5005315 — 2004 Evinrude E

Transcript

™ E75DPLSRC E90DPLSRC E90DPXSRC E90DSLSRS 75,90 E-TEC 75,90HP (1296cc) E-TEC MODELS Printed in the United States © 2004 Bombardier Motor Corporation of America. All rights reserved. TM, ® Trademarks are registered trademarks of Bombardier Recreational Products Inc. or its affiliates. E-Mail comments about this catalog to [email protected] ABOUT THIS CATALOG Bombardier Motor Corporation of America reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website. www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features or equipment shown in this catalog might not be found on all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. The continuing accuracy of this catalog cannot be guaranteed. FEATURES Indented part names indicate that the parts are included in the preceding assembly. 1 2 3 4 5 6 582365 581027 510231 580339 510231 328701 LEAD As s y., Spark Plug *COVER & TERMINAL As s y **TERMINAL, Spring *COVER & TERMINAL As s y **TERMINAL, Spring LOCK WASHER, COIL & s top s w. grd Use exact engine model number, including suffix or prefix letter, when indentifying parts in this catalog. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. LITERATURE & SOFTWARE 5005644 5005645 777231 777230 215408 215409 215410 215411 SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH DIAGNOSTIC SOFTWARE - PC Version DIAGNOSTIC SOFTWARE - PDA Version OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH OPERATOR’S GUIDE – SPANISH OPERATOR’S GUIDE – PORTUGUESE PAINT COLOR NAME PRIMER 3 BLACK BLUE WHITE CLEARCOAT SPRAY CAN PPG # 1 PPG # 2 771227 771234 771230 771226 772414 DP40401 9696 18319 90538 – – – 18320 – – 1. ONE COAT FINISH FOR MIDSECTION & GEARCASE 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE ASSEMBLY. 1 75,90 E-TEC TABLE OF CONTENTS DECALS-BLUE MODELS ...................................................................................................................................... 2 DECALS-WHITE MODELS ................................................................................................................................... 2 ENGINE COVER ................................................................................................................................................... 3 LOWER ENGINE COVER ..................................................................................................................................... 3 FUEL INJECTOR & IGNITION COIL ..................................................................................................................... 4 FUEL VAPOR SEPARATOR & PUMP .................................................................................................................. 4 FUEL LIFT PUMP .................................................................................................................................................. 5 OIL TANK & PUMP ................................................................................................................................................ 5 COOLING HOSES ................................................................................................................................................. 6 EMM, STATOR, & FLYWHEEL ............................................................................................................................. 6 THROTTLE BODY & INTAKE MANIFOLD ............................................................................................................ 7 THROTTLE & SHIFT LINKAGE ............................................................................................................................ 8 CYLINDER HEAD & THERMOSTAT .................................................................................................................... 9 CYLINDER/CRANKCASE ..................................................................................................................................... 9 CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES ............................................................ 10 CYLINDER/CRANKCASE GASKET KIT ............................................................................................................. 10 CRANKSHAFT & PISTONS ................................................................................................................................ 11 STARTER & SOLENOID ..................................................................................................................................... 11 ENGINE ELECTRICAL HARNESS ................................................................................................................ 12-13 UPPER ENGINE MOUNTS ................................................................................................................................. 14 REMOTE STEERING LINK ................................................................................................................................. 14 EXHAUST ADAPTER & INNER HOUSING ........................................................................................................ 14 EXHAUST HOUSING .......................................................................................................................................... 15 TRIM & TILT RELAY ........................................................................................................................................... 15 STERN & SWIVEL BRACKET ........................................................................................................................ 16-17 GEARCASE - PL & SL MODELS ................................................................................................................... 18-19 GEARCASE - PX MODEL .............................................................................................................................. 20-21 TRIM & TILT HYDRAULIC ASSEMBLY .............................................................................................................. 22 TILLER UPGRADE SystemCheck™ HARNESS KIT .......................................................................................... 23 TILLER UPGRADE KIT .................................................................................................................................. 24-25 ALUMINUM PROPELLERS & HARDWARE PL & SL MODELS.......................................................................... 26 STAINLESS STEEL 3 BLADE PROPELLERS & HARDWARE PL & SL MODELS ............................................. 27 STAINLESS STEEL 4 BLADE PROPELLERS & HARDWARE PL & SL MODELS ............................................. 28 ALUMINUM PROPELLERS & HARDWARE PX MODEL..................................................................................... 29 STAINLESS STEEL 3 BLADE PROPELLERS & HARDWARE PX MODEL........................................................ 