Transcript
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.
5 Ton Log Splitter
Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environment.
FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509500400 EMAIL:
[email protected] or
[email protected] www.sip-group.com Ref: 101212 24
01967 Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference 1
DECLARATION OF CONFORMITY Declaration of Conformity We SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England As the manufacturer's authorised representative within the EC declare that the 5 Ton log splitter - SIP Pt. No. 01967 Conforms to the requirements of the following directive(s), as indicated. 2006/95/EC 2006/42/EC 2004/108/EC 2002/95/EC
Low Voltage Directive Machinery Directive EMC Directive ROHS Directive
As Amended By
2008/35/EC And the following harmonised standard(s) EN 55014-1:2006+A1:2009+A2:2011 EN 55014-2:1997+A1:2001+A2:2008 EN 61000-3-2:2006+A1:2009+A2:2009 EN 61000-3-11:2000 EN 60204-1:2006+A1:2009 EN 609-1:1999+A1:2003+A2:2009
Signed: …………………………………... Mr P. Ippaso - Director - SIP (Industrial Products) Ltd Date: 24/10/2012. 2
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NOTES
CONTENTS
Page No.
22
Description
4
Safety instructions
7
Electrical connection
8
Guarantee
9
Getting to know your log splitter
12
Technical specifications
12
Operating instructions
15
Maintenance
16
Wiring diagram
17
Troubleshooting
18
Exploded diagram
19
Parts list
12
Notes
23
Declaration of conformity
3
PARTS LIST….CONT
SAFETY INSTRUCTIONS IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the Log splitter. When using your log splitter, basic safety precautions should always be followed to reduce the risk of fire, electric shock, personal injury and / or damage to the log splitter. Read all these instructions before operating the log splitter and save this user manual for future reference. SIP recommends that this log splitter should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you. KNOW YOUR LOG SPLITTER: Read and understand the owner's manual and labels affixed to the log splitter. Learn its applications and limitations, as well as the potential hazards specific to it. DO NOT USE THE LOG SPLITTER IN DANGEROUS ENVIRONMENTS: Do not use your log splitter in damp or wet locations, or expose it to rain / water. Always provide adequate space around the log splitter. KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area. STAY ALERT: Always watch what you are doing and use common sense. DISCONNECT THE LOG SPLITTER FROM THE MAINS SUPPLY: When not in use. DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards. HAVE YOUR LOG SPLITTER REPAIRED BY A QUALIFIED PERSON: The log splitter is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user, and void your warranty. DANGER! Check that the log splitter is in sound condition and good working order. Take immediate action to repair or replace damaged parts. USE RECOMMENDED PARTS ONLY - Unapproved parts may be dangerous and will invalidate the warranty. WARNING! Only operate on a level and stable surface. WARNING! Do not allow untrained persons to operate the machine and do not operate the machine without all covers etc. correctly fitted. WARNING! RISK OF ELECTRIC SHOCK. Do not expose the log splitter to water spray, rain, dripping water or moisture of any kind. Do not move the machine when it is running. Do not leave the machine unattended when in use. Switch the machine off and unplug from the mains supply before leaving the work area. Do not allow children or animals near the log splitter, particularly when in use. Ensure that the log splitter is correctly turned off when not in use and store in a safe, 4
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 N/A
