432

Transcript

Parts Manual Home Find... Go To.. This manual is furnished with each new TENNANTo Model 432. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard accessories. The instruction ponion of the fnanual consists of the Specification, Operation. Maintenance, and Appendix sections. The pans portion consists of the Standard Model Parts. Accessories. Electrical Components, and Customer Documents sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the pans sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. The machine is maintained regularly per the maintenance instructions provided. The machine is maintained with Tennant Company supplied or equivalent pans. - Pans and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering pans or supplies. be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. The telephone numbers, telex numbers, ma~lingaddresses, and locations of those outlets are listed in the Customer Documents section of the manual. MACHINE DATA Please fill out at time of installation. Machine Serial Number - Sales Representative Engine Serial Number Customer Number - Date of Installation Manual Number - MM155 Revision: 07 Publishect: '10-88 04043 Trademark Registered in: Austria, Benelux, Denmark, England. Fiance, Germany. Italy, Spain, Switzerland, United States. Argentina. Australia. Canada, Japan, Mexico. Sweden, by TENNANT COMPANY. Minneapolis, Minnesota, U.S.A. Copyright 1986, 1987, 1988 Tennant Company, Printed in U.S.A Home Find... To.. Find... Go GoTo.. SECTION 5 STANDARD MODEL PARTS CONTENTS Page Ordering Repair Parts 5-1 Fig. 1 .Replacement Brushes 5-2 Fig. 2 .Recommended General Maintenance Items ....................... 5-4 Fig. 3 .Floor Care Kit .................. 5-5 Fig. 4 .Main Frame Group 5-6 Fig 5 - Hood and Covers Group 5-8 Fig 6 .Scrub Head Cover Group ........ 5-10 Fig. 7 .Scrub Brush Motor Group ........ 5-11 Fig. 8 .Scrub Head Lift'Group ........... 5-12 Fig. 9 .Recovery Tank Group ........... 5-14 Fig 10 -Vacuum Fan Group ............ -5-16 Fig. 11 .Solution Tank and Control Group 5-18 Fig 12 .Drive Wheel Group ............. 5-20 Fig 13 .Drive Motor Group ............. 5-21 Fig 14 .Steering Drive Control Group ..... 5-22 Fig. 15 .Rear Squeegee Group .......... 5.24 Fig. 16 .Battery Group ................. 5.26 Fig 17 .Instrument Panel Group 5.27 Fig. 18 .Rear Frame Group ............. 5 .28 Fig 19 .Wire Harnesses Group 5-30 ................... ........... . . .............. ......... . . . . . . ......... .......... . NOTE: Section 5. Standard Model Parts. lists every repair pan of a standard Mod81 432 machine . Home GoTo Find... Go Find... To.... Home Find... To.. Find... Go GoTo.. STANDARD ~ O D E LPARTS ORDERING REPAIR PARTS The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent pans. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company pan numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts. please furnish all of the following information: 1. Machine model number - shown on the If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the pan. They will give authorization for return and/or handle replacement shipments when required. machine data plate. SER. NO. MAX. BAT. WT. listings are explained by the foliowing examples: NOM. VOLTS 36 G W . 1553 LBS. 610 LBS. 2 T I KG. MANUFACTURED (000000machines. SOLD *ND SERVICED BY ) The part can be used on afl ) The part can be used on all (003342machines beginning with the serial number listed. 2. Machine serial number machine data plate. 3. Engine type - shown on the (000000-004320) The part can be used on all machines up to and including serial number listed. - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name. first and last - of person ordering (004321-005678) The part can be used on all macllines between and including the serial numbers listed. Where nam's are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. parts. St UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. 8. Telephone number. 9. Purchase order number. 