30 STAINLESS STEEL 4 BLADE PROPELLERS & HARDWARE PX MODEL........................................................ 31 QUICK REFERENCE - SERVICE PARTS & ACCESSORIES ............................................................................ 32 DECALS-BLUE MODELS EPC3668 2 1 Ref 1 2 3 4 5 6 7 8 9 10 3 4 P/N 215536 215331 215542 215541 215559 215560 215540 215539 215558 334435 Name of Part EVINRUDE - Front/Rear LENS, BOMBARDIER logo EVINRUDE E-TEC - Port EVINRUDE E-TEC - Starboard STRIPE, Port STRIPE, Starboard "90" HP Front/Rear "75" HP Front/Rear EVINRUDE "EU" 2006 DECAL, Owner Attn, Air Silencer A A A A A A Qty 2 2 1 1 1 1 2 2 1 1 A Included with "ENGINE COVER Assy" 5 6 9 8 7 10 DECALS-WHITE MODELS EPC3693 2 1 Ref 1 2 3 4 5 6 7 8 9 10 11 3 4 P/N 215545 215331 215547 215546 215559 215560 215544 351222 351237 215558 334435 Name of Part EVINRUDE - Front/Rear LENS, "BOMBARDIER" logo EVINRUDE E-TEC - Port EVINRUDE E-TEC - Starboard STRIPE, Port STRIPE, Starboard 90 HP Front/Rear "SALTWATER EDITION" - Port "SALTWATER EDITION" - Starboard EVINRUDE "EU" 2006 DECAL, Owner Attn, Air Silencer A Included with "ENGINE COVER Assy" 5 6 7 8 10 11 9 2 A A A A A A Qty 2 2 1 1 1 1 2 1 1 1 1 ENGINE COVER EPC3669 Ref 1 1 2 3 4 5 6 7 A P/N 285602 285606 350664 350665 350667 350955 350966 351033 1 Name of Part ENGINE COVER Assy - BLUE ENGINE COVER Assy - WHITE HOOK, Latch-Starboard HOOK, Latch-Port SEAL INSULATION, Sound BRACKET, Latch SCREW, Bracket 5 Qty A 1 A 1 1 1 1 1 2 4 IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals. 4 2 7 6 LOWER ENGINE COVER EPC3670 Ref 1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 P/N 5005365 5005285 330234 342191 350979 351029 5004576 5005290 5005291 5005366 5005286 330234 342191 350980 351195 5005290 5005291 332413 350500 350771 350852 351152 586789 3011148 3011149 3011156 334656 351232 Name of Part LOWER COVER Assy, Port - BLUE LOWER COVER Assy, Port - WHITE *WASHER, Spring *SCREW, Latch *INSULATION, Sound-Port *PLATE, Valve *VALVE, Drain *LATCH *LATCH HANDLE LOWER COVER Assy, Stbd - BLUE LOWER COVER Assy, Stbd - WHITE *WASHER, Spring *SCREW, Latch *INSULATION, Sound-Starboard *INSERT, Nut *LATCH *LATCH HANDLE MOUNT, Lower cover GROMMET, Control cable GROMMET, Trim and tilt lead GROMMET, Steering arm SCREW, Port to Starboard cover SWITCH, Trim and tilt lower cover *CONTACT, Tab *SEAL, Wire CONNECTOR, 3 Terminal NUT, Switch GROMMET 18 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 4 1 1 1 8 1 3 3 1 1 1 9 13 13 14 10 11 15 20 13 17 23,24,25 1 22 21 26 19 13 17 7 8 2 27 3 21 21 6 5 3 12 4 75,90 E-TEC 3 FUEL INJECTOR & IGNITION COIL EPC3671 Ref P/N 1 5005340 2 3011156 3 3011148 4 3011149 6 5005803 7 350361 8 349291 9 349292 10 350779 11 351125 12 350775 13 315287 14 3011292 15 350995 16 328708 17 586817 18 3011149 19 3011148 20 328703 21 328701 22 331025 23 5005783 24 3011345 23 18 19 20 22 20 21 17 24 11 1 2,3,4 6 7 8 9 14 16 10 13 15 12 Name of Part Qty FUEL INJECTOR Assy 3 *HOUSING, 3 pin terminal 1 *CONTACT, Tab 2 *SEAL, Lead 2 *INJECTOR SEAL KIT 1 **RING, Crush 1 **O-RING, Outer injector 1 **O-RING, Inner injector 1 **O-RING, Fuel rail 2 INSULATOR, Fuel injector to cyl head 3 BRACKET, Fuel rail to housing 3 SCREW, Bracket to housing 3 ANCHOR, Electrical connector 3 SCREW, Injector to cylinder head 6 WASHER, Injector screw 6 IGNITION COIL 3 *SEAL, Lead 1 *CONTACT, Tab 1 WASHER, Ignition coil screw 12 LOCK WASHER, Ignition coil screw 3 SCREW, Ignition coil 6 HIGH TENSION LEAD Assy 3 RETAINER, High tension lead to hose 2 FUEL VAPOR SEPARATOR & PUMP EPC3672 Ref P/N 1 5005177 2 329518 3 510487 4 344848 5 317893 6 348562 7 5005348 8 350779 9 5005347 10 350779 11 302325 12 328700 13 329518 14 335328 15 320107 16 320107 17 350792 18 348561 19 772572 8 7 10 9 1 11 5 6 5 12 12 13 14 3 2 4 15 26 25 22 23 24 17 26 26 20 21 22 23 24 25 26 26 26 26 27 28 29 30 31 26 18 27 19 16 20 26 28 26 26 30 21 29 26 31 4 350998 351226 5005266 351009 312455 907833 346150 346150 346150 346150 346785 345701 348939 5005459 331649 Name of Part Qty FUEL VAPOR SEPARATOR/PUMP Assy 1 1 *GROMMET , Vapor separator mount RING RETAINING, Stud 1 1 STUD MOUNT, Vapor separator to C/C 2 TIE STRAP, Vapor separator vent hose HOSE, Vapor separator to reed plate vent 1 1 FUEL RAIL Assy, Supply *O-RING, Fuel rail 3 1 FUEL RAIL Assy, Return *O-RING, Fuel rail 3 2 SCREW, Vapor separator to C/C 4 WASHER, Vapor separator to C/C 2 GROMMET, Vapor separator to C/C 2 SPACER, Vapor separator grommet TIE STRAP, Fuel rail 1 1 TIE STRAP, Fuel pump pulse hose 1 HOSE, Fuel pump to fuel filter 1 HOSE, Fuel filter to vapor separator HOSE, Fuel pulse ( 1/4in. - Bulk Roll 25 ft.) AR (Qty 1) - length 4.0in.(101.6mm) HOSE, Oil tee to fuel pump 1 HOSE, Fuel inlet to tee FILTER, Fuel 1 CLAMP, Fuel filter to C/C 1 1 SCREW, Fuel filter clamp to C/C 1 TIE STRAP, Fuel filter to clamp HOSE CLAMP, Tee to fuel Inlet (18.5mm) 2 2 HOSE CLAMP, Filter (18.5mm) 2 HOSE CLAMP, Pump to fitler (18.5mm) HOSE CLAMP, Inlet hose to tee (18.5mm) 2 1 HOSE CLAMP, Pump pulse (14.5mm) FITTING. Oil check valve to fuel inlet tee 1 CONNECTOR, Fuel inlet to hose 1 1 CONNECTOR, Hose to vapor separator 1 CAP, Fuel connector storage FUEL LIFT PUMP Name of Part FUEL LIFT PUMP Assy *SCREW, Inlet cap *CAP, Inlet *O-RING, Inlet screw *O-RING, Cap *SCREEN, Filter *SCREW, Housing *COVER, Fuel pump *GASKET, Cover *HOUSING, Valve *O-RING, Outlet fitting *FITTING, Outlet *DIAPHRAGM *GASKET, Diaphragm to outer hsg *HOUSING & FITTING Assy *VALVE, Check *NUT, Tee *SPRING, Diaphragm *SUPPORT, Diaphragm spring *SUPPORT, Air dome spring *SPRING, Air dome SCREW, Pump to C/C REPAIR KIT, Fuel lift pump A A A A A A A Qty 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 9 5 3 22 2 8 6 4 7 21 13 1 20 10 17 18 15 19 14 16 16 23 11 Fuel Pump Repair Kit 12 A Included in "FUEL PUMP REPAIR KIT" P/N 438616 OIL TANK & PUMP EPC3674 Ref P/N 1 5005804 2 351416 3 351159 4 5005179 5 351037 6 512937 7 350323 8 776892 9 776892 10 349898 11 5001110 12 349516 13 772571 14 351412 15 343245 16 348838 17 341512 18 338558 19 333040 20 328703 21 313022 22 325115 23 328725 24 350990 25 3011347 26 317893 27 351520 28 351519 3 Name of Part Qty OIL TANK & PUMP Assy 1 *SEAL, Pump to tank 1 1 *CLAMP, Pump to tank - 60.5mm 1 **OIL CAP Assy ***O-Ring 1 *SLEEVE, Braided oil to manifold 3 *SLEEVE, Braided oil to check valve 1 AR *HOSE, Oil (.093in. - Bulk Roll 25 ft.) (Qty 1) - length 23.0in. (584mm) *HOSE, Oil (.093in. - Bulk Roll 25 ft.) AR (Qty 3) - length 20.0in. (508mm) *HOSE, Support 5 *VALVE, Oil check 1 *CLAMP, Hose to check valve - (11.3mm) 1 *HOSE, Oil (5/32in. - Bulk Roll 25 ft.) AR (Qty 1) - length 3.0in. (76mm) *RETAINER, Oil hose 1 *SCREW, Retainer 3 CLAMP, Hose to fuel tee - (10.5mm) 1 STUD, Oil tank to exhaust cover mount 1 4 SPACER, Flanged 4 GROMMET WASHER, Oil tank mount 4 1 NUT, Upper oil tank mount SCREW, Oil tank/EMM mount 2 1 SCREW, Oil tank to injector bracket 1 BRACKET, Oil tank mount to injector CLIP, Oil tank conn to flywheel cover 1 TIE STRAP, Oil hose to manifold 3 EMM Oil program tag, XD100 oil 1 EMM Oil program tag, TCW3RL oils 1 28 27 *IMPORTANT* *IMPORTANT* This outboard has been programmed ® for use of Evinrude®/Johnson TCW3RL OIL is outboard has Th been programmed for use of rude®/Johnson® Evi XD100™ oil. n your Dealer if See See your Dealer if you decide to discontinue using Evinrude/Johnson TCW3RL OIL Refer to the Operator’s Guide for Oil Requirements. P/N 351520 2 25 4 6 you decide to discontinue using Evinrude/Johnson XD100 oil. Refer to the Operator’s Guide for Oil Requirements. 