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PARTS LIST Advance TigerCat™ 4500 Models 56462000, 56462001, 56463144, 56463408, 56463409, 56463394 Advance Hydro-Retriever™ 4500 Models 56462000, 56462001, 56463144, 56463408, 56463409, 56463394 This parts list is for machines after serial number 434365 revised 6/00 Form Number 56042237 revised 5/93 FORM NO. 56042237 TABLE OF CONTENTS DESCRIPTION PAGE Alr Cleaner.................................................................................................................. 51-52 Brake Pedal & Lever................................................................................................... 11-12 Broom Houslng Doors & Sklrts ................................................................................... 39-40 Chassis ........................................................................................................................... 1-2 Dust Control Shut-Off ................................................................................................. 59-60 Electrical ..................................................................................................................... 77-81 Engine-Diesel ............................................................................................................. 45-46 Engine-Gas & LP ........................................................................................................ 47-48 Engine Hood Assembly .................................................................................................. 3-4 Front Wheels .............................................................................................................. 17-18 Fuel Tank Assembly ................................................................................................... 19-20 Governor & Drive Pedal Linkage ................................................................................ 55-56 Hopper Assembly ....................................................................................................... 31-32 Hopper Lift Arms ......................................................................................................... 33-34 Hydraulic 0il Tank ....................................................................................................... 21-24 Hydraulic System........................................................................................................ 41-44 Hydro-Max Solution System ....................................................................................... 65-66 L.P. System ................................................................................................................ 53-54 Main Broom ................................................................................................................ 37-38 Main Broom Lever Assembly ...................................................................................... 35-36 Operator’s Compartment ................................................................................................ 5-8 Radiator ...................................................................................................................... 49-50 Rear Wheel & Steering ............................................................................................... 15-16 Recovery Tank / Standard .......................................................................................... 67-68 Recovery Tank / Hydro-Max ....................................................................................... 69-70 Scrub Brush Drive System ......................................................................................... 71-72 Seat .............................................................................................................................. 9-10 Side Broom Assembly ................................................................................................ 25-30 Solution Heater ........................................................................................................... 63-64 Solution System.......................................................................................................... 61-62 Squeegee ................................................................................................................... 73-74 Squeegee Mount & Lift ............................................................................................... 75-76 Steering Column Assembly ........................................................................................ 13-14 Vacuum Impellers ....................................................................................................... 57-58 WHEN ORDERING PARTS * Use the 8 digit numbers from the “Part No.” columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. 86 FORM NO. 1 56042237 revised revised12/93 5/93 FORM NO. 56042237 CHASSIS Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 * 11 * 12 13 14 15 16 17 18 19 20 56462562 56015109 1 1 4 1 2 6 2 6 6 1 1 1 1 6 6 6 2 1 1 1 1 1 56462948 56462726 56014819 56462730 56462729 56462731 56462733 56015110 56462326 56015513 56495876 56463017 56462516 Description Frame Decal, TigerCat #10-24 x 1/2 HP-5 Screw Access Panel Guard 1/4-20 x 1/2 HP-5 Screw Decal, Stripe 7/16 Washer 7/16-18 x 1 Bolt Right Panel Left Panel Right Guard Left Guard 1/2-13 x 1 Bolt 1/2 Washer 1/2-13 Nut Decal, TigerCat Latch Decal, Stripe Hinge Door Grill (G & P) Item Part No. Qty * 21 22 23 56463174 56014794 56014813 56462507 1 1 1 1 56463545 1 56463330 1 56462725 56448104 56491326 56026050 56462901 56100000 56209603 56311057 56100061 56481543 1 1 1 1 1 1 1 2 2 2 24 * * 25 26 27 28 * * * Description Grill (Diesel) Decal, Advance Decal, Logo Engine Cover Assy (Propane) (See page 3) (See Note #1) Engine Cover Assy (Gas) (See page 3) (See Note #1) Engine Cover Assy (Diesel) (See page 3) (See Note #1) Panel Latch Screw (for 462725) Latch Receptacle (for 448104) Decal, Gasoline Hopper Safety Support Safety Support Pin Chain Chain Coupler Tail Light Head Light * = Not Shown Note #1: An engine cover seal (gasket) was added between the engine cover and firewall on all machines after SN 528801. Order engine cover seal kit PN 56463488 to update earlier machines. 