10. Part number, description, and quantity each item on the order. - of Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when pan of a purchased assembly. Please get hardware from a local hardware suppher. FASTENER STRENGTH lDENfIFlCATlON Fasteners required to have high-strength qualities equivalent to SAE Grade 6 are identified throughout this catalog by the description GR 8. Unless identified by this descripti~n.all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 5.1 432 MM155 (1-871 Home Find... Find... Go To.. Fig. 1 S- 2 Home - Replacement Brushes Find... Find... Go To.. m 432 MM155 (1-87) Fig. 1 Key 1 2 3 - Replacement Brushes Tennanto Part No. Machine Serial Number 63301-1 63301 63384 SK2760 (019700(019700(019700(019700- ) ) 63302-1 63302 63384 SK2760 (019700(019700(019700(019700- 1 1 1 Brush Assembly. Union Mix Brush, Union Mix Plate, Brush Replacement Kit, Brush Pin 2 1 1 3 63303-1 63303 63384 SK2760 (019700i0197001019700(019700- ) 2 1 Brush Assemblv, Bassine Brush. ~ a & i n e Plate. B ~ s h Replacement Kit. Brush Pin 63305-1 63305 63384 SK2760 (019700(019700(019700(019700- 1 1 1 1 Brush Assembty. Stainless Steel Brush, Stainless Steel Plate, Brush Replacement Kit. Brush Pin 63313-1 63313 63384 SK2760 (019700(019700(019700(019700- 1 1 1 1 Brush Assembly. Polypropylene, Ught B N S ~ Polypropylene. , Light Plate, Brush Replacement Kit, Brush Pin 16955-1 16955 (019700(019700- 1 Bfush Assembly, Nylon Brush. Nvion Description Brush Assembly, Tynex-A Brush, Tynex-A Plate, Brush Replacement Kit. Brush Pin ) ) 1 1 I I 3 2 1 1 3 a ate.' ~ 6 s h Replacement Kit. Brush Pin - (019700(019700(019700(019700- 1 5 6 63304-1 63304 63384 SK2760 7 63249 (019700- ) 4 ) ) ) i ) ) 1 1 ) - ~~ Pad Drive Assembly Pad, Drive Plate. Brush Replacement Kit, Brush Pin 2 1 1 3 Holder. Pad Pad Drive Assembly. insta- LO^ Pad Drive. Insta-Lok Plate. Brush Replacement Kit. Brush Pin 2 Pad, Pad. Pad. Pad. 2 2 2 2 Stripper. Brown Cleaner. Blue Buffer. Red Polish, White 5-3 432 MM155 11-67) Home Find... Find... Go Go To.. To.. Fig. 2 Key - Recommended General Maintenance Items Tennantm Part No. Machine Serial Number 59484 63967 03856 63 144 63080 (019700(019700(019700(019700(019700- Description 1 ) ) ) ) 03857 i019700- i 45595 63738 45975 01771 32789 (019700(019700(019700(019700(019700- 1 32788 63484 63485 63241 63240 [019700iois700(019700(019700(019700- 75946 62595-5 63289 03414 01942 (019700(019700(019700(019700(019700- 1 1 01943 01914 01944 47037 ) ) 1 ) i ) ) ) Replacement Parts Package Blade, Front Squeegee Blade. Rear Squeegee Filter. Vacuum Fan Foam. Filter Screen Skin Skirt Strio. Filler strib; Rear Backup Fuse, 10 A Fuse, $ 5 A Fuse, 30 A Maintenance Kit, Skirts and Sears Strip. Deflector Stria Backing skiA Retainer. Skirt Skirt Strip. Retainer 008W QtY. 1 2 2 1 1 2 1 1 1 1 1 1 2 2 2 2 ) ) ) Strip, Filler Molding, Rigid Seal. Drain Seal. Transition Seal. Fan Rear Mount 1 2 1 2 2 (019700(01 9700(019700(019700- ) ) ) ) Seat. Fan Front Mount Seal, Vacuum Fan Seal. Rubber Adhesive, 5 0 oz (148 cc) Tube 1 01774 75979 75978 75946 75955 75956 (019700(019 7 0 s I019700ioi9700(019700(019700- 1 1 75968 75972 75971 75969 75959 (019700(019700(019700(019700(019700- ) 1 j ) ) 1 ) ) ) Skirts and Seals Kit. Pre-Sweep Skirt, Slit Strio. Retainer strib. Filler Flap, Windrow Flap. Windrow 1 1 1 1 1 1 Seal, Bearing Skirt Strip, Retainer Strip, Filler Skirt 5-4 432 MM155 (1-87) Home Find... Find... Go To.. Fig. 3 4 5 5 Tennantm Part No. Machine Serial Number 45074 08672-1 08673-1 08674-1 08676-1 (019700(019700(019700(019700(019700- ) 63248-1 63248-3 (019700(019700- ) - Floor Care Kit Description 1 ) 1 1 Floor Care Kit 300 Tile and Terazzo Sealer. 1 Gal (3 310 Acrylic Finish, 1 Gal (3.81) 320 Non-Ammoniated Striwoer. 1 Gal , . 340 Tile and Terazzo Cleaner. 1 Gal (3.8~) ' 1 ) 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Pad, Stripper, Brawn Pad, Buffer. Red Fig. 4 - Main Frame Group 432 MM155 (1-87) 5-6 Home Find... To.. Find... Go GoTo.. Fig. 4 Tennantm Part No, Machine Serial Number 39444 51767 63485 63484 27899 (019700(019700(019700(019700(019700- 1 (019700(019700(019700(019700(019700- 1 10 63335 06777 03432 63063 63061 11 12 13 14 15 04051 16590 63062 63059 27898 (019700(019700(019700(019700(019700- 1 16 17 18 19 20 45109 1864.5 32789 32788 78271 49287 (019700ioi9700(019700(019706(019700(019700- Key 1 2 3 4 5 6 7 8 9 21 - Main Frame Group Description ) ) ) ) ) ) ) ) ) 1 ) ) i 1 1 ) 1 QW. Frame, Main Bumper, Rubber Retainer, Skin Skirt Cover. Wheel, R.H. Nut. U Clamp, Cable Tray. Battery Shim, Wood Shim, Wood