26 9 P/N 351520 26 14 9 5 16 15 11 12 9 10 8 7 13 17 18 19 20 21 1 18 24 19 20 22 5 23 75,90 E-TEC EPC3673 Ref P/N 1 5005462 2 330061 3 335335 4 324660 5 319528 6 312675 7 329892 8 N/A 9 N/A 10 N/A 11 305739 12 350971 13 332678 14 N/A 15 N/A 16 335334 17 312676 18 315255 19 304094 20 N/A 21 N/A 22 314417 23 438616 COOLING HOSES EPC3676 9 3 Ref 1 2 3 4 5 6 7 8 9 9 9 9 P/N 338896 333390 350531 351265 351266 351267 351268 350819 320107 Name of Part FITTING, Water hose tee HOSE, Tee to tee water exit HOSE, C/C water to EMM HOSE, EMM water outlet to tee HOSE, Tee to separator water inlet HOSE, Separator water outlet to tee HOSE, Tee to water exit fitting FITTING, Water exit TIE STRAP Qty 2 1 1 1 1 1 1 1 12 4 1 9 9 6 9 9 9 5 2 1 9 7 9 8 9 EMM, STATOR, & FLYWHEEL 11 EPC3679 10 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 12 10 15 6 13 14 8 9 1 7 2 3 16 17,18,19 4 3 5 2 6 P/N 586759 333040 338558 333710 328703 514022 350992 329267 586765 315656 350854 350556 350973 351002 967545 586766 3011148 3011149 3011158 Name of Part Qty EMM Unprogrammed 1 ISOLATOR, EMM to water cover 3 SPACER, Isolator-EMM mounting 3 SCREW, Lower-EMM to cover 1 WASHER, EMM mounting 1 PLUG, Spare fuse to flywheel cover 1 SCREW, Stator to C/C 3 NUT, Flywheel 1 FLYWHEEL 1 SCREW, Electrical components to cover 4 COVER , Electrical components 1 FLYWHEEL COVER 1 GROMMET, Flywheel cover mounting 3 SCREW, Flywheel cover mount 3 FUSE, Spare 10 AMP 1 STATOR Assy 1 *CONTACT, Tab 6 *SEAL , Lead 6 *CONNECTOR, 6 position 1 THROTTLE BODY & INTAKE MANIFOLD 33 Name of Part Qty THROTTLE BODY Assy 1 1 *SENSOR, Crankshaft position (CPS) **CONTACT TAB 1 **SEAL WIRE 2 **CONNECTOR, 3 position 1 1 *SENSOR, Air temperature *CLAMP, TPS lead 1 *GASKET, Air temperature sensor 1 1 *POINTER, Timing *SPRING, Throttle return 1 *CLIP, Throttle shaft 1 *SCREW, Throttle shaft clip 1 *SCREW, Air temperature sensor 2 1 *SCREW, Timing pointer *SCREW, CPS 1 1 GASKET, Throttle body to reed plate 2 SCREW, Throttle position sensor 1 SENSOR, Throttle position (TPS) THROTTLE LEVER 1 THROTTLE LEVER BUSHING 1 CLAMP, CPS lead 2 SCREW, Throttle body/reed plate to C/C 14 2 SEAL, Air silencer to throttle body BUMPER, Air silencer 3 1 AIR SILENCER Assy SEAL, Air silencer fastener 1 FASTNER, Air silencer 1 2 LOCK WASHER, Clamp RETAINER, Trunnion 1 SCREW, Trunnion retainer 1 TIE STRAP 1 LOCK WASHER, TPS screw 2 3 REED VALVE Assy 6 SCREW, Reed valve to reed plate GASKET, Reed valve to C/C 3 1 REED PLATE Assy 1 FITTING, Upper C/C vent to reed plate FITTING, Reed vent to vapor separator 1 2 FITTING, Reed plate-idle air inlet SCREW, Reed plate to C/C 4 TPS, Gasket 1 35 37 36 34 16 39 40 38 17 32 18 41 9 19 20 14 2 15 31 3,4,5 24 25 21 28 22 13 6 8 7 30 7 29 1 10,11,12 23 26 27 75,90 E-TEC EPC3677 Ref P/N 1 5005182 2 586785 3 3011148 4 3011149 5 3011156 6 3010673 7 310442 8 350805 9 350649 10 351752 11 328765 12 332226 13 332226 14 332226 15 332226 16 350496 17 908045 18 586671 19 5005188 20 350970 21 310441 22 329110 23 350548 24 314021 25 5005183 26 340840 27 439922 28 328701 29 350657 30 328724 31 317893 32 309776 33 397336 34 333677 35 350553 36 5005282 37 348471 38 349181 39 351216 40 324334 41 351708 THROTTLE & SHIFT LINKAGE EPC3681 Ref P/N 1 347338 2 127386 3 5005186 4 908398 5 5005626 6 334153 7 347338 8 127386 9 324678 10 432639 11 5005187 12 908398 13 350908 14 333774 14 333774 14 333774 15 350895 16 553766 17 5005230 18 331224 19 202026 20 315081 21 332226 22 350611 23 328724 24 5005238 25 340955 26 315164 27 334241 28 334338 30 312708 31 350592 32 328695 33 302290 34 327590 35 586780 36 334192 37 303851 5 10 6 9 3 1 2 7 8 11 12 13 4 14 15 16 20 18 14 14 17 22 35 25 28 26 27 31 33 34 21 23 36 37 24 19 30 32 8 Name of Part Qty SCREW, Throttle cam to C/C 1 WASHER, Screw to throttle cam 1 THROTTLE CAM 1 WASHER, Screw throttle cam to C/C 1 THROTTLE LINK, Lever to T-shaft lever 1 1 *SHELL, Throttle cam link SCREW, Throttle lever to C/C 1 WASHER, Screw to T-lever 1 O-RING , Roller & Sleeve 1 ROLLER & SLEEVE Assy, Cam follower 1 THROTTLE LEVER 1 WASHER, Screw-lever & pin to C/C 1 SPRING , Throttle lever return 1 CLIP, Pin-throttle cable to throttle cam 1 CLIP, Pin-link-shift lever to shift arm 2 CLIP, Pin-shift cable to shift lever 1 SCREW, Shift arm to C/C 1 SPRING WASHER, Screw to shift lever C/C 1 LEVER, Shift 1 LINK, Shift lever to shift arm 1 WASHER , Shift rod lever to C/C 3 BUSHING , Shift lever 1 SCREW, Safety switch bracket to C/C 2 BRACKET, Safety switch 1 SCREW, Detent to shift lever 2 SHIFT LEVER & SHAFT, Crankcase 1 DETENT SHIFT LEVER 1 BALL , Shift detent 1 GUIDE, Shift detent ball 1 SPRING , Shift detent 1 BUSHING, Shift shaft lever 2 LEVER , Shift rod 1 SCREW , Shift rod lever 1 LOCK WASHER, Pin-shift lever to shift rod 1 PIN, Shift lever to shift rod 1 SWITCH, Neutral start safety 1 SCREW, Switch to bracket 2 WASHER, Screw-safety switch to bracket 2 CYLINDER HEAD & THERMOSTAT 9 Name of Part Qty VALVE Assy, Cooling pressure relief 1 *SCREW, Pressure relief valve cover 1 *SUPPORT, Diaphragm 1 *DIAPHRAGM 1 *PLATE, Housing 1 *SPRING, Valve 1 *PLUNGER, Valve 1 SCREW, Pressure relief valve cover 2 COVER, Pressure relief valve 1 O-RING, Valve to C/C 1 SEAL, Plunger to C/C 1 O-RING, Cylinder head 3 CYLINDER HEAD 1 SCREW, Cylinder head 20 ENGINE TEMPERATURE SENSOR 1 SPARK PLUG (QC12PEP) 3 THERMOSTAT COVER 1 O-RING, Thermostat cover 1 GASKET, T-Stat to cylinder head 1 SPRING, T-Stat cover to T-Stat 1 THERMOSTAT Assy 1 SEAL, T-Stat cyl head To C/C 1 2 7 10 4 8 11 6 3 5 1 15 12 22 13 20 19 21 17 18 16 14 CYLINDER/CRANKCASE EPC3683 Ref P/N 1 5005280 2 305070 3 331450 4 332406 5 346237 6 308688 7 350836 8 552938 Name of Part CYLINDER/CRANKCASE Assy *TAPER PIN, Crankcase to cyl assy *DOWEL PIN, Brg race alignment *PIN, Lower cover mount *WATER DAM, Cylinder assy *WASHER, C/C Stud nut *STUD, Cyl to C/C *NUT, C/C Stud *FITTING, Oil recirculation-vent A *FITTING, Oil recirculation-upper A *FITTING, Oil inlet A *FITTING, Fuel pump pulse A *CHECK VALVE, Oil recirculation lower A *FITTING, Oil recirculation upper elbow A *PLUG, Water pressure A *SCREW, Emission probe plug A **WASHER, Emission plug screw A SCREW, Crankcase to cylinder assy CAP, Protective CLAMP, Harness SCREW, Clamp GASKET, Water cover WATER COVER & FITTING *FITTING, Water cover SCREW, C/C to adapter DOUBLE STUD, Oil tank mounting SCREW, Water cover CLAMP, Harness CLAMP, Harness-EMM boss 9 10 11 12 13 14 15 16 17 18 19 20 324334 351329 330151 328724 350594 5005776 323372 319126 341512 302325 330151 310439 A See "CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES" 10 Qty 1 1 3 4 1 8 8 8 1 1 3 1 2 1 1 1 1 12 1 1 1 1 1 1 4 1 18 1 1 1 5 7 12 3 2 11 3 9 6 3 8 16 20 16 13 4 14 15 17 19 18 9 75,90 E-TEC EPC3682 Ref P/N 1 5005604 2 328649 3 347243 4 347244 5 347240 6 351122 7 347238 8 909533 9 347241 10 314728 11 347245 12 335523 13 5005198 14 351081 15 3010674 16 5001866 17 338632 18 331188 19 339044 20 351145 21 5005440 22 335981 CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES EPC3675 Ref P/N Name of Part 1 776892 HOSE, Oil (.093in. - Bulk Roll 25 ft.) 8 3 1 5 (Qty 2) upper - length 10.5in. (266mm) 2 3 4 5 6 7 8 9 10 11 12 13 3 2 11 3 9 772571 HOSE, Oil (5/32in. - Bulk Roll 25 ft.) AR (Qty 2) lower - length 4.2in.