56463488 Engine Cover Seal Kit Item Part No. Qty A B C D 56040480 56463480 56483549 56002098 56002513 1 1 4' 4 4 Description Instruction Sheet Angle Seal (124 cm) Washer, Flat SAE 1/4 Screw, Hex Hd HP-5 1/4-20 X 1/2 2 FORM NO. 3 56042237 revised revised11/93 5/93 FORM NO. 56042237 ENGINE HOOD ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. 56462734 56370878 56360627 56462744 56462742 56462929 56151041 56463102 56244941 56462738 Qty 2 2 1 2 2 2 4 1 2 4 4 4 1 1 1 1 1 1 1 1 Description 1/2-13 x 1 Bolt 1/2 Flat Washer Right Hinge Bearing Bushing Block 1/4-20 x 1-1/4 Screw Cylinder Ball Stud 3/8-16 x 1 Bolt 3/8 Flat Washer 3/8-16 Nut 5/16-18 x 3/4 Bolt 5/16 Flat Washer Spring Washer Bar 5/16-18 Nut 5/16-18 x 2 Bolt Bushing Left Hinge Item 21 22 23 24 25 * 26 27 28 29 * Part No. Qty 56462507 1 56463545 1 56463330 1 56463079 56462745 1 1 24 14 1 1 14 14 1 1 1 2 4 56462513 56462510 56463078 56463195 56463546 56462746 Description Engine Cover Assy (Propane) (#21-29) Engine Cover Assy (Gas) (#21-29) Engine Cover Assy (Diesel) (#21-29) Left Cover (all models) Brace #10-24 Nut 1/4-20 Nut Right Brace Left Brace 1/4 Flat Washer 1/4-20 x 3/4 Screw Right Cover (Propane) Right Cover (Diesel) Right Cover (Gas) Latch #10-24 x 1/2 Screw * = Not Shown 4 FORM NO. 5 56042237 revised 11/93 revised revised11/96 5/93 FORM NO. 56042237 OPERATOR’S COMPARTMENT Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 56489598 56489592 56489600 56482044 56478363 56492802 56025476 56478640 56015089 56260064 56449958 56462740 1 1 1 1 1 3 1 1 1 1 2 1 56015079 56015087 56483117 56015086 56462368 1 1 2 1 3 4 2 1 1 1 1 4 4 1 4 1 1 1 1 1 1 1 1 2 1 56900227 56491862 56484057 56491870 56488290 56759058 56388326 56492792 56462540 56488292 Description Fuel Level Gauge Oil Pressure Gauge Water Temperature Gauge Battery Meter Hour Meter Rocker Switch TSB 661, G-2 Decal, Control Panel Key Ignition Switch Decal, Throttle Throttle Control Switch Pedal Mat Floor Mat Omitted Intentionally Decal, Dust Control Decal, Main Broom Red Indicator Light Decal, Control Panel Lighted Rocker Switch TSB 661, G-2 #8-32 x .50 Screw Fuse Holder #10-24 x .50 Screw Relay Fuse Relay Panel #4-40 x .50 Screw 5/16-18 x .50 Bolt 1/4 Lock Washer #4-40 Nut 5/16-18 Lock Nut Shaker Time Delay #6-32 x 1 Screw Ball Joint Nut Bushing Knob Solution Control Lever #10 Washer #10-32 Nut Solution Cable 6 FORM NO. 7 56042237 revised 7/94 5/93 FORM NO. 56042237 OPERATOR’S COMPARTMENT (Hydro-Max) Item 1 2 3 4 5 6 7 Part No. 56002683 56015611 56262551 56463267 56463068 56900229 56457888 Qty 2 1 1 1 1 1 1 Description #10-24 x 1/2 HP-5 Screw Decal, Hydro-Max Headlight Switch Indicator Light Switch Bracket Fuse 10A Relay 8 FORM NO. 9 56042237 revised 7/93 5/93 FORM NO. 56042237 SEAT Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 * 56462749 1 8 4 4 8 1 1 4 1 1 1 56462750 56462753 56492792 56493228 56462961 Description Seat (slides with hardware included) 5/16-18 x 1-1/2 Bolt 5/16 Washer 5/16-18 Nut 1/4-20 x 1/2 Screw Bracket Hinge 1/4-20 Nut Knob Side Broom Speed Lever Seat Prop Rod * = Not Shown 10 FORM NO. 11 56042237 revised 5/93 FORM NO. 56042237 BRAKE PEDAL & LEVER Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 56025122 1 2 1 1 1 1 4 4 1 4 2 1 1 1 1 1 1 1 1 4 4 4 1 1 56365081 56365086 56365087 56462131 56462136 56171095 56493045 56493030 56486563 56462141 56486563 56462137 56448200 56462142 Description Decal, Brake 1/4-20 x 1 Screw Plate Pad Cup Brake Pedal 5/16-20 Nut 5/16 Lock Washer Right Bracket 5/16-20 x 1 Bolt Bearing Yoke Pin 3/32 x 3/4 Cotter Pin 1/4 x 1 Spring Pin Brake Cable,Left Yoke Brake Cable, Right Yoke 3/8-16 Nut 3/8 Washer 3/8-16 x 1 Bolt Brake Lever Left Bracket 12 FORM NO. 13 56042237 revised 5/93 FORM NO. 56042237 STEERING COLUMN ASSEMBLY Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 56014448 56497543 56488795 56163449 56497306 56462378 56462376 1 1 1 1 1 1 1 4 1 1 56488019 56462377 Description Decal Cap Nut Washer Steering Wheel Adapter Steering Column 5/16-24 Nut Bracket Steering Unit 14 FORM NO. 15 56042237 revised 3/95 5/93 FORM NO. 56042237 REAR WHEEL & STEERING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 56462441 56463365 56462435 56444944 56171095 56110817 56101281 56486730 56900075 56744474 56477783 56462448 56462454 56462927 56462443 56462444 56744471 56462077 56486724 56462432 56163449 56106070 56462440 Qty 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 3/32 x 1 Cotter Pin Pin Steering Cylinder Kit Lever TSB 559, G-12 Bearing Bearing Nut Washer Seal Bearing Race Bearing Race Seal 1/8 x 2 Cotter Pin Spindle TSB 595, G-5 1/2-13 Nut 1/2 Lock Washer Motor TSB 595, G-5 1/2-13 x 2 Bolt 1 1/8 Washer 1 1/8-18 Castle Nut Tire TSB 595, G-5 Hub Bearing Housing Bearing Lever TSB 559, G-12 Washer Bearing TSB 559, G-12 Washer TSB 559, G-12 3/8 Lock Washer 3/8-16 x 1 Bolt * = Not Shown 16 FORM NO. 56042237 revised 11/96 22 17 revised revised11/96 5/93 FORM NO. 56042237 FRONT WHEELS Item Part No. Qty Description 1 2 3 4 5 6 7 8 56462696 56110817 2 2 2 2 4 4 2 2 2 2 12 12 2 2 2 2 2 2 12 8 8 4 2 2 4 Dust Cap Nut 1/8 x 1 Cotter Key 7/8 Washer Bearing Bearing Race Hub Tire Wheel Assembly (#5-9) Seal 3/8-16 x 1 Bolt 3/8 Lock Washer Pin 3/32 x 1 Cotter Key Yoke Arm Axle Axle Assembly (#16, 20, 21) 3/8-16 x 1 Bolt 5/8 Lock Washer 5/8-18 x 1 1/4 Bolt Spacer Block Brake Assembly Brake Shoe Assy (2 brake shoes per assy) Spacer 9 10 11 12 13 14 15 16 17 18 19 20 21 22 56158151 56158143 56462386 56462388 56462385 56171081 56493030 56493045 56493222 56462381 56462380 56462384 56493214 56477838 56463626 18 FORM NO. 19 56042237 revised 11/93 revised revised11/93 5/93 FORM NO. 56042237 FUEL TANK ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 * * Part No. Qty 56462494 56463470 56462499 56756364 56497537 56497539 56462995 56462495 56462498 56002520 56478488 56459054 56457094 56477522 56026050 56025454 1 1 1 3 1 1 1 1 1 5 1 1 1 1 1 1 Description Fuel Tank Assembly (Gas) Fuel Tank Assembly (Diesel) Copper Tube Hose Clamp Hose Hose Vented Gas Cap Gas Tank Fuel Gauge Sender #10-24 x 1/2 HP-5 Screw Fuel Line (To engine / Gas) Fuel Line (To engine / Diesel) Hose (Diesel) Barb (Diesel) Decal, Gas Decal, Diesel * = Not Shown 20 FORM NO. 21 56042237 revised 5/93 FORM NO. 56042237 HYDRAULIC OIL TANK after serial number 501100 Item 1 2 3 4 5 6 7 Part No. Qty 56463108 56479656 1 1 6 1 1 1 1 1 56463022 56463332 56463098 56463094 56015162 Description Hydraulic Oil Tank Assembly Filler Cap 1/4-20 x 1/2 HP-5 Screw Hydraulic Reservoir Cover Gasket Hydraulic Reservoir Hydraulic Reservoir Support Decal, Oil Fill For Machines serial number 501100 and before, also see page 24. 