46199 Manual - Harbor Freight Tools

Transcript

MULTIPURPOSE MACHINE 3 IN 1 Model 46199 ASSEMBLY AND OPERATING INFORMATION ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com Copyright© 2001 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions please call 1-800-444-3353 SPECIFICATIONS TABLE Item Electrical Requirements Lathe Specifications Drill/Mill Specifications Weight Description 3/4HP Motor / 120V 60Hz / Single Phase 16-1/2” Swing Over Bed 15-3/4” Distance Between Centers 3/4” Spindle Bore Diameter MT3 Spindle Taper 16-1/8” Longitudinal Travel 3-9/64” Cross Travel MT2 Tailstock Taper 19/32” Drilling Capacity 3/4” End Mill 2-1/2” Face Mill 3.15” Spindle Travel R8 Spindle Taper 6 Spindle Speeds: 375-1600 RPM 332 Lbs. SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly and operating, cleaning, inspection, and maintenance procedures, parts list, assembly diagrams. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY WARNINGS AND PRECAUTIONS 1. KEEP WORK AREA CLEAN AND DRY. Cluttered, damp or wet work areas invite injuries. 2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow children to handle this product. 3. STORE IDLE EQUIPMENT. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment and keep out of reach of children. REV 02/02 SKU 46199 For technical questions, please call 1-800-444-3353. Page 2 4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product. 5. USE EYE, FACE, AND HEARING PROTECTION. Wear ANSI approved safety impact eye glasses, full face shield, and ANSI approved hearing protection when using this product. ANSI approved safety impact eye glasses, face shield, and hearing protection are available from Harbor Freight Tools. 6. DRESS SAFELY. Nonskid footwear or safety shoes should be used when working with this product. Do not wear loose clothing or jewelry as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows. 7. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS. 8. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etcetera. 9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do not use this product when you are tired or distracted from the job at hand. 10. CHECK FOR DAMAGED PARTS. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace or repair damaged or worn parts immediately. 11. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replacement parts. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools. 12. MAINTAIN THIS PRODUCT WITH CARE. Keep this tool clean and dry for better and safer performance. 13. MAINTENANCE: For your safety, service and maintenance should be performed regularly by a qualified technician. 14. USE THE RIGHT PRODUCT FOR THE RIGHT JOB. There are certain applications for which this product was designed. Do not use small equipment, tools or attachments to do the work of larger industrial equipment, tools or attachments. Do not use this product for a purpose for which it was not intended. SKU 46199 For technical questions, please call 1-800-444-3353. Page 3 15. WARNING: The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1. GROUND THIS PRODUCT. The electrical power cord for this product is equipped with a grounded 3-prong plug. Never remove the grounding prong or modify the plug in any way. Do not use adapter plugs with this product. When in use, make sure this product is always plugged into a grounded 3-hole electrical receptacle with an appropriate breaker switch inline. 2. MAKE SURE THE POWER SWITCH IS IN THE “OFF” POSITION BEFORE PLUGGING IN THE POWER CORD. 3. DO NOT ABUSE THE POWER CORD. Do not use the cord to pull the 3-prong plug from a power outlet. Keep cord away from heat, oil, sharp edges, and moving parts. Replace damaged cord immediately. Route the power cord safely. Protect it from being damaged by other equipment in the shop. Do not route the cord where it can be walked on or tripped over. 4. IF YOU USE AN EXTENSION CORD, MAKE SURE TO USE ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH. (SEE FIGURE A.) REQUIRED EXTENSION CORD GAUGE Namep late Amp eres 0-5 5.1 - 8 8.1 - 12 12.1 - 15 15.1 - 20 25’ 16 16 14 12 10 Extension C ord Length 