450j, 550j And 650j (sn —159986) - Jdparts

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UPTIME MAINTENANCE PLANNER 450J, 550J and 650J (S.N. —159986) As Required • Inspect belts • Check ball and socket joint • Check and adjust track sag • Clean undercarriage of debris around cylinders and tracks • Check engine air cleaner restriction indicator and replace element(s) if necessary Every 10 Hours or Daily • Check coolant level at surge tank • Check winch oil (if equipped) • Check engine oil level • Check and clean dust unloader valve • Check transmission oil level • Lubricate dozer linkage and blade socket • Check hydraulic system oil level • Lubricate adjustable pitch link • Drain sediment from water separator bowl on primary fuel filter Every 50 Hours • Lubricate ripper (if equipped) Initial Service—250 Hours 1 • Drain and refill engine break-in oil and replace filter Every 250 Hours • Check final drives oil level • Drain final fuel filter sediment • Take engine oil sample • Check and adjust blade pivot clearance—if equipped Every 500 Hours • Drain and refill engine oil and replace filter • Check air intake hoses • Replace primary and final fuel filters • Replace cold weather fuel filter (if equipped) • Check battery water level; clean and tighten terminals • Replace winch oil filter (if equipped) • Take transmission oil sample • Take final drives oil sample • Take hydraulic oil sample • Take engine coolant sample • Take diesel fuel sample Every 1000 Hours • Clean engine crankcase vent tube • Drain and refill final drives oil • Replace engine air cleaner elements and dust unloader valve • Check coolant • Drain and refill winch oil and replace filter (if equipped) • Replace winch hydraulic reservoir breather filter (if equipped) Every 2000 Hours • Check and adjust engine valve lash • Drain and refill hydraulic system oil and replace filter • Drain and refill transmission system oil and replace filter REQUIRED PARTS Description Engine Oil Filter Final Fuel Filter Cold Weather Fuel Filter (if equipped) Winch Oil Filter (if equipped) Primary Fuel Filter (S.N.—114080) (S.N. 114081—) Part Number RE504836 RE509031 RE516477 AT219961 RE517181 RE509036 Initial Service— 250 Hours1 1 Every 250 Hours Every 500 Hours Every 1000 Hours Every 2000 Hours 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 T215085 20MAY13 T215086-28 | T215087-63 UPTIME MAINTENANCE PLANNER REQUIRED PARTS Description Initial Service— 250 Every 1000 Hours Every 2000 Hours AT171853 AT171854 R48568 1 1 1 1 1 1 AT175344 AT175345 T158495 AT101565 1 1 1 1 1 1 1 1 Part Number Hours1 Engine Air Cleaner Elements (450J) Engine Air Cleaner Element—Primary Engine Air Cleaner Element—Secondary Engine Air Cleaner Dust Unloader Valve Engine Air Cleaner Elements (550J and 650J) Engine Air Cleaner Element—Primary Engine Air Cleaner Element—Secondary Engine Air Cleaner Dust Unloader Valve Winch Hydraulic Reservoir Breather Filter (if equipped) Hydraulic Oil Filter Transmission Oil Filter Engine Rocker Arm Cover Gasket Use with RE70401 Engine Rocker Arm Cover Use with RE69335 Engine Rocker Arm Cover John Deere Plus 50™ II Oil Engine Every 250 Hours Every 500 Hours T175002 T175002 1 1 R524480 R123542 1 1 TY266742 Hydraulic TY266742 Transmission TY266742 Final Drive Oil TY63542 Winch Oil (if equipped) TY63542 Coolant Extender Fluid Analysis Kits:3 Diesel Engine Oil Hydraulic Oil Transmission Oil Final Drive Oil Diesel Fuel Engine Coolant COOL-GARD™ II 3-Way Test Strip TY26603 AT346594 AT346594 AT346594 AT346594 AT180344 TY26873 TY26605 14.0 L (3.75 gal.) 14.0 L 14.0 L 14.0 L (3.75 gal.) (3.75 gal.) (3.75 gal.) 32.0 L (8.5 gal.) 43.0 L (11.0 gal.) 17.0 L 17.0 L (4.5 gal.) (4.5 gal.) 38.0 L 38.0 L (10.0 gal.) (10.0 gal.) As Required 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 Perform initial service once after the first 250 hours of operation. See operator's manual for recommended oil type and oil viscosities based on operating temperatures. 3 Based on fluid analysis results, intervals may need to be adjusted for your operating conditions. Consult your local John Deere dealer. 2 T215085 20MAY13 T215086-28 | T215087-63