22 FORM NO. 23 56042237 revised 5/93 FORM NO. 56042237 HYDRAULIC OIL TANK before serial number 501100 Item 1 2 3 4 5 6 7 8 Part No. Qty 56462389 1 6 1 8 1 3' 1 1 1 56479656 56462392 56209434 56462390 56462695 56015162 Description Hydraulic Oil Tank #10-24 x 1/2 Screw Filler Cap 1/4-20 x 3/4 Screw Cover Gasket Material (1 M) Tank Tank Support Decal, Oil Fill For Machines serial number 501101 and after, also see page 22. 24 FORM NO. 25 56042237 revised 3/94 5/93 FORM NO. 56042237 SIDE BROOM ASSEMBLY Item 1 2 3 * 4 * 5 6 7 8 9 10 11 12 13 14 * 15 16 17 * 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty 56462041 56462042 1 1 3 4 1 1 1 1 5 1 1 3 3 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 56484218 56503028 56462253 56462824 56159387 56462252 56479948 56462031 56462030 56462926 56367214 56462046 56462047 56367206 56462848 56367192 56152811 56463000 56321427 56462261 56462262 56453771 Description Right Side Broom Assembly Left Side Broom Assembly 1/2-13 x 1-1/4 Bolt 1/2 Lock Washer Brush Motor TSB 604, G-3 Seal Kit for Brush Motor Right Motor Mount TSB 599, G-4 Left Motor Mount TSB 599, G-4 1/2-13 Nut Washer Broom 5/16 Lock Washer 5/16-18 x 1-1/4 Bolt 1/4-20 x 3/4 Screw Hub 3/8-16 x 1 Bolt 3/8 Flat Washer Right Angle Bracket Left Angle Bracket Bolt Washer Right Broom Lift Bracket Left Broom Lift Bracket 1/2-13 x 1 Bolt 1/2 Flat Washer Bushing Bushing Washer Collar Bolt Retaining Ring Pin Cylinder Lock Nut 3/18-16 x 1-1/2 Bolt * = Not Shown For Machines serial number 478512 and after, or earlier machines fitted with 56462013 – Right Side Broom Lift Kit, 56462019 – Left Side Broom Lift Kit. Also see page 30. 26 FORM NO. 27 56042237 revised revised11/93 5/93 FORM NO. 56042237 SIDE BROOM ASSEMBLY Item * 1 2 * 3 4 5 * 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 20 21 22 23 * * Part No. Qty 56462242 56462822 56479948 56462249 56462823 56462926 56360627 56370878 56367214 56462260 56321427 56462261 56462262 56462254 56462825 1 1 6 1 1 2 2 1 1 8 4 1 1 1 3 3 1 1 1 1 4 4 4 2 4 2 1 1 1 Right Side Broom Assembly Left Side Broom Assembly 1/2-13 x 1-1/4 Bolt Motor (with Key) TSB 604, G-3 Seal Kit (for #2) 3/8 Washer 3/8-16 x 1 Bolt Right Side Motor Mount TSB 599, G-4 Left Side Motor Mount TSB 599, G-4 1/2 Lock Washer 1/2-13 Nut 1/4 Washer 1/4-20 x 3/4 Screw Broom 5/16 Washer 5/16-18 x 1-1/4 Bolt Hub Right Side Angle Left Side Angle 1/2-13 x 7 Bolt Bushing Bearing Washer Lift Arm Retaining Ring Pin Broom Lift Cylinder Right Lift Bracket Left Lift Bracket 56015155 1 Decal, Side Broom 56484218 56503028 56462253 56462824 56159387 56462252 Description * = Not Shown For Machines before serial number 478512 that have not been fitted with 56462013 – Right Side Broom Lift Kit. Also see page 26. 28 FORM NO. 29 56042237 revised revised11/93 5/93 FORM NO. 56042237 LEFT SIDE BROOM HYDRAULICS Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 11 * 12 13 14 15 16 17 18 19 56462829 56900301 56900341 56900401 56462396 56462397 56900101 56321427 56462261 56462262 56484218 56503028 56900014 56462985 56462984 56900873 56900011 56462394 56463056 56463057 2 4 3 2 1 1 2 4 2 1 1 1 2 1 1 1 3 1 1 1 Description Hose Elbow Tee Elbow (with Nut) Hose Hose Elbow Retaining Ring Pin Cylinder Hydraulic Motor (with Key) TSB 604, G-3 Seal Kit (for motor) Connector Hose Hose Fitting Adapter Check Valve Hose Hose 30 FORM NO. 31 56042237 revised revised11/93 5/93 FORM NO. 56042237 HOPPER ASSEMBLY Item 1 * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * * 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. Qty 56462269 56491820 56491823 56469021 56468329 56030080 1 1 1 2 1 1 2 3 3 1 1 4 2 2 1 8 4 1 4 1 1 1 2 2 4 1 7 7 1 1 4 4 4 4 1 1 1 1 56491822 56468331 56491872 56489109 56171177 56482102 56482305 56478246 56482050 56482120 56023320 56491848 56491826 56321125 56482301 56462821 56462307 56360627 56370878 56367214 56462310 56014813 56462311 56462313 Description Hopper Assembly Shaker Motor Carbon Brush Kit (for 491820) Nut U-Bolt Decal, Hands Clear #10-24 x 1/4 Set Screw #10-32 x 1/2 Screw #10 Washer Eccentric Mount Bolt Bracket Spring Filter Retainer 1/4 Washer 1/4-20 x 3/8 Screw Filter Assembly (#16-19) Cable Tie Filter Gasket Decal, Filter Lever Pin Retaining Ring Filter Housing 1/2-13 x 1 Bolt 1/2 Washer Left Pylon Right Hinge Bushing Bearing Washer 1/2-13 x 1 1/4 Bolt Left Hinge Decal, Logo Filter Cover Prefilter Item Part No. Qty 34 35 36 37 38 39 40 41 42 56014819 56449227 56462299 56484047 56462265 56492477 56462298 56462718 2 9' 1 2 6 2 2 2 1 56462722 1 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 56462820 56462316 56014823 56483549 56462320 56462319 56462321 56462317 56462318 56490114 56462270 56491860 56462322 56384708 56462292 56462312 56462037 1 2 2 16' 1 1 1 1 1 3 1 2 1 1 2 2 1 2 2 1 * 56462036 1 * 56462367 1 56206784 Description Decal, Stripe Gasket Material (3 M) Dump Door Block Retaining Ring 1/2-20 Nut Cylinder Pin Right Side Broom Guard (serial #478511 and before) Left Side Broom Guard (serial #478511 and before) Right Pylon Latch Decal, Stripe Gasket Material (5 M) Reinforcement Blade Skirt Bottom Strap Seal Top Strap Gasket Hopper Clamp Latch Bushing Bracket 1/4-20 Nut Bushing 1/4-20 x 3/4 Screw Plate Right Side Broom Guard (serial #478512 and after) Left Side Broom Guard (serial #478512 and after) Hopper Cord Assembly * = Not Shown 32 FORM NO. 33 56042237 revised 7/93 5/93 FORM NO. 56042237 HOPPER LIFT ARMS Item Part No. Qty Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * * * * 56462208 56444944 1 30 6 26 1 1 4 2 2 1 1 1 4 1 1 1 1 12 1 1 1 2 Upper Arm Bearing 1" Washer Retaining Ring Pin Left Shield Pin Rotation Arm Hopper Arm Left Lift Plate Right Lift Plate Lower Left Arm Pin Lower Right Arm Cylinder (black) Pin Right Shield 1/4-20 x 3/8 Screw Hopper Safety Support Safety Support Pin Chain Chain Coupler 56478778 56462707 56462716 56462709 56462224 56462203 56462710 56462713 56462201 56462708 56462193 56100038 56462706 56462717 56462901 56100000 56209603 56311057 * = Not Shown 34 FORM NO. 35 56042237 revised 5/93 FORM NO. 56042237 MAIN BROOM LEVER ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. Qty 56462161 56492792 56462165 56483687 56483353 56159387 56468127 56462150 56462148 56483716 1 1 1 2 1 4 1 1 1 4 4 1 1 1 1 1 1 4 8 1 1 1 1 1 1 1 56462162 56483345 56483356 56483355 56361321 56483359 56454626 56483357 