazardous. Also use a suitable protective mask for any work which generates dust.
4.8
During the working process The spindle sleeve feed is being performed by the star grip. Make sure that the feed is being at a regular pace and not too fast. The reset of the spindle sleeve is being performed by a track recoil spring. WARNING! Danger of clothing and / or long hair getting caught. • Make sure to wear a well-fitting work suit during drilling work. • Do not use gloves. • If necessary, wear a hairnet. ATTENTION! Danger of collision by the levers of the star grip. Do not let the star grip get loose when resetting the drill sleeve. Thin bits break easily. In case of deep drilling, remove the bit from time to time, to remove drilling chips from the bore hole. Some drops of oil reduce friction and ensure a longer edge life of the bit. CAUTION!
GB
© 2007
Danger of crushing! Do not place your hand between the drill head and the spindle sleeve.
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 33
quantum MASCHINEN
5
-
Maintenance
GERMANY
Maintenance In this chapter you will find important information about • • •
inspection, maintenance, repair of the drilling machine.
The diagram below shows which of these headings each task falls under.
Maintenance
Inspection
Maintenance
Measuring
Rough cleaning
Mending
Testing
Fine cleaning
Replacing
Conserving
Adjusting
Repair
Lubricating Completing Replacing Readjusting Illustr. 5-1: Maintenance –Definition according to DIN 31051
ATTENTION! Properly-performed regular maintenance is an essential prerequistite for • safe operation, • fault-free operation, • long service life of the drilling machine and • the quality of the products you manufacture. Installations and equipment from other manufactures must also be in optimum condition. ENVIRONMENTAL PROTECTION During work on the spindle nose and the apron, make sure that • collector vessels are used, with sufficient capacity for the amount of liquid to be collected, • liquid and oils are not spilt on the ground. Clean up any spilt liquid or oils immediately using proper oil-absorption methods and dispose of them in accordance with current legal requirements on the environment.
Cleaning up spillages Do not re-introduce liquids spilt outside the system during repair or as a result of leakage from the reserve tank: collect them in a collecting vessel to be disposed of.
© 2007
Disposal Never dump oil or other pollutant substances in water inlets, rivers or channels. Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 34
quantum
Maintenance
MASCHINEN
-
GERMANY
Used oils must be delivered to a collection centre. Consult your superior if you do not know where the collection centre is.
5.1
Safety WARNING! The consequences of incorrect maintenance and repair work may include: • very serious injury to personnel working on the drilling machine, • damage to the drilling machine. • Only qualified personnel should carry out maintenance and repair work on the drilling machine.
5.1.1
Preparation WARNING! Only carry out work on the drilling machine if it has been switched off using the main switch and secured with a padlock to prevent the machine from being turned on. Attach a warning label.
5.1.2
Restarting Before restarting run a safety check. „Safety check“ on page 11 WARNING! Before connecting the machine you must check that • there is no danger for personnel • the drilling machine is undamaged.
5.2
Inspection and maintenance The type and extent of wear depends to a large extent on individual usage and service conditions. Therefore, the indicated intervals only apply for the approved conditions.
start of shift
What?
How?
„Safety check“ on page 11
GB
© 2007
after each maintenance or repair operation
Where? drilling machine
Interval
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 35
quantum MASCHINEN
-
Maintenance
GERMANY
Interval
Where?
What?
How? •
V-belt tension
every week
attachment screws
•
Check if the attachment screws for the V-belt tension on the left and right side of the drilling head are well fastened. Check if the V-belts are well tightened. Checking the tension of „Speed alternation“ on page 26. the V-belts,
guide rail screws on the right
Illustr. 5-2: B20 drilling head on the right
• •
Lubricate the tripod regularly with commercial oil. Lubricate the rack regularly with commercial grease (e.g. friction bearing grease).
lubricate
every month
tripod and rack
tripod
toothed rack
Illustr. 5-3: tripod
Check the V-belt on the drilling head that it is not being porous or used.
V-belts
visual inspection
every six months
V-belts on the drilling head
•
© 2007
Illustr. 5-4: V-belts
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 36
quantum
Maintenance
MASCHINEN
every six months
5.3
What?
GERMANY
How? Check the electrical equipment/ parts of the drilling machine.
check
Where? electric
Interval
-
„Qualification of employees“ on page 8
Repair For any repair work, request the assistance of an employee of Optimum Maschinen GmbH’s technical service or send us the drilling machine. If the repairs are carried out by qualified technical staff, they must follow the indications given in this manual. Optimum Maschinen GmbH does not take responsiblity nor does it guarantee against damage and operating malfunctions resulting from failure to observe this operating manual. For repairs only use faultless and suitable tools, original parts or parts from series expressly authorized by Optimum Maschinen GmbH.