Grommet Tray, Battery Shim, Wood Shim, Wood Cover. Wheel, L.H. 1 1 2 Decal. Tie Pressure Caster Strio. - . Deflector - - - ~ Retainer, Backing Strap Clamp, Cable 2 1 1 5-7 432 MM155 (1-87) Home Find... Find... Go To.. Fig. 5 - Hood and Covers Group 5-8 432 MMt55 (1-87) Home Find... Find... Go To.. To.. Fig. 5 - Hood and Covers Group Tennanta Part No. Machine Serial Number 01949 01890 63963 37101 63745 32514 32784 (019700(019700(019700(019700(019700(019700(019700- ) ) ) ) ) ) ) Replacement Kit, Hoad Label. Wiring Diagram Decal, Warning, Cleaning Agents Decal, Patent. Scrubber Decal, Charging Instruction Decal, Caution, Charging Label. For Safety 9 10 11 12 63473-1 3231 3 27854 63421-1 29570-2 (019700(019700(019700(019700(019700- ) ) ) ) ) Bar, Pivot, R.H. Bar, Pivot, L.H. Decal, Hoad Latch Handle, Hood Washer 13 14 15 16 17 63497 63469-2 39403 45940 63021 (019700(019700(019700(01970& (019700- 1 Pin. Hinge Bearings. Snap-In Panel. Front Decal. Brush Change Strip 18 19 20 21 22 64903 63830 63848 63828 63849 (019700(019700(019700(019700(019700- ) ) ) K ~ Y 1 2 3 4 5 6 7 8 Description 1 1 ) ) 1 1 Catch, Door Roller Cover, L.H. Decal, 432 and Stripes. L.H. Cover, R.H. Decal. 432 and Stripes, R.H. 5-9 432 MM155 (1-871 Home Find... Find... Go To.. Fig. 6 Ksy 1 2 3 4 5 TennanP Part No. Machine Serial Number 27853 63095 62595-5 75946 27848 (019700(019700i019700(019700- (019700- - Scrub Head Cover Group Description 1 ) ) Cover, Scrub Head Cli~ Rigid Skirt. Filler Mount, Caster oldi in^. Caster Pin, Clevis Skirt Retainer, Skirt 432 MM155 (1-87) 5-1 0 Home GoTo.. Find... Go Find... To.. -?: Y . ,?: .,. i.:' ' ' STANDARD MODEL PARTS ' I Fig. 7 Tennantm Part No. Machine Serial Number 5 63431 00926 45935 45934 39273 (019700(019700(019700(019700(019700- 6 7 8 9 10 32490 63160 63469-3 63342 63813 (01 9700(01 9700(019700(019700(019700- 11 63341 63375 63378 63379-1 63377 (019700(019700(019700(019700(019700- 1 2 3 4 12 13 14 432 - Scrub Brush Motor Group Description ) ) ) 1 1 ) ) 1 ) ) ) ) ) ) Motor, Electric Key, Square Bushing, Sleeve Mount. Motor Nut. Wing Washer Shaft. Pivot Bearing. Snap-In Sleeve Adaptor, Brush Motor 8 Plate. Brush Pivot Drive Ring Assembly Magnet. Brush Drive Washer. Nylon Adaptor. Brush Drive 2 2 3 6 1 5-1 1 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 8 - Scrub Head Lift Group 5-1 2 432 MMI55 (1-87) Home Find... Find... Go To.. Fig. 8 Key 1 1 2 3 4 5 6 7 8 9 - Scrub Head Lift Graup Tennante Part No. Machine Serial Number Description 63229 01951 63147 22297 63483 (019700420513) (020514) (019700) ) (019700(019700) Actuator Actuator Pin. Clevis Clamp, Worm Drive Support. Switch 63846 45960 50682 45261 32793 (019700(019700(019700(019700(019700- ) Switch. Pushbunon Screw, Shoulder Sleeve Spring, Compression Headlitt 63399-1 39452 27881 59633 631 75-1 (019700(019700(019700(019700(019700- 1 63233 63234 631 93-1 63798 37031 63194 (019700(019700(019700(019700(019700(019700- ) 1 ) 1 ) ) ) ) ) ) ) ) ) ) Spring, Compression Head. Scrub Bar, Spreader Bearing, Thrust Arm Assembly, Link Bearing Sleeve, Bearing Bracget, Switch Switch Strain Relief Cover, Switch 5-13 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 9 - Recovery Tank Group 5-14 432 MM155 11-87) Home Find... Find... Go To.. Fig. 9 Tennant" Part No. Machine Serial Number 1 2 3 4 5 31212 31206 31207 03415 01965 (019700(019700(019700(019700(019700- ) ) ) 6 08027 45949 22297 76426 32777 (019700(019700(019700(019700(019700- ) 7 8 9 10 11 12 13 14 15 20215 20267 03846 7561 1 63727 (019700(019700(019700(019700(019700- 1 Key - Recovery Tank Group Description 1 ) ) ) ) 1 ) 1 ) 1 Baffle Bracket, Mounting Bracket. Offset Seal. Baffle Nut, Lock. Sealing Hose Assembly Clamp. Band Clamp, Worm Drive Washer. Sealing Hose, Drain Plug Clip, Retainer Tank. Recovery Fining. Plug Fitting, Bulkhead Float Switch. Mercury Clip. Mercury Switch Lever. Float Bracket, Mounting Clamp. Cable Elbow, Strain Relief Terminal, Male Connector Pin. Male 5-15 432 MMlSS (1-87) Home Find... To.. Find... Go GoTo.. Fig. 10 - Vacuum Fan Group 5-1 6 432 MM155 11-87) Home Find... To.. Find... Go GoTo.. Fig. 10 - Vacuum Fan Group 02625 Tennanta Part No. Machine Serial Number 5 03426 03414 01948 63144 01946 (019700i o i 9700(019700(019700(019700- 6 7 8 9 10 39270 03414 31703 57569 01913 (019700(019700(019700(01 