56483674 Description Main Broom Lever Assembly Knob Broom Lever Bearing Pivot Washer Bearing Bar Pin Bearing 1/4-20 x 5/8 Screw Pivot Mount 1/2-13 x 1 1/4 Bolt 1/2-13 Nut Bearing Pin Latch Plate 1/4-20 x 1/2 Screw 1/4 Washer Bullet Catch Knob #10 Washer #10-24 x 3/4 Screw Washer Pin Pin 36 FORM NO. 37 56042237 revised 5/93 FORM NO. 56042237 MAIN BROOM Item Part No. Qty Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 * 20 21 22 23 24 ** 25 26 27 28 29 30 31 32 33 34 35 36 37 38 56462149 56491650 56444820 1 3 2 4 1 2 1 8 4 4 2 1 1 2 2 3 3 1 1 1 1 1 12 2 1 1 1 1 12 2 1 2 1 2 1 1 1 1 1 2 Shaft Bearing Collar 5/16-18 x 3/8 Set Screw Bearing Block 3/8-16 x 1 Bolt Collar Set Screw Key 3/8-16 Nut 3/8-16 x 1 1/4 Bolt Broom Adjuster Drive Hub 7/16-20 x 1 1/2 Bolt 7/16-20 Nut 1/2 Washer 1/2-13 x 1 Bolt Arm Motor (with Key) Seal Kit (for #19) Washer 1/4-20 x 1 Screw 1/4-20 x 1 1/4 Screw Broom Insert Main Broom, 8 row polypropylene Main Broom, proex and wire Support Skirt 1/4-20 x 1/2 Screw Strap Rear Skirt 5/16-18 x 1 Bolt Washer Bearing Bushing Idler Hub Guard Arm Collar 3/8 Flat Washer 56483193 56483153 56900262 56442135 56483141 56477762 56483144 56483195 56503027 56159387 56493501 56505071 56505240 56462157 56462160 56462158 56462159 56358959 56479430 56479434 56493845 56493754 56483138 56483136 * = Not Shown ** = Optional 38 FORM NO. 39 56042237 revised 5/93 FORM NO. 56042237 BROOM HOUSING DOORS & SKIRTS Item Part No. Qty Description 1 56462482 56462481 56462490 1 1 2 41 1 1 1 1 1 1 1 1 1 1 3' 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 Left Broom Housing Cover Left Broom Housing Cover Assembly (#1-6, 11, 12) Strap 1/4-20 x 1/2 HP-5 Screw Skirt Skirt Strap Strap Skirt Access Plate Strap Strap Trim Right Broom Housing Door Assembly (#13-23) Gasket Material (1 M) Right Broom Housing Door Catch Mount Hinge Skirt Strap Strap Strap Skirt Skirt Strap Latch #10-24 x 3/8 Screw Latch Catch Catch Mount 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * 15 16 17 18 19 20 21 22 23 24 25 56462488 56462489 56462486 56462152 56462153 56462151 56462156 56462487 56462491 56462455 56385248 56462456 56462461 56462462 56462471 56462468 56462464 56462467 56462469 56462470 56462466 56462465 56462326 56462461 56462462 * = Not Shown 40 FORM NO. 41 56042237 FORM NO. 56042237 42 FORM NO. 56042237 revised 11/94 HYDRAULIC SYSTEM Item Part No. Qty 1 56456449 56496209 56462492 56462144 56462143 56463460 56492477 56492477 56462476 56456968 56462999 56462086 56488722 56483195 56462394 56100038 56479606 56462454 56496273 56462085 1 1 1 1 1 3 3 1 1 1 1 1 1 1 2 1 1 1 1 1 56462377 56462079 56462084 56462522 56462187 56462186 56462262 56484218 56503028 56900006 56900301 56900001 1 1 1 1 1 1 1 1 1 2 16 7 2 3 * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 * 21 22 23 Description Oil Filter Filter Element Oil Cooler Cylinder Valve TSB 580, G-9, TSB 574, G-10 Cylinder Valve Assembly (with Fittings) Cylinder Orifice (ports H, M & N) Dump Door Cylinder Squeegee Cylinder Scrub System Cylinder Hydraulic Pump Hydraulic Pump (serial #502275 and after) Hydraulic Pump (serial #502274 and before) Steering Cylinder Main Broom Motor Check Valve Hopper Cylinder (black) TSB 591, G-7 Scrub Motor Drive Motor Side Broom Valve Side Broom Valve Assembly (with Fittings) Note #1 Steering Unit Motor Valve TSB 580, G-9, TSB 574, G-7 Motor Valve Assembly (with Fittings) Cylinder Orifice Lift Valve Lift Valve Assembly (with Fittings) Side Broom Cylinder Side Broom Motor TSB 604, G-3 Seal Kit (for #20) Connector Elbow Connector * = Not Shown Note #1: Refer to pages 21-24 for proper hydraulic oil tank part numbers. 43 revised 7/93 5/93 FORM NO. 56042237 HYDRAULIC SYSTEM continued... Item Part No. Qty Description 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 56900101 56900104 56900103 56900343 56900441 56900401 56900306 56900117 56456924 56900326 56900018 56900164 56900304 56900004 56900011 56900110 56900341 56900106 56900012 56900323 56900406 56900305 56900005 56900204 56900014 56900114 56900145 56900013 56900504 56900463 56900303 56900003 56492102 56462400 56462422 15 4 2 3 2 6 3 2 1 1 1 1 5 5 7 1 2 3 1 1 2 4 2 1 2 2 1 1 1 1 3 1 2 1 2 Elbow Elbow Elbow Tee Tee Elbow (with Nut) Elbow Elbow Elbow Elbow Connector Elbow Elbow Connector Connector Elbow Tee Elbow Connector Elbow Elbow (with Nut) Elbow Connector Tee Connector Elbow Plug Connector Nut Reducer Elbow Connector Hose Hose Hose Item Part No. Qty 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 48 79 80 81 82 83 84 85 86 87 88 89 90 91 92 56462426 56488480 56462189 56462397 56462427 56462414 56462424 56462425 56462403 56462190 56462402 56462407 56462420 56462395 56462396 56462419 56462417 56462408 56462405 56462406 56462404 56462416 56462415 56462413 56462410 56462412 56462399 56462398 56462430 56462409 56463100 56463096 56463056 56463057 2 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 Description Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Tee Temperature Switch Hose Hose 44 FORM NO. 45 56042237 revised 7/94 5/93 FORM NO. 56042237 ENGINE - DIESEL Item Part No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 15 16 17 18 19 20 21 22 23 24 25 56463151 56478698 56463160 56480679 56463193 56463201 56481888 56455744 56463183 56463185 56463152 56463212 56455670 56455792 56492109 56455750 56462056 56488290 56463191 56463155 56463158 56463489 56456968 56463168 56463199 56001895 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 8 Description Air Cleaner Hose Oil Pressure Sender Exhaust Pipe Fuel Filter Kit Engine Mount Spacer Coolant Temperature Sender Adapter Engine - Diesel Spacer Engine Mount Bracket Fuel Filter Assy Replacement Fuel Filter Fuel Solenoid Throttle Bracket Throttle Cable Ball Joint Cable Bracket Accelerator Bracket Lever Accessory Pump Hydraulic Pump Bell Housing Coupling 1/2-13 x 1 Bolt Item Part No. Qty Description 26 27 28 29 30 31 32 33 34 35 36 56002663 56002708 56002155 56002127 56002091 56002234 56002239 56002769 56002149 56001841 56488867 4 4 4 8 8 2 4 2 1 1 1 3/8-16 x 1 Bolt 1/4-20 Nyl Loc Nut 1/4-20 x 3/4 Screw 3/8-16 x 3/4 Bolt 3/8-16 x 2 Bolt 3/8-16 x 5/8 Bolt 7/16-14 x 1 Bolt 3/8-16 Nyl Loc Nut 1/4-20 x 3/4 Cap Screw 1/4-20 x 1/4 Set Screw O-Ring * * * * * * * * * * * * 56463369 56462870 56463296 56463294 56492130 56441546 56463300 56463298 56463299 56463301 56463305 56455793 1 1 1 1 1 1 1 1 1 1 1 1 Engine Wiring Harness Fan Thermostat