GB
© 2007
• •
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 37
quantum MASCHINEN
-
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
6 Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32 6.1
Ersatzteilzeichnung - Parts drawing B13 / B14
Abb.6-1: B13 / B14
38 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
6.2
-
GERMANY
Bohrfutterschutz B13, B14 - Drill chuck protection B13, B14 202
203
201
Ersatzteilliste - Parts list B13 / B14 Menge
grösse
Qty.
Size
Pos.
6.2.1
Bezeichnung
Designation
1 2 3 4 5
Maschinenfuss Säulenflansch Scheibe Federscheibe Schraube
Base Column seat Washer Spring Washer Screw
1 1 3 3 3
6
Bohrsäule
Column
1
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Klemmhebel Schraube Federscheibe Bohrtisch Bohrtischhalter Bolzen Mutter Getriebeachse Hebel Knopf Bolzen Stellgriff Druckfeder Motorstange Elastische Unterlegscheibe Schraube Scheibe Motorbodenplatte Scheibe Schraube Motor Motorriemenscheibe Bolzen Scheibe Bolzen Mutter Scheibe Hebegriff
Clamp Handle Screw Spring Washer Work Table Support Bolt Nut Gear Axis (pinion shaft) lever knob Bolt Adjusting Handle Compress Spring Motor Pole Cushion Washer Screw Washer Motor Bottom Board Washer Screw Motor Motor pulley Bolt Washer Bolt Nut Washer Lifting Handle
1 1 1 1 1 1 1 1 3 3 2 1 1 1 1 3 3 1 2 2 1 1 1 4 4 1 1 1
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
Artikelnummer Item no. 0300813101 0300813102
M8 M8 M8x16 B13 B14 M12x26 M 12
0300813106 0300814106 0300813107 0300813108 0300813110 0300813111
M6x25 M6 0300813114 0300813115 0300820121 M8x10 0300813118 0300813119 0300813120 0300813121 M6x12 M6 0300813124 M6 M8x16 0300813127 0300813128 M6x10 M6 M8x12 M5x12 M5 0300813134
39
quantum -
Pos.
MASCHINEN
35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 201 202 203 203-1 205
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
Bezeichnung
Designation
Riemengehäuse Bolzen Scheibe Kabelklemme Kabelöse Scheibe Kabelöse Anschlusskabel Gehäuse Schaltgehäuse Bolzen Schalter Mutter Mutter Federgehäuse Rückholfeder Anzeigevorrichtung Mutter Mutter Stange Haltevorrichtung Mutter Keilriemen Spindelriemenscheibe Bolzen Achsenring Achsenabdeckung Bohrungsring Kugellager Kugellager Bohrungsring Achsenring Kugellager Gummiunterlegscheibe Pinole Kugellager Spindel Bohrfutter Kabelklemme Bohrfutterschutz Sichtschutzscheibe Arm Bohrfutterschutz Halterung Bohrfutterschutz
pulley cover Bolt Washer Wire Clamp Ring for Wire Washer Ring for Wire Plug Wire Case Switch Box Bolt Switch Nut Nut Cover of Spring Turbination Spring Indicator Nut Nut Rod Holder Nut V-belt Spindle pulley Bolt Ring of Axis Square Axis Cover Ring of Hole Bearing Bearing Ring of Hole Ring of Axis Bearing Rubber Washer Pinole Bearing Spindle chuck Wire Clamp Drill chuck protection view sealing pane Arm drill chuck protection Fixing drill chuck protection End position switch drill chuck protecEndlagenschalter Bohrfutterschutz tion Gehäuse (Trafo) Housing (trafo)
Menge
grösse
Qty.
Size
1 2 2 2 1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Artikelnummer Item no. 0300813135
M4x12 M4 M4 0300813139 0300813140 0300813141 0300813142 0300813143 0300813144 0300813146 0300813147 M10x1 M10x1 0300813150 0300813151 0300813152 0300813153 0300813154 0300813155 0300813156 M6 10 x 650 M6 x 10 22 40 6203 6203 40 12 6201
6201
0391050 0300813159 0300813161 0300813162 0300813163 0406203.2R 0406203.2R 0300813166 0300813167 0406201.2R 0300813169 0300813170 0406201.2R 0300813172 3050654 0300813174
1
03008131201
1 1
03008131202 03008131203
1
030081312031
1
03008131205
Teile ohne Abbildung - Parts without illustration 0 0 0 0
Schalterkappe gelb Abdeckung Lüfter (B13) Kondensator (Motor) Lüfterrad (Motor)
switch cap yellow cover fan (B13) condensator (engine) fan wheel (engine)
1 1 1 1
0
Bohrfutterschutz alter typ
Drill chuck protection old type
1
0 0 0 0 0
Reed Kontakt Transformator Schütz Schaltkasten (leer) Nutenstein
Reed contact Transformer Contactor Electric box (empty) t-nut
1 1 1 1 1
0300813180 0300813182 0300813176 0300813178 3008135 + 3008136 0302024192 03008131301 03008131302 0300813179 0300813177
pinole complete Drill chuck protection complete column compl. Holder cplt. Housing (transformer) compl.