9700(019700- ) ) 11 12 13 14 15 01914 63230 01944 01936 01943 (019700(019700(019700(019700(019700- 1 16 17 18 19 20 01940 01942 01941 01947 56060 (019700(019700(01 9700(01 9700(01 9700- ) ) K ~ Y 1 2 3 4 - - Description Reolacement Kit, Transition Seal. Transit~on Screen Filter Bracket. Filter i ) ) -- - - QtY. 1 I I 1 1 --- ) i ) ) ) ) ) 1 I ) Nut. Wing Seal, Transition Nut, W~ng Molding, kigid Bracket, Mounting Seal. Vacuum Fan Fan. Vacuum Seal, Foam Rubber Mount. Fan Seal Band. Mounting Seal Mount, Rear Link Screw. Shoulder support Plate. Mcunting Handle, Grab Hinge 5-17 432 MMlSS (1-871 Home Find... Find... Go To.. Fig. 11 - Solution Tank and Control Group 5-18 432 MM155 (2-88) Home Find... Find... Go To.. Fig. I 1 - Solution Tank and Control Group Tennant* Part NO. Machine Serial Number (019700(019700(019700(019700(019700- 1 5 03441 63445-1 75611 26395-1 76426 1 1 Tank. Solution Cover. Top Fitting. Plug Clamp. Cable Washer, Sealing 6 7 8 9 10 63705 63080 63289 63288 08029 (019700) (019700) i019700-023496) (019700-023496) (019700-023496) Spring, Retainer Foam. Filter Seal. Drain Washer Fast Drain Kit 11 12 13 14 15 41164 63810 63183 54333 63244-2 (019700-023496) ) (019700(019700) ) (01 9700) (019700- Screw. Hex Clamp. Worm Drive Hose Clamp, Worm Drive Fitting, Elbow, Barbed 16 17 18 19 20 12049 50572 43242 63478 63475 (019700-027401) 1019700-027401) (019700) (019700-027401 ) (0197001 Valve Replacement Kit Lever. Water Valve Swivel Bracket, Valve Mounting Cable Assembly 21 (019700(019700(01970% (019700(019700- 1 23 24 25 43454 63482 26565 63244-1 63184 26 27 28 29 30 63245-1 63182 63727 56504 01321 (019700(019700(019700(023497(023497- ) ) ) Kev 1 2 3 4 22 Description ) ) ) 1 ) ) i ) Washer, Nylon Handle Knob Fitting. Elbow, Barbed Hose, Vinyl Fitting, Tee. Barbed Hose. Vinyl Fitting, Bulkhead ~lug.Expandable Hook, S Chain Hook. S Valve. Water Bracket. Mount Arm. Water Valve 5-1 9 432 MM155 12-68) Home Find... To.. Find... Go GoTo.. Fig. 12 - Drive Wheel Group W854 K ~ Y 1 2 3 4 5 6 7 8 9 Tennant" Part No. Machine Serial Number 63118 45142 45145 21 197 63749 (0197001019700(019700(019700(019700- 1 632680-3 32162 45144 09663-7 03851 (019700(019700(019700(019700(019700- ) Description 1 1 1 1 1 1 1 1 QtY. Axle Bolt. ~.U Shim, Wheel Screw, Hex Housing and Bearing Assembly Bearing, Ball Sprocket, Drive Washer Ring. Retaining Tire and Rim Assembly 2 2 18 2 2 Rim, Set Tire Tube support, Axle Ring, Retaining 5-20 432 MM155 11-87) Home Find... Find... Go To.. Drive Sprocket Fig. 13 Key 1 2 3 Tennantm Pan No. Machine Serial Number SK2768 01985 63468 63726 63200 (019700(019700(019700(019700(019700- Description ) ) 1 ) 1 ) ) 1 ) 1 ) ) ) 1 432 MM155 - Drive Motor Group Replacement Kit, Clutch Repair Kt. Clutch Washer Housing Assembly. Bearing Housing. Bearing Bearing. Ball Washer Ring, Retaining Motor. Drive Idler. Chain Replacement Kit, Chain (set of 2) Bolt, Carriage Washer Washer 5-21 (10-88) Home Find... Find... Go To.. Fig. 14 - Steering Drive Control Group 5-22 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 14 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - Steering Drive Control Group Tennantm Part No. Machine Serial Number 51304-1 63494 32790 63495 14506 (0197001019700iol9700(019700(019700- ) 63465 39456 451 27 63060 22290 (0197001019700(019700(019700(019700- ) 32492 23524-1 63282 39477 63189 (019700(019700(019700(019700(019700- ) 23524 39476 63189 63069 45953 (019700(019700(019700(019700(019700- ) 63190 45178 01 984 14506-1 50304 (019700(019700(019700(019700(019700- Description i 1 1 1 ) 1 ) ) ) Bearing. Pillowblock Handle. L.H. Cap. End Handle. R.H. Ball Joint Rod, Linkage Cam Ring. Retaining Channel, Centering Spring. Compression Washer Ring, Retaining Ball Joint B ~ I Crank I Assembly, L.H. Bushing ) Ring, Retaining Bell Crank Assembly, R.H. Bushing ) Stud ) Stud 1 Sleeve Nut. Wina Strip Ball Joint Spring, Tension 1 ) 1 1 - 5-23 432 MMl55 (10-88) Home Find... To.. Find... Go GoTo.. '3 Fig. 15 - Rear Squeegee Group 5-24 432 MM155 (1-871 Home Find... Find... Go To.. Fig. 15 Tennanta Part No. Machine Serial Number 45105 63329 63327 63034 03857 (019700(019700(019700(019700(019700- ) 1 2 3 4 5 6 7 8 9 03856 63967 63038 63965 29653 (019700(019700(019700(019700(019700- 1 10 (0t 9700(019700(019700(019700(019700- ) 