50’ 75’ 100’ 150’ 16 16 14 12 16 14 12 10 14 12 10 12 10 10 10 10 - 200’ 12 - FIGURE A 5. MAINTAIN A SAFE WORK ENVIRONMENT. Do not use this product in or near damp or wet areas. Do not expose this product to rain. Keep work area well lit. Make sure there is adequate surrounding work space. Use this product in a well ventilated area. Do not operate this product in the presence of flammable liquids, gases, or dust. To avoid accidental electric shock, do not let your body come in contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. SKU 46199 For technical questions, please call 1-800-444-3353. Page 4 6. DO NOT FORCE THE EQUIPMENT. The Multi-Purpose Machine will do the work better and safer at the speed and capacity for which it was designed. 7. KEEP ALL GUARDS IN PLACE AND IN WORKING ORDER. 8. REMOVE ALL ADJUSTING WRENCHES FROM THE MULTIPURPOSE MACHINE BEFORE TURNING IT ON. 9. AVOID UNINTENTIONAL STARTING. Make sure you are prepared to begin work before turning the START switch on. 10. ALLOW THE MULTIPURPOSE MACHINE TO SPIN UP TO FULL SPEED BEFORE DRILLING OR CUTTING. When turning it off, allow the unit to spin down and stop on its own. Do not press against the drill bit or other cutting accessory to stop it. 11. DO NOT FORCE THE MATERIAL INTO THE DRILL BIT OR OTHER CUTTING ACCESSORY WHEN DRILLING OR CUTTING. Apply moderate pressure, allowing the drill bit or cutting accessory to function without being forced. 12. NEVER ATTEMPT TO REMOVE MATERIAL STUCK IN THE MOVING PARTS OF THE MULTIPURPOSE MACHINE WHILE IT IS PLUGGED IN AND RUNNING. 13. ALWAYS DISCONNECT THE MULTIPURPOSE MACHINE FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY SERVICES OR MAINTENANCE such as leaving the work area, changing workpieces, drill bits and other cutting accessories, cleaning metal shavings from the unit, etcetera. 14. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemical treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code 25249.5, et seq.) UNPACKING When unpacking, check to make sure all parts shown on the Parts List (pages 12 through 19) are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. SKU 46199 For technical questions, please call 1-800-444-3353. Page 5 INSTALLATION INSTRUCTIONS To Install The Multi-Purpose Machine Onto A Workbench: 1. Make sure the workbench upon which the Machine is to be located is flat, level, and sturdy enough to bear the weight of the machine, its accessories, and working material. 2. Remove the outer packing/shipping material from the Machine. 3. Remove the four shipping anchor bolts and nuts that attach the Base of the Machine to the wooden shipping pallet. 4. CAUTION: When lifting the Machine, make sure to use an overhead hoist, or other lifting device, and hoist chains, having a weight lifting capacity sufficient for the weight of this Machine. 5. Attach an adequate number of hoist chains securely to both sides of the Machine. NOTE: Insert wooden blocks on both sides of the Machine (between the Machine and the hoist chains) to avoid damage to the Machine when lifting. (See Figure B.) FIGURE B HOIST CHAIN WOODEN BLOCK WOODEN BLOCK WOODEN BLOCK SKU 46199 For technical questions, please call 1-800-444-3353. Page 6 6. With assistance, slowly and carefully lift the Machine off the wooden shipping pallet and temporarily set the Machine on a flat, level, sturdy floor surface. 7. With assistance, set the wooden shipping pallet onto the workbench where the Machine will be permanently positioned. 8. Use the four anchor bolt holes in the wooden shipping pallet as a template to mark the holes with which the Machine will be permanently mounted onto the workbench. 9. Set aside the wooden shipping pallet after the workbench mounting holes have been marked for drilling. 10. Drill into the workbench the four mounting holes (previously marked). NOTE: Minimum hole size to accept a 1/2” diameter bolt (not provided). 11. With assistance, lift the Machine. Then, slowly lower the Machine onto the workbench while aligning the four mounting holes in its Base with the four predrilled bolt holes in the workbench. 