Dipstick Gasket Dipstick Motor with switch Motor Switch box Bolt Nut Spring Washer Bolt Motor Cover Motor Support Shoe - Left Motor Support Shoe - Right Washer Pin Gear Housing Plate Gear Gear Shaft Snap Washer Pin Gear Shaft Sliding Bearing O-ring Pump Cover Bolt Spring washer Washer Bolt Wheel Cover Wheel Shaft Snap Ring Wheel Switch
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WD03-00062 WD03-00063 WD03-00064 WD03-00065 WD03-00066 WD03-00067 WD03-00068 WD03-00069 WD03-00070 WD03-00071 WD03-00072 WD03-00073 WD03-00074 WD03-00075 WD03-00076 WD03-00077 WD03-00078 WD03-00079 WD03-00080 WD03-00081 WD03-00082 WD03-00083 WD03-00084 WD03-00085 WD03-00086 WD03-00087 WD03-00088 WD03-00089 WD03-00090 WD03-00091
PARTS LIST….cont 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
SAFETY INSTRUCTIONS….cont
Safety Valve Bolt O-ring Round Head Nut Lever Guard Nut Lever Weldment Lever Head Lever Nut Wheel Frame Plate Weldment Steel Ball, 6 Circlip Restore Valve Spring Valve Rod O-ring Valve Sleeve O-ring Sliding Sleeve Spring O-Ring Sliding Sleeve Washer Valve Plug Lower Plastic Insert Drawing Weldment Loose Nut Hex Bolt Washer Motor Shaft Seal Steel Ball, 2.5 Carriage Support Leg Cylinder Cover - Right
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WD03-00031 WD03-00032 WD03-00033 WD03-00034 WD03-00035 WD03-00036 WD03-00037 WD03-00038 WD03-00039 WD03-00040 WD03-00041 WD03-00042 WD03-00043 WD03-00044 WD03-00045 WD03-00046 WD03-00047 WD03-00048 WD03-00049 WD03-00050 WD03-00051 WD03-00052 WD03-00053 WD03-00054 WD03-00055 WD03-00056 WD03-00057 WD03-00058 WD03-00059 WD03-00060 WD03-00061
dry area, out of reach of children. Do not unplug the log splitter to switch it off - always use the on/off switch. Never stand on the log splitter. DO NOT dismantle or tamper with the log splitter, as this may be dangerous and will invalidate the warranty. If a problem with the log splitter is experienced, or if the mains lead or plug become damaged, contact your distributor for repair. If the log splitter is to be used on business premises - ensure that all local and national regulations are followed concerning the use of portable appliance at work. WARNING: Risk of Electric Shock! Use only the electrical power (voltage and frequency) specified on the model plate of the log splitter. If in doubt contact the manufacturer. Use only a three-prong, grounded / earthed mains supply. ALWAYS unplug the log splitter when not in use. AVOID DANGEROUS CONDITIONS: Place the log splitter on a 60-75cm high, stable, flat and level work bench where there is plenty of room for handling, if not possible use the optional leg stand (SIP code 01971), it must whenever possible bolted to the work bench, keep your work area clean and free of clutter. INSPECT THE LOG: Make sure there are no nails or foreign objects in logs to be split, the end of the log must be cut square, branches must be cut of flush to the trunk. DO NOT OVER REACH: Floor must not be slippery, keep proper footing and balance at all times, never stand on the log splitter, serious injury could occur if the tool is tipped or if the cutting wedge is contacted unintentionally contacted, do not store anything above or near the log splitter where anyone might stand on the tool to reach them. DO NOT FORCE THE TOOL: It will do a better and safer job, never try to split logs larger than those indicated in the technical specifications table, this could be dangerous and may damage the machine, do not use the log splitter for a purpose for which is was not designed for. MAINTAIN YOUR LOG SPLITTER: Keep the log splitter clean for the best and safest performance.
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SAFETY INSTRUCTIONS….cont Safety Symbols Used Throughout This Manual: Danger / Caution: Indicates risk of personal injury and/or the possibility of damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied.
