Transcript
ROTARY CONTROL PANEL INSTALLATION INSTRUCTIONS 49200-RHA
OFF
LO MED
H
C
HI
18865 GOLL ST. - SAN ANTONIO, TX. - 78266 ph.210-654-7171 - fax 210-654-3113 909200-RHA REV C 9/5/08, ROTARY CONTROL PANEL INSTR PG 1 OF 8
ROTARY CONTROL PANEL
TABLE OF CONTENTS
PAGES 1. 2. 3. 4. 5. 6. 7. 8.
COVER TABLE OF CONTENTS PACKING LIST INSTALLATION & CONTROL WIRING DIAGRAM OPERATION OF CONTROLS COMPAC & SUPER WIRING DIAGRAM MINI WIRING DIAGRAM CONTROL PANEL KIT PACKING LIST
909200-RHA REV C 9/5/08, ROTARY CONTROL PANEL INSTR PG 2 OF 8
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ROTARY CONTROL PANEL
ROTARY CONTROL PANEL PACKING LIST No.
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
1 1 2 4 1 1 1 1 1 1 3 2 2
PART No. 11092-VUT 11413-RUA 11458-VUS 18157-VUB 20558-VUP 20570-VUP 20571-VUP 20572-VUP 49200-RHI 49219-VUI 49457-VUI 23123-VUW 23139-VUW
CONTROL PANEL 49200-RHA
DESCRIPTION THERMOSTAT 48” ADJUSTABLE ROTARY ROTARY POT w/ PIGTAIL 3-SPD ROTARY BLOWER SWITCH 7/16” SHAFT NUT LABEL BLOWER SWITCH ROTARY MODE LABEL ROTARY THERMOSTAT LABEL ROTARY HEAT LABEL SLIMLINE POD BLOWER SWITCH KNOB CONTROL KNOB BUDDY CLIP 6” JUMPER WIRE
** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
NOTE: HEATER CONTROL VALVE KNOB RETAINED BY 5/64 HEX KEY SET SCREW
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NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES. 909200-RHA REV C 9/4/08, ROTARY CONTROL PANEL PG 3 OF 8
ROTARY CONTROL PANEL
CONTROL PANEL INSTALLATION OFF
LO
C
H
MED HI
FAN SPEED
MODE
THERMOSTAT
HEAT
WIRING DIAGRAM - GEN II UNITS ROTARY CONTROL PLUG FROM POTENTIOMETER MUST BE CONNECTED TO ELECTRONIC MODULE HARNESS.
MODE SWITCH
BLOWER SPEED SWITCH
M
M
L
H
L
H
B
C
B
C
ROTARY CONTROL PANEL (REAR VIEW) CAPILLARY TUBE
WIRE THE SYSTEM AS SHOWN ON PAGE 6 FOR GEN II COMPAC & SUPER UNITS OR PAGE 7 FOR GEN II MINI UNITS. 909200-RHA REV C 9/5/08, ROTARY CONTROL PANEL INSTR PG 4 OF 8
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ROTARY CONTROL PANEL ROTARY CONTROL PANEL OPERATION IMPORTANT NOTE: BEFORE OPERATING SYSTEM, CAREFULLY UNROLL CAPILLARY TUBE AND INSERT TO A DEPTH OF 4 1/2”" THRU PRE-DRILLED HOLE IN TOP OF CASE (BLUE DOT). FAN SPEED CAN BE OPERATED IN ANY MODE POSITION.
A/C MODE OFF
LO
C
H
MED HI
FAN SPEED
MODE
HEAT
THERMOSTAT
•ADJUST FAN SPEED KNOB TO DESIRED SETTING. •ROTATE MODE KNOB TO VENT OR BI-LEVEL SETTINGS. •ADJUST THERMOSTAT KNOB TO DESIRED COLD AIR SETTING (CLOCKWISE FOR MORE COLD AIR). •COLD AIR WILL FLOW OUT VENTS. •NOTE: DUCT TEMPERATURE CAN BE RAISED BY SLIGHTLY ROTATING HOT-AIR KNOB CLOCKWISE TO OPEN HOT WATER VALVE. HOT WATER VALVE MUST BE CLOSED (FULL COUNTER-CLOCKWISE) FOR COLDEST A/C SETTING.