(106mm) (Qty 1) vent - length 3.75in. (95.2mm) 3 7 Qty AR 10 3 4 13 2 6 3 320107 348471 346137 348471 348478 332135 343929 343928 345854 344821 328932 TIE STRAP FITTING, Oil recirculation-vent FITTING, Oil recirculation upper elbow CHECK VALVE, Oil recirculation lower CHECK VALVE, In line oil recirculation PLUG, Water pressure SCREW, Emission probe plug *WASHER, Emission plug screw FITTING, Fuel pump pulse FITTING, Oil inlet FITTING, Oil recirculation-upper 12 1 1 2 2 1 1 1 1 3 1 3 1 12 3 7 3 2 6 3 CYLINDER/CRANKCASE GASKET KIT EPC3772 Ref P/N 1 5005931 5005803 350361 349291 349292 350779 350553 350496 350805 350594 314728 347245 335523 331188 335981 339044 337087 337085 338518 351082 350537 337030 CYLINDER/CRANKCASE GASKET AND SEAL KIT 1 10 Name of Part Qty GASKET & SEAL KIT, Cylinder/Crankcase 1 *INJECTOR SEAL KIT 3 **RING, Crush 1 1 **O-RING, Outer injector 1 **O-RING, Inner injector **O-RING, Fuel rail 2 *GASKET, Reed valve to C/C 3 *GASKET, Throttle body to reed plate 1 1 *GASKET, Air temperature sensor 1 *GASKET, Cylinder water cover *O-RING, Pressure relief valve to C/C 1 *SEAL, Pressure relief valve plunger 1 *O-RING, Cylinder head 3 *O-RING, Thermostat cover 1 *SEAL, T-Stat cylinder head to C/C 1 1 *GASKET, T-Stat to cylinder head *O-RING, Sleeve to crankshaft 1 *SEAL, Lower crankshaft seal housing 1 *O-RING, Seal housing-lower-cyl block 1 1 *SEAL OIL, Crankshaft-upper *GASKET, Adapter to powerhead 1 *SLEEVE, Lower crankshaft 1 CRANKSHAFT & PISTONS Name of Part Qty CRANKSHAFT & BEARING Assy 1 1 *BEARING Assy, Crankshaft-lower *RETAINING RING, Brg to crank-lower 1 *O-RING, Sleeve to crankshaft 1 *SLEEVE, Crankshaft 1 1 KEY, Flywheel to crankshaft 1 BEARING Assy, Upper BEARING RACE, Center main clip and 2 2 BEARING Assy, Center main SEAL, Lower crankshaft oil 1 HOUSING, Lower seal 1 1 O-RING, Seal housing lower C/C 1 SEAL, Upper crankshaft oil 6 BEARING Assy, Connecting rod CONNECTING ROD 3 *SCREW, Connecting rod 2 3 BEARING Assy, Wrist pin PISTON & RING Assy-(Standard) 3 3 PISTON & RING Assy-(OS .030) *PISTON RING-(Standard) 3 3 *PISTON RING-(OS .030) *RING RETAINING, Wrist pin 6 PIN WRIST, Piston 3 13 19 21 20 17 18 1 6 14 15 20 7 16 9 9 8 2 10 3 12 11 5 4 STARTER & SOLENOID EPC3678 Ref 1 12 13 14 15 P/N 586768 342721 385952 387937 585264 585266 585270 586101 584348 302479 301250 328740 328701 3011298 341512 328740 394925 586774 N/A N/A 321472 331259 331979 328703 A Not shown 2 3 4 5 6 7 8 9 10 11 1,2 Name of Part Qty STARTER MOTOR Assy 1 **RING, Starter drive A 1 **BRUSH & SPRING SET A 1 **BOLT, Housing A 2 **CAP, Drive end A 1 **CAP, Commutator A 1 **ARMATURE Assy A 1 **DRIVE KIT A 1 1 BATTERY CABLE, 10ft. (3M) SCREW, Starter to C/C 2 LOCK WASHER, Starter screw to C/C 3 NUT, Double ended bolt 2 LOCK WASHER, Double ended bolt 3 1 BOLT, Double ended-Battery ground 1 BOLT, Double ended-Harness ground NUT, Starter cable 1 CABLE, Starter to solenoid 1 1 STARTER SOLENOID Assy *GROMMET, Starter solenoid mount 2 *SPACER, Starter solenoid mount 2 NUT, Starter solenoid cable 3 WASHER LOCK, Starter solenoid cable 3 SCREW, Starter solenoid to C/C 1 WASHER, Starter solenoid mount 2 10 5 6 8 15 11 3 4 56 3 4 11 12 13 74 14 15 6 9 75,90 E-TEC EPC3684 Ref P/N 1 5005192 2 433503 3 326047 4 337087 5 337030 6 307480 7 5005268 8 320499 9 387041 10 337085 11 340559 12 338518 13 351082 14 387787 15 5005510 16 308186 17 395627 18 5005733 18 5005734 19 5000819 19 5000820 20 317831 21 327861 ENGINE ELECTRICAL HARNESS 1A 3,22,37 5,24,37 9,10,31 SYSTEM CHECK OIL TANK TILT/TRIM SWITCH 4,23,38 KEY SWITCH 58,59,60 DIAGNOSTIC CONNECTOR COVER 38,55,52 DIAGNOSTIC CONNECTOR 8,39 CYLINDER HEAD TEMP SENSOR 57 20,28,42 EMM J1-A 56 TO CYLINDER CRANKCASE GROUND 7,39 19,28,42 STARTER SOLENIOD EMM J1-B 8,39 AIR TEMP SENSOR 10,14,31 CRANKSHAFT POSITION SENSOR 10,15,31 STATOR 18,35 THROTTLE POSITION SENSOR 57 17,32,33,41,43 1 EMM J2 CAPACITOR 29,34,44 TERMINAL SERVICE KIT 2,21,36 6 FUSE HOLDER 63 46 10,13,31 FEMALE TERMINAL REPAIR LEAD Assy BATTERY POSITVE TO STARTER SOLENOID TILT LIMIT SWITCH 10,61 10,14,31 MALE TERMINAL REPAIR LEAD Assy TRIM/TILT SWITCH 11,62 11,31,48 TRIM SENDER 45 10,13,31 IGNITION GROUND TO CYLINDER CRANKCASE TILT/TRIM RELAY 10,14, 31 FUEL INJECTOR AND IGNITION # 3 CYLINDER 10,13,31 FUEL PUMP 10,14, 31 FUEL INJECTOR AND IGNITION # 2 CYLINDER 10,14, 31 FUEL INJECTOR AND IGNITION # 1 CYLINDER 11,12,31 NEUTRAL SWITCH 12 EPC3680 Ref P/N 1A 586764 1 3010449 2 3011258 3 3011329 4 3011328 5 3011327 6 351001 7 3010123 8 3010124 9 3011266 10 3011147 11 3011148 12 3011154 13 3011153 14 3011155 15 3011157 17 3011161 18 3011162 19 3011169 20 3011170 21 967545 22 514682 23 514683 24 514684 28 3011173 29 332067 31 3011149 32 3011350 33 3011175 Name of Part Qty ENGINE HARNESS Assy 1 *CAPACITOR 1 1 *CONNECTOR, Fuse 2 *CONNECTOR, 3 Pin receptacle 1 *CONNECTOR & SEAL, 6 Socket plug 1 *CONNECTOR, 6 Pin receptacle *COVER 1 1 *CONNECTOR & SEAL, 2-Socket plug 2 *CONNECTOR & SEAL, 2-Pin plug *CONNECTOR & SEAL, 5 Position plug 1 *CONTACT, Female receptacle A 32 *CONTACT, Male tab B 5 1 *CONNECTOR, 2 Position cap *CONNECTOR & SEAL, 2 Position plug 3 *CONNECTOR & SEAL, 3 Position plug 5 *CONNECTOR & SEAL, 6 Position plug 1 *CONNECTOR & SEAL, 16 Position plug 1 *CONNECTOR & SEAL, 3 Position plug 1 *CONNECTOR & SEAL, 26 Position plug 1 *CONNECTOR & SEAL, 34 Position plug 1 1 *FUSE, 10 AMP 2 *LOCKWEDGE-3 Pin receptacle 1 *LOCKWEDGE-6 Socket plug 1 *LOCK,WEDGE-6 Pin receptacle 21 *PLUG, Cavity *SCREW 2 37 *SEAL, Wire 4 *SEAL, Wire - (12 Gauge) 12 *SEAL, Wire - (18 Gauge) Ref 34 35 36 37 38 39 41 42 43 44 45 46 48 52 55 56 57 58 59 60 61 P/N 512550 513439 514035 514679 514680 3010125 3011166 3011171 3011174 327283 600138 204053 3011156 3011326 514681 204363 907833 586072 514686 514690 777076 3011147 3011225 N/A 62 777075 3011148 3011225 N/A 63 777283 Name of Part Qty *TERMINAL, Ring - #10 2 3 *TERMINAL, Socket *TERMINAL, Receptacle 2 *TERMINAL, Pin 9 *TERMINAL, Socket 9 *TERMINAL, Socket 6 4 *TERMINAL - 14 Gauge *TERMINAL 39 *TERMINAL - 18 Gauge 12 *LOCKWASHER 4 *TERMINAL, Ring - .250 in. dia. (63mm) 1 *TERMINAL, Ring - .312 in. (79mm) 1 *CONNECTOR, 3 Position cap 1 *CONNECTOR & SEAL, 3 Socket plug 1 *LOCKWEDGE, 3 Socket plug 1 *TERMINAL, Ring - .250 in. dia. (63mm) 1 *TIE STRAP 2 *CONNECTOR Assy, Diagnostic cover 1 **CONNECTOR, 3 Pin receptacle 1 **PLUG,Sealing 3 TERMINAL & LEAD Assy., Female C 1 *CONTACT, Female 1 *SEAL, Wire 1 *LEAD, Wire 1 TERMINAL & LEAD Assy., Male C 1 1 *CONTACT, Male *SEAL, Wire 1 *LEAD, Wire 1 TERMINAL SERVICE KIT (AMP Style) 1 A See reference number 61. B See reference number 62. C Not Shown - Alternative service connector assembly, includes pre-crimped terminal and seal to length of wire. Lead assembly may be butt spliced to existing harness. Included in accessory Terminal Service Kit P/N 777283, see Evinrude/Johnson Parts & Accessories Catalog for complete description of kit. 13 75,90 E-TEC ENGINE ELECTRICAL HARNESS UPPER ENGINE MOUNTS EPC3685 Ref 1 2 3 4 4 1 2 P/N 348449 330263 340418 5005735 Name of Part Qty SCREW, Stern bracket to upper mount 2 SCREW, Retainer 1 RETAINER, Upper mount 1 UPPER MOUNT Assy 1 3 REMOTE STEERING LINK EPC3441 1 2 Ref 1 2 3 4 3 P/N 175125 315077 175110 319453 Name of Part STEERING LINK KIT *LOCKNUT *ROD Assy. *WASHER Qty 1 2 1 2 4 2 EXHAUST ADAPTER & INNER HOUSING EPC3686 9 1 12 10 3 8 4 5 14 13 2 2 11 6 7 15 14 Ref 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 P/N 350537 328725 328725 350834 336301 350893 350538 333706 329110 334113 351228 346897 346898 305145 328725 320936 Name of Part Qty GASKET, Exhaust adapter to C/C 1 4 SCREW, Adapter to outer exh hsg 4 SCREW, Megaphone to adapter 1 ADAPTOR, Exhaust housing to C/C 1 PIN ROLL, Exhaust housing to C/C 1 GASKET, Adapter to megaphone MEGAPHONE, Inner exhaust 1 3 SCREW, Inner exh hsg to adpt rear 3 SCREW, Inner exh hsg to adpt front 1 GASKET, Inner exhaust hsg to adpt INNER EXHAUST HOUSING 1 TUBE WATER, Inlet - 20 in. Models 1 TUBE WATER, Inlet - 25 in. Models 1 GROMMET, Water tube to inner exhaust 1 1 SCREW, Adapter to C/C SEAL, Inner upper exh housing to outer 1 EXHAUST HOUSING EPC3687 A B A B A B B B B B B Qty 1 1 6 6 1 6 1 1 8 2 2 1 1 1 1 1 2 2 2 2 4 5 6 3 7 2 1 9 14 10 8 11 12 15 17 20 in. (SL & PL) Models 25 in. (PX) Model 16 18 13 TRIM & TILT RELAY EPC3689 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P/N 586767 204053 317893 320107 600138 3010023 3010484 3010485 3011148 3011149 3011154 586804 3011290 3011291 312241 3011292 351486 Name of Part Qty RELAY Assy, Trim and tilt 1 *TERMINAL, Ring .312 in. dia (79mm) 1 *TIE STRAP 2 *TIE STRAP 1 *TERMINAL, Ring .250 in. dia (63mm) 1 *SEAL, Terminal 2 1 *CONNECTOR, 2 Pin receptacle *TERMINAL 2 *CONTACT, Tab-trim switch 2 *SEAL, Wire-Trim Switch 2 *CONNECTOR, 2 terminal-trim switch 1 1 BRACKET & GROMMET Assy 2 *GROMMET *BUMPER 2 2 SCREW, Relay bracket to C/C 2 CLIP, Relay to bracket SPACER 2 17 15 16 6,7,8 14 13 12 5 3 4 1 15 9,10,11 2 75,90 E-TEC Ref P/N Name of Part 1 351234 HOUSING, Outer exhaust 1 351238 HOUSING, Outer exhaust 2 911042 SCREW, Exhaust housing to C/C 3 301161 WASHER, Exhaust housing 4 351231 MUFFLER, Exhaust relief 5 329110 SCREW, Muffler 6 351244 FILTER, Muffler 7 351236 GASKET, Exhaust relief muffler 8 317624 SCREW, Lower mount cover 9 341910 COVER, Lower mount 10 5005694 MOUNT, Lower 11 320936 SEAL, Inner lower exhaust 12 341197 HOUSING, Lower inner exhaust 12 338664 HOUSING, Lower inner exhaust 13 320961 SEAL, Gearcase to inner exh hsg 14 345776 DEFLECTOR, Spray 15 911201 WASHER, Rear spray plate 16 301250 WASHER, Front spray plate 17 910741 SCREW, Spray plate rear mount 18 910736 SCREW, Spray plate front mount STERN & SWIVEL BRACKET 73 46 60 72 66 71 65 39 69 68 51 70 43 67 56 78 77 76 42 61 47 50 75 45 37 38 36 28 43 44 33 34 35 26 49 62 63 40 80 41 21 57 59 55 54 52 53 64 81 32 48 52 54 58 82 57 16 STERN & SWIVEL BRACKET Ref 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 P/N 434691 434724 313607 320962 335686 337579 336819 910992 327696 336210 342191 328724 328724 340006 338744 320746 335814 342191 319886 336230 334936 5001766 5001825 5001908 328702 335474 335475 320866 336172 335481 337586 335486 513817 335701 336529 433580 335554 337592 336853 335470 334241 335485 348449 336467 Name of Part SWIVEL BRACKET - (SL, PL Models) SWIVEL BRACKET - (PX Model) *LUBRICATION FITTING *BUSHING, Upper *SEAL *BUSHING, Tilt tube *BUSHING, Lower pivot shaft *WASHER, Tilt tube KEEPER, Pivot shaft SPRING, Trail lock to bracket SCREW, Ground lead SCREW SCREW, Tilt limit switch MOUNT BRACKET - (SL, PL Models) MOUNT BRACKET - (PX Model) NUT, Mount bracket RETAINER, Trail lock spring SCREW, Retainer to bracket SCREW SPRING, Detent, tilt lock SCREW, Mount STEERING ARM Assy, (SL Model) STEERING ARM Assy, (PX Model) STEERING ARM Assy, (PL Model) WASHER, Clip COVER, Stern bracket, Starboard COVER, Stern bracket, Port THRUST WASHER, Pivot shaft RETAINER, Trail arm SCREW, Tilt lever to bracket WIPER, Tilt tube BUSHING, Tilt lever SLEEVE, Lead BUSHING, Trail arm RETAINING RING, Trim rod ANODE, Stern bracket NUT, Tilt tube COLLAR, Upper tilt limit CLIP, Retainer screw ARM, Trail lock GUIDE, Tilt lock ball detent LEVER, Tilt lock SCREW, Upper mount SUPPORT Qty 1 1 3 1 2 2 1 2 1 1 2 4 1 1 1 1 2 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 2 1 Ref 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 57 57 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 75 76 77 78 80 81 82 17 P/N 328724 584136 337580 336506 336209 435007 336171 324816 337593 337591 336525 313623 307238 320248 335487 328744 327053 318573 336676 331578 321577 318272 318572 336505 513787 335949 317894 318273 586784 513871 511527 511528 320689 342386 3011147 3011149 3011155 586786 3011148 3011225 3011154 335487 912233 911312 Name of Part SCREW, Support LEAD ASSY, Ground SCREW, Cover to stern bracket STERN BRACKET, Starboard BALL, Tilt lock detent TILT TUBE Assy BRACKET, Tilt limit switch SCREW, Anode COLLAR, Tilt limit switch CAM, Tilt limit switch ROD, Trim limiter NUT, Stern bracket screw WASHER WASHER, Nut SCREW, Trail arm to bracket SCREW, Sending unit SCREW, Bracket mount, 1/2 x 3 in. SCREW, Bracket mount, 1/2 x x 3 1/2 in. SCREW, Bracket mount, 1/2 x 4 1/2 in. SCREW, Bracket mount, 1/2 x 5 in. SCREW, Bracket mount, 1/2 x 6 in. PLATE CAP STERN BRACKET, Port RETAINER, Limit switch THRUST ROLLER CAP, Tilt tube RETAINER SENDING UNIT Assy *TERMINAL, Ring *RETAINER *SPRING *NUT *ARM *CONTACT, Receptacle *SEAL, Wire CONNECTOR, 3 terminal SWITCH Assy, Tilt limit *TAB, Contact *SEAL, Wire CONNECTOR, 2 terminal SCREW, Swivel bracket thrust roller RETAINER, Pivot shaft seal - (PX Model) SEAL, Pivot shaft - (PX Model) Qty 2 1 4 1 1 1 1 2 1 1 1 4 2 4 2 2 4 4 4 4 4 2 4 1 1 2 1 2 1 1 1 1 1 1 3 3 1 1 2 2 1 2 1 1 75,90 E-TEC EPC3688 GEARCASE - PL & SL MODELS 89 WATER PUMP REPAIR KIT 11 12 14 87 10 88 54 51 92 49 57 93 40 39 78 61 CHROME CUP & PLATE KIT 35 86 85 77 1 29 52 25 8 9 83 90 26 80 7 68 82 27 81 28 64 65 6 5 79 58 2 37 GEARCASE SEAL KIT 38 45 60 33 24 34 41 50 48 47 94 20 46 42 1A 59 62 69 4 48 47 67 66 91 84 3 68 55 19 44 15 31 21 23 22 17 18 32 16 30 56 53 36 13 43 18 GEARCASE - PL & SL MODELS Ref 1A 1A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 