12 13 14 36643 63282 45099 39449 45088-1 15 16 17 18 19 45089 63971 63898 45086 63888 (019700(019700(019700(019700(019700- 1 1 20 (019700(019700(019700(019700(019700- ) ) 23 24 39470 41 360 63884 6391 1 10632-1 5 25 26 27 28 29 63885 46236 16648 63879 63878 (019700(019700(019700(019700(019700- ) ) Key 11 21 22 - Rear Squeegee Group Description ) ) ) ) ) ) 1 ) ) ) ) 1 1 1 1 ) ) 1 ) 1 ) OW. Squeegee Assembly Cam Cam Band. Rear Strip, Rear Backup Blade, Squeegee Blade, Squeegee Band. Front Frame. Squeegee Wheel Nut, Nylon Ball Joint Rod, Squeegee Steering Angle, Pivot. Steering Bracket, Mounting Pivot 2 2 Washer, Rubber Knob Assembly Plate, Pivot Knob. Adjustment Arm Assembly, Squeegee 1 2 Bearing Bearing. Ba!l Washer Channel Grommet 2 2 1 1 1 1 1 1 1 1 1 Pin, Pivot Clamp. Cable Plate. Switch Bracket, Roller Roller Ring, Retaining Channel Ring. Retaining Washer Spring, Compression Adjuster Spring, Centering Bracket, Centering Spring Eccentric Assembly Strip Bracket. Motor Mounting Bearing, Nylon Sleeve Motor. Gear Tie. Cable 45 46 01910 01911 (019700(019700- 1 ) Switch Assembly. R.H. Switch Assembly. L.H. 5-25 432 MM155 (1-871 Home Find... Find... Go To.. Fig. 16 - Battery Group 00867 Tennanto Part No. Machine Serial Number (019700(019700(019700(019700(019700- ) 2 3 10155 10156 63346 63344 24881 4 5 6 7 8 63709 24881 18342 63734 63735 (Of 9700(019700(019700(019700(019700- ) 63740 63736 45962 45975 63788 (019700(019700(019700(0 19700ioio7oo- Kev 1 1 2 9 10 11 12 13 5-26 . Descri~tion ) 1 ) ) ) ) ) ) ) ) ) ) j Battery. 220 A, 6 Battery, 220 A, 6 Charger, Battery, Charger, Battery, Connector Qtv. V. Wet V. Dry 60 Hz 50 Hz Harness, Battery Cable Connector Protector Cable Assembly Cable Assembly Cable Assembly Cable Assembly Cover. Terminal Fuse, 30 A Label. 30 A 1 2 12 2 1 1 1 12 1 1 432 MM155 (1-87) Home Find... Find... Go To.. Fig. 17 Key 1 2 3 4 5 Tennantm Parl No. Machine Serial Number 32799 39421 471 78-1 2 63779 39466 (019700(019700(019700(019700(019700- - Instrument Panel Group Description 1 1 1 1 1 Panel, Instrument Decal. Instrument Panel Plugbutton Ammeter Plate. Cover Light Assembly, Red Plugbunon Label. Switches Light Assembly. Blue Switch Assembly, Key Key, Set Switch, Toggle Switch. Toggle Switch, Toggle Decal. Fuses (019700(019700(019700(019700(019700- ) ) 18 19 63030-1 451 04 45595 63030 63739 ) Circuit Breaker. 30 A Holder. Fuse Fuse, 10 A Circuit Breaker, 17.5 A Holder, Fuse 20 21 63738 01895 (019700(019700- 1 1 Fuse, 15 A Switch, Toggle 15 16 17 1 ) 5-27 432 MM155 (1-871 Home Find... To.. Find... Go GoTo.. Fig. 18 - Rear Frame Group 5-28 432 MM155 Home Find... To.. Find... Go GoTo.. (1-87) Fig. 18 Tennant" Part No. Machine Serial Number (019700(019700(019700(019700(019700- ) ) 5 63316 27887 39474 63466 39409 6 7 8 9 10 39424 49266 63781 63874 63846 (019700(019700(019700(019700(019700- 1 11 12 13 14 15 63806 63499 10632-14 10632-1 9 76062 (019700(019700(019700(019700(019700- ) ) 16 17 18 19 20 45405 63291 63887 63798 63225 (019700(019700(019700(01 9700(019700- 1 21 63873 45975 63788 41 702 (019700(019700(019700(019700- Key 1 2 3 4 22 23 - Rear Frame Group Description 1 1 1 ) ) 1 1 1 ) 1 Handle, Stationary Panel. Access Decal, Relay Location Nut, Retainer Shroud. Rear Decal. Solution Control Tie, Cable Clip. Mounting Frame. Rear Switch. Pushbutton Bracket. Switch Bracket. Battery Connector Grommet Grommet ln~~lator 2 ) Contactor Contactor Bracket. Switch ) SWI~C~ 2 ) Res~stor 1 ) ) Fuse Assembly. In-bne Fuse, 30 A Decal. Fuse. 30 A Rod, Threaded 1 ) ) ) 1 1 3 5-29 432 MMf55 11-67) Home Find... Find... Go To.. I 1 lNSTUUUENT R N C L LRLnR u E w l Fig. 19 - Wire Harnesses Group 5-30 432 MM155 11-87] Home Find... To.. Find... Go GoTo.. Fig. 19 Key Tennante Part No. Machine Serial Number - Wire Harnesses Group Description Wire Harness, Brush Motor and Vacuum Fan Wire Harness, Squeegee Lift Wire Harness. Propelling Relay Wire Harness, Instrument Panel Diode Assembly 6 7 8 9 32234 01887 01884 01888 (019700(019700(019700(019700- ) 1 ) ) 1 1 1 1 1 Diode Assembly Wire Harness, Vacuum Fan Wire Harness, Float Switch Diode Assembly. Vacuum Fan 432 MM155 (1-87) 5-31 Home Find... Find... Go To.. 5-32 432 MM155 (1-87) Home GoTo.. To.. Find... Go Find... SECTION 6 ACCESSORIES CONTENTS ................... ....... ..... ................ Ordering Repair Pans Fig. 1 .Extended Scrubbing Group Fig 2 .Vacuum Fan Kit. Heavy Duty Fig 3 .Soap Basket Kit Fig. 4 .Power Pump Group Fig. 5 .Motor Kit Heavy Duty ........... Fig 6 .Bumper Kit Heavy Duty ......... Fig. 7 .Battery Kit. Heavy Duty. Wet Fig 8 .Battery Kit Heavy Duty Dry ..... Fig. 9 .Parking Brake Group Fig 10 .Hour Meter Kit Fig. 11 .Voltmeter Kit Fig. 12 .Fast Drain Kit Fig 13 .Foam Tire and Rim Kit Fig. 14 .Vacuum Wand Kit Fig. 15 .Pre-Sweep Group . . . . . . Page 6-1 6-2 6-4 6-5 6-6 6-8 6-9 6-10 6-11 6-12 6-13 6-13 6-14 6-14 6-15 6-16 . ............. . ..... ............ . . ................. .................. .................. .......... .............. .............. NOTE: Section 6. Accessories. lists every repair par7 of the available accessories. Home Find... To.... Find... Go To Home Find... Find... Go Go To.. To.. ORDERING REPAIR PARTS The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent pans. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company pan numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information: 1. Machine model number machine data plate. I - shown on the SER. NO. W. BAT. \KT. NOM. VOLTS 36 G W . 1554 LEE. 610 LBS. 7- KG. 277 KG. SOLD AND SERVICED BY MAMJFAC-ED MINNEAPOLIS. 2. Machine serial number MINNESOTA USA . I - shown on the - Any claim for loss or damage l o a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return andlor handle replacement shipments when required. listings are explained by the following examples: (000000machines. ) The pan can be used on all ) The pan can be used on all (003342machines beginning with the serial number l~sted. (000000-004320) The part can be used on all machines up to and including serial number listed, machine data plate. 3. Engine type If the old part cannot be identified, send it to us with the quantity needed specified on the order. gasoline. LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name. first and last - of person ordering (004321-005678) The part can be used on all machines between and including the serial numbers listed. Where m ' s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. parts. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts cataiog. 8. Telephone number. 9. Purchase order number. 10. Part number, description, and quantlty each item on the order. - of Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies, standard hardware is furnished only when part of a purchased assembly. please get hardware from a local hardware supplier. Home FASTENER STRENGTH IDENTIFICATION aualities Fasteners rewired to have hiah-strenath . equivalent to 'SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description. all standard fasteners are SAE Grade 5. Find... To.. Find... Go GoTo.. (Specifications and design subject to change without notice.) Fig. 1 NOTE: - Extended Scrubbing Group TO identify parts shown but not listed here, see Section 5 , Standard Model Parts. 6-2 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 1 - Extended Scrubbing Group Key Tennanta Part No. Machine Serial Number Description 1 2 3 4 4 43516A 63445A-1 63728 63964 04207 (0197001 (0197001 (019700) (019700-023928 ) (0239291 Basket, Soap Cover. Top Bracket, Mount Switch. Actuator Switch. Actuator 5 6 63989 54333 63987-1 63990 79326-1 (019700(019700(019700(019700(019700- 1 1 (019700i019700(019700ioi9700(019700- ) 12 13 14 64778 03438 63988 45487-6 63810 15 16 17 18 19 63244-3 45937 01901 40131 63985 (019700(0197001019700io1s700(019700- 1 20 21 22 23 24 63984 79424 01858 31214 28574 (019700i 0 l 9700(019700(019766(019700- ) 7 8 9 10 31 ~ .. 25 26 27 28 29 30 63847 ..- (019700(019700(019700(019700(019700- 451 90 01902 63357-1 39428 45405 - ~~ ) 1 1 j \ ) ) 1 4 1 1 1 Fitting. Elbow. Barbed Bracket, Pump Mounting Hose. PVC ~ o s e Vinyl , Clamp, Worm Drive 2 Fitting, Elbow, Barbed Float Switch. Mercurv Clip. M'ercury switch Lever. Float ) I j 1 Bracket. Mountin0 . Screen, Solution Baffle. ES Basket. Debris Knob i i ) I 2 2 1 1 .. - ... .. Decal, Filter Cleaning Wire Harness, ES Light Assembly, Blue Decal, Solution Control Contactor ) 1 1 1 1 - -- (019700- Hose. PVC Clamp, Worm Drive Fitting. Straight, Barbed Hose, PVC Pump. Water ) - Decal, ES Logo 6-3 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 2 Key 1 2 3 4 5 6 7 8 - Vacuum Fan Kit. Heavy Duly ~ennantm Part No. Machine Serial Number 01907 45076 01914 31216 31219 (019700(019700(019700(019700(019700- ) ) 31217 31218 31224 18637 (019700(019700(019700(019700- 1 1 Description 1 ) 1 ) ) Vacuum Fan Kit. Heavy Duty Motor. Vacuum Fan Seal. Vacuum Fan Mount Seal 1 1 1 1 1 Band, Mounting Seal. Foam Rubber Seal Mount. Rear Fuse, 30 A Decal. Fuse, 30 A 1 1 2 1 NOTE: To identify parts shown but not listed here, see Section 5, Standard Model Parts. 