Starter Voltage Regulator Starter Solenoid Valve Cover Gasket Upper Gasket Set Lower Gasket Set Coolant Overflow Tank Coolant Overflow Tank Bracket Engine Oil Filter * = Not Shown 46 FORM NO. 56042237 FRONT 47 revised 3/95 5/93 FORM NO. 56042237 ENGINE - GAS Item 1 2 3 4 5 6 7 8 Part No. Qty 56462999 2 2 1 1 8 2 1 1 1 1 1 1 1 1 2 2 1 56462086 1 * 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 56462876 56488867 56463492 56343236 1 1 2 2 2 11 3 6 1 1 6 1 1 2 1 2 31 32 33 34 * 56462755 56456833 56462759 56462754 56482496 1 3 1 1 1 35 36 37 38 39 * 40 41 42 43 56462758 1 4 1 2 1 1 7 7 5 5 9 10 11 12 * 13 14 15 56462052 56484288 56443999 56462051 56462050 56462063 56462083 56462106 56456968 56488523 56462054 56462868 56462867 56463288 56478726 56481468 56462097 56463150 Description 5/16-18 Nut 1/4-20 x 3/4 Screw Carburetor Spacer Actuator 5/16 Washer 5/16-18 x 1 Bolt Barb Engine Gas (w/Carb) Engine Propane (w/o Carb) Coupler Bell Housing Brace Propulsion Pump Seal Kit (for #12) 7/16 Washer 7/16-20 x 1 Bolt Accessory Pump (for machines serial #502275 and after) Accessory Pump (for machines serial #502274 and before) Seal Kit (for #15) O-Ring 1/2-13 x 1 Bolt 1/2 Washer 3/8-16 x 1 Bolt 3/8 Washer 3/8-16 x 2 Bolt 5/16-18 x 3/4 Bolt Rear Engine Plate Starter w/ Solenoid 3/8-16 x 1 1/2 Bolt Exhaust Gasket Heat Shield 10 mm Nut Heat Shield Kit Muffler Clamp (included in kit #463492) Exhaust Pipe Clamp Exhaust Pipe Muffler Spark Arrestor (optional/for use on 462754) Bracket 1/4-20 x 3/4 Screw Mount Nut Plate Motor Mount (gas) Motor Mount (diesel) 1/2-13 x 1-1/4 Bolt 1/2 Washer 3/8-16 x 1-1/4 Bolt 3/8 Washer Item Part No. Qty 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 56462021 56462107 56462110 56462244 56219932 56497359 56462248 56462247 56150231 56462089 56484289 56462863 1 1 4 4 4 4 1 1 1 3' 1 1 1' 2 1 1 56463608 1 60 61 62 63 * 64 65 66 67 68 69 70 71 * 56462865 56462869 56462870 56462873 56463436 56462874 56462875 56465352 56462067 56462066 56441511 56462747 56463196 1 1 1 1 1 1 1 1 1 1 1 1 1 1 * * * * * * * * * * 56462862 56462864 56462871 56462872 56481888 56478698 56462080 56462056 56462882 56462881 1 1 1 1 1 1 1 1 1 1 * 56462883 1 56478685 * * * * 1 56462889 56462472 56463575 1 1 1 Description Mount Mount 1/2-13 Nut Mount 1/2 Washer 1/2-13 x 2 Bolt Mount Adapter Hose Clamp Oil Drain Hose (1 M) Swivel Plug Tubing (305 mm) Stud Governor Sensor Alternator 55 Amp (before SN 1004467) Alternator 37 Amp (after SN 1004466) Alternator Belt Starter Solenoid Fan Blade Carburetor, Gas Throttle Return Spring Kit Carburetor Gasket Ignition Transducer 5/16 Flat Washer Bolt Negative Cable Positive Cable Battery Battery Tray (old style) Battery Tray (new style) Oil Filter Water Pump (w/Gasket) Fuel Pump Fuel Pump Gasket Temperature Sender Oil Pressure Sender Engine Wiring Harness Choke Cable (gas only) Anti-Dieseling Solenoid Mount Stud for Anti-Dieseling Solenoid Mount Clamp for Anti-Dieseling Solenoid Metric Screw 6 mm x 20 mm for Anti-Dieseling Solenoid Fuel Filter Crankshaft Sheave Spark Plug Wire Set * = Not Shown 48 FORM NO. 49 56042237 revised revised11/93 5/93 FORM NO. 56042237 RADIATOR Item Part No. Qty 1 2 3 4 * 5 6 7 8 9 56457279 56456431 56329145 56462264 56463165 1 1 5 1 1 2 1 1 4 4 56462866 56456304 56457286 Description Radiator (See Note #1) Radiator Cap Hose Clamp Shroud (G & P) Shroud (Diesel) #10-24 x 1/2 Screw Ignition Controller Hose Screw 1/4 Lock Washer Item Part No. Qty 10 11 12 * 13 14 15 16 17 56481287 2 2 1 1 1 2 3' 1 1 56462124 56463342 56755726 56756364 56462127 56756360 56386420 Description Hose 1/4-20 x 1/2 Screw Tube (G & P) Tube (Diesel) Barb Hose Clamp Hose (1 M) Barb Valve Note #1: A coolant recovery tank has been added on machines after SN 528800. Order overflow tank kit PN 56463439 to update earlier machines. 56463439 Overflow Tank Kit Item Part No. Qty A B C D E F G H 56040466 56456431 56463301 56463305 56463435 56002504 56002768 56002035 56002701 1 1 1 1 1 2 2 2 2 Description Instruction Sheet Radiator Cap Coolant Recovery Tank Bracket Bracket #10-24 X 3/4 Screw #10-24 Nut 5/16-18 X 5/8 Bolt 5/15-18 Nut 50 FORM NO. 56042237 FRONT 51 revised 7/93 5/93 FORM NO. 56042237 AIR CLEANER Item Part No. Qty 1 * * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 56478710 56478720 56478722 56150231 56104299 56478461 56111309 56900046 56462234 56440213 56480650 56463442 56002708 56002098 56002507 56463451 56456797 56463445 56463449 1 1 1 1' 1 1 1 1 1 2 2 1 4 4 4 1 1 1 1 Description Air Cleaner (with Elements) Primary Element Secondary Element Tube (30 cm) Barb Service Indicator Elbow Tee Hose Clamp Mounting Band Air Filter Plate 1/4-20 Nyl Loc Nut 1/4 Flat Washer 1/4-20 X 3/4 Screw Air Inlet Hood Hose Clamp Air Filter Cover Gasket * = Not Shown Note: The first machine with the external engine air inlet is SN 528801. To update earlier machines, order external engine air inlet kit PN 56463487. 52 FORM NO. 53 56042237 revised 8/95 5/93 FORM NO. 56042237 L.P. SYSTEM Item Part No. Qty 1 * 2 * 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 56456604 56443972 56462060 56463438 56492203 56462069 56456596 56112771 56456436 56900021 56456610 56456626 56456628 56456602 56462059 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 56478698 56752020 56750746 56493146 56462885 56256608 56456622 56456624 56462886 56462070 56456598 Description Elbow (before SN 1055452) Barb (after SN 1055451) Carburetor Throttle Return Spring Kit Hose Hose (before SN 1055452) Hose (after SN 1055451) Hose Clamp Barb Elbow Elbow Shut Off Valve Regulator Elbow Bracket 1/4 Flat Washer 1/4 - 20 x 1/2 Screw Oil Pressure Sender Tee Nipple Pressure switch Hose Elbow L.P. Filter Vent Hose Hose Connector 54 FORM NO. 55 56042237 revised 8/95 5/93 FORM NO. 56042237 GOVERNOR & DRIVE PEDAL LINKAGE Item 1 2 * 3 4 5 6 Part No. 56497313 56756318 56493008 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 56492543 56462056 34 35 56484289 56462095 56462092 56462075 56462096 56373869 56462088 56462087 56462090 56445096 56488290 56484288 56484267 56484287 56484290 56484285 Qty 1 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 2 2 2 1 1 1 2 2 2 1 3 1 1 1 1 1 4 Description 1/4-20 x 3 Screw Drive Pedal Pedal Bearing 1/4-20 Nut 3/8-16 Nut 3/8-16 x 2 3/4 Bolt Pin 3/32 x 3/4 Cotter Pin Clevis (with Pin & Key) Cable #6-32 Nut Bracket 1/4-20 Nut Bracket 3/8-16 Locknut Squeegee Lift Switch Squeegee Lift Switch Actuator