12. Level the width and length of the Machine. If necessary, use the accessory Shims provided to raise the end(s) and/or corner(s) of the Machine until it is level. 13. Insert the four bolts downward through the mounting holes in the Base of the Machine and through the mounting holes in the workbench. 14. Secure the Machine to the workbench by wrench tightening four lock washers and nuts (not provided) onto the four bolts. 15. Remove the hoist chains from the Machine, and set aside the hoist. MACHINE CONTROL PARTS 1. CAUTION: Do not operate this Machine until you are completely familiar with the control parts and their functions. (See Figure C.) 2. Before operating, check to make sure all moving parts are adequately lubricated. (See Figure C, next page.) SKU 46199 For technical questions, please call 1-800-444-3353. Page 7 68 E F G H I J D C B K L A M N A. Lathe/Mill Selector Knob B. Combined Switch C. Shaft Clamp Lever D. Vertical Motion Lever E. Clutch Operating Handle F. Microfeed Handle G. Drill/Mill Sleeve Clamp Lever H. Tool Post Lock Lever I. Cross Feed Hand Wheel J. Tailstock Barrel Clamp Lever K. Tailstock Barrel Adjusting Handwheel L. Tailstock Lock Lever M. Longitudinal Motion Lever N. Carriage Lock Lever 68. Milling/Drilling Head OPERATING INSTRUCTIONS NOTE: For additional references to the parts listed below, refer to the Assembly Diagrams on pages 20 through 23. The Main Spindle: 1. Use the Combined Switch (part #B) to engage the Main Spindle and select either the stop, forward, or reverse running positions. For the stop selection, turn the Combined Switch to its middle position. For the forward running selection, turn the Combined Switch to the right. For the reverse running selection, turn the Combined Switch to the left. (See Figure C.) REV 12/04 SKU 46199 For technical questions, please call 1-800-444-3353. Page 8 The Milling/Drilling Spindle: 1. First you will need to choose which function you want to use (either milling operation or lathe operation). Take off black plastic cover over the Lathe/Mill Selector Knob (A). For lathe operation rotate the Knob and push it INWARD. For mill operation, rotate the Knob and pull it OUT. 2. The Milling/Drilling Head (part #68) may be horizontally turned 360 degrees. To do so, unlock the Shaft Clamp Lever (part #C). Turn the Milling/Drilling Head to the desired position. Then, re-lock the Shaft Clamp Lever. (See Figure C, and Assy. Diagram.) 3. The Drilling/Milling Spindle feed depth can be set with the Operating Handle (part #E). To do so, turn off the Machine, and disconnect it from its electrical power source. Unlock the Sleeve Clamp Lever (part #G). Use the Operating Handle to lower the Spindle to the desired depth. Then, lock the Operating Handle in place, using the Sleeve Clamp Lever. (See Figure C.) 4. To use the micro feeding feature of the Drilling/Milling Spindle, turn off the Machine, and disconnect it from its electrical power source. Then, turn the Microfeed Handle (part #F) to the right to increase the depth of the feed. Or turn the Microfeed Handle to the left to decrease the depth of the feed. (See Figure C.) 5. To change the Drilling/Milling Spindle RPM, turn off the Machine, and disconnect it from its electrical power source. Remove the Knob (part #96) and Flat Washer (part #88) which are located on the Pulley Shell (part #98). Remove the Pulley Shell. Then, position the V-Belt in the appropriate grooves of the two Cone Pulleys (parts #79, #95) to obtain the desired RPM (375, 500, 675, 900, 1,180, or 1,600 RPM). (See Figures D, E, and Assy. Diagram.) 