4v Lithium-ion Compact Screwdriver

Transcript

instruction manual 4v lithium-ion compact screwdriver 054-2500-0 2 If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-689-9928. Read and understand this instruction manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice. Keep this instruction manual for future use. Should this product be passed on to a third party, then this instruction manual must be included. 4V 4V Lithium-Ion Lithium-Ion Compact Compact Screwdriver Screwdriver -- 054-2500-0 054-2500-0 3 SAFETY GUIDELINES 4 DESCRIPTION 9 OPERATING INSTRUCTIONS 10 MAINTENANCE 14 TROUBLESHOOTING 16 PARTS LIST 17 WARRANTY 19 The used standards: Conforms to UL STD N0.60745-1 Conforms to UL STD N0.60745-2-2 Certified to CAN/CSA-C22.2 STD N0.60745-1-07 Certified to CAN/CSA-C22.2 STD N0.60745-2-2-04 4V Lithium-Ion Compact Screwdriver - 054-2500-0 table of contents TECHNICAL SPECIFICATIONS 2 technical specifications 3 Motor 4V DC Rechargeable Battery 4V DC, Lithium-ion Normal Charging Time 3–5 Hours No Load Speed 200 RPM Bit Size 1/4" Hex collet Power Unit Input: 120V~ 60Hz Output: 5V DC 300 mA Weight 12 oz (0.34 kg) 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Warning! Safety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures. Warning! This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety warning can result in serious injury to yourself or others. To reduce the risk of injury, fire, or electric shock, always follow the safety precautions. Know your tool To operate this tool, carefully read this Instruction Manual and all labels affixed to the Cordless Screwdriver before using. Keep this Instruction Manual available for future reference. Important This tool should only be serviced by a qualified service technician. For more information, call the toll-free helpline at 1-800-689-9928. READ ALL INSTRUCTIONS THOROUGHLY. SAVE THESE INSTRUCTIONS. General safety guidelines for cordless power tools Warning! Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 safety guidelines Rules for safe operation 4 safety guidelines 5 Work area safety • Keep the work area clean and well lit. Cluttered or dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes. • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety • The plug on the power cord must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. • Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. • If operating a power tool in a damp location is unavoidable, use a ground-fault circuit interrupter (GFCI) protected supply. Use of a CFCI reduces the risk of electric shock. Personal safety • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection, used for appropriate conditions, will reduce personal injuries. • Prevent unintentional starting. Ensure that the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 the power tool in unexpected situations. • Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. • If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of these devices can reduce dust-related hazards. Power tool use and care • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and more safely at the rate for which it was designed. • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the power tool, accessories, tool bits, etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Battery tool use and care • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. • When the battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 safety guidelines • Do not overreach. Keep proper footing and balance at all times. This enables better control of 6 safety guidelines 7 • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, also seek medical help. Liquid ejected from the battery may cause irritation or burns. Service • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Safety guidelines for cordless screwdriver • Hold power tools by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord. Contact with a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. • Do not use dull or damaged bits and accessories. • Only connect the power unit to a 120VAC supply. • Before screwing into a wall, check with a metal/voltage detector to be sure you are not driving into an electricity, gas, or water supply line. • Avoid frequent stalling when operating, as this could damage the tool. • If the tool stalls, release the trigger immediately, reverse the direction of rotation and slowly squeeze trigger to back out the bit. • Do not expose the tool and power unit to rain; also protect them from moisture. • For best results, your battery tool should be charged in a location where the temperature is more than 0°C (32°F) but less that 40°C (104°F). Do not store outside or in vehicles. • Do not charge the tool in a damp or wet location. Following this rule will reduce the risk of electric shock. • Do not operate the power unit if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified service person. Disconnect the power unit from the power supply when not in use. Following this rule will reduce the risk of electric shock, fire, or serious personal injury. • This power unit is intended to be correctly orientated in a vertical or floor mount position. Safety guidelines for charger • The tool and its charger are specifically designed to work together. Do not attempt to charge the tool with any other type of charger. Do not attempt to charge any other type of cordless tool with the tool charger. • Only use the tool with the charger listed: SH-DC050300. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Contents Cordless Screwdriver, charger, 10 screwdriver bits, nylon holster, instruction manual 4V Lithium-Ion Compact Screwdriver - 054-2500-0 safety guidelines • Do not abuse the cord of the charger. Never carry the charger or tool by the cord or pull on the cord to disconnect the charger from an outlet. Keep the cord away from heat, oil, and sharp edges. • Do not operate a damaged charger. Have damaged cords or plugs replaced immediately. • Never expose charger to weather. Use indoors only. • The charger is designed to operate on standard household electrical current (120V). Do not attempt to use it with any other voltage. • Do not operate the tool with the charger attached. • Keep the battery charger clean. Contamination may cause a risk of electric shock. • Protect the battery charger from rain and moisture. The penetration of water into a battery charger increases the risk of electric shock. • Check the battery charger, power cord and plug before each use. Do not use the battery charger if defects are detected. Do not open the battery charger yourself. Have it repaired only by qualified personnel using original replacement parts. Damaged battery chargers, power cords and plugs increase the risk of electric shock. • Do not operate the battery charger on easily flammable surfaces (e.g., paper, textiles, etc.) or in combustible environments. There is a risk of fire due to the heating of the battery charger during charging. • Under abusive conditions, liquid may be ejected from the battery. Avoid contact with this liquid. If contact occurs, flush with water. If liquid contacts eyes, seek medical help immediately. Liquid ejected from the battery may cause irritation or burns. • Do not open battery by yourself. There is a risk of a short circuit. • Protect the battery against heat, including continuous exposure to sun irradiation and fire. There is a risk of explosion. • Do not short circuit the battery. There is a risk of explosion. • In case of damage and improper use of the battery, vapours may be emitted. In case of symptoms to that effect, provide fresh air and consult a physician. These vapours can irritate the respiratory system. 8 Know your screwdriver Description 9 5 4 6 7 8 9 1 2 3 No. Description No. Description 1 Screwdriver Bit Collet 6 Fuel Gauge Button 2 Work Light 7 Charging Indicator 3 Trigger Switch 8 Charging Socket 4 Forward/Reverse Switch 9 Charger 5 Fuel Gauge Warning! Do not allow familiarity with the Cordless Screwdriver to cause a lack of alertness. A fraction of a second of carelessness is enough to cause severe injury 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Battery charging The battery in your new tool is not fully charged! First, read the safety guidelines, and then follow the instructions in the sections “Important charging notes” and “Charging the battery.” Important charging notes: • Longest life and best performance can be obtained if the batteries are charged at normal room temperature. • While charging, the charger will normally become warm. • If the batteries do not charge properly, verify the current at the outlet by plugging in a lamp or other tool. • The tool should be recharged when it fails to produce sufficient power on jobs that were previously done easily. Do not continue to use the tool under these conditions. Repeat the charging procedure. • Unplug the charger from the power supply before disconnecting it from the tool. Unplug the charger before attempting to clean it. • Battery life depends on usage, storage temperature and time. • The charger is intended to be used in a vertical or floor-mounted position. NOTE: Do not charge tool when temperature is below 5°C (41°F) or above 40°C (104°F). Fuel gauge (fig 1) This screwdriver is equipped with a Fuel Gauge which is used to display the remaining capacity of the battery. Press the Fuel Gauge button to display the LED lights. fig 1 RED ORANGE GREEN ● ● ● ● ● ○ Middle charge ● ○ ○ Low charge 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Full charge Operating instructions 10 11 Operating instructions Charging the battery (fig 2) The battery charger provided matches the Lithium-Ion battery installed in the tool. Do not use any other battery charger. fig 2 The Lithium-Ion battery is protected against deep discharging. When the battery is fully discharged, the tool is switched off by a protective circuit. 1. Attach the charger cord to the socket. 2. Plug charger into any 120V~60Hz outlet. Your tool is now charging; the charging indicator will shine red. 3. The battery is fully charged as soon as the battery charge indicator shines off. NOTE: This charger can be used only with a 60Hz, 120V AC circuit. 4. When recharging, the tool will require approximately 3–5 hours reaching full capacity. The tool will not overcharge, and can remain attached to the charger indefinitely while not in use throughout the cutting session. Warning! Avoid charging your screwdriver in freezing conditions. The power unit provided must only be used with this screwdriver and not with any other products. Trigger switch To turn the Drill ON, depress the trigger switch. To turn it OFF, release the trigger switch. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 The direction of rotation is controlled by a selector located above the trigger switch. With the screwdriver held in normal operating position: 1. Position the direction-of-rotation selector to the left of the tool for forward rotation. fig 3 Forward Reverse Switch locked in centre position 2. Position the direction-of-rotation selector to the right of the tool for reverse rotation. 3. Setting the switch in the OFF (centre-lock) position helps reduce the possibility of accidental starting when not in use. NOTE: To prevent gear damage, always allow the drill to come to a complete stop before changing the direction of rotation. NOTE: The screwdriver will not run unless the direction-of-rotation selector is engaged fully to the left or right. Attaching bits (fig 4) Insert the bit into the hex collet; the magnetic collet will hold the bits automatically. fig 4 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Operating instructions Direction-of-rotation selector (forward/centre-lock/reverse) (fig 3) 12 13 Operating instructions Fastening with screws (fig 5) fig 5 3. Countersink the same diameter as screw. 