1 1 1 1 1
0300813170CPL 030081312011 0300813106CPL 03008131201CPL 03008131205CPL
Komplett-Sätze - Complete sets 201-1
Pinole komplett Bohrfutterschutz komplett Säule kpl. Halter kplt. Gehäuse (Trafo) kpl.
40 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
6.3
-
GERMANY
Ersatzteilzeichnung - Parts drawing B 16
Abb.6-2: B16 18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
41
quantum MASCHINEN
6.4
-
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
Bohrfutterschutz B16 - Drill chuck protection B16 202
203
201
Ersatzteilliste - Parts list B16 Pos.
6.4.1
Bezeichnung
Designation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Maschinenfuss Säulenflansch Scheibe Schraube Säule Zahnstange Säulenring Bolzen Bohrtischhalter Kurbel Schraube Bolzen Klemmhebel Zahnrad Schneckenrad Bohrtisch Scheibe Schraube Knopf Hebel Hebelsitz Bolzen Skalenring Schaftritzel Niete Zeiger Gehäuse Bolzen Mutter Rückholfeder Federgehäuse Mutter Bolzen Feststellknopf Einstellknopf Motorstange Schraube
Base Column Seat Washer Screw Column Rack Column Ring Bolt Support crank Screw Bolt Clamp Handle Gear Gear Wheel Work Table Washer Screw Knob Lever Lever Seat Pin Dial pinion shaft Rivet Pointer Case Bolt Nut Turbination Spring Cover of Spring Nut Bolt Tight Knob Adjust Knob Motor Pole Screw
42 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
Menge
grösse
Qty.
Size
1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 4
Artikelnummer Item no. 0300816101 0300816102
M8 M8x25 0300816105 0300816106 0300816107 M8x10 0300816109 0300820110 M5x10 0300816112 0300816113 0300816114 0300816115 0300816116 M 12 M12x25 0300820121 0300816120 0300816121 0300816122 0300816123 0300816124 0300816125 0300816126 0300816127 M8x16 M8 0300816130 0300816131 M 12x1,5 M8x6 0300816134 0300816134 0300816136 M8x16 18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
grösse
Pos.
Menge
Bezeichnung
Designation
Qty.
Size
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
Scheibe Motorbodenplatte Motor Scheibe Federscheibe Mutter Mutter Scheibe Kabel Motorstange Mutter Gummiring Scheibe Bolzen Bolzen Motorriemenscheibe Bolzen Schaltergehäuse Schraube Schalter Bolzen Riemengehäuse Presskabelblock Keilriemen Mutter Spindelriemenscheibe Schaft Bohrungsring Kugellager Kugellagerring Kugellager Bohrungsring Schaftring Kugellager Gummiring Pinole Austreiber Kugellager Spindel Kegeldorn Bohrfutter
Washer Motor Bottom Board Motor Washer Spring Washer Nut Nut Washer Wire Plug Motor Pole Nut Rubber Ring Washer Bolt Bolt Motor Pulley Bolt Switch housing screw switch Bolt Pulley Cover Press Wire Block V-belt Nut Spindle pulley pinion Ring for Hole Bearing Ring for Bearing Bearing Ring for Hole Ring for Shaft Bearing Rubber ring Pinole Drill Drift Bearing Spindle Taper mandril chuck
4 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M8
79
Bohrfutterschutz alter typ
Drill chuck protection old type
1
201 202 203 203-1 205
Bohrfutterschutz Sichtschutzscheibe Arm Bohrfutterschutz Halterung Bohrfutterschutz
Drill chuck protection view sealing pane Arm drill chuck protection Fixing drill chuck protection End position switch drill chuck protecEndlagenschalter Bohrfutterschutz tion Gehäuse (Trafo) Housing (trafo)
-
GERMANY
Artikelnummer Item no. 0300816139 0300816140
8 8 M8 M8 8 0300816146 0300816147 M6 0300816149 6 M6x8 M5x22 0300816153 M6x16 0300816155 0300816156 0300813147 M5x8
6204 6204
6201
6205
0300816159 0300816160 0391100 0300816162 0300816163 0300816164 0300816165 0406204.2R 0300816167 0406204.2R 0300816165 0300816170 0406201.2R 0300816172 0300816173 0300816174 0406205.2R 0300816176 0300816177 3050626 3008205 + 3008206
1
03008161201
1 1
03008161202 03008161203
1
030081312031
1
03008161205
capacitor Reed contact Transformer Contactor Electric box motor (empty) t-nut motor fan cover O-Pointer
1 1 1 1 1 1 1 1
0300816182 0302024192 03008131301 03008131302 0300816181 0300813177 0300816180 0322025
Pinole complete Column with base ring Drill chuck protection complete Housing (transformer) compl.