6-4 482 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 3 - Soap Basket Kit W164 K ~ Y Tennanto Pafl No. Machine Serial Number 1 2 45909 6344s- 1 43516A (019700(019700(019700- Description ) ) Basket Kit, Soap Cover. Top Basket. Soap Qty. 1 1 I NOTE: To identify paffs shown bul not listed here, see Section 5, Standard Model Parts. 6-5 432 MM155 (1-87) Home Find... Go GoTo.. To.. Find... Fig. 4 NOTE: To identify - Power Pump Group parfs shown but not listed here, see Section 5. Standard Model Parts 6-6 432 MM155 (1-871 Home Find... Find... Go Go To.. To.. Fig. 4 Tennantw Part No. Machine Serial Number 39463 45190 45487-5 01950 45183 (019700(019700(019700(019700(019700- ) 8 9 10 01954 451 04 45595 63266 79424 11 12 13 14 15 16 17 Key 1 2 3 4 5 6 7 - Power Pump Group Description 1 Wire Harness, Power Pump Decal, Filter Cleaning Hose. Vinyl Tray. Hose Decal. Power Discharge I 1 1 1 1 (019700(019700(019700(019700(019700- ) ) ) ) ) Bracket. Switch Mounting Holder, Fuse Fuse. 10 A Switch Screen. Filter 1 1 1 1 1 54333 64743 79326-1 63981 64778 (019700(019700(019700(019700(019700- ) Clamp, Worm Drive Fitt~ng,Straight. Barbed Pump, Water Bracket, Pump Mounting Fitting, Elbow, Barbed 2 1 63988 63244-3 (019700(019700- ) Hose. PVC Fitting. Elbow. Barbed 1 1 I Home I ) ) ) ) ) ) ) 1 I Find... To.. Find... Go GoTo.. I I 1 1 1 I Fig. 5 Key Tennantm Part No. Machine Serial Number - Motor Kit. Heavy Duty Description Motor Kit, Heavy Duty Motor. Electric Spring, Compression Ammeter Circuit Breaker. 25 A 1 2 2 2 2 NOTE: To ident~fyparts shown but not listed here, see Section 5, Standard Model Parts 6-8 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 6 - Bumper Kit, Heavy Duty d0e57 Key 1 2 3 4 Tennanto Part No. Machine Serial Number 63960 63133 63174 63115 631 14 (019700(019700(019700(01970C(019700~~~~ 5 6 7 63789 63748 45955 - ~ (019700(019700(019700- Description 1 1 1 1 1 p ~ Qh/. Bumper Kit. Heavy Duty Channel, Front Pin. Pivot Channel, L.tl. Channel, R.H. - ~ -~ ~ p ) 1 ) - ~ 1 1 2 1 1 - Pin Bracket. Mounting Chain, Safety I 6-9 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 7 Key Tennanto Part No. - Battery Kit. Heavy Duty, Wet Machine Serial Number Description Battery Kit. Heavy Duty, Wet Decal. Charging Instruction. Heavy Duty Battery. 6 V. 305 A, Wet Cable Assembly. Battery Cable Assembly, Battery 5 6 7 8 9 10 63755 63758 24881 63914 03433 03435 (019700(019700(019700(019700(019700(019700- ) ) ) ) ) ) Cable Assembly, Battery Harness. Battery Connector Cable Assembly, Banery Molding. Rigid Replacement Kit. Hood, Heavy Duty Batteries 1 1 6 1 1 2 1 2 1 2 1 NOTE: To identify parts shown but not iisfecl here, see Section 5 , Stanclard Model Parts. 6-1 0 432 MMISS (9-871 Home Find... Find... Go To.. Fig. 8 - Battery Kit. Heavy Duty. Dry W045 Tennanto Key 1 2 3 4 5 6 7 8 9 10 Part No. Machine Serial Number 63767 63746 10140 63756 63914 (019700(019700(019700(019700(019700- 1 63755 63758 24881 63914 03433 03435 (019700(019700(019700(019700(019700(019700- ) Description ) ) ) 1 1 1 ) 1 ) Battely Kit. Heavy Duty, Dry Decal, Charging Instruction. Heavy Duty Battery, 6 V, 305 A, Dry Cable Assembly, Batlery Cable Assembly, Battery Cable Assembly. Battery Harness, Battery Connector Cable Assembly. Battery Molding, Rigid Replacement Kit, Hood. Heavy Duty Batteries Qty. 1 1 6 1 1 2 NOTE: To identify parts shown but not listed here, see Section 5, Standard Model Parts. 