BI-LEVEL HEAT MODE
OFF
LO
FAN SPEED
C
H
MED HI
MODE
HEAT
THERMOSTAT
•ADJUST FAN SPEED KNOB TO DESIRED SETTING. •ROTATE MODE KNOB TO BI-LEVEL SETTING. •ADJUST HEAT KNOB TO DESIRED HEAT SETTING (CLOCKWISE FOR MORE HEAT). •HOT AIR WILL EXIT THE DASH VENTS & FLOOR VENTS.
FLOOR HEAT MODE
OFF
LO
OFF
C
H
MED HI LO MED HI
FAN SPEED
MODE
HEAT
THERMOSTAT
•ADJUST FAN SPEED KNOB TO DESIRED SETTING. •ROTATE MODE KNOB TO FLOOR SETTING. •ADJUST HEAT KNOB TO DESIRED HEAT SETTING (CLOCKWISE FOR MORE HEAT). •HOT AIR WILL EXIT THE FLOOR VENTS.
DASH HEAT MODE
OFF
LO
FAN SPEED
C
H
MED HI
MODE
HEAT
THERMOSTAT
•ADJUST FAN SPEED KNOB TO DESIRED SETTING. •ROTATE MODE KNOB TO DASH SETTING. •ADJUST HEAT KNOB TO DESIRED HEAT SETTING (CLOCKWISE FOR MORE HEAT). •HOT AIR WILL EXIT THE DASH VENTS.
DEFROST MODE (OPTIONAL)
OFF
LO
FAN SPEED
5
C
H
MED HI
MODE
HEAT
THERMOSTAT
•ADJUST FAN SPEED KNOB TO DESIRED SETTING. •ROTATE MODE KNOB TO DEFROST SETTING. •ROTATE THE THERMOSTAT KNOB FULL COUNTER-CLOCKWISE, THEN CLOCKWISE 1/8 TURN, TO ENGAGE COMPRESSOR IN MINIMUM CYCLE TIME FOR DEHUMIDIFIED DEFROST. •ROTATE THE HOT AIR KNOB CLOCKWISE TO OPEN HOT WATER VALVE AND PROVIDE HEATED DEFROST AIR. •DEHUMIDIFIED DEFROST WILL BE DIRECTED TO THE WINDSHIELD. 909200-RHA REV C 9/5/08, ROTARY CONTROL PANEL INST PG 5 OF 8
ROTARY CONTROL PANEL WIRING DIAGRAM - GEN II COMPAC/SUPER UNITS HEAT/COOL/DEFROST (OPTIONAL) COMPRESSOR SAFETY SWITCH BINARY TYPE BLUE
49200-RHA ROTARY CONTROL PANEL YELLOW
A/C CLUTCH
RED ORANGE
BLACK BLUE A/C THERMOSTAT
FAN SPEED SWITCH
MODE SWITCH
M
M H
L B
H
L B
C
C YELLOW RED
BLUE POWER RELAY
WHITE
87
PURPLE
87a 86
85
WHITE
ORANGE
87 87a 86
85
30
30
GROUND
BLUE
WHITE GROUND
BLOWER MOTOR
HIGH BLOWER RELAY
GREEN
YELLOW
BLUE
RED
(OPTIONAL) FOR DEFROST ONLY!
AUX.
RED/WHITE
RED/WHITE WHITE/YELLOW GREY/BLACK
WHITE/YELLOW GREY/BLACK
CONNECT TO KEY ON IGNITION SOURCE (5AMP FUSE) 30 AMP CIRCUIT BREAKER
HEATER CONTROL VALVE POTENTIOMETER BAT.
TO BATTERY OR BATTERY TERMINAL ON STARTER SOLENOID.