P/N 5005743 5005546 5004767 384195 336535 305749 341219 436745 307161 341220 437330 439476 329922 329923 382408 317624 391365 331880 327345 911961 334163 324037 322941 320145 313446 436834 5000615 338504 311538 346004 324670 5000440 382407 379504 330137 350271 314728 314731 314730 436746 Name of Part Qty GEARCASE Assy, Complete - WHITE 1 GEARCASE Assy, Complete - BLUE 1 1 *GEARCASE & BEARING Assy 1 **BEARING, Pinion **NIPPLE, Pitot tube 1 1 **CAP, Pitot tube fitting **SCREW, Anode 1 1 **ANODE, Gearcase 1 **LOCK WASHER, Anode **SCREW, Pitot seal 1 **WASHER & SEAL, Pitot tube 1 1 *BEARING HOUSING Assy, Driveshaft **SEAL, Upper A 1 **SEAL, Lower A 1 *THRUST BEARING, Reverse gear 1 4 *SCREW, Housing to gearcase 1 *BEARING HOUSING, Forward gear 1 **PIN, Housing **BALL, Detent 1 **SPRING, Detent 1 *CRADLE, Shifter 1 1 *LEVER, Shift 1 *SHAFT, Shift *PIN, Shift lever 1 *O-RING, Propeller shaft housing A 1 *PROPELLER SHAFT 1 1 DRIVESHAFT Assy, Upper **RETAINER, Driveshaft 1 **ROLL PIN, Driveshaft 1 *DRIVESHAFT, Lower 1 *GASKET, Shift rod cover A 1 1 *BEARING HOUSING Assy, Propshaft **BEARING, Reverse gear 1 1 **BEARING, Rear propshaft **SEAL, Propshaft A 2 2 *SCREW, Retainer tab *O-RING, Driveshaft bearing housing A 1 1 *THRUST WASHER, Reverse gear *NUT, Pinion to driveshaft 1 1 *GEAR SET, Pinion & forward gear 39 40 41 42 43 44 387656 327656 328743 333957 345992 323664 *THRUST BEARING, Driveshaft *THRUST WASHER, Driveshaft *WASHER, Tab screw *TAB, Retainer *GEAR, Reverse *SHIFTER, Clutch dog Gearset (0.50 RATIO (13/26)) 1 1 2 2 1 1 Ref 45 46 47 48 49 49 49 50 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 69 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 P/N 313448 324369 318544 311598 323362 323361 314745 324766 5004598 318372 908158 302325 915954 431708 328702 340665 340495 385043 351179 338742 330265 331998 331999 331999 330266 313715 5001595 435959 331353 5001593 331107 302035 331188 338484 314008 338893 320943 302325 306643 338486 338485 321008 435526 338551 338552 94 5000411 A Contents of GEARCASE SEAL KIT P/N 5000411 19 Name of Part *PIN, Clutch dog *SPRING, Clutch dog pin *SCREW, Fill & drain **SEAL, Fill & drain screw *SHIM, 0.003 in. (0.07mm) *SHIM, 0.004 in. (0.10mm) *SHIM, 0.005 in. (0.12mm) *THRUST WASHER, Forward gear *COVER & SEAL Assy, Shift rod **O-RING, Shift rod *SCREW, Anode *SCREW, Shift rod cover *SHAFT, Shifter detent *ANODE, Bearing housing * WASHER, Shift rod cover screw *SCREW, Water intake screens *SCREEN, Water intake *THRUST BEARING, Forward gear SHIFT ROD TRIM TAB WASHER, Mounting, 7/16 in. SCREW, Mounting, 7/16 in. X 3 1/2 in. SCREW, Mounting, 3/8 in. X 1 3/4 in. SCREW, Mounting, 3/8 in. X 1 3/4 in. WASHER, Mounting, 3/8 in. SCREW, Trim tab WATER PUMP REPAIR KIT *IMPELLER HOUSING *SEAL, Impeller housing plate *IMPELLER Assy *KEY, Impeller *O-RING, Impeller to plate *O-RING, Cup to housing *GASKET, Impeller plate *GROMMET, Water tube to cover *COVER, Impeller housing *GROMMET, Pump to exhaust housing *SCREW, Impeller housing *SCREW, Cover to impeller housing *CUP, Impeller-(Stainless) *PLATE, Impeller-(Stainless) GROMMET, Exh. hsg. to shift rod CHROME CUP & PLATE KIT (Optional) *CUP, Impeller-(Chrome) Not Shown *PLATE, Impeller-(Chrome) Not Shown GEARCASE SEAL KIT Qty 1 1 A 2 1 AR AR AR 1 1 A 1 2 6 1 1 6 2 2 1 1 1 1 1 1 4 5 1 1 1 1 1 1 1 1 A 1 1 1 1 4 2 1 1 1 1 1 1 1 75,90 E-TEC EPC3691 GEARCASE - PX MODEL 78 9 10 12 8 64 89 92 22 90 Water Pump Repair Kit 63 Gearcase Seal Kit 65 53 95 49 82 84 80 41 43 58 51 2 81 28 52 60 83 91 62 86 71 55 72 56 85 71 61 88 68 27 70 4 87 93 5 69 66 3 39 67 59 37 38 48 45 36 47 23 57 19 42 26 46 16 18 44 29 32 1 7 6 79 48 47 21 11 50 54 20 31 17 14 13 30 34 35 33 24 25 15 40 Chrome Water Pump Cup and Plate Kit 94 20 EPC3692 Ref P/N 1 5005744 2 439972 3 387817 4 324852 5 332584 6 337061 7 337778 8 439476 9 329922 10 329923 11 389042 12 317624 13 389455 14 389039 15 331880 16 915954 17 911962 18 334163 19 322938 20 322941 21 328825 22 314728 23 5004765 24 314731 25 382408 26 333957 27 345905 28 324670 29 5004257 30 382407 31 436752 32 334950 33 305123 34 431708 35 908158 36 349001 37 916070 38 345998 39 435123 Name of Part GEARCASE Assy, Complete - WHITE *GEARCASE & BEARING Assy. **BEARING, Pinion **SCREW, Pinion bearing retaining ***SEAL, Retaining screw **SCREW, Water screen **SCREEN, Water intake *BEARING HOUSING Assy., Driveshaft **SEAL, Upper **SEAL, Lower *THRUST BEARING Assy., Foward gear *SCREW, Housing to gearcase *HOUSING & BEARING Assy. **BEARING, Forward gear **PIN, Housing *SHAFT, Shifter detent *SPRING, Detent *CRADLE, Shifter *LEVER, Shift *SHAFT, Shift *PIN, Shift lever *O-RING, Driveshaft bearing *PROPELLER SHAFT Assy. *THRUST WASHER, Reverse gear *THRUST BEARING, Reverse gear *TAB, Retainer *DRIVESHAFT, Lower *GASKET, Shift rod cover *BEARING HOUSING Assy., Propshaft **BEARING, Reverse gear **BEARING, Propshaft **SEAL, Propshaft **O-RING, Bearing housing **ANODE, Bearing housing **SCREW, Anode *WEDGE, Retainer *SCREW, Retainer wedge *SPRING WASHER *GEARSET, Forward & pinion gears Qty 1 1 1 1 1 2 2 1 A 1 A 1 1 4 1 A A A A 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 Gearset (0.44 RATIO (12/27)) 40 41 42 43 44 45 46 47 336574 327656 328743 387656 337774 313448 324369 318544 **GEAR, Reverse *THRUST WASHER, Pinion *WASHER, Retainer screw *THRUST BEARING, Pinion *SHIFTER, Clutch dog *PIN, Clutch dog *SPRING, Clutch dog pin *PLUG, Fill & drain 1 1 2 1 1 1 1 2 Ref 48 49 49 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 A Contents of Gearcase Seal Kit P/N 5000411 21 P/N 311598 323362 323361 314745 327669 5004598 318372 302325 160084 330437 436745 350271 328702 314730 5000624 311538 338504 351180 349354 321122 338742 313715 330263 331998 331999 330266 330265 5001595 338484 321008 435959 338893 331188 302325 331353 5001593 331107 302035 320943 314008 338486 306643 338485 435526 338551 338552 5000411 Name of Part Qty **WASHER, Seal A 1 *SHIM, 0.003 in. (0.07mm) AR AR *SHIM, 0.004 in. (0.10mm) *SHIM, 0.005 in. (0.12mm) AR *THRUST WASHER, Forward gear 1 1 *COVER & SEAL Assy., Shift rod **O-RING, Shift rod A 1 *SCREW, Cover 6 *BALL, Detent 1 *SCREW, Anode 1 *ANODE 1 *SCREW, Retainer tab 2 *WASHER, Shift rod cover screw 6 *NUT, Pinion to driveshaft 1 DRIVESHAFT Assy, Upper 1 **ROLL PIN, Driveshaft 1 **RETAINER, Driveshaft 1 SHIFT ROD 1 SEAL, Impeller housing to exhaust housing 1 1 SPACER, Shift rod cover TRIM TAB, Gearcase 1 SCREW, Trim tab 1 SCREW, Rear gearcase 3/8 X 3 3/4 in. 1 SCREW, Mounting, 7/16 in. X 3 1/2 in. 1 SCREW, Mounting, 3/8 in. X 1 3/4 in. 4 5 WASHER, Mounting, 3/8 in. 1 WASHER, Mounting, 7/16 in. WATER PUMP REPAIR KIT 1 *GASKET, Impeller housing plate A 1 *GROMMET, Exhaust housing to shift rod 1 *IMPELLER HOUSING, Gearcase 1 *COVER, Impeller housing 1 *O-RING, Cup to housing 1 *SCREW, Impeller housing 4 *SEAL, Impeller housing plate 1 *IMPELLER, Water 1 *KEY, Impeller 1 1 *O-RING, Impeller *GROMMET, Impeller housing 1 *GROMMET, Water