Spring Bushing #6-32 x 1/2 Screw 1/4-20 x 3/4 Screw 1/4 Washer 1/4-20 x 1/2 Screw Centering Shaft Lever Link Connector Ball Joint 5/16-18 x 1 Bolt 5/16 Lock Washer Actuator TSB 645 F-13 #10-32 Nut Rod Ball Joint Resistor Elect. Governor TSB 597, G-8 / TSB 645 F-13 Governor Sensor #10-24 x 3/4 Screw * = Not Shown 56 FORM NO. 57 56042237 revised 3/95 5/93 FORM NO. 56042237 VACUUM IMPELLERS Item Part No. Qty Description 1 2 3 4 5 6 56483549 56462701 56462700 56352829 56462245 56462118 56463553 4' 1 1 8 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 8 1 1 1 4 1 1 1 2 1 2 3 1 2 3.5' 1 1 6 7 2 Gasket Material (1.2 M) Funnel Bracket Hose Clamp Hose Muffler Box (old style) Muffler Box (new style) Note #1 #10-24 x 1/2 Screw Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Cover (old style) Note #2 Cover (new style) Note #2 Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam Sound Reduction Foam 1/4-20 x 1/2 Screw Impeller Housing (old style) Elbow (for #21) Impeller Housing (new style) Spacer Wet Pick-up Impeller Mounting Bracket Hose Washer Shroud 1/4-20 x 5/8 Locking Screw Spacer Dust Control Impeller Key U-Channel Trim (1.06 M) Plate Bracket TSB 579, G-11 1/4-20 x 5/8 Screw 3/8-16 Nut Pillow Block TSB 579, G-11 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 * 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 56458706 56462122 56458700 56458697 56458705 56462121 56463469 56463557 56458703 56458704 56458701 56458699 56458702 56462114 56463011 56463014 56457339 56458622 56458602 56462246 56159387 56482217 56002922 56478767 56478668 56158135 56463473 56482321 56462093 56494506 Item 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 Part No. Qty 56458684 56458688 56124028 56462024 56462064 4 4 3 6 1 1 1 1 1 56463333 1 56462888 56462324 56756364 56462325 56462323 56749649 56101118 56481546 56458612 56463473 56458690 56740168 1 1 1 1 1 1 1 1 1 3.5' 1 2 4 1 1 1 1 1 2 2 2 2 1 1 1 1 56458670 56369624 56458654 56220526 56458626 56900136 56444731 56458624 56370010 56469027 56740168 56454626 56457991 Description 3/8 Flat Washer 3/8-16 x 1 1/2 Bolt 3/8-16 x 2 3/4 Bolt 5/16-18 x 1/4 Set Screw Belt Pulley TSB 579, G-11 Woodruff Key Shaft TSB 579, G-11 Pulley, 3 inch TSB 579, G-11 (serial #478511 and before) Pulley, 2-1/2 inch TSB 579, G-11 (serial #478512 and after) Belt (matched set of 2) Tube Hose Clamp Hose Connector Connector Lube Fitting Plug Housing TSB 643, G-2 U-Channel Trim (1.06 M) Pulley Key 5/16-18 x 3/4 Bolt Sight Glass Nipple Breather Coupler Shaft Bearing Retaining Ring Seal Key Hose Key Washer Orifice Tube * = Not Shown Note #1: Muffler box PN 56463553 will fit any machine. Note #2: Cover PN 56463469 fits muffler box PN 56462118 only. Cover PN 56463557 fits muffler box PN 56463553 only. 58 FORM NO. 59 56042237 revised revised11/93 5/93 FORM NO. 56042237 DUST CONTROL SHUT-OFF Item Part No. Qty 1 2 3 4 5 6 * 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 56462169 56462246 1 1 1 2 1 1 1 1 1 1 3 2 4 1 2 1 4 2 1 1 1 1 1 1 1 1 3 56329098 56232181 56462175 56453771 56462185 56373797 56365068 56469208 56462180 56151106 56441555 56368970 56462176 56462168 56462164 56462182 56492792 56352829 Description Vacuum Chamber Hose #10-24 x 1/4 Screw Bearing Bushing Shaft Locknut Strap Retaining Ring Spring 1/4-20 x 1 Screw 1/4 Lock Washer 1/4 Washer Plate #6-32 x 3/8 Screw Linkage 1/4-20 Nut Bushing Shaker Switch Bearing Dust Tube Gasket Hose 1/4-20 x 2 3/4 Screw Lever Knob Hose Clamp * = Not Shown 60 FORM NO. 61 56042237 revised 7/93 5/93 FORM NO. 56042237 STANDARD SOLUTION SYSTEM Item Part No. Qty 1 56462525 56462528 56458431 56244969 56456831 56900479 56742125 56900648 56488292 56488290 56462857 56131601 56453936 56454612 56118117 56112771 56462681 56900240 56462682 56462850 56462349 56456617 56462529 1 1 2 2 1 1 3 2 1 1 1 2 1 1 4 4 1 2 1 2 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Description Solution Tank (See Note #2) Solution Tank Assembly Barb Hose Clamp Hose Adapter Elbow Barb Cable Ball Joint Hose Hose Clamp Bracket Valve Barb Hose Clamp Hose Elbow Hose 3/4 Pipe Plug Solution Manifold Valve (with Handle) Handle Item 22 23 24 25 26 27 28 29 30 * * 31 32 33 34 35 36 37 38 Part No. 56015092 56300314 56462531 56483549 56462537 56900737 56462534 56462953 56260828 56261297 56260098 56462964 56015095 Qty 1 1 3' 7 1 3' 1 2 2 2 2 1 1 1 1 1 1 2 1 Description #10-32 Nut Decal, Left Stripe Gasket Material (1 M) 1/4-20 x 1/2 Brass Screw Handle Gasket Material (1 M) Cover (See Note #1) 1/4-20 Brass Nut Sealing Washer 1/4-20 Nut 1/4-20 x 3/4 Screw Plate Tee Hose Tube T-Plug Bracket #10-24 x 1/2 HP-5 Screw Decal * = Not Shown Note #1: A 1/4" (6.3 mm) vent hole has been added to the center of the solution tank cover to assure constant solution flow. Note #2: A solution tank support is used on all machines after SN 528801. To update earlier machines, order solution tank support kit PN 56463523. 62 FORM NO. 63 56042237 revised 5/93 FORM NO. 56042237 SOLUTION HEATER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty 56462894 56462851 1 1 8 4 8 1 1 1 1 1 2 1 1 1 1 3' 1 56462892 56900870 56742125 56749229 56497345 56900115 56497178 56900304 56900882 56444006 56100028 56462893 Description Heat Exchanger Assembly Heat Exchanger 5/16-18 x 1 Bolt 5/16 Flat Washer 5/15-18 Whiz Nut Right Bracket Adapter Elbow Nipple Hose Elbow Hose Elbow Connector Barb Hose (1 M) Left Bracket 64 FORM NO. 65 56042237 revised revised11/93 5/93 FORM NO. 56042237 HYDRO-MAX SOLUTION SYSTEM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 * 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part No. Qty 56463111 1 56463550 1 56478502 56463256 56463337 56463084 56118117 56742125 56261246 56459262 56002715 56002916 56745860 56512702 56742552 56172072 56757310 56260170 56443972 56456596 56462360 56162957 56750746 56111295 56456021 56900131 56002859 56463259 56749649 56463258 56463262 56463336 56002989 56328855 56111309 56755162 56757375 56002938 56002992 56463551 56002883 56483549 56002807 56462537 56002850 56300314 56900737 56002491 56463549 1 1 2 1 1 1 2 1 4 4 1 1 1 1 1 1 1 5' 2 1 1 1 2 2 9 1 1 1 1 2 8 8 1 1 6.5' 3 3 1 7 3' 2 1 2 3' 7 7 1 Description Chemical Tank Assy (#1-4, 19, 23, 27-33) Solution tank Assy (#11-17, 19-23, 25, 37-46) Filler Cap Cover Gasket Chemical Tank Barb Elbow Elbow Pump #10-24 x 1 HP-5 Screw #10 SS Flat Washer Nut Washer O-Ring Nipple Elbow Chemical Injector Barb Hose (1.5 m) Connector