1 1 1 1
0300816173CPL 0300816105CPL 030081612011 03008161205CPL
Teile ohne Abbildung - Parts without illustration 0 0 0 0 0 0 0 0
Kondensator Reed Kontakt Transformator Schütz Schaltkasten Motor (leer) Nutenstein Motorlüfterdeckel O-Anzeige
Komplett-Sätze - Complete sets 201-1
Pinole Komplett Säule mit Halter Bohrfutterschutz komplett Gehäuse (Trafo) kpl.
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
43
quantum MASCHINEN
6.5
-
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
Ersatzteilzeichnung - Parts drawing B20 / B25 (Vario)
Abb.6-3: B20 / B25
44 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
6.6
-
GERMANY
Bohrfutterschutz B20, B25 - Drill chuck protection B20, B25 202
203
201
Ersatzteilliste - Parts list B20 / B25 (Vario) Menge
grösse
Qty.
Size
Pos.
6.6.1
Bezeichnung
Designation
1
Maschinenfuss
Base
2
Säulenflansch
3 4
Scheibe Schraube
Washer Screw
4 4
5
Säule
Column
1
6
Zahnstange
Rack
1
7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Säulenring Bolzen Bohrtischhalter Kurbel Schraube Getriebewelle Schraube Klemmhebel Arm Bohrtisch Klemmhebel Zahnrad Schneckenrad Knopf Hebel Hebelsitz Bolzen Skalenring Ritzelwelle Gehäuse Bolzen Mutter Rückholfeder Federgehäuse Mutter Schraube Bolzen Nockenwelle Schraube
Colum Ring Bolt Support Crank Screw Gear Shaft Screw Clamp Handle Arm Work Table Clamp Handle Gear Worm Gear Knob Lever Lever Seat Pin Dial Pinion Shaft Case Bolt Nut Turbination Spring Cover of Spring Nut Screw Bolt Camshaft Screw
1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 2 1 2 1 1
1 1
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
B20 B25 10 B20 B25 B20 B25
Artikelnummer Item no. 0300820101 0300820102 0300825302 0300820103 0300820104 0300820105 0300825305 0300820106 0300825306 0300820107
M 6x10 0300820109 0300820110 M 6x15 0300820112 M 6x15
5 x 32
0300820115 0300820116 0300820117 0300820118 0300820119 0300820120 0300820121 0300820122 0300820123 0300820124 0300820125 0300820126 0300820127
M10 x 10 M 10 0300820130 0300820131 M12x1,5 0300820133 M10 x 10 0300820135 0300820136
45
quantum -
GERMANY
Menge
grösse
Pos.
MASCHINEN
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
Bezeichnung
Designation
Qty.
Size
37 38 39 40
Motorstange Schraube Scheibe Motorbodenplatte
Motor Pole Screw Washer Motor Bottom Board
1 4 9 1
M8 x 25 8
Motor
Motor
1
230 V 400 V
Federscheibe Mutter Mutter Scheibe Motorstange Schraube Nocke
Lock washer nut nut Washer Motor Pole Screw Cam
4 4 2 2 1 1 1
41 42 43 44 45 46 47 48 49
Schaltergehäuse
Switch housing
1
51
Bolzen
Bolt
1
52
Schalter
Switch
1
53
Anschlusskabel
Power Wire
1
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77
Kabelblock Bolzen Scheibe Bolzen Riemenscheibe Motor Bolzen Bohrungsring Kugellager Keilriemen Riemenscheibe Mitte Zentrierteil Hebel Riemenabdeckung Keilriemen Rundmutter Spindelriemenscheibe Schaft Bohrungsring Kugellager Lagerscheibe Kugellager Bohrungsring Spindelring Kugellager
Wire Block Bolt Washer Bolt Motor pulley Bolt Ring for Hole Bearing V-belt Middle Pulley Centering Device Lifting Handle Pulley Cover V-belt Round Nut Spindle pulley Pinion Ring for Hole Bearing Bearing Washer Bearing Ring for Hole Ring for Spindle Bearing
1 1 4 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
78
Elastischer Unterlegscheibe
Cushion Washer
1
79 80 81
Pinole Austreiber Kugellager Spindel B20 Spindel B25
Pinole Drill Drift Bearing Spindle B20 Spindle B25
1 1 1 1 1
83
Kegeldorn
Taper Mandriel
1
84
Bohrfutter
Chuck
1
82
0300820137
Bohrfutterschutz alter typ
Drill chuck protection old type
0300820146 M 6x12 230 V 400 V 230 V 400 V 230V 400V
S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
0300820148 0300820149 0300820349 0300820151 0300820152 0300820352 0300820153 0300825353 0300820154
M 6x10 6 M 6x12 0300820158 M5x6 35 6201 10 x 610
6005 47 15 6005
0300820160 0406201.2R 0300820162 0300820163 0300820164 0300820165 0300820166 0300820167 0300820168 0300820169 0300820170 0300820171 0406005.2R 0300820173 0406005.2R 0300820175 0300820176 0406204.2R
B25 B20
0300825378 0300820178
6204 MT2 MT3
0300820179 0300820180 0406204.2R 0300820182 0300825382
B20 B25
3050659 3050660
10 x 625
47 6005
3050626 3008205 + 3008206
1 B25
46
0300820140 0300820141 0300825341
8 M8 M 10 10
B20 85
Artikelnummer Item no.