tube 1 1 *CUP, Impeller housing (Stainless) *SCREW, Cover to impeller 2 *PLATE, Impeller housing (Stainless) 1 1 CHROME CUP & PLATE KIT (Optional) *CUP, Impeller housing (Not Shown) 1 *PLATE, Impeller housing (Not Shown) 1 GEARCASE SEAL KIT 1 75,90 E-TEC GEARCASE - PX MODEL TRIM & TILT HYDRAULIC ASSEMBLY 1A O-RING AND SEAL KIT 2 28 27 31 35 30 16,17 33 13 19 23 TRIM MOTOR BRUSH AND SEAL KIT 29 34 26 14 21 12 10 24 11 7 15 18 20 25 22 9 1 3 6 8 32 4 5 EPC3690 Ref P/N 1A 5005114 1 435260 2 337494 3 435341 4 435342 5 336746 6 435343 7 337495 8 337517 9 337530 10 337496 11 435345 12 337497 13 5005254 14 321163 15 914053 16 3010063 17 514823 27 28 Name of Part TRIM & TILT HYDRAULIC Assy *MANUAL RELEASE VALVE Assy *SCREW, Motor to manifold *RESERVOIR & CAP Assy **CAP & O-RING Assy *SCREW, Reservoir to manifold *VALVE BODY Assy *SCREW, Valve body, long *SCREW, Valve body, short *PLUG & SCREEN *THRUST PAD *TRIM ROD END CAP & SEAL Assy *FILTER Assy *MOTOR & O-RING Assy **O-RING **DRIVE, Pump **SEAL, Wire **TERMINAL Qty 1 1 4 1 1 3 1 1 2 1 2 2 1 1 1 1 2 2 Ref 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 22 P/N 324385 435261 914069 390006 436389 436390 435262 324390 513816 335479 336534 512258 3010049 335480 335463 585229 434519 3010050 Name of Part *WASHER *CLAMP & SCREW Assy *RETAINING RING *CAP Assy *TRIM ROD *ROD AND EYE *PISTON Assy *NUT SLEEVE, Trim motor & sending unit BUSHING, Upper & lower mount RETAINING RING SLEEVE, Motor leads CONNECTOR, Motor PIN, Tilt cylinder ROD, Lower mount BRUSH & SEAL KIT, Trim motor O-RING & SEAL KIT LOCK, Secondary terminal Qty 1 1 1 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1 TILLER UPGRADE SystemCheck™ HARNESS KIT 1 BOW STERN 23,25,29 KEY SWITCH 23,25,29,31 TILLER HANDLE 15 23,24,27 TRIM SWITCH 23,25,29 SYSTEM CHECK 16,20,21 TRIM GUAGE 22,26,30 32 SYSTEM CHECK GAUGE 17,18,23 23,24,27 TRIM / TILT 10,11,12,13 8 KEY SWITCH HARNESS WARNING HORN 9,14 6 16,20,21 3 TACHOMETER 2 5 4 7 EPC3726 Allows connection of SystemCheck™ gauge, remote key switch & remote trim/tilt switch. If needed, order remote trim/tilt switch P/N 176539 & SystemCheck gauge separately. Ref 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 P/N 586853 125308 127083 127274 176288 5005800 176287 127279 127280 127281 127591 127592 127593 127595 586262 126908 514679 514684 514688 514690 Name of Part HARNESS KIT, Tiller upgrade *SCREW, Bezel *BEZEL *NUT, Key Switch *LANYARD *KEY SWITCH **KEY SET ***KEY, Ignition # 70 ***KEY, Ignition # 71 ***KEY, Ignition # 72 ***KEY, Ignition # 75 ***KEY, Ignition # 76 ***KEY, Ignition # 77 ***KEY, Ignition # 79 *HARNESS, Key switch **SLEEVE, Lead **TERMINAL, Pin **LOCKWEDGE **CONNECTOR, 6-Pin **PLUG, Seal Qty Ref P/N 1 14 910446 2 15 583843 1 16 126663 1 17 127287 1 18 176295 1 19 3011030 1 20 512136 1 21 513186 1 22 514679 1 23 514680 1 24 514681 1 25 514683 1 26 514684 1 27 514685 1 28 3011031 5 29 514687 5 30 514688 1 31 514690 1 32 315072 1 23 Name of Part **TERMINAL, Socket *HARNESS Assy, Tiller conversion **TERMINAL, Ring-#8 **LOCKWEDGE, 2 Socket plug **CONNECTOR, 2 Socket plug **CONNECTOR, 8 Pin **TUBING, Seal **SLEEVE, Seal **TERMINAL, Pin **TERMINAL, Socket **LOCKWEDGE, 3 Socket plug **LOCKWEDGE, 6 Socket plug **LOCKWEDGE, 6 Pin receptacle **CONNECTOR, 3 Socket plug **LOCKWEDGE, 8 Pin **CONNECTOR, 6 Socket plug **CONNECTOR, 6 Pin receptacle **PLUG, Sealing **SPLICE CONNECTOR Qty 5 1 6 1 1 1 6 4 6 32 2 3 1 2 1 3 1 2 5 75,90 E-TEC KEY SWITCH 19,23,28 TILLER UPGRADE KIT 1 40 12 13 39 17 15 35 11 34 33 32 36 41 14 9 69 37 28 30 29 10 20 21 19 38 66 65 64 63 33 43 44 68 47 45 31 46 2 18 67 3 25 26 27 6 7 42 24 16 5 4 23 8 6 7 48 22 57 61 49 50 51 62 52 58 59 56 58 57 60 50 55 24 54 50 53 47 TILLER UPGRADE KIT Ref 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 P/N 5005777 5005579 434930 334960 329878 332089 329881 329879 329880 329063 351565 5005692 334083 334153 329160 328739 336481 351209 342933 436216 339722 174741 398602 586830 514679 514690 514688 514684 340779 350989 325452 307160 310928 315077 315391 327254 320397 Name of Part TILLER UPGRADE KIT - WHITE TILLER UPGRADE KIT - BLUE *STEERING HANDLE Assy. **SPIRAL PIN **STEERING HANDLE, Inner **RETAINING RING *ROLLER, Helix to cable *GUIDE *PIN, Cable to rollers *SEAL, Steering handle *SLEEVE, Throttle cable *CABLE, Throttle *ANCHOR, Throttle cable *CONNECTOR, Throttle cable *SCREW, Anchor to bracket *WASHER, Anchor to bracket *SCREW. Emgy. Stop assy *BRACKET, Anchor to intake *PLUG, Idle adjustment *TWIST GRIP & SLEEVE *HELIX, Twist grip *THROTTLE FRICTION CONTROL *LANYARD *EMGY. STOP SWITCH Assy **PIN, Terminal *SEAL PLUG *CONNECTOR, Start & Stop 6 Pin *LOCKWEDGE *BRACKET, Steering handle *SCREW, Steering handle to bracket *BUSHING, Steering handle to brkt. *LOCKNUT, Steering handle screw *CLAMP, Stop switch leads *NUT, Steering bracket *COVER, Screw *SCREW, Strg. brkt. to strg. arm *WASHER, Steering handle (T: 0.126 Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 2 1 1 1 2 2 1 1 1 1 2 1 1 2 1 1 2 Ref P/N 37 333374 38 333499 39 909386 40 351376 41 318941 42 342803 43 345201 44 344709 45 345348 46 345202 47 313607 48 344705 49 345476 50 327400 51 344706 52 328694 53 340532 54 334815 55 329885 56 313022 57 328703 58 314125 59 351191 60 334373 61 334119 62 320107 63 586827 64 514679 65 327805 66 335298 66 335299 67 330575 67 333978 68 330713 68 333979 69 5000266 A Optional B White Models C Blue Models 25 Name of Part *SHIM, Steering arm extension *CLIP, Emergency restart *SCREW, Bracket to intake *GROMMET, Cable *WASHER, Steering handle (T: 0.07 A *SLEEVE, Throttle cable & lead wire *LEVER, Steering friction *WASHER, Steering friction *NUT, Steering friction *GRIP, Lever *LUBE FITTING *BRACKET, Steering friction *WASHER, Steering friction *WASHER, Steering friction *SCREW, Steering friction *SCREW, Steering friction *HANDLE, Shift *BUSHING, Shift handle *SCREW, Shift handle mount *NUT, Linkage rod to handle *WASHER, Linkage rod nut to handle *BUSHING, Shift handle linkage rod *ROD, Shift linkage *BUSHING, Shift linkage rod snap *CONNECTOR, Shift linkage rod *TIE STRAP *START SWITCH Assy **PIN, Terminal *NUT, Start switch *DECAL, Emergency clip B *DECAL, Emergency clip C *DECAL, Start warning B *DECAL, Start warning C *DECAL, Gearshift B *DECAL, Gearshift C *DECAL, Friction control Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 4 1 1 1 1 2 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 75,90 E-TEC EPC3725 ALUMINUM PROPELLERS & HARDWARE - PL & SL MODEL Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades 3 Design Prop Size Std. HYDRUS Std. HYDRUS Std. HYDRUS Std. 14 x 9 13 7/8 x 9 14 x 11 13 7/8 x 11 14 x 13 13 7/8 x 13 13 3/4 x 15 14 x 17 14 x 19 14 x 21 12 3/4 x 23 Swept Blade Propeller Converging Right Hand Propeller Hub Propeller Hub Sleeve Ring 177147 177201 177148 177202 177149 177203 177151 177131 177139 177140 390895 384977 313926 Converging Ring Nut Spacer 332393 Aluminum Propeller Cotter Pin Prop Hardware