Washer Nipple Elbow Switch 1/4-20 x 5/8 SS Screw 1/4 SS Flat Washer Shield Coupling Pipe Pipe Gasket #10-24 x 1/2 SS Screw Nut Clip Elbow Metering Barb Tube (2 m) 5/16 SS Flat Washer 5/16-18 x 1/2 SS Bolt Plate 1/4-20 x 1 SS Screw Bubble Seal (93 cm) 1/4-20 x 3/4 SS Screw Cover 1/4-20 SS Nyl Loc Nut Thin Gasket (93 cm) Sealing Washer 1/4-20 SS Nyl loc Nut Solution Tank * = Not Shown 66 FORM NO. 67 56042237 revised 7/93 5/93 FORM NO. 56042237 STANDARD RECOVERY TANK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty Description 56462543 1 8 8 28 1 6' 10 20 1 1 1 2 3 1 1 1 7' 1 1 1 4 1 1 1 1 1 1 6 6 2 1 1 Recovery Tank Assembly 1/4-20 x 5/8 Brass Screw 1/4 Flat Washer 1/4-20 Stainless Steel Nut Cover Gasket (1.8 M) 1/4-20 x 1 Brass Screw Sealing Washer Plate Float Plate Float Rod Weight Gasket Recovery Tank (with #6-8, 15) Recovery Tank Gasket (2.5 M) Baffle Baffle Drain Hose Hose Clamp Clip Tube Plug Tube Vacuum Hose Squeegee Hose 1/4-20 x 7/8 Brass Screw 1/4 Flat Washer Gasket Channel Tube 56462559 56483549 56900737 56462557 56462556 56385198 56454724 56454721 56463106 56462526 56462474 56462998 56462554 56462544 56462689 56352829 56462775 56462774 56462703 56462553 56462245 56462685 56462546 56463105 56462547 * = Not Shown 68 FORM NO. 69 56042237 revised 5/93 FORM NO. 56042237 HYDRO-MAX RECOVERY TANK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 56463064 56463264 56002801 56002859 56900131 56002491 56463073 56463269 56463291 56900737 56352829 56462245 56462685 56002883 56463513 56323067 56323092 56002836 56463261 56483549 56209488 56249992 56404336 56463117 56468960 56463070 56456039 56448108 56463069 56463071 56463506 56002807 Qty 1 1 4 10 4 14 1 1 1 8 2 1 1 4 2 1 1 4 1 6.5' 4 4 2 1 6 1 3 6 1 1 6 6 Description Recovery Tank Assy (#1-56) Cover 1/4-20 x 1/2 Stnlss Stl Screw 1/4 Stnlss Stl Flat Washer 1/4-20 x 5/8 Stnlss Stl Screw 1/4-20 Stnlss Stl Nut Hinge Tube Gasket Sealing Washer Hose Clamp Vacuum Hose Squeegee Hose 1/4-20 x 1 Stnlss Stl Screw Bar Strain Relief Strain Relief #10-24 Stnlss Stl Nut Filter Seal (2 m) Screw Washer Clamp Recovery Tank Screw Receptacle Cover Assembly (#25-30, 3 , 5) Retainer Strap Retainer Washer Gasket Side Cover Fastener 1/4-20 x 3/4 Stnlss Stl Screw Item Part No. Qty Description 31 32 33 34 35 56219932 56372222 56324180 56749229 56459321 56463075 56462072 56463076 56900680 56321125 56459320 56001831 56456023 56209485 56388167 56759060 56463507 56462360 56463265 56454724 56261066 56454626 56385198 56454721 56463510 56463508 56463106 56152617 2 2 2 1 1 1 2 1 10" 4 1 6 1 6 2 4 1 2 1 1 1 1 1 3 1 1 1 4 Hose Clamp Drain Hose Drain Plug Nipple Strainer Switch Assy (#36-44, ex. 37) Connector Cord Conduit (25.7 cm) Retainer Ring Float Rod #10-24 Brass Nut Float Screw Mercury Switch Lock Nut Rod Connector Float Plate Rod Spacer Washer Float Weight Cord Switch Assembly (includes #47) Gasket P-Clamp 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 * * = Not Shown 70 FORM NO. 56042237 revised 11/96 25 29 24 71 28 revised 6/97 5/93 FORM NO. 56042237 SCRUB BRUSH DRIVE SYSTEM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. 56462265 56462813 56462478 56462502 56462339 56462238 56462329 56462330 56462345 56455462 56462231 56367192 56367206 56367214 56462331 56441236 56367168 56462333 56462349 56104647 56462527 56261230 56462524 56462336 56448263 Qty Description 2 4 1 1 1 1 2 2 2 37 14 1 2 1 1 1 3 1 3 1 1/2-13 x 1 Bolt 1/2 Washer Retaining Ring Pin Bracket TSB 662, F-12 Limit Switch #8-32 x 1-1/4 Screw #8 Flat Washer Bracket 3/8 Washer 3/8-16 x 1 1/2 Bolt 3/8-16 Nut 1/2-13 x 1 1/2 Bolt Belt Tensioner Belt Pulley 3/8-16 x 1 3/4 Bolt Split Taper Bushing (with Key) Weight Left Gear Case TSB 560, G-12, TSB 613, G-4 5/16-18 Nut 5/16-18 x 1 1/2 Bolt 1/2 Lock Washer Washer Bushing Washer Parallel Arm Nut Bearing 1/2 - 13 x 1 3/4 Bolt Left Bracket Solution Manifold 5/16 - 8 x 1/2 Set Screw Flex Coupler Universal Casting Key 1/4 x 3-1/4 1/4-20 x 1/2 Set Screw Pulley Right Bracket 3/8-16 x 1 1/4 Bolt Lower Coupler #10-24 x 1/2 Screw #10 Washer 4 4 11 11 11 9 4 9 11 9 1 2 10 14 2 2 2 1 1 8 4 12 8 Item Part No. Qty 44 45 46 47 48 49 56366455 56505751 4 4 4 4 4 4 ** ** ** ** ** ** ** ** ** ** 56505754 56505752 56505756 56505753 56505755 56505750 56505757 56505758 56463010 56463009 4 4 4 4 4 4 4 4 1 1 50 51 52 53 54 55 56 57 * 58 59 60 61 62 63 64 65 66 67 68 69 70 56363189 56362077 56448271 4 8 24 24 24 4 1 1 1 2 2 1 2 2 1 4 1 8 1 1 2 1 56366463 56448268 56453861 56462230 56479606 56479577 56462676 56462343 56463312 56463309 56101737 56462476 Description Plate Washer Retainer 5/8 Washer 5/8-18 x 1 1/2 Bolt Magna Grit™ 46 Scrub Brush (standard) Prolene Scrub Brush Dyna Grit™ 80 Scrub Brush Union Mix Scrub Brush AgLite Grit™ 500 Scrub Brush Prolite Scrub Brush Pad Holder MidGrit 240 Brush MidLite 180 Brush Scarifier Kit (set of 4) Grinding Stone Kit (set of 4 holders, stones extra) Brush Holder Pin Bolt 3/8 Washer Bushing Upper Coupler Right Gear Case TSB 613, G-4 Brush Drive Motor Seal Kit (for #57) 1/2-13 Nut 3/8-16 Nut Motor Mount 1/4-20 Nut 1/4-20 x 2 1/4 Screw Lift Rod TSB 662, F-12 Collar TSB 662, F-12 Cylinder Block TSB 662, F-12 5/16-18 x 1/4 Set Screw Grease Fitting 1/2-20 Nut #8-32 Whiz Nut Cylinder TSB 662, F-12 * = Not Shown ** = Optional Accessory 72 FORM NO. 73 56042237 revised 9/93 5/93 FORM NO. 56042237 SQUEEGEE Item Part No. Qty Description 1 2 * 3 4 5 56462164 56462794 56459102 56462790 56463431 56462777 56462819 56462792 1 1 1 1 2 1 1 1 12 1 1 1 1 2 1 2 1 2 1 1 2 Hose 98" (2.5 m) Inlet Adaptor Inlet Adaptor (plastic) Left Strap Knob Squeegee Tool Squeegee Assembly Front Strap 1/4-20 Nut Hose Clamp Squeegee Kit, Standard Squeegee Kit, Oil Resistant - Optional Knob Wing Nut Right Strap #4-40 Nut Latch #4-40 x 1/2 Screw Gasket Latch Guard Blade Support 6 7 8 9 10 11 12 13 14 15 16 * * 56352829 56462877 56462878 56386222 56201677 56462791 56471194 56462798 56463429 56462793 * = Not Shown 74 FORM NO. 75 56042237 revised 6/00 revised 6/00 5/93 FORM NO. 56042237 SQUEEGEE MOUNT & LIFT Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. 