3008207 + 3008206 18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum
Pos.
MASCHINEN
86 87 88 89 90 201 202 203 203-1 205
Bezeichnung
Designation
Ring für Kabelschutz Mutter Kabelklemme Scheibe Bolzen Bohrfutterschutz Sichtschutzscheibe Arm Bohrfutterschutz Halterung Bohrfutterschutz
Ring for Protecting Wire Nut Press Wire Washer Bolt Drill chuck protection view sealing pane Arm drill chuck protection Fixing drill chuck protection End position switch drill chuck protecEndlagenschalter Bohrfutterschutz tion Gehäuse (Trafo) Housing (trafo)
Menge
grösse
Qty.
Size
-
GERMANY
Artikelnummer Item no.
1 1 1 1 1
0300820186 0300820187 0300820188 0300820189 0300820190
1
03008201201
1 1
03008201202 03008201203
1
030081312031
1
03008201205
1 1 1 1 1
0300820192 0302024192
Teile ohne Abbildung - Parts without illustration 0 0 0 0 0
Kondensator Reed Kontakt Transformator Schütz Schaltkasten (leer) O-Anzeige
capacitor Reed contact Transformer Contactor Electric box (empty) O-Pointer
0300820192 0300820193
Komplett-Sätze - Complete sets 201-1
Pinole Komplett
Spindle sleeve complete
Bohrfutterschutz komplett Säule kplt. Lüfterraddeckel Gehäuse (Trafo) kpl.
Drill chuck protection complete Column complete fan cover Housing (transformer) compl.
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
1 1 1 1 1
B20 B25 B20
0300820179CPL 0300825379CPL 030082012011 0380020105CPL 0300820193 03008201205CPL
47
quantum MASCHINEN
6.7
-
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
Ersatzteilzeichnung - Parts drawing B32 (Vario)
Abb.6-4: B32
48 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
6.8
-
GERMANY
Bohrfutterschutz B32 - Drill chuck protection B32 202
203
201
Ersatzteilliste - Parts list B32 (Vario) Pos.
6.8.1
Menge
grösse
Qty.
Size
Bezeichnung
Designation
Maschinenfuss Säulenflansch Säule Arretierbolzen Zahnstange Schraube Bolzen (A) Mutter Klemmhebel Bohrtisch Arm Bolzen Schneckenrad Kurbel Schraube Zahnrad Säulenring Klemmhebel Bohrtischhalter Bolzen Abdeckung Federgehäuse Rückholfeder Federstift Federsitz Federstift Bolzen Gehäuse Motorstange Schraube Mutter Motor
Base Column Seat Column Lock Bolt Rack Screw Pin (A) Nut Clamp Handle Work Table Arm Pin Worm Wheel Crank bolt Gear Column Ring Clamp Handle Support Bolt Cover Board Cover of Spring Turbination Spring Spring Pin Spring Seat Spring Pin Bolt Case Motor Pole Screw Nut Motor
1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 4 4 4 1
42 42 43
Motorriemenscheibe Motorriemenscheibe Paßfeder
Motor pulley Motor pulley Key
1 1 1
44
Keilriemen
V - belt
1
1 2 3 4 5 6 9 10 14 15 16 17 18 19 20 21 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 41
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
Artikelnummer Item no. 0300832301 0300832302 0300832303
M 10x10 0300832305 M12 x 40 0300832309 M6 0300832314 0300832315 0300832316 0300832317 0300832318 0300832319 M 6 x 12 0300832321 0300832323 0300832324 0300832325 M5x8 0300832327 0300832329 0300832330 6 x 21 0300832332 3 x 15 M10 x 12 0300832335 0300832336 0300832337 M8 400 V neuer typ / new type alter typ / old type neuer typ / new type 13 x 750
0300832341 0300832342 0323238 0300832343 0323274
49
quantum -
GERMANY
Menge
grösse
Pos.
MASCHINEN
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
Bezeichnung
Designation
Qty.