Propeller Hub Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in. Shaft diameter at spline - 3/4 in. 26 Propeller Hub Sleeve Thrust Washer STAINLESS STEEL 3 BLADE PROPELLERS & HARDWARE - PL & SL MODELS Propellers listed for common reference. Propellers may not be applicable with all models in every application. Design SST 3 Prop Size Cupping/Blade Design 13 3/4 x 11 13 3/4 x 13 13 3/4 x 13 13 7/8 x 15 13 3/4 x 15 13 7/8 x 17 13 3/8 x 17 13 7/8 x 19 13 x 19 13 7/8 x 21 Triple cup Swept Triple cup Swept Non-swept Swept Non-swept Swept Non-swept Swept 175294 392261 175013 176571 177034 176572 177035 176573 177036 176574 Double 394758 394759 394760 394761 Single 177042 176623 176624 176625 RAKER 13 1/2 x 18 13 1/2 x 20 13 1/2 x 22 13 1/2 x 24 VIPER 13 7/8 x 15 13 7/8 x 17 13 7/8 x 19 13 7/8 x 21 Nut Right Hand Propeller Propeller Propeller Hub Hub Sleeve 384977 313926 Spacer Cotter Pin Prop Hardware Propeller Hub Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in. Shaft diameter at spline - 3/4 in. 27 Propeller Hub Sleeve Thrust Washer 75,90 E-TEC Blades STAINLESS STEEL 4 BLADE PROPELLERS & HARDWARE - PL & SL MODELS Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades 4 Design Prop Size Right Hand Propeller 13 1/4 x 21 176196 RENEGADE BASS 13 1/4 x 23 Propeller Hub Propeller Hub Sleeve 176228 313926 176198 Cotter Pin Spacer Nut Propeller Hub Propeller Hub Sleeve Thrust Washer Prop Hardware 127212 Thrust Washer 314503 Nut 314502 Cotter Pin Spacer 176563 Spacer reference information Material - Brass Splines - 13 O.D. - 1 7/8 in. Shaft diameter at spline - 3/4 in. 28 ALUMINUM PROPELLERS & HARDWARE - PX MODEL Propellers listed for common reference. Propellers may not be applicable with all models in every application. 3 Material or Design Prop Size Std. 15 1/2 x 13 15 1/2 x 15 15 x 17 14 1/2 x 19 14 1/4 x 21 14 1/4 x 23 Right Hand Converging Propeller Propeller Hub Propeller Ring Hub Sleeve 177132 177133 177134 177135 177136 177137 387157 332394 Converging Ring Nut Spacer 313926 Aluminum Propeller Cotter Pin Propeller Hub Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 29 Propeller Hub Sleeve Thrust Washer 75,90 E-TEC Blades STAINLESS STEEL 3 BLADE PROPELLERS & HARDWARE - PX MODEL Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades Design Prop Size SST 15 1/2 x 14 15 x 15 15 x 16 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23 RAKER 14 1/2 x 18 14 1/2 x 20 14 1/2 x 22 14 1/2 x 24 14 1/2 x 26 14 1/2 x 28 14 1/2 x 30 VIPER 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23 3 Cupping Right Hand Propeller Single 390831 174926 389925 176615 176617 176619 389019 Double 394752 394753 394754 394755 394756 177009 177010 398503 398504 398505 398506 N/A Single 176626 176627 176628 174816 176629 176630 176902 174813 Nut Left Hand Propeller Propeller Propeller Hub Hub Sleeve N/A 174927 N/A 176616 176618 176620 390823 N/A 175401 313926 Spacer Cotter Pin Propeller Hub Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 30 Propeller Hub Sleeve Thrust Washer STAINLESS STEEL 4 BLADE PROPELLERS & HARDWARE - PX MODEL Propellers listed for common reference. Propellers may not be applicable with all models in every application. Design Blades Cyclone Prop Size 14 1/2 x 17 14 1/4 x 19 14 1/8 x 21 14 1/8 x 23 Right Hand Left Hand Propeller Propeller 176575 176576 176577 176999 176578 176579 176580 177000 Propeller Propeller Weed ring Hub Hub Sleeve 175401 N/A 313926 Renegade Bass 13 1/2 x 23 13 1/2 x 25 13 1/2 x 27 176058 175738 177126 431730 126669 75,90 E-TEC 4 Cotter Pin Spacer Nut Propeller Hub Prop Hardware Propeller Hub Sleeve Thrust Washer Thrust washer - CYCLONE PROPS 126870 Thrust washer - RENEGADE BASS PROPS 126869 Nut 398042 Cotter Pin 306394 Spacer 320570 Spacer reference information Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 31 QUICK REFERENCE - SERVICE PARTS & ACCESSORIES EPC3774 Refer to related page number for additional part information. Page P/N Page Literature 1 1 1 1 1 1 5005644 777231 777230 215408 771230 771226 Trim & Tilt SERVICE MANUAL - English DIAGNOSTIC SOFTWARE -PC Version DIAGNOSTIC SOFTWARE -PDA Version OPERATOR'S GUIDE - English PAINT, Spray Can - BLUE PAINT, Spray Can - WHITE Engine Covers 3 3 3 3 3 3 285602 285606 5005365 5005285 5005366 5005286 UPPER ENGINE COVER Assy - BLUE UPPER ENGINE COVER Assy - WHITE LOWER COVER Assy, Port - BLUE LOWER COVER Assy, Port - WHITE LOWER COVER Assy, Starboard - BLUE LOWER COVER Assy, Starboard - WHITE Fuel System 4 4 4 5 5 5 4 4 5005340 5005177 5005266 5005462 312675 438616 5005803 772572 FUEL INJECTOR Assy FUEL VAPOR SEPARATOR/PUMP Assy FILTER, Fuel FUEL LIFT PUMP Assy SCREEN, Fuel lift pump filter REPAIR KIT, Fuel lift pump FUEL INJECTOR SEAL KIT HOSE, Fuel (1/4in. - Bulk Roll 25 ft.) Oil System 5 10 5 10 5005804 348478 772571 776892 OIL TANK & PUMP Assy CHECK VALVE, In-line oil recirculation HOSE, Oil (5/32in. - Bulk Roll 25 ft.) HOSE, Oil (.093in. - Bulk Roll 25 ft.) Ignition/Electrical 9 4 6 7 7 7 9 8 11 11 11 11 11 13 5000547 586817 600915 586785 3010673 586671 3010674 586780 586768 584348 586774 385952 586101 777283 P/N SPARK PLUG (QC12PEP) IGNITION COIL FUSE, 10 AMP SENSOR, Crankshaft position (CPS) SENSOR, Air temperature SENSOR, Throttle position (TPS) SENSOR, Engine temperature SWITCH, Neutral start safety STARTER MOTOR Assy BATTERY CABLE, 10ft. (3M) STARTER SOLENOID Assy STARTER BRUSH & SPRING SET STARTER DRIVE KIT TERMINAL SERVICE KIT (See Evinrude/Johnson Parts & Accessories Catalog) 22 22 22 22 22 15 16 16 5005114 435260 5005254 585229 434519 586767 586784 586786 TRIM & TILT HYDRAULIC Assy MANUAL RELEASE VALVE Assy MOTOR & O-RING Assy BRUSH & SEAL KIT, Trim motor O-RING & SEAL KIT, Hydraulic assy RELAY Assy, Trim and tilt SENDING UNIT Assy, Trim & Tilt SWITCH Assy, Tilt limit Cylinder/Crankcase 11 11 11 11 9 9 14 10 5005733 5005734 5000819 5000820 5005440 335523 350537 5005931 PISTON & RING Assy-(Standard) PISTON & RING Assy-(OS .030) PISTON RING-(Standard) PISTON RING-(OS .030) THERMOSTAT Assy O-RING, Cylinder head GASKET, C/C to exhaust adapter GASKET & SEAL KIT, Cylinder/Crankcase Engine Mounts 14 15 5005735 UPPER MOUNT 5005694 LOWER MOUNT Steering/Tiller Conversion 14 24 24 23 175125 5005777 5005579 586843 REMOTE STEERING LINK KIT TILLER UPGRADE KIT - WHITE TILLER UPGRADE KIT - BLUE HARNESS Assy, Tiller upgrade Gearcase PL & SL Models 18 18 18 18 5005743 5005546 5000615 436746 18 18 18 18 345992 5001595 435526 5000411 GEARCASE Assy, Complete -WHITE GEARCASE Assy, Complete - BLUE DRIVESHAFT Assy, Upper GEAR SET, Pinion & forward gear Gearset (0.50 RATIO (13/26)) GEAR, Reverse WATER PUMP REPAIR KIT CHROME CUP & PLATE KIT (Optional) GEARCASE SEAL KIT Gearcase PX Model 20 20 20 20 20 20 20 32 5005744 GEARCASE Assy, Complete - WHITE 435123 GEARSET, Forward & pinion gears Gearset (0.44 RATIO (12/27)) 336574 GEAR, Reverse 5000624 DRIVESHAFT Assy, Upper 5001595 WATER PUMP REPAIR KIT 435526 CHROME CUP & PLATE KIT (Optional) 5000411 GEARCASE SEAL KIT 33 75,90 E-TEC