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PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Description Cylinder Piston O-ring Piston O-ring Spring Piston Rod Weldment Nut Washer Moving Handle Hex Bolt Nut M14 Plastic Seal Bleed Screw O-ring Long Stub Hex Bolt Spring washer Nut Support Plate Oil Tank Hex Bolt Washer Upper Plastic Insert Log Pusher Weldment Nut O-ring Cylinder Cover - Left Copper Gasket Safety Valve Spring Screw
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SIP Part No. WD03-00001 WD03-00002 WD03-00003 WD03-00004 WD03-00005 WD03-00006 WD03-00007 WD03-00008 WD03-00009 WD03-00010 WD03-00011 WD03-00012 WD03-00013 WD03-00014 WD03-00015 WD03-00016 WD03-00017 WD03-00018 WD03-00019 WD03-00020 WD03-00021 WD03-00022 WD03-00023 WD03-00024 WD03-00025 WD03-00026 WD03-00027 WD03-00028 WD03-00029 WD03-00030
ELECTRICAL CONNECTION
EXPLODED DIAGRAM
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices; A residual current circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a residual current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. Connecting to the power supply: This SIP log splitter is fitted with a standard 230v ~ 13 amp type plug. Before using the log splitter, inspect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the log splitter inspected / repaired by a suitably qualified person. If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable. The wires for the plug are coloured in the following way: Yellow / green Blue Brown
Earth Neutral Live
As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connected to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked Always secure the wires in the plug terminal carefully and tightly. Secure the cable in the cord grip carefully.
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ELECTRICAL CONNECTION….cont
TROUBLESHOOTING
Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse. If in doubt consult a qualified electrician.
Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original.
Log is improperly positioned.
Note: If an extension lead is required in order to reach the mains supply; ensure that this too is rated for the correct voltage and fuse rating. Fails to split logs Note: The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops.
Oil leaks. Unauthorised adjustment was made on the max pressure limit screw. Log pusher vibrates or unusual movement.
GUARANTEE Guarantee: This SIP log splitter is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the machine outside the scope of this manual - any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs. Consumable items such as fuses and oil are not covered by the warranty.
The size or hardness of the log exceeds the capacity of the machine. Wedge cutting edge is blunt.
Oil leaks around the cylinder ram or from other positions.
Lack of hydraulic oil and excessive air in the system. Air sealed in the hydraulic system while operating. Bleed screw is not tightened before moving the log splitter. Oil drain bolt not tight. Hydraulic control valve assembly or seals worn.
In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured.
Note: Proof of purchase will be required before any warranty can be honoured.
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Refer to operating instructions (pg13). Reduce the log size. Refer to sharpening wedge (pg16) Contact the distributor Contact the distributor
Check the oil level for possible refill, contact the distributor for repair if oil level is ok. Loosen bleed screw before operating the log splitter. Tighten the bleed screw up. Tighten the oil drain bolt. Contact the distributor for repair.
MAINTENANCE INSTRUCTIONS….cont
GETTING TO KNOW YOUR LOG SPLITTER
Sharpening The Wedge: This log splitter is equipped with reinforced splitting wedge with a blade that is specially treated. After long periods of operation, and when required, sharpen the wedge using a fine-toothed file removing any burrs or flat spots on the edge.
WIRING DIAGRAM
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1
Log pusher
9
Switch box
2
Work table
10
Wheels
3
Wedge
11
Hydraulic control lever
4
Lift handle
12
Control lever guard
5
Support leg
13
Bleed screw
6
Log retaining plates
14
Oil drain bolt with dipstick
7
Switch
15
Max. pressure limit screw
8
Motor 9
GETTING TO KNOW YOUR LOG SPLITTER….cont
MAINTENANCE INSTRUCTIONS CAUTION: At least 2 persons are required to carry out this operation.
Replacing The Hydraulic Oil:
Emptying
Emptying.
IMPORTANT: Do not adjust the max pressure limit screw (15), the max pressure was pre-set to 5 tons, unauthorised resetting will the cause the hydraulic pump to fail and will void your warranty.
Make sure all moving parts stop and the log splitter is unplugged. Unscrew the oil drain bolt (14) and remove it. Pivot the log splitter up onto its leg support (shown in diagram), and empty the oil into a 4 litre capacity container.
Warning Labels Attached To The Log Splitter:
Read and understand the owner’s manual and labels affixed to the log splitter. learn its application and limitations as well as the specific potential hazards peculiar to it. Any log splitter may throw foreign objects into the eyes, this can cause permanent eye damage, always wear safety goggles, everyday eyeglasses have only impact resistant lenses, they are not safety glasses. Take used oil to an authorized collection point or follow the stipulations in the country where the log splitter is used. Do not discharge into drains, soil or water.