6. When done, replace the Pulley Shell (part #98), Flat Washer (part #88), and Knob (part #96). KNOB (#96) FLAT WASHER (#88) PULLEY SHELL (#98) FIGURE D REV 12/04 SKU 46199 For technical questions, please call 1-800-444-3353. Page 9 V-BELT CONE PULLEY (#79) CONE PULLEY (#95) FIGURE E The Longitudinal Feed: 1. Use the Longitudinal Motion Lever (part #M) to slide the Tail Stock along the bedways horizontally. The Tail Stock can be unlocked and locked in position using the Tailstock Lock Lever (part #L). (See Figure C.) 2. The Tail Stock Barrel position can be adjusted by unlocking the Tail Stock Barrel Clamp Lever (part #J), turning the Tail Stock Hand Wheel (part #K), and relocking the Tailstock Barrel Clamp Lever. Cross Feeding: 1. Hand feeding can be accomplished by manually operating the Cross Feed Hand Wheel (part #I). The Cross Feed Hand Wheel can be unlocked and locked in position using the Carriage Lock Lever (part #N). (See Figure C.) LUBRICATION 1. The Machine’s lubricating points should be lubricated at least once daily, according to the lubrication chart. (See Figure F, next page.) 2. In addition, the Spindle Bearings should be lubricated with grease regularly, and cleaned once a year. 3. The machine should be lubricated through the oil cups near the headstock using a manual type of oil can. Lubricate using only a little oil at a time. 4. The Worm Gear and Half Nuts Bearings should be lubricated once a month to prevent wearing. REV 12/02 SKU 46199 For technical questions, please call 1-800-444-3353. Page 10 CHANGING THE LATHE SPEEDS To change the lathe speed you must first remove the Pulley Shell (36) which is attached by the two Bottom Head Screws (35). Next you must create slack in the V-Belt (23) by turning the Movable Joint Bolt (167) counterclockwise. Once there is sufficient slack in the V-Belt, remove it from the two pulleys and re- position it on different grooves on the pulleys to change the speed. The smallest groove on the Motor Pulley (168) will produce the speed of 500 RPM. The middle groove on the Motor Pulley (168) will produce the speed of 900 RPM. The largest groove on the Motor Pulley (168) will produce a speed of 1600 RPM. After you have repositioned the V-Belt turn the Moveable Joint Bolt (167) until you have the proper tension on the belt. Then tighten the nut (172) to lock it in place. The final step is to replace the Pulley Shell (36). DAILY LUBRICATION POINTS FIGURE F CLEANING, INSPECTION, AND MAINTENANCE 1. Caution: Always disconnect the Multi-Purpose Machine from its electrical power supply source before performing any cleaning, inspection, or maintenance. 2. Before each use, inspect the general condition of the Multi-Purpose Machine. Inspect switch, power plug and cord assembly, and extension cord (if used) for damage. Check for loose screws, misalignment, binding of moving parts, broken, cracked parts, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn off the Multi-Purpose Machine immediately and have the problem corrected before further use. Do not use damaged equipment. 3. Do not introduce water into the electric motor through the motor vents. 4. With a brush, soft cloth, or vacuum, remove excess metal shavings from the Multi-Purpose Machine. 5. If necessary, wipe with a damp cloth. You may use a mild solvent. 6. Once clean, lubricate all moving parts with a light oil. 7. When storing, keep the Multi-Purpose Machine covered with a cloth cover. REV 11/05 SKU 46199 For technical questions, please call 1-800-444-3353. Page 11 SKU 46199 For technical questions, please call 1-800-444-3353. REV 06/06 Page 12 PARTS LIST PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 46199 For technical questions, please call 1-800-444-3353. Page 13 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 14 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 15 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 16 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 17 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 18 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 19 PARTS LIST SKU 46199 For technical questions, please call 1-800-444-3353. Page 20 ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 46199 For technical questions, please call 1-800-444-3353. Page 21 ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 46199 For technical questions, please call 1-800-444-3353. Page 22 ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 46199 For technical questions, please call 1-800-444-3353. Page 23 ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 46199 For technical questions, please call 1-800-444-3353. Page 24