Size
44 45 47 49 50 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 86 87 89
Keilriemen Mutter Motorbodenplatte Nocke Motorstange Gummidichtung Bolzen (A) Bolzen Nockenwelle Bolzen Mutter Bolzen Schalter Bolzen Schaltergehäuse Zeiger Bolzen Bolzen Schaftritzel Skalenring Bolzen (B) Klemmstück Federstift Hebelsitz Hebel Knopf Riemengehäuse Schutz Kabelring Mutter Druckkabelblock Scheibe Bolzen Bolzen Quardatisches Bord Scheibe Federring Bolzen Bolzen Zentrierstück Keilriemenscheibe Mitte Keilriemenscheibe Mitte Kugellager Klammer
V - belt Nut Motor Bottom Board Cam Motor Pole Rubber Washer Bolt (A) Bolt Cam Shaft Bolt Nut Bolt Switch Bolt Switch Housing Pointer Bolt Bolt Pinion Shaft Dial Bolt (B) Clamping Piece Spring Pin Lever Seat Lever Knob Pulley Cover Protect Wire Ring Nut Press Wire Block Washer Bolt Bolt Square Board Washer Spring Washer Bolt Bolt Centering Device Middle pulley Middle pulley Bearing Circlip
1 2 1 1 1 1 1 1 1 1 1 4 1 3 1 1 1 1 2 1 1 1 1 1 3 3 1 2 2 2 2 2 1 1 4 4 4 1 1 1 1 1 1
15x740Li (old type)
90
Keilriemen
V - belt
1
90 91 92 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107
Keilriemen Mutter Spindel-Keilriemenscheibe Spindel-Keilriemenscheibe Schaft Klammer Kugellager Ring Rundmutter Scheibe Kugellager Scheibe Pinole Austreiber Kugellager Kugellager Spindel Kegeldorn Bohrfutter
V - belt Nut Spindle pulley Spindle pulley Pinion Circlip Bearing Ring Round nut Washer Bearing Washer Pinole Drill Drift Bearing Bearing Spindle Taper Mandril chuck
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
50 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
Artikelnummer Item no. 0323259 0300832345 0300832347 0300832349 0300832350 0300832352 0300832353 0300832354 0300832355 0300832356
M10
40 6
0300832358 0300820352 0300832360 0300832361 0300832362 0300832363 0300832364 0300832365 0300832366 0300832367 0300832368 0300832369 0300832370 0300832371 0300832372 0300832373 0300832374 0300832375 0300832376 0300832377 0300832378
M5x8 0300832380 6 6 M6x16
neuer typ / new type alter typ / old type 40 gates Super HC MN SPA 832 (new type) 13 x 850 15x845Li (old type) neuer typ / new type alter typ / old type
627
6206
6007 6208-2Z
0300832384 0300832385 0300832386 0323235 0406202.2R 0300832389 0323273 0323258 0300832391 0300832392 0323237 0300832393 0300832394 040627.2R 0300832396 0300832397 0300832398 0406206.2R 03008323100 03008323101 03008323102 0406007.2R 0406208.2R 03008323105 3050661 3050626
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum
Pos.
MASCHINEN
Bezeichnung
108
Bohrfutterschutz
109 110 111
Druckkabelblock Scheibe Bolzen Bohrfutterschutz Sichtschutzscheibe Arm Bohrfutterschutz Halterung Bohrfutterschutz
201 202 203 203-1 205
Designation
Menge
grösse
Qty.
Size
-
GERMANY
Artikelnummer Item no.
1 1 1
3008325 + 3008326 03008323109 03008323110 03008323111
1
03008201201
1 1
03008201202 03008201203
1
030081312031
1
03008323205
Reed contact Transformer Contactor Electric box (empty) Scale table Scale for dial
1 1 1 1 1 1
0302024192 03008131301 03008131302 03008131112 03008131113 03008131114
pinole complete Drill chuck protection complete Housing (transformer) compl.
1 1
03008323101CPL 030082011011 03008323205CPL
Chuck guard old type
Press Wire Block Washer Bolt Drill chuck protection view sealing pane Arm drill chuck protection Fixing drill chuck protection End position switch drill chuck protecEndlagenschalter Bohrfutterschutz tion Gehäuse (Trafo) Housing (trafo)
1
Teile ohne Abbildung - Parts without illustration 0 0 0 0 0 0
Reed Kontakt Transformator Schütz Schaltkasten (leer) Skala Bohrtisch Skala Skalenring
Komplett-Sätze - Complete sets 101-1
Pinole Komplett Bohrfutterschutz komplett Gehäuse (Trafo) kpl.