1. Drill 2/3 diameter and 2/3 of screw length for soft materials, full length for hard materials. Screw 2. Drill the same diameter as screw shank. Apply a slight even pressure when driving screws. The procedure shown will enable you to fasten materials together with your screwdriver without stripping, splitting, or separating the material. 1. Clamp the pieces together and drill the first hole 2/3 the diameter of the screw. If the material is soft, drill only 2/3 of the proper length. If it is hard, drill the entire length. 2. Unclamp the pieces and drill the second hole the same diameter as the screw shank in the first or top piece of wood. 3. If a flat head screw is used, countersink the hole to make the screw flush with the surface. Then, simply apply even pressure when driving the screw. The screw shank clearance hole in the first piece allows the screw head to pull the pieces tightly together. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Warning! To avoid personal injury, always set the direction selector in the centre position when cleaning or performing any maintenance. Warning! Do not let brake fluids, gasoline, petroleum-based products, penetrating oil, etc., come into contact with plastic parts. These substances contain chemicals that can damage, weaken, or destroy plastic. The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air. Before each use: • Inspect the tool, the trigger switch, and the cord for damage. • Check for damaged, missing, or worn parts. • Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. • If abnormal vibration or noise occurs, turn the cordless tool off immediately, and have the problem corrected before further use. Warning! When servicing, use only identical replacement parts. The use of any other parts may create a hazard or cause damage to the product. Warning! Use only accessories that are recommended for this drill by the manufacturer. Accessories that may be suitable for one tool may become hazardous when used with another tool. Warning! To ensure safety and reliability, all repairs should be performed by a qualified service technician. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 maintenance General maintenance 14 15 Maintenance Preparing the battery tool for recycling To preserve natural resources, please recycle or dispose of batteries properly. This product contains lithium-Ion batteries. Local, state, or federal laws may prohibit disposal of lithium-Ion batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options. Warning! To ensure safety and reliability, all repairs should be performed by a qualified service technician. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 PROBLEM POSSIBLE CAUSES SOLUTIONS The driver does not work. The battery is depleted. Recharge the battery. If the problem remains unsolved after performing the checks described above, call the ­toll‑free helpline at 1-800-689-9928. 4V Lithium-Ion Compact Screwdriver - 054-2500-0 troubleshooting 16 17 Parts list Exploded view 4V Lithium-Ion Compact Screwdriver - 054-2500-0 18 Part No. 01 054250001 Description No. Part No. Front housing cover 18 054250018 Description Motor mounting 02 054250002 Shaft 19 054250019 Spring 03 054250003 Washer 20 054250020 Pinion 04 054250004 Ball 21 054250021 Motor 05 054250005 Bushing 22 054250022 F/R button 06 054250006 Gear box housing 23 054250023 Left housing 07 054250007 Cam plate 24 054250024 Battery indication PCB 08 054250008 Screw ST2. 5x8 25 054250025 Control PCB 09 054250009 Screw M3 26 054250026 Charging jack 10 054250010 Outer bracket 27 054250027 Charging LED light 11 054250011 Pin 28 054250028 Li-ion battery 12 054250012 Ring gear 29 054250029 Switch button 13 054250013 Carrier 30 054250030 Working LED button 14 054250014 Planet gear 31 054250031 Right housing 15 054250015 Sun gear 32 054250032 Screw ST2. 5 x 8 16 054250016 Rear washer 33 054250033 Screw ST2. 9 x 12 17 054250017 Screw M2. 5 34 054250034 Adaptor 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Parts list No. Warranty 19 This Mastercraft product is guaranteed three (3) years from the date of original retail purchase against defects in materials and workmanship, except for the following components: a)  Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials; b)  Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail purchase against defects in workmanship and materials. Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification), at our option. We will bear the cost of any repair or replacement and any costs of labour relating there to. These warranties are subject to the following conditions and limitations: a) a bill of sale verifying the purchase and purchase date must be provided; b) this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or which is being used for industrial, professional, commercial or rental purposes; c) this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product which are expected to become inoperative or unusable after a reasonable period of use; d) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments; e) this warranty will not apply where damage is caused by repairs made or attempted by ­others (i.e. persons not authorized by the manufacturer); f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise specified in writing); 4V Lithium-Ion Compact Screwdriver - 054-2500-0 h) this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and i) this warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer’s warranty, if any. Additional Limitations This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to Consumer This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8 4V Lithium-Ion Compact Screwdriver - 054-2500-0 Warranty 20 g) this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;