56462362 56462813 56441406 56367192 56366633 56486733 56462947 56477813 56462800 56001879 56462814 56407344 56462812 56367206 56367168 56463311 56454249 56462816 56398618 56249940 56462804 56360627 56492477 56462362 56462817 56002770 Qty Description 4 1 4 2 1 2 10 2 1 1 4 1 1 4 1 4 2 2 2 9 4 8 9 8 8 8 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 #10-24 x 1/2 Screw Squeegee Down Limit Switch #10-24 Nut 1/8 x 1 Cotter Pin Pin Bushing Washer Bushing Pin 1/8 x 1-1/2 Cotter Pin 1/2-20 Nut Rod Rod End 3/8-16 x 1 Bolt Squeegee Mount 3/8-16 Nut Wsh, Flt SAE 1/2 (See Note #1) Bracket (See Note #1) Caster (See Note #1) 1/2 Lock Washer Arm 1/2-13 x 1-1/2 Bolt 1/2 Flat Washer Bushing Bearing 1/2-13 Nut Yoke 5/16-18 Nut Bushing Lift Arm 5/16-18 x 1-1/4 Bolt 5/16 Flat Washer Bushing Retaining Ring Arm Bushing 5/16-18 x 1-1/2 Bolt Squeegee Lift Cylinder Squeegee Up Limit Switch Actuator Nut, Hex Nyl Loc 1/2-13 (See Note #1) Note #1: The original caster had a threaded shaft of 3/8” this caster (56407344) has a 1/2” diameter shaft. When replacing a caster you will need to order a replacement 1/2” nut (56002770) and 1/2” washer (56001879), also the hole in (18) Bracket will have to be drilled out to a diameter of 1/2” to accommodate the new caster. 76 FORM NO. 77 56042237 revised 4/96 5/93 FORM NO. 56042237 GAS & LP ELECTRICAL (before SN 1055452) Part No. Qty 56462863 56462366 56462075 56441511 56489639 56486600 56481888 56493063 56462355 56462359 56462357 56492802 56462080 56260064 56489598 56478358 56900229 56900230 56900755 56900283 56484285 56484288 56462367 56492802 56442054 56441555 56478363 56483117 56483117 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Part No. Qty Alternator Back-Up Alarm Back-Up Switch Battery Beacon TSB 603, G-6 Coolant Temp Gauge Coolant Temp Sender Diode (D1) Diode (D2) Diode Assembly (D3, D4, D5) Diode Assembly (D6, D7) Dump Switch Engine Harness Engine Speed Switch Fuel Gauge Fuel Level Sender Fuse 10 Amp Fuse 15 Amp Fuse 20 Amp Fuse 30 Amp Governor Controller Governor Solenoid Hopper Cord Assembly Hopper Switch Horn Horn Switch Hour Meter Hydraulic Filter Light Hydraulic Hot Light 56463096 56462887 56462866 56478640 56456626 56483117 56462356 56484289 56462368 56462354 56489592 56493146 56478698 56483117 56484290 56462369 56462502 56462368 56491820 56491862 56441555 56491870 56492802 56462362 56462368 56462362 56462868 56462869 56482044 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Hydraulic Temperature Switch Ignition Coil Ignition Controller Ignition Key Switch L.P. Solenoid Valve Low Detergent Light Lower Wiring Harness Magnetic Sensor (B) Main Broom Switch Main Wiring Harness Oil Pressure Gauge Oil Pressure Safety Switch Oil Pressure Sender Recovery Tank Full Light Resistor (25K Ohm) Resistor (68 Ohm) Scrub Brushes Up Limit Switch Scrub Switch Shaker Motor Shaker Relay Shaker Switch Shaker Timer Side Broom Switch Squeegee Down Limit Switch Squeegee Switch Squeegee Up Limit Switch Starter Starter Solenoid Volt Meter 78 FORM NO. 79 56042237 8/95 revised 5/93 8/95 FORM NO. 56042237 GAS & LP ELECTRICAL (after SN 1055451) Part No. Qty 56462863 56462366 56462075 56441511 56489639 56486600 56481888 56493063 56462355 56462359 56462357 56492802 56455811 56455819 56489598 56478358 56900229 56900230 56900755 56900283 56455231 56455052 56455049 56462367 56492802 56442054 56468175 56478363 56483117 56483117 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Part No. Qty Alternator Back-Up Alarm Back-Up Switch Battery Beacon TSB 603, G-6 Coolant Temp Gauge Coolant Temp Sender Diode (D1) Diode (D2) Diode Assembly (D3, D4, D5) Diode Assembly (D6, D7) Dump Switch Engine Wiring Harness Throttle Switch Fuel Gauge Fuel Level Sender Fuse 10 Amp Fuse 15 Amp Fuse 20 Amp Fuse 30 Amp Barber Colman Governor Throttle Actuator (gas) Throttle Actuator (propane) Hopper Cord Assembly Hopper Switch Horn Horn Switch Hour Meter Hydraulic Filter Light Hydraulic Hot Light 56463096 56462887 56462866 56478640 56456626 56483117 56462356 56484289 56462368 56462354 56489592 56493146 56478698 56483117 56484290 56462369 56462502 56462368 56491820 56491862 56441555 56491870 56492802 56462362 56462368 56462362 56462868 56462869 56482044 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Hydraulic Temperature Switch Ignition Coil Ignition Controller Ignition Key Switch L.P. Solenoid Valve Low Detergent Light Lower Wiring Harness Magnetic Sensor (B) Main Broom Switch Main Wiring Harness Oil Pressure Gauge Oil Pressure Safety Switch Oil Pressure Sender Recovery Tank Full Light Resistor (25K Ohm) Resistor (68 Ohm) Scrub Brushes Up Limit Switch Scrub Switch Shaker Motor Shaker Relay Shaker Switch Shaker Timer Side Broom Switch Squeegee Down Limit Switch Squeegee Switch Squeegee Up Limit Switch Starter Starter Solenoid Volt Meter 80 FORM NO. 81 56042237 revised 3/95 5/93 FORM NO. 56042237 DIESEL ELECTRICAL Part No. Qty 56462863 56462366 56462075 56491902 56489639 56486600 56481888 56493063 56462355 56462359 56462357 56492802 56463369 56489598 56478358 56492109 56900229 56900230 56900755 56900283 56463303 56462367 56492802 56442054 56441555 56478363 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Part No. Qty Alternator Back-Up Alarm Back-Up Switch Battery Beacon TSB 603, G-6 Coolant Temp Gauge Coolant Temp Sender Diode (D1) Diode (D2) Diode Assembly (D3, D4, D5) Diode Assembly (D6, D7) Dump Switch Engine Wiring Harness Fuel Gauge Fuel Level Sender Fuel Solenoid Fuse 10 Amp Fuse 15 Amp Fuse 20 Amp Fuse 30 Amp Glow Plug Indicator Hopper Cord Assembly Hopper Switch Horn Horn Switch Hour Meter 56483117 56483117 56463096 56497754 56483117 56462356 56462368 56463368 56489592 56478698 56483117 56484290 56462369 56462502 56462368 56491820 56491862 56441555 56491870 56492802 56462362 56462368 56462362 56463294 56482044 56492130 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Hydraulic Filter Light Hydraulic Hot Light Hydraulic Temperature Switch Ignition Key Switch Low Detergent Light Lower Wiring Harness Main Broom Switch Main Wiring Harness Oil Pressure Gauge Oil Pressure Sender Recovery Tank Full Light Resistor (25K Ohm) Resistor (68 Ohm) Scrub Brushes Up Limit Switch Scrub Switch Shaker Motor Shaker Relay Shaker Switch Shaker Timer Side Broom Switch Squeegee Down Limit Switch Squeegee Switch Squeegee Up Limit Switch Starter Volt Meter Voltage Regulator 82 FORM NO. 56042237 revised 5/93 WIRING DIAGRAM (Hydro-Max & Accessories) Part No. 56900229 56262551 56456021 56463075 56456021 56457888 56459262 56481543 56100061 83 Qty 1 1 1 1 1 1 1 2 2 Description Fuse 10A (Hydro-Max) Recycle Switch (Hydro-Max) Start Switch (Hydro-Max) Stop Switch (Hydro-Max) Stop Switch (Hydro-Max) Relay (Hydro-Max) Pump (Hydro-Max) Headlight Tail Light