CONTROL MODULE
WHITE/RED
WHITE/BROWN
WHITE/ORANGE
(OPTIONAL) FOR DEFROST ONLY!
DEFROST SERVO (REAR VIEW OF PLUG) FLOOR/VENT SERVO (REAR VIEW OF PLUG)
WHITE/BLUE
BLACK/WHITE
RED
LT. BLUE
BROWN
ORANGE
GREY
GROUND
PURPLE
WHITE
BLACK
PINK
PURPLE
HEATER CONTROL VALVE SERVO (REAR VIEW OF PLUG)
NOTE ORIENTATION OF PLUGS 909200-RHA REV B 1/27/04, ROTARY CONTROL PANEL PG 6 OF 8
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ROTARY CONTROL PANEL WIRING DIAGRAM - GEN II MINI UNITS HEAT/COOL/DEFROST
49200-RHA ROTARY CONTROL PANEL
(OPTIONAL) COMPRESSOR SAFETY SWITCH BINARY TYPE BLUE
YELLOW RED ORANGE
A/C CLUTCH
BLACK BLUE A/C THERMOSTAT
FAN SPEED SWITCH
MODE SWITCH
M
M H
L B
H
L B
C
WHI TE GROUND
C
YELLOW RED BLACK
BLUE POWER RELAY
ORANGE 87
PURPLE
87a
WHITE
86
85
WHITE
87 87a 86
85
30
GREEN
YELLOW
BLUE
GROUND
PINK
HIGH BLOWER RELAY
30
BLUE
ORANGE
RED AUX. RED/WHITE
HEATER CONTROL VALVE POTENTIOMETER
WHITE/YELLOW GREY/BLACK
WHITE/RED
WHITE/BROWN
WHITE/BLUE
(OPTIONAL) FOR DEFROST ONLY!
DEFROST SERVO (REAR VIEW OF PLUG) FLOOR/VENT SERVO (REAR VIEW OF PLUG)
WHITE/ORANGE
GREY
BLACK/WHITE
BLACK
LT. BLUE
ORANGE
PURPLE
WHITE
GROUND
NOTE ORIENTATION OF PLUGS
HEATER CONTROL VALVE SERVO (REAR VIEW OF PLUG)
909200-RHA REV B 1/27/04, ROTARY CONTROL PANEL PG 7 OF 8
CONNECT TO KEY ON IGNITION SOURCE (5AMP FUSE) 30 AMP CIRCUIT BREAKER
CONTROL MODULE
BROWN
YELLOW
RESISTER ON BLOWER
BAT.
RED
RED
SPAL TYPE BLOWER MOTOR
PURPLE (OPTIONAL) FOR DEFROST ONLY! RED/WHITE WHITE/YELLOW GREY/BLACK
7
ORANGE
TO BATTERY OR BATTERY TERMINAL ON STARTER SOLENOID.
ROTARY CONTROL PANEL CONTROL PANEL 49200-RHA
ROTARY CONTROL PANEL PACKING LIST No.
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
1 1 2 4 1 1 1 1 1 1 3 2 2
PART No. 11092-VUT 11413-RUA 11458-VUS 18157-VUB 20558-VUP 20570-VUP 20571-VUP 20572-VUP 49200-RHI 49219-VUI 49457-VUI 23123-VUW 23139-VUW
DESCRIPTION THERMOSTAT 48” ADJUSTABLE ROTARY ROTARY POT w/ PIGTAIL 3-SPD ROTARY BLOWER SWITCH 7/16” SHAFT NUT LABEL BLOWER SWITCH ROTARY MODE LABEL ROTARY THERMOSTAT LABEL ROTARY HEAT LABEL SLIMLINE POD BLOWER SWITCH KNOB CONTROL KNOB BUDDY CLIP 6” JUMPER WIRE
CHECKED BY: PACKED BY: DATE:
10
8
11
6
5
9
3
4 7 2 12 1 13
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES. 909200-RHA REV B 1/27/04, ROTARY CONTROL PANEL PG 8 OF 8