Filling
Filling with fresh hydraulic oil. Pivot the log splitter onto its motor end. Refill with fresh hydraulic oil (approx. 3.5 litre). Clean the dipstick on the oil drain bolt and put back into the oil tank whilst keeping the log splitter vertical. Take out the dipstick and make sure the oil is just between the two grooves. Fit the oil drain bolt and retighten, before returning it to the horizontal position.
Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log splitter. 10
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OPERATING INSTRUCTIONS….cont Freeing A Jammed Log:
GETTING TO KNOW YOUR LOG SPLITTER….cont Do not wear loose clothing, neckties or jewellery (rings, wrist watches), they can be caught in moving parts, non-skid footwear are recommended when working, wear protective hair covering to contain long hair, preventing it from get caught in machinery.
Release the switch and hydraulic lever control. After the log pusher returns to its starting position and stops. Insert a wedge under the jammed log at the log pusher end. Start the log splitter to push the wedge forward and release the jammed log.
Check your log splitter before turning it on. Form a habit of checking to see that tools are removed from the work area before turning it on. Replace damaged, missing or failed parts before using it. Make sure all nuts, bolts, screws, hydraulic fittings, hose clamps, etc. are securely tightened. Always check the oil level in the hydraulic oil tank. Never operate your log splitter when it is in need of repair or is in poor mechanical condition.
keep hands out of the way of all moving parts.
Always pay full attention to the movement of the log pusher, do not attempt to load the log on until the log pusher has stopped.
Keep your hands away from splits and cracks which open in the log, they may close suddenly and crush or amputate your hands, do not remove jammed logs with your hands whilst the machine is switched on. Warning: Do not try to knock the jammed wood off with a hammer, knocking the log about will damage the machine or cause it to come of and injure you.
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Keep visitors and children away, the log splitter must always be operated by one person, other people should keep a safe distance from the work area, especially when the log splitter is under operation, never use another person to help you with freeing a jammed log.
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TECHNICAL SPECIFICATIONS
OPERATING INSTRUCTIONS….cont CORRECT
INCORRECT Part No.
01967
Input
230v ~ 50Hz, 2200W
Log Capacity - Ø
50 mm - 250 mm
Log Capacity - length
520 mm
Splitting Force
5 ton
Hydraulic Pressure
20 Mpa
Hydraulic Oil Capacity
3.5 litre
Dimensions (HxWxL)
510 x 270 x 940mm
Weight
42 Kg
WARNING: Always set the logs firmly on the log work table, make sure logs will not twist, rock or slip while being split, do not force the blade by splitting the log on the upper part as this will break the blade and void the warranty.
OPERATING INSTRUCTIONS Assembly: The only assembly required is to fit the front leg support with the supplied bolts, or attach to an optional leg stand (SIP code 01971), if this isn't fitted to a leg stand then it must be placed on a work bench, never run the machine on the ground. A. Before operating the log splitter, the bleed screw (13) should be loosened by a few turns until the air can flow into and out of the oil tank smoothly. Air flow through the bleed screw should be detectable during operation. Always tighten the bleed screw after operation, and prior to moving the log splitter - this will avoid oil leaking.
CAUTION: Failing to open the bleed screw during operation will keep the sealed air in the hydraulic system being compressed, such continuous air compression will blow out the seals of the hydraulic system, this will cause permanent damage to the log splitter and void the warranty. B. Place the log on the work table, as shown on page 13.
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CAUTION: Break the log in the direction of its growing grain, do not place the log across the log splitter for splitting, it is dangerous and will cause serious damage to the machine, do not attempt to split 2 logs at the same time, one could fly up and injure you.
C. Plug in and switch the log splitter on. D. To operate the log pusher, you must push down on the hydraulic control lever (11) whilst at the same time holding in the switch (7). E. Once the wood has been split, release the switch and hydraulic control lever, this will return the log pusher back to its starting position.
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