432 MM155 (9-87) 6-11 Home Find... Find... Go To.. Fig. 9 - Parking Brake Group 00856 Tennante Part No. Machlne Serial Number (019700(019700(019700(019700(019700- ) ) ) 5 63845 47178-1 2 27879 27878 26395-1 6 7 8 9 27892 08032 39457 03560 (01 9700(Of 9700(019700(019700- ) Key 1 2 3 4 Description 1 1 ) ) I Shroud. Rear Plugbutton Cable. Brake, L.H. Cable. Brake, R.H. Clamp. Cable Q~Y. 1 1 1 1 1 Mount, Cable Angle. Brake Spring. Campression Spring. Compression Handle Decal. Parking Brake Support. Lever Mount. Cable Mount, Brake Yoke 16 17 18 19 20 21 1 1 49266 (019700(019700(01 9700(019700(019700- ) Adaptor. Brake Cam Brake. Disc. L.H. Brake. Disc. R.H. Bracket. Decal. Mount Tie, Cable 63803 (019700- ) Screw, Adjustment 27875 63770 63771 63792 ) ) 6-1 2 2 432 MM155 (4-87) Home Find... Find... Go To.. Fig. 10 - Hour Meter Kit 00863 Key 1 Tennante Part NO. Machine Serial Number 39494 67297 (019700(019700- QtY. Description ) ) Hour Meter Kit 1 Meter, Hour 1 instrument Panel F ~ Q11 . - Voltmeter Kit 00862 Tennanto Key 1 Part No. Machine Serial Number 39497 63255 (019700(019700- Description ) ) Voltmeter Kit Voltmeter NOTE: To identify parts shown but not listed here, see Section 5 , Standard Model Parts. Qty. 1 1 I 6-13 432 MM155 (1-87) Home Find... Go Go To.. To.. Find... Fig. 12 Key 1 2 3 4 - Fa* Drain Kit TennanF Part No. Machine Serial Number Description 63323 41 164 63353 63288 63289 (019700-023496) (019700-023496) (019700423496) (019700-023496) (019700423496) Fast Drain Kit, Replaced By 08029 Screw, Hex, Full Thread Clamp. Repraced By 08029 Washer Seal. Drain 1 1 1 1 1 Fast Drain Kit Rug, Expandable Hook, S Chain. Sash Hook, S Fig. 13 Key 1 2 3 Tennanto Part No. Machine Serial Number 03853 03852 03848 03849 (019700(019700(019700(019700- - Foam Tire And Rim Kit Description ) ) ) ) Foam Tire And Rim Kit Tire And Rim Assembly, Foam Plate, Outer Plate, Inner NOTE: To identify pans shown but not listed here, see Section 5, Standard Modei Parts. 6-1 4 432 MM155 (4-67) Home Find... Find... Go To.. Fig. 14 Key Tennanto Part NO. Machine Serial Number - Vacuum Wand Kit Description Vacuum Wand Kit Wand (2 piece) Clamp. Worm Drive Fitting. Reducer Hose And Cuff Assembly 5 6 7 (019700(019700(019700(Ot 9700(019700- ) 9 22473 63348 63430 63451 03434 9 03436 (019700- ) 8 NOTE; 1 ) ) ) Clip, Finger Grip Clip. Hold-Down Shoe, Squeegee Nozzle, Wand Replacement Kit. Hood, Standard Batteries with Vacuum Wand Replacement Kit, Hood, Heavy Duty Batteries with Vacuum Wand 4 4 1 1 1 1 To identify paits shown but not listed here, see Section 5 , Standard Model Parts. 6-1 5 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Scrub Brush Motor W i n Fig. 15 - Pre-Sweep Group 432 MM155 (1-87) Home Find... To.. Find... Go GoTo.. Fig. 15 - Pre-Sweep Group TennantQ Part No. Machine Serial Number (019700(019700(019700(019700(019700- 1 1 1 5 75950 75980 75981 75978 75979 1 Chute, Debris Pan Shim. 0.06" (2 rnm) Shim. 0.04" (1 mm) Strip. Retainer Skirt, Slit 6 7 8 9 10 75973 75954 75985 75997 75976 (019700(019700(019700(019700(019700- ) ) ) ) ) Pan, Debris Decal. Pre-Sweep Bracket. re-Sweep. L.H. Bracket, Pre-Sweep. R.H. Block. Pivot 11 12 13 14 15 75937 28499-2 75971 75972 75969 (019700(019700(019700(019700(019700- ) ) ) ) ) Pin, Quick Release Chain Strip, Retainer Skin Strip, Filler 16 17 18 19 20 41157 75960 75999 75968 75977 (019700(019700(019700(019700(019700- ) Screw, Bunon Guard. Squeegee Frame, Pre-Sweep Seal, Bearing Caster. Swivel 21 22 23 24 25 75956 75955 75970 75938 75959 (019700(019700(019700(019700(019700- ) ) Key 1 2 3 4 Descriation 1 1 ) ) ) I j 1 Flap. Windrow Flap. Windrow Wire Harness. Bmsh Motor. R.H. Decal, Pre-Sweep Wiring Skin 6-17 432 MMt55 (1-87) Home Find... Find... Go To.. 6-1 8 432 MM155 11-87) Home Find... To.. Find... Go GoTo.. SECTlON 7 ELECTRICAL COMPONENTS CONTENTS Page Ordering Repair Parts 7-1 Fig. 1 Vacuum Fan Motor Breakdown . . . . 7-2 Fig. 2 - Vacuum Fan Motor Breakdown, Heavy Duty 7-4 Fig. 3 Scrub Brush Motor Breakdown ....7-6 Fig. 4 Scrub Brush Motor Breakdown. Heavy Duty 7-7 Fig. 5 Drive Motor Breakdown .......... 7-8 Fig. 6 Water Pump Breakdown .......... 7-9 - - ................... ........................ ........................ NOTE: Secfion 7, Electrical Components, lists the repair parts for each of the repairable electrical components. Home GoTo.. To.. Find... Go Find... Home Find... To.. Find... Go GoTo.. .,~.~ g:::e..:::::;;.::p.: ia.~;:;<~:~;;;.~i:E, ~EC~R[@ .:, .~ & & ~ ,C, Q ..~ ~ ; Q N E . .... ~., .,,T.......> ,,+*, "..,~ ; I.x.., ;.9 , :rt4z,r : . ...:.:.:...... ~ ~ , ~ *=<.5cr ,,.r, , x\y4;. ~~:.:~:p::<,,:<::9::~~.:~~::~>.:~>, ;>!:<:;:. ~ , ;~ :::.:.:.:..:.;.