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
51
quantum MASCHINEN
-
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
GERMANY
6.9
Schaltplan - Wiring diagram B13-B20 (230V)
6.10
Schaltplan - Wiring diagram B20-B32 (400V)
52 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
18.1.08
Ersatzteile - Spare parts B13, B14, B16, B20, B25, B32
quantum MASCHINEN
6.11
-
GERMANY
Schaltplan - Wiring diagram B20Vario-B32Vario (230V)
18.1.08 S:\Betriebsanleitungen\drilling_machines\B13_14_16_20_25_32\B13-B32_parts\B13-B32_parts.fm
53
quantum MASCHINEN
7
-
Malfunctions
GERMANY
Malfunctions Cause/ possible effects
Solution
FI protective switch disengages
•
a non-common FI protective switch is used
•
„Power supply“ on page 21
Noise during working
• •
Spindle turning dry. Tool blunt or is being incorrectly secured.
• •
Grease spindle Use new tool and check securing (fixed setting of the bit, drill chuck and morse taper).
Bit "burnt"
• •
Incorrect speed/ feed too fast The chips have not been removed from the bore hole Bit blunt
•
Select another speed
•
Extract the bit more often
• •
Sharpen or replace bit Use coolant
Malfunction
• •
Operating without or too little cooling agent
• •
•
Replace bit or re-sharpen it
•
Hard fibre in the workpiece unequal length of the cutting spiral or unequal angles in the bit. Bit deformed
Defective bit
•
No support used
•
Place a wooden board beneath the workpiece and secure them to one another
Bit running off-centre or „hopping“
• • • •
Bit deformed Bearings worn down Bit badly secured Drill chuck defective
• • • •
Replace bit Have the bearings replaced Secure the bit properly Replace the drill chuck
Impossible to introduce drill chuck or morse taper
•
There is dirt, grease or oil on the inner conical surface of the drill chuck or on the conical surface of the drilling spindle
• •
Clean surfaces well Keep surfaces free of grease
Engine does not start
• •
engine connected wrongly Defective fuse
•
Have it checked by authorized personnel
Overheating of motor and lack of power
•
Engine overloaded
•
• •
Insufficient mains voltage Engine connected wrongly
•
Disconnect immediately and have it checked by authorized personnel Have it checked by authorized personnel
•
Heavy and unbalanced or twisted workpiece Inexact horizontal position of the workpiece holder
•
Spindle restoring spring does not work properly locking pin is being introduced
• •
Check spindle restoring spring, replace it, if necessary pull out locking pin
The locking pin is introduced The drill depth setting is not released
• •
Pull out the locking pin Release the drill depth setting
Bit tip moves, bore hole is not circular
Precision of the work deficient
• •
The drilling sleeve may not be moved downwards.
• •
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Drilling machine
•
© 2007
Page 54
Drilling spindle sleeve does not return to its initial position
•
Balance workpiece statically and secure it without straining Adjust workpiece holder
quantum
Malfunctions
MASCHINEN
Malfunction The temperature of the spindle bearing is too high
Solution
• •
The bearings are worn out The pretension of the bearings is too high
• •
•
Working with high drilling revolutions for a long period of time
•
Clearance of the bearing too wide
• •
The working spindle moves up and down The adjusting gib has come loose
•
• • •
Clamping chuck is loose Tool is blunt Workpiece is loose
• • •
•
• •
GERMANY
Replace Reduce clearance in the bearing for (taper roller bearings) Reduce drilling revolutions / feed
Adjust the clearance of the bearing or exchange the bearing Adjust the clearance of the bearing Adjust the gib with the adjusting screw to the correct clearance control, retighten Sharpen the tool or replace it Clamp the workpiece properly
GB
© 2007
Ratteling of the working spindle when working with rough workpiece surfaces
Cause/ possible effects
-
18 / 01 / 2008
Version 1.2.5
B 13 / B14 / B16 / B20 / B25 / B32
Drilling machine
Page 55
quantum MASCHINEN
-
Appendix
GERMANY
8
Appendix
8.1
Copyright © 2007 This documentation is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total. The company reserves the right to make technical alternations without prior notice.
8.2
Terminology/Glossary Term
Explanation
drill drift
tool to release the bit or the drill chuck from the drill spindle
drill chuck
drill holding fixture
drilling head
upper part of the drilling machine
drill sleeve
fixed hollow shaft which runs in the drill spindle
drill spindle
shaft driven by the engine
drilling machine table
support face, clamping surface
morse taper
cone of the drill or of the drill chuck
sleeve lever
manual control for the drill feed
quick action drill chuck
drill holding fixture to be clamped manually
workpiece
part to be drilled, part to be machined
tool
bit, countersink, etc.
locking pin
pin to hold the drill sleeve at a certain height in order to disassemble the drill chuck or the tool
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
Page 56
quantum
Appendix
MASCHINEN
8.3
-
GERMANY
Warranty Within the term of warranty, the company Optimum warrants for a perfect quality of its products and will reimburse any cost for overhaul or exchange of defective parts in case of construction error, fault in material and / or defect of fabrication. The term of warranty for commercial use is 12 months and for use as an amateur it is 24 months. Condition for a warranty claim due to construction errors, faults in material and / or defects of fabrication is: •
•
•
•
•
8.4
Proof of purchase and that the instructions for use had been followed. In order to assert the claim of warranty, you have to present a typescript original receipt of purchase. It must comprise the complete address, date of purchase and type designation of the product. The instruction for use for the corresponding device as well as the safety information are to be observed. Damages due to operator’s mistakes may not be accepted as warranty claims. Correct use of the devices.The products of the company Optimum had been designed and built for certain purposes. They are listed in the operation manual. The warranty claim may not be accepted if the operating manual is not being followed properly or if it is used for a purpose which has not been intended or with improper accessory. Maintenance work and cleaning. It is absolutely necessary to maintain and clean the machine in regular intervals according to the prescriptions of the instruction for use. By intervention of a third party, any warranty claim will expire. Maintenance work and cleaning are usually not part of the claim of warranty. Original spare parts Make sure to use only original spare parts and original accessory. This can be acquired from authorized distributors of the machine. When other than original parts are being used, consequential damages may occur and danger of accidents will increase. Disassembled or partially disassembled devices and devices which are repaired with foreign parts are excluded from warranty claims. Wearing parts Certain components are subject to wear out by time respectively a standard wear by use on the corresponding machine. Among these components are e.g. V-belts, ball bearings, switches, mains cables, gaskets and washers, etc. These wearing parts are not part of the warranty.
Disposal Disposal of used electric and electronic machines (Applicable in the countries of the European Union and other European countries with a separate collecting system for those devices). The sign on the product or on its packing indicates that the product must not be handles as common household waist, but that is needs to be delivered to a central collection point for recycling. Your contribution to the correct disposal of this product will protect the environment and the health of your fellow men. The environment and the health are endangered by incorrect disposal. Recycling of material will help to reduce the consumption of raw materials. Your District Office, the municipal waste collection station or the shop where you have bought the product will inform you about the recycling of this product.
8.5
RoHS , 2002/95/CE
GB
© 2007
The sign on the product or on its packing indicates that this product complies with the European guideline 2002/95/EC .
18 / 01 / 2008
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8.6
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Appendix
GERMANY
Product follow-up We are required to perform a follow-up service for our products which extends beyond shipment. We would be grateful if you could send us the following information: • • •
modified settings experiences with the drilling machine, which could be important for other users recurring failures
Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96822 - 22 E-Mail:
[email protected]
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
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8.7
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GERMANY
EC - declaration of conformity The manufacturer/ retailer:
Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt
hereby declares that the following product, type of machine:
bench drill pillar drill
designation of machine:
B13, B14, B16, B20, B20 Vario, B25, B25 Vario, B32, B32 Vario
relevant EU directives: machine directives
98/37/EG, Appendix II A
EMV- directive
89/336/EWG
low voltage directive
73/23/EWG
meets the provisions of the aforementioned directive, including any amendments valid at the time of this statement. In order to ensure conformity, the following harmonized standard in particular have been applied: EN 12717: 2001
Safety of machine tools, drilling machines
EN 62079
Editing of instructions - structure, content and illustration (IEC 62079:2001)
Thomas Collrep (Manager)
Kilian Stürmer (Manager)
GB
© 2007
Hallstadt, 18 / 01 / 2008
Stand 18 / 01 / 2008
Version 1.2.5
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Index A Assembly ...................................................... 16, 17
C Cooling ......................................................... 32 Copyright ...................................................... 56
D Declaration of conformity .............................. 59 Dimensions ................................................... 15 Drill chuck ..................................................... 32 Drill depth stop ............................................. 24
E EC - declaration of conformity ...................... 59 Electric .......................................................... 13 Environmental conditions ............................. 15 Extent of supply ............................................ 16
H Handling ....................................................... 23
I Inclination of the drilling machine table ........ 25 Inspection ..................................................... 35 Installation .................................................... 17 Installation drawings ..................................... 20
M Maintenance ................................................. 34 Malfunctions ................................................. 54
O ON / OFF switch ........................................... 10
P Power connection ......................................... 14 Power supply ................................................ 21 Product follow-up .......................................... 58 Prohibition, warning and mandatory labels .. 11
Q Qualification of employees ........................... 8
S Safety devices .............................................. 9 Speed alternation ......................................... 26 Speed table .................................................. 27 Spindle holding fixture .................................. 14 Storage ......................................................... 17
T Technical Data ............................................. 14 Transport ...................................................... 16
U User’s position .............................................. 9
W Warning notes .............................................. 5 Warranty ....................................................... 57
© 2007
Drilling machine
B 13 / B14 / B16 / B20 / B25 / B32
